Articulated Haulers A30F Volvo Service Repair Manual
Articulated Haulers A30F Volvo Service Repair Manual
Complete service repair manual with electrical wiring diagrams for Articulated Haulers A30F Volvo, with techncial information to maintain, diagnose, repair, and rebuild like professional mechanics.
Articulated Haulers A30F Volvo workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
Total Pages: 3,785 pages
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
TABLE OF CONTENTS
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Complete machine, descriptions
Information and warning decals
Product plates
03 - SPECIFICATIONS
Tightening torques
Tyre equipment and recommended tyre pressures
Weights_{11-08-55}
Weights_{11-15-05}
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
88830227_88830228 User instruction
88830268 User Instruction
88830386 User instruction
88830507 User instruction
88830508 User instruction
88830557 User Instruction
E-1763
E-2005
E-2014
E-2511
E-2517
E-2518
E-2519
E-2524
E-2525
E-2526
E-2527
E-2528
E-2529
E-2530
E-2531
E-2532
E-2533
E-2546
E-7030
Infrared Thermometer
Leak detector 951 1207, description
09 - MISCELLANEOUS
Basic checks
Basic check, transmission
Brake system, basic check
Collection of basic data
Electrical system, basic check
Engine, basic check
Parking brake, basic check
Power transmission, basic check
Steering and hydraulics, basic check
Tech Tool, operations
Troubleshooting, assistant devices
Troubleshooting strategy
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels
Automatic lubrication system
Coolant
Exhaust heated dump body
Grease
Recommended lubricants
17 - SERVICE
Air drier cartridge, replacing
Air drier filter, replacing
Alternative exit, checking
Arrival Inspection, according to Inspection Programme
Automatic central lubrication filter, replacing
Axle breather filters, replacing
Basic service
Brake cooling oil, changing
Brake cooling oil level, checking
Brake cooling oil tank breather filter, replacing
Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{10-25-29}
Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{10-25-44}
Brake system pressure oil filter, replacing
Cab asbestos filter, replacing
Cab main filter, replacing
Cab prefilter, replacing
Condition test and maintenance program
Coolant, changing
Coolant freezing point, checking
Delivery Inspection, according to Inspection Programme
Drive axles and hubs oil, changing
Drive axles leakage, checking
Drive belts, checking
Dropbox and front axle, breather filter, replacing
Dropbox leakage, checking
Dropbox oil, changing
Dump body alternative, lowering
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine and cab heater extra fuel tank breather filter, replacing
Engine and cab heater fuel filter, replacing_{10-32-17}
Engine and cab heater fuel filter, replacing_{10-32-29}
Engine and dropbox mounts, checking
Engine oil and filter, changing_{10-38-12}
Engine oil and filter, changing_{10-38-28}
Engine pre cleaner cyclone type, cleaning
Exhaust heated load body, checking, cleaning and greasing
Extra fuel prefilter, replacing
Fire suppression system, checking_{10-17-51}
Fire suppression system, checking_{10-18-30}
Frame extension bolted joints torque, checking
Frame joint bearings clearance, checking
Fuel filters, replacing
Fuel system extra fuel pre- filter, draining
Fuel tank breather filter, replacing_{10-35-14}
Fuel tank breather filter, replacing_{10-35-26}
Fuel tank sediment, draining
Hydraulic oil, changing
Hydraulic oil level, checking
Hydraulic oil tank breather filter, replacing
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{10-19-08}
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{10-19-21}
Hydraulic tank sediment, draining
Load body rubber cushions clearance, checking
Lubrication, every 1000 hours
Lubrication, every 2000 hours
Lubrication, every 250 hours
Lubrication, every 500 hours
Maintenance of Stored Machines, according to Inspection Programme
Maintenance service, every 1000 hours
Maintenance service, every 10 hours
Maintenance service, every 2000 hours_{10-42-30}
Maintenance service, every 250 hours
Maintenance service, every 4000 hours_{10-41-33}
Maintenance service, every 4000 hours_{10-41-43}
Maintenance service, every 500 hours
Maintenance service, every 50 hours
Maintenance service, every 6000 hours
Maintenance service, first 1000 hours
Maintenance service, first 100 hours
MATRIS and Tech Tool, reading
More than one document matches chosen profile_{10-42-19}
Oil-bath air cleaner reservoir filter insert, cleaning
Oil-bath air cleaner reservoir oil, changing
Oil-bath air cleaner reservoir oil, checking
Parking brake function, checking
Parking brake, manually releasing
Parking brake pads, checking
Power take-off suction strainer, cleaning
Propeller shaft between transmission and dropbox, removing
Propeller shaft movement, checking
Radiator, cleaning
Recovering and towing
Restoring from service position
Restoring of the machine
Safety when servicing
Secondary steering, checking
Service_{10-45-53}
Service_{10-46-06}
Service_{10-46-18}
Service_{10-46-32}
Service_{10-46-45}
Service_{10-46-58}
Service brake disc wear, checking
Service points
Service position 1
Software update, checking
Steering cylinder bearings clearance, checking
Steering joint bearing, checking
Suspension cylinder (GHS), checking_{10-23-31}
Suspension cylinder (GHS), checking_{10-23-47}
Suspension cylinder (GHS) oil, changing_{10-22-53}
Suspension cylinder (GHS) oil, changing_{10-23-12}
Suspension cylinder (GHS) rubber bearings, checking_{10-24-02}
Suspension cylinder (GHS) rubber bearings, checking_{10-24-13}
Trailer hitch, checking
Transmission breather filter, replacing
Transmission oil, changing
Transmission oil filter, replacing
Transporting the machine
Tyre wear and air pressure, checking
Valves, adjusting
19 - GENERAL
CE-marking, EMC-directive
Checking function
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Environment
Fire prevention measures
FOPS and ROPS
Health hazards with paint, plastics and rubber
Rules when handling tyres
Safety concerns everybody!
Safety during electric welding
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when using lifting equipment
Safety when working on hydraulic systems
Safety when working on pressurized systems
Safety when working on the machine's electrical system
Safety when working with batteries
Starting with booster batteries_{10-11-43}
Starting with booster batteries_{10-12-00}
Waste handling
Working in environmentally contaminated areas
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
E-ECU MID 128 non-programmed, replacing
E-ECU MID 128 pre-programmed, replacing
Engine, capacities
Engine, description
Engine, sensor locations
Tightening torques, engine mounts
21 - ENGINE
Camshaft, replacing
Camshaft setting, checking
Crankshaft, axial clearance, checking
Crankshaft front oil seal, replacing
Crankshaft rear oil seal, replacing
Cylinder block, description
Cylinder compression, testing
Engine and transmission, removing
Engine mounting rear, changing
Engine mount rubber cushion, replacing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine, specifications
Engine, tightening torques_{10-02-35}
Engine, tightening torques_{10-03-00}
Engine timing gear, description
Valve mechanism, specifications
22 - LUBRICATING SYSTEM
Lubrication oil consumption, checking
Lubrication oil pressure, checking with pressure gauge
Lubrication pressure rocker arm shaft, checking
Lubrication system, component locations
Lubrication system, description
Lubrication system, specifications
Lubrication system, tightening torques
23 - FUEL SYSTEM
Air in fuel system, checking
Carbon dioxide in fuel system, checking
Feed pump pressure, checking
Fuel level, description
Fuel pump, inspecting
Fuel system, bleeding
Fuel system, component location
Fuel system, description
Fuel system, specifications
Fuel system, tightening torques
Injector sleeves, replacing
Overflow valve, replacing
Stall speed, checking
Unit injector pretension, adjusting
Unit injector, replacing
25 - INLET & EXHAUST SYSTEM
Auxiliary brake (engine braking), description
Charge air cooling system, description
Compression brake, description
Cooling fan motor, charge air cooler, checking_adjusting high rpm
Cooling fan motor, charge air cooler, checking_adjusting low rpm
Exhaust pipe flexible tube, replacing
Exhaust pressure governor
Inlet and exhaust system, component location
Inlet and exhaust system, description
Inlet and exhaust system, specification
Inlet and exhaust system, tightening torques
Turbocharger, inspecting
Turbocharger, replacing
26 - COOLING SYSTEM
Carbon dioxide in coolant system, checking
Coolant with anti-freeze and corrosion protection, recommendation
Cooling fan motor, radiator, checking_adjusting low rpm
Cooling fan motor, radiator, checking high rpm
Cooling fan speed control, description
Cooling system, component location
Cooling system, description
Cooling system pressure, checking
Cooling system, specification
Cooling system, tightening torques
Radiator, adjusting
Thermostat, secondary system, description
27 - ENGINE CONTROL
Electrical system, special instructions for servicing, general
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
Collection of basic data
Component descriptions
Control units, voltage supply
Data bus system
E-ECU PID158, description and measuring
Electrical cabling and connectors, checking
Electrical system, special instructions for servicing, action when working on machine
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electronic components
Electrical system, special instructions for servicing, general
Electrical system, specifications
Electronic control system, special tool measuring, ECU
Electronic control system, special tool measuring, general
Electronic Control Unit, Input and Output types
Error causes
Error code and warning levels
Error codes, build-up
Error codes, showing
Error detection
External activation of central warning, description
FX1005, description and measuring
FX1006, description and measuring
FX1007, description and measuring
FX1008, description and measuring
FX1009, description and measuring
FX1090, description and measuring
General vehicle electronics
HE2501, description and measuring
MA2301-MA2306, description and measuring
MA2503, description and measuring
MA2516, description and measuring
MA4601 - MA4603, description and measuring
MA4604, description and measuring
MA5501, description and measuring
MA5503, description and measuring
MA5901, description and measuring
MA8701, description and measuring
MA9125, description and measuring
MA9171, description and measuring
Measuring, general
Measuring symbols, description
MO3301, description and measuring
MO8707, description and measuring
Power supply ECC, description and measuring
Power supply HMIM_IC, description and measuring_{07-07-20}
Power supply HMIM_IC, description and measuring_{07-09-43}
Power supply HMIM_IC, description and measuring_{07-12-03}
Power supply HMIM_IC, description and measuring_{07-14-28}
Power supply V2-ECU, description and measuring
Power supply V-ECU, description and measuring
Power supply W-ECU, description and measuring
PWM2501, description and measuring
PWM2601_PWM2602, description and measuring
PWM4201, description and measuring
PWM4203, description and measuring
PWM4205 - PWM4212, description and measuring
PWM5203, description and measuring
PWM9133, description and measuring
PWM9502, description and measuring
RE2501, description and measuring
RE3705, description and measuring_{06-15-05}
RE3705, description and measuring_{06-15-50}
RE8701, description and measuring
Red extra central warning, description
RExxxx, Relays genaral, description and measuring
SAE J1708_1587 Information link, description and measuring
SAE J1708 (Information bus)
SAE J1939_CAN1 Control link, description and measuring
SAE J1939_CAN2 Control link, description and measuring
SAEJ1939_CAN4 Control link, description and measuring
SAE J1939_ CAN-bus (control bus)
SE2202, description and measuring
SE2203, description and measuring
SE2205, description and measuring
SE2301, description and measuring
SE2302, description and measuring
SE2303, description and measuring
SE2501, description and measuring
SE2502, description and measuring
SE2507, description and measuring
SE2508, description and measuring
SE2509, description and measuring
SE2511_SE2518, description and measuring
SE2601_SE2602, description and measuring
SE2603, description and measuring
SE2606, description and measuring
SE2607, description and measuring
SE2701, description and measuring
SE2702, description and measuring
SE2703, description and measuring
SE3801, description and measuring
SE4201, description and measuring
SE4202, description and measuring
SE4203, description and measuring
SE4208, description and measuring
SE4209, description and measuring
SE4212, description and measuring
SE4213, description and measuring
SE4214, description and measuring
SE4218, description and measuring
SE4219, description and measuring
SE4307, description and measuring
SE4309, description and measuring
SE4310, description and measuring
SE4311, description and measuring
SE4607, description and measuring
SE4608, description and measuring
SE5201_SE5202, description and measuring
SE5203_SE5204, description and measuring
SE5207, description and measuring
SE5214, description and measuring
SE5215 - SE5217, description and measuring
SE5225, description and measuring_{05-22-49}
SE5225, description and measuring_{05-23-33}
SE5501, description and measuring
SE5901, description and measuring
SE6403, description and measuring
SE8301, description and measuring
SE8501, description and measuring_{05-18-05}
SE8501, description and measuring_{05-18-41}
SE8502, description and measuring_{05-16-06}
SE8502, description and measuring_{05-16-40}
SE8502, description and measuring_{05-17-19}
SE8702, description and measuring
SE8705, description and measuring
SE8706, description and measuring
SE8708, description and measuring
SE8709, description and measuring
SE9102_SE9103, description and measuring
SE9104, description and measuring
SE9105, description and measuring
SE9503, description and measuring
SE9504, description and measuring
Service connection and programming connection
SID211, description and measuring
SID232, description and measuring
Software parameters, description
Start electronics, description
Stop electronics, description
Supervision data bus communication, description
SW3301, description and measuring
SW3801, description and measuring
SW5501, description and measuring
SW5901, description and measuring
SW8701, description and measuring
SWxxxx, Switches general, description and measuring
System voltage, description
Tech Tool, operations
Troubleshooting strategy
31 - BATTERY
Batteries, replacing
Battery, charging
Battery, description
Battery, specifications
32 - ALTERNATOR; CHARGE REGULATOR
Alternator, description
Alternator, replacing incl function checking
Alternator, specifications
Alternator, tightening torques
33 - STARTING SYSTEM
Preheating description
Starter motor, description
Starter motor, replacing
Starter motor, specification
Starter motor, tightening torques
35 - LIGHTING
Entrance lighting, description
Headlight (high beam 1 pc.), replacing incl. adjusting
Headlight (low beam 1 pc.), replacing incl. adjusting
Headlights, adjusting
Light bulb, replacing
Lighting, specifications
Tail lamp, replacing
Working lights, description
36 - OTHER ELECTRICAL EQUIPMENT
Anti-theft device, description
Back-up alarm, description
Connectors, position
Control unit, description
Control units, changing
Delayed stop, description
Door open, description
Flasher lamp front glass or bulb, replacing
Flasher lamp sidelight glass or bulb, replacing
HMIM, MID 140, changing non-programmed ECU
HMIM, MID 140, changing pre-programmed ECU
Inclination, description
Interface for external equipment (Attachment Link), description
Seat belt supervision, description
Speed limitation, description
Tech Tool, programming of machine
V-ECU MID 187 non-programmed, replacing
V-ECU MID 187 pre-programmed, replacing
Vehicle speed, description
Windscreen wiper front motor, replacing
Windscreen wiper motor, tightening torques
37 - CABLE; FUSE; RELAY
Component location 10
Component location 11
Component location 12
Component location 13
Component location 14
Component location 15
Component location 1
Component location 2
Component location 4
Component location 5
Component location 6
Component location 7
Component location 8
Component location 9
ECC, I_O list
ECM (Engine Control Module), I_O list
Electrical component list_{04-47-27}
Electrical component list_{04-47-45}
Electrical distribution box, description_{03-22-47}
Electrical distribution box, description_{03-23-30}
Electrical distribution box, description_{03-25-48}
Electrical symbols and designations
Explanation of wiring diagrams
Wiring diagram equipment WDE12
Wiring diagram equipment WDE913
Wiring diagrams
Wiring diagram WD201_{04-44-39}
Wiring diagram WD201_{04-44-52}
Wiring diagram WD202_{04-44-07}
Wiring diagram WD202_{04-44-20}
Wiring diagram WD203_{04-43-35}
Wiring diagram WD203_{04-43-49}
Wiring diagram WD204_{04-43-02}
Wiring diagram WD204_{04-43-16}
Wiring diagram WD205_{04-42-27}
Wiring diagram WD205_{04-42-42}
Wiring diagram WD206_{04-41-55}
Wiring diagram WD206_{04-42-10}
Wiring diagram WD207_{04-41-23}
Wiring diagram WD207_{04-41-37}
Wiring diagram WD208_{04-40-42}
Wiring diagram WD208_{04-40-56}
Wiring diagram WD220_{04-40-11}
Wiring diagram WD220_{04-40-25}
Wiring diagram WD301_{04-39-40}
Wiring diagram WD301_{04-39-54}
Wiring diagram WD302_{04-39-06}
Wiring diagram WD302_{04-39-20}
Wiring diagram WD303_{04-38-35}
Wiring diagram WD303_{04-38-49}
Wiring diagram WD304_{04-38-03}
Wiring diagram WD304_{04-38-17}
Wiring diagram WD305_{04-37-30}
Wiring diagram WD305_{04-37-44}
Wiring diagram WD306_{04-36-55}
Wiring diagram WD306_{04-37-09}
Wiring diagram WD307_{04-36-05}
Wiring diagram WD307_{04-36-19}
Wiring diagram WD307_{04-36-33}
Wiring diagram WD309_{04-35-28}
Wiring diagram WD309_{04-35-42}
Wiring diagram WD310_{04-34-57}
Wiring diagram WD310_{04-35-11}
Wiring diagram WD311_{04-07-40}
Wiring diagram WD311_{04-08-08}
Wiring diagram WD312_{04-07-11}
Wiring diagram WD313_{04-06-44}
Wiring diagram WD314_{04-05-53}
Wiring diagram WD314_{04-06-13}
Wiring diagram WD315_{04-05-27}
Wiring diagram WD316_{04-04-34}
Wiring diagram WD316_{04-04-56}
Wiring diagram WD317_{04-04-03}
Wiring diagram WD318_{04-03-14}
Wiring diagram WD318_{04-03-32}
Wiring diagram WD319_{04-02-44}
Wiring diagram WD320_{04-02-16}
Wiring diagram WD321_{04-01-23}
Wiring diagram WD321_{04-01-46}
Wiring diagram WD322_{04-00-34}
Wiring diagram WD322_{04-00-57}
Wiring diagram WD323_{03-59-46}
Wiring diagram WD323_{04-00-08}
Wiring diagram WD324_{03-59-16}
Wiring diagram WD325_{03-58-28}
Wiring diagram WD325_{03-58-49}
Wiring diagram WD326
Wiring diagram WD327_{03-57-11}
Wiring diagram WD327_{03-57-32}
Wiring diagram WD328_{03-56-24}
Wiring diagram WD328_{03-56-46}
Wiring diagram WD329_{03-55-35}
Wiring diagram WD329_{03-55-58}
Wiring diagram WD330
Wiring diagram WD401_{03-54-24}
Wiring diagram WD401_{03-54-43}
Wiring diagram WD402_{03-53-33}
Wiring diagram WD402_{03-53-56}
Wiring diagram WD403_{03-52-39}
Wiring diagram WD403_{03-53-04}
Wiring diagram WD501_{03-47-27}
Wiring diagram WD501_{03-47-50}
Wiring diagram WD502_{03-46-29}
Wiring diagram WD502_{03-46-46}
Wiring diagram WD502_{03-47-03}
Wiring diagram WD503_{03-43-54}
Wiring diagram WD503_{03-44-14}
Wiring diagram WD504_{03-43-28}
Wiring diagram WD801_{03-43-05}
Wiring diagram WD802_{03-42-38}
Wiring diagram WD803_{03-42-01}
Wiring diagram WD804_{03-41-25}
Wiring diagram WD804_{03-41-43}
Wiring diagram WD805_{03-40-50}
Wiring diagram WD805_{03-41-06}
Wiring diagram WD901_{03-40-15}
Wiring diagram WD901_{03-40-32}
Wiring diagram WD902_{03-39-33}
Wiring diagram WD902_{03-39-49}
Wiring diagram WD903
Wiring diagram WD904_{03-37-42}
Wiring diagram WD904_{03-38-53}
Wiring diagram WD905
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
Haul Assist, Introduction
Information display, axles _ brakes
Information display, cycle info
Information display, electrical system
Information display, engine
Information display, general
Information display, hydraulics
information display, machine information
Information display, operating display
Information display, service
Information display, settings
Information display, transmission
Information display unit, summary
Information display, vehicle messages
Service mode, description
USB tethering
Volvo Co-Pilot Android software, updating online (OtA)
Volvo Co-Pilot, component location
Volvo Co-Pilot, Introduction
Volvo Co-Pilot, replacing
Volvo Co-Pilot SIM card, installing
Volvo Co-Pilot, Software handling
Volvo Co-Pilot, software updating
Volvo Co-Pilot, specifications
Volvo Co-Pilot, System integration
Volvo Co-Pilot, system overview
Volvo Co-Pilot, tightening torques
Warning screens, general
39 - MISCELLANEOUS
CareTrack antenna, replacing
CareTrack system, description
Rear view monitor, service menu
Voltage converter, specifications
W-ECU, MID142, changing non-programmed ECU
W-ECU, MID142, changing pre-programmed ECU
4 - POWER TRANSMISSION
40 - GENERAL
Drive train capacities_{02-51-15}
Drivetrain, description
Power transmission, specifications
Tech Tool, operations
42 - TRANSMISSION; HYDRAULIC CONTROL
Clutches, brakes and planet stages, description
Control system, description
Control system
Cooling system, description
Engine and transmission overspeed protection, description
Gear selector
Gearshifting, description
Gear shifting strategy
Hydraulic diagram PT
Hydraulic transmission, specification
Induction sensor for output shaft, replacing
Induction sensor for turbine speed, replacing
Lock-up clutch
Lubrication and oil system
Main oil filter
Oil level
Oil pump, description
Oil temperature
Pressure monitor, description
PT Transmission
PWM-valve control system, replacing
Seal for rear output shaft, replacing
Sensors and monitors, description
Sensors, description
Torque converter
Transmission, description
Transmission, installing on a non mounted engine
Transmission, installing
Transmission oil pressure, checking
Transmission oil pressure, specifications
Transmission, removing from a non mounted engine
Transmission, removing
Transmission, tightening torques
43 - GEARBOX
Differential lock dropbox sender unit, adjustment
Dropbox, component location
Dropbox, installing
Dropbox, removing
Dropbox rubber bushing, replacing
Dropbox seal for front otput shaft, replacing
Dropbox seal for rear output shaft, replacing
Dropbox, specifications
Dropbox, tightening torque
Transfer gearbox, description
45 - PROPELLER SHAFT
or bearing, replacing (in frame joint)
Propeller shaft between transmission and dropbox, installing
Propeller shaft between transmission and dropbox, removing
Propeller shaft, description
Propeller shaft, tightening torque
46 - FRONT AXLE; REAR AXLE
ATC, description
Centre gear, installing
Centre gear , removing and installing_{12-38-42}
Centre gear , removing and installing_{12-39-07}
Centre gear , removing and installing_{12-39-47}
Centre gear , removing and installing_{12-40-14}
Centre gear, removing
Centre gear, replacing
Dog-clutch for drive to rear bogie axle, adjusting_{12-34-38}
Dog-clutch for drive to rear bogie axle, adjusting_{12-34-48}
Drive axles, description_{12-41-20}
Drive axles, tightening torques_{12-41-00}
Hub, pressure testing
Hub reduction gear, disassembling and assembling
Hub reduction, installing
Hub reduction, removing
Input shaft seal, replacing_{12-30-22}
Input shaft seal, replacing_{12-30-36}
Input shaft seal, replacing_{12-34-06}
Input shaft seal, replacing_{12-34-21}
Input shaft seal, replacing_{12-37-38}
Input shaft seal, replacing_{12-37-55}
Maintenance
Output shaft, bearing and seal, replacing_{12-33-25}
Output shaft, bearing and seal, replacing_{12-33-46}
Rotation speed sensor, adjusting
Rotation speed sensor, replacing
Transverse differential lock_axle, checking and adjusting
48 - POWER TAKE OFF
Power outlet, specifications
Power take-off, tightening torque
PTO (Power Take Off), description
49 - MISCELLANEOUS
Heat exchanger, description
Oil cooler, tightening torques
5 - BRAKE
50 - GENERAL
Accumulator, tightening torques
Brake cooling system, capacities
Brake pressure
Brakes, specifications
Brake system, component location
Braking system, description
Compressed air diagram_{01-56-52}
Compressed air diagram_{01-57-06}
Compressed air diagram_{01-57-21}
Compressed air system, component location
Compressed air system, description
Compressed-air system, specifications
Hydraulic diagram, brake system
Pressure check connections, description
Tech Tool, operations
51 - WHEEL BRAKE
Brake discs, replacing
Stationary service brake test, description
Wear indicator, adjusting
Wheel brake, description
52 - HYDRAULIC BRAKE SYSTEM
Accumulator, discarding
Accumulator (removed) charging pressure, checking
Accumulator, replacing
Brake cooling circulation function, checking
Brake cooling oil system, diagram
Brake cooling oil tank, description
Brake cooling system, description
Brake cooling system, specification
Brake cooling system, tightening torques
Brake system, bleeding
Brake system hydraulic function, checking
Brake system, pressure releasing
Foot brake valve, description
Foot brake valve, replacing
Hydraulic brake system, pressure build-up
Hydraulic pump, max working pressure, checking and adjusting
Pump unit brake cooling, replacing
Pump unit, specification
55 - PARKING BRAKE
Load and dump brake, description
Load and Dump brake function, checking
Load and Dump brake servo pressure, checking
Load and dump brake working pressure, checking and adjusting
Parking brake, adjusting
Parking brake brake pads, replacing
Parking brake function, checking
Parking brake, function description
Parking brake, manually releasing
Parking brake , replacing brake caliper
Parking brake, replacing brake disc
Parking brake, replacing
Parking brake, specifications
Parking brake, tightening torque
Spring brake cylinder, replacing
56 - COMPRESSED-AIR BRAKE
Compressor, replacing
Pressure release
Quick coupling compressed air, replacing
Relief_Cut-in pressure, adjusting
Relief_Cut-in pressure, checking
59 - MISCELLANEOUS
Automatic brake description
Retarder, description
6 - STEERING
60 - GENERAL
Steering system, description
Steering system, specifications
64 - STEERING
Auxiliary steering backwards, description
Damping cylinder, checking spring force
Damping cylinder, description
Damping cylinder seal, changing
Damping cylinder, specification
Lever bracket steering bearing, replacing
Pressure build up, steering
Secondary steering, description
Secondary steering hydraulic pump, installing
Secondary steering hydraulic pump, removing
Secondary steering, specification
Secondary steering working and stand-by pressure, adjusting
Steering angle, checking and adjusting
Steering cylinder bearings, replacing_{01-17-53}
Steering cylinder bearings, replacing_{01-17-57}
Steering cylinder, description
Steering cylinder, installing
Steering cylinder removed, reconditioning excl replacing bearings
Steering cylinder, removing
Steering cylinder, specifications
Steering cylinder, tightening torques
Steering gear, checking and adjusting
Steering gear, replacing
Steering gear, specifications
Steering linkage, checking and adjusting
Steering linkage, tightening torque
Steering times, checking and adjusting
Steering valve neutral position, checking and adjusting
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
71 - FRAME
Frame, description
Frame extension, specification
Frame, weight
Load unit frame
Protective plate, installing
Protective plate, removing
Protective plate, weight
72 - SUSPENSION
Suspension cylinder (GHS), checking and adjusting_{01-14-24}
Suspension cylinder (GHS), checking and adjusting_{01-14-41}
Suspension cylinder (GHS), description_{01-14-58}
Suspension cylinder (GHS), description_{01-15-14}
Suspension cylinder (GHS), description_{01-15-31}
Suspension cylinder (GHS), description_{01-15-46}
Suspension cylinder (GHS), discarding
Suspension cylinder (GHS) oil, changing_{01-13-14}
Suspension cylinder (GHS) oil, changing_{01-13-30}
Suspension cylinder (GHS), specifications_{01-16-58}
Suspension cylinder (GHS), specifications_{01-17-09}
Suspension cylinder (GHS), specifications_{01-17-22}
Suspension cylinder (GHS), specifications_{01-17-33}
Suspension cylinder (GHS), specifications_{01-17-46}
Suspension cylinder (GHS), specifications_{01-17-57}
Suspension cylinder, installing
Suspension cylinder, removing
Suspension, description
Suspension system hydraulic cylinder bushing, replacing
Suspension system hydraulic cylinder, overhauling
74 - FRAME LINK
Frame joint bearing, replacing (machine separated)
Frame joint, description
Frame joint, separating machine
Frame joint, tightening torque
Hitch, installing
Hitch, removing
Hitch, specifications
Steering joint bearing, replacing (Hitch removed)
Steering joint, replacing bearings
75 - AXLE SUSPENSION
A-frame bushing, front on load unit, changing
A-frame bushing, rear on load unit, changing
A–frame
Axle suspension, description
Axle suspension, tightening torque
Bogie beam rubber bushing (beam removed), changing
Bogie beam rubber spring, changing one side (front)
Cross stay, installing
Cross stay, removing
Cross stay rubber bushing, replacing
Tractor unit A-frame bushing, replacing
77 - WHEELS; TRACKS; TYRE; HUB; DRUM
Wheel, aligning
Wheel, installing
Wheel, removing
Wheel, tightening torque
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
80 - GENERAL
Cab description
Cabin, specification
81 - CAB, NAKED; CANOPY
Cab, installing
Cab, lifting points
Cab, removing
Instructions for drilling in ROPS structure
82 - ENGINE HOOD; MUDGUARD; FOOT STEP
Electric hood pump, changing
Engine hood, description
Engine hood, installing
Engine hood, removing
Engine hood, specification
Hood pump, oil, changing
Hydraulic diagram, hood opening
83 - DOORS; HATCH; COVER PLATE, (all)
Door, gas spring, replacing
Door lock, replacing
Door, replacing
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
Door window, replacing
Rear window, replacing
Side window, rear, replacing
Side window, replacing
Windscreen, replacing
85 - CAB INTERIOR; UPHOLSTERY
Compressor operator’s seat, replacing
Driver's seat, description
Operator's seat, air bellows, replacing_{10-54-55}
Operator's seat, air bellows, replacing_{10-57-12}
Operator's seat, installing_{10-59-26}
Operator's seat, installing_{11-00-08}
Operator's seat, removing_{11-01-16}
Operator's seat, removing_{11-01-56}
Operator's seat, shock absorber, replacing
87 - AIR CONDITIONING UNIT
AC system, specifications
Air conditioning AC, basic principles
Air-conditioning, component location
Auxiliary heater, replacing
Cab heating_cab ventilation timer, pump, replacing
Cab heat_ventilation timer, description
Climate control system, description
Compressor, replacing incl draining and filling
Condenser, replacing incl draining and filling
Cooling unit, performance test
ECC MID 146 non-programmed ECU, replacing
ECC MID 146 pre-programmed ECU, replacing
Engine- and cab heater, description
Evaporator, cleaning
Evaporator, replacing incl draining and filling
Fan motor, replacing
Heat control, replacing
Heat control valve, replacing
Heater core, replacing
Personal competence and accreditation
Receiver, replacing incl draining and filling
Refrigerant, draining
Refrigerant, filling incl vacuum pumping
Safety when working with air-conditioning refrigerant
Troubleshooting, air conditioning unit (AC)
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
90 - GENERAL
Accumulator, discarding
Hydraulic components, cleanliness when handling
Hydraulic components, storing and transporting
Hydraulic oil, description
Hydraulic oil, storing and handling
Hydraulic system, bleeding
Hydraulic system, capacities
Hydraulic system, description
Hydraulic system, relieve pressure
Hydraulic system, repair of hydraulic components in workshop
V2-ECU, MID 249, changing non-programmed ECU
V2-ECU, MID 249, changing pre-programmed ECU
Vacuum pump, connection
Vacuum pump, disconnection
91 - WORKING HYDRAULIC; SERVO HYDRAULICS
Dump function, checking pressure
Dump function, description
Dump lever, changing
Dump lever, specifications
Hydraulic connections, tightening torques
Hydraulic couplings
Hydraulic oil tank, description
Hydraulic pump, description
Hydraulic pump flow regulation, description
Hydraulic pump (removed), changing shaft seal
Hydraulic pumps, specifications
Hydraulic pump, standby pressure, checking and adjusting
Hydraulic system component location
Hydraulic system, work instructions
Pump, installing
Pump regulator, checking
Pump, removing
Rubber connection, suction line, replacing
Steering and dumping valve, description
Steering and dumping valve, removed, reconditioning
Steering and dumping valve, specifications
Steering and dumping valve, tightening torques
Steering and tipping valve, installing
Steering and tipping valve, removing
Working pumps, checking
92 - MECHANICAL EQUIPMENT_ATTACHMENT
Trailer hitch, specifications
95 - LOAD CARRIER
Body angle sensor, calibrating
Cylinder, rear flap, gas pressure, checking and adjusting
Dump body, adjusting against frame
Dump body alternative, lowering
Dump body joint, changing tipping bearing
Dumping system, specification
Hoist cylinder bearing, changing
Hoist cylinder, description
Hoist cylinder, installing
Hoist cylinder removed, reconditioning
Hoist cylinder, removing_{12-32-28}
Hoist cylinder, removing_{12-33-14}
Hoist cylinder, specifications
Load carrier, specifications
Tailgate, description
Tailgate, specifications
99 - MISCELLANEOUS
Automatic central lubrication
Automatic lubrication pump unit, reconditioning
Automatic lubrication system, specifications
Bleeding air
Change of lubrication interval
Diagnostic tools, description
Display, description
Dosage valve, checking internal leakage
Dosage valves, description
Explanations to hydraulic diagram
Filling lubricant
Fire suppression system, actions after activation_{12-01-02}
Fire suppression system, actions after activation_{12-02-02}
Fire suppression system, actions after manual activation_{12-03-09}
Fire suppression system, actions after manual activation_{12-07-29}
Fire suppression system, component description
Fire suppression system, component location
Fire suppression system, connecting and disconnecting
Fire suppression system, functional description
Fire suppression system, specification
Fire Suppression System, tightening torques
Hydraulic diagram, complete_{12-12-25}
Hydraulic pressure, specifications
Lubrication points, central lubrication
Parameter settings
Pressure monitor, description
Pump unit, description
Shift valve, checking
Shift valve, description
Steering and dumping valve, overview illustration
System test
