John Deere 325SL Backhoe Loader Service Repair Technical Manual (TM13308X19)
Complete service manual for John Deere 325SL Backhoe Loaders, with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 325SL Backhoe Loader workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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PRODUCT DETAILS:
Total Pages: 1,053 pages
File Format: PDF (Windows & Mac & Linux)
Language: Russian French English Spanish
MAIN CONTENTS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Torque Values
Wheels
Powered or Non-Powered Wheels and Fastenings
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Powered Wheel Axle (MFWD)
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Gear, Shafts, and Power Shift Clutches
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Intake System
Exhaust Systems
External Fuel Supply Systems
Torque Converter
Turbine, Gears, and Shaft
Steering System
Power Steering
Power Steering Hydraulic System
Service Brakes
Active Elements
Controls Linkage
Hydraulic System
Park Brake
Active Elements
Electrical System
Remove and Install
System Controls
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Miscellaneous Shields
Safety and Convenience
Radio
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Bucket
Controls Linkage
Frames
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System
Dealer Fabricated Tools
TABLE OF CONTENTS...1
Section 00: General Information...17
Group 0001: Safety...17
Recognize Safety Information...21
Follow Safety Instructions...22
Operate Only If Qualified...23
Wear Protective Equipment...24
Protect Against Noise...25
Avoid Unauthorized Machine Modifications...26
Control Pattern...27
Inspect Machine...28
Stay Clear of Moving Parts...29
Avoid High-Pressure Fluids...30
Avoid High-Pressure Oils...31
Work In Ventilated Area...32
Avoid Static Electricity Risk When Refueling...33
High Debris Applications...35
Prevent Fires...36
In Case of Machine Fire...37
Prevent Battery Explosions...38
Handle Chemical Products Safely...39
Decommissioning — Proper Recycling and Disposal of Fluids and Components...40
Prepare for Emergencies...41
Clean Debris from Machine...42
Add Cab Guarding for Special Uses...43
Handle Starting Fluid Safely...44
Use Steps and Handholds Correctly...45
Start Only From Operator's Seat...46
Use and Maintain Seat Belt...47
Prevent Unintended Machine Movement...48
Prevent Unintended Machine Movement—If Equipped With Pilot Controls...49
Avoid Work Site Hazards...50
Keep Riders Off Machine...52
Avoid Backover Accidents...53
Avoid Machine Tipover...54
Operate Boom With Care...55
Avoid Power Lines...56
Operating on Slopes...57
Operating or Traveling On Public Roads...58
Inspect and Maintain ROPS...59
Travel Safely...60
Prevent Acid Burns...61
Add and Operate Attachments Safely...63
Use Special Care When Operating...64
Park and Prepare for Service Safely...65
Service Cooling System Safely...66
Service Accumulator Systems Safely...67
Remove Paint Before Welding or Heating...68
Make Welding Repairs Safely...69
Drive Metal Pins Safely...70
Service Tires Safely...71
Group 0003: Torque Values...18
Metric Bolt and Cap Screw Torque Values...74
Additional Metric Cap Screw Torque Values...76
Unified Inch Bolt and Cap Screw Torque Values...78
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...80
Service Recommendations for O-Ring Boss Fittings...82
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators...84
Service Recommendations for Flared Connections—Straight or Tapered Threads...87
Service Recommendations for Flat Face O-Ring Seal Fittings...89
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...91
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...93
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...96
Service Recommendations for Metric Series Four Bolt Flange Fitting...99
Service Recommendations For Inch Series Four Bolt Flange Fittings...101
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...103
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...105
Service Recommendations For O-Ring Boss Fittings With Shoulder...108
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...111
Section 01: Wheels...115
Group 0110: Powered or Non-Powered Wheels and Fastenings...115
Rear Wheel Assembly Remove and Install...118
Front Wheel Assembly Remove and Install...120
Tire Remove and Install...122
Section 02: Axles and Suspension Systems...126
Group 0225: Input Drive Shafts and U-Joints...126
Universal Joint and Drive Shaft Remove and Install...132
Group 0240: Powered Wheel Axle (MFWD)...126
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install...140
Mechanical Front Wheel Drive (MFWD) Axle Disassemble...143
Mechanical Front Wheel Drive (MFWD) Axle Assemble...161
Limited Slip Differential Disassemble and Assemble...194
Group 0250: Axle Shaft, Bearings, and Reduction Gears...126
Service Brakes Inspection...208
Rear Axle Remove and Install...211
Rear Axle Disassemble...214
Rear Axle Assemble...231
Park Brake Disassemble and Assemble...257
Gear Tooth Contact Pattern Check...277
Section 03: Transmission...280
Group 0300: Removal and Installation...280
Transmission Remove and Install...293
Group 0350: Gear, Shafts, and Power Shift Clutches...280
Transmission Outer Components Removal...310
Transmission Outer Components Install...315
Transmission Case Disassemble—Torque Converter Side...320
Transmission Case Assemble—Torque Converter Side...324
Clutch Packs Remove...329
Clutch Packs Install...335
High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble...341
First Speed and Third Speed Clutch Disassemble and Assemble...361
Second Speed Clutch Disassemble and Assemble...379
Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble...390
Pump Drive Shaft Install...402
Group 0360: Hydraulic System...280
Transmission Charge Pump Remove and Install...410
Transmission Charge Pump Disassemble and Assemble...416
Section 04: Engine...418
Group 0400: Removal and Installation...418
John Deere Engine Operation...421
Engine Remove and Install...423
Section 05: Engine Auxiliary System...431
Group 0505: Cold Weather Starting Aids...431
Coolant Heater Remove and Install—If Equipped...435
Group 0510: Cooling Systems...431
Fan Remove and Install...440
Accessory Drive Belt Remove and Install...442
Cooling Package Disassemble and Assemble...445
Cooling Package Remove and Install...455
Group 0520: Intake System...431
Air Cleaner Remove and Install...460
Group 0530: Exhaust Systems...431
Muffler Remove and Install...462
Group 0560: External Fuel Supply Systems...431
Fuel Tank Remove and Install...470
Section 06: Torque Converter...477
Group 0651: Turbine, Gears, and Shaft...477
Torque Converter Remove and Install...480
Section 09: Steering System...482
Group 0920: Power Steering...482
Steering Column Remove and Install...488
Steering Wheel and Column Disassemble and Assemble...493
Group 0960: Power Steering Hydraulic System...482
Steering Valve Remove and Install...500
Steering Valve Disassemble and Assemble...504
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install...513
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble...516
Section 10: Service Brakes...518
Group 1011: Active Elements...518
Brake Disc and Pressure Plate Remove and Install...520
Group 1015: Controls Linkage...518
Brake Pedal Adjustment...522
Group 1060: Hydraulic System...518
Brake System Bleeding Procedure...524
Power Boost Brake Valve Remove and Install...525
Brake Valve Disassemble and Assemble...531
Section 11: Park Brake...538
Group 1111: Active Elements...538
Park Brake Remove and Install...540
Section 16: Electrical System...541
Group 1600: Removal and Installation...541
Installation of Repair Wire Assembly (RWA)...551
Electronic Controllers Remove and Install...560
Remove Connector Body from Blade Terminals...561
CINCH™ Connector Remove and Install...562
CINCH™ Contact Installation...564
CINCH™ CP Connector Remove and Install...566
CINCH™ CP Contact Installation...576
DEUTSCH® Connector Remove and Install...580
DEUTSCH® Contact Installation...584
Metri-Pack® Connector Remove and Install...586
WEATHER PACK® Connector Remove and Install...589
WEATHER PACK® Contact Installation...591
Seat Position Sensor Remove and Install...593
Group 1675: System Controls...541
Multi-Function Lever (MFL) Remove and Install...597
Transmission Control Lever (TCL) Remove and Install...599
Section 17: Frame or Supporting Structure...601
Group 1740: Frame Installation...601
Welding Repair of Major Structures...603
Rivet Nut Fasteners Remove and Install...604
Group 1749: Chassis Weights...601
Counterweight Remove and Install—If Equipped...610
Section 18: Operator's Station...612
Group 1800: Removal and Installation...612
Operator’s Station Remove and Install...623
Group 1810: Operator Enclosure...612
Front Window Wiper and Wiper Motor Remove and Install...635
Rear Window Wiper and Wiper Motor Remove and Install...638
Rear Window and Frame Assembly Remove and Install...641
Front Console Remove and Install...644
Fixed Window Remove and Install...646
Non-Fixed Window Remove and Install...647
Non-Fixed Window Adjustment...651
Non-Fixed Window Latch Adjustment...654
Cab Door Hinges and Latch Adjustment...655
Headliner Remove and Install...658
Cab Roof Remove and Install...660
Group 1821: Seat and Seat Belt...612
Seat Assembly Remove and Install...665
Mechanical Suspension Seat Disassemble and Assemble...668
Air Suspension Seat Disassemble and Assemble—If Equipped...677
Group 1830: Heating and Air Conditioning...612
R134a Refrigerant Cautions and Proper Handling...687
R134a Refrigerant Oil Information...688
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...691
Recover R134a Refrigerant...693
Flush and Purge Air Conditioning System...694
Evacuate R134a System...697
Charge R134a System...699
Evaporator or Heater Core Remove and Install...701
Expansion Valve Remove and Install...704
Air Conditioner Freeze Control Switch Remove and Install...706
Receiver-Dryer Remove and Install...709
Blower Mode Door Motor Remove and Install...711
Condenser Remove and Install...713
Compressor Remove and Install...715
Section 19: Sheet Metal and Styling...717
Group 1910: Hood or Engine Enclosure...717
Hood and Engine Enclosure Remove and Install...720
Group 1913: Miscellaneous Shields...717
Battery Box Remove and Install...730
Group 1921: Grille...717
Grille Remove and Install...740
Section 20: Safety and Convenience...742
Group 2001: Radio...742
Radio and Speakers Remove and Install...746
Group 2004: Horn and Warning Devices...742
Backup Alarm Volume Adjustment...750
Section 21: Main Hydraulic System...751
Group 2160: Hydraulic System...751
General Oil Cleanup Procedure...754
Hydraulic Component Failure Cleanup Procedure...756
Apply Vacuum to Hydraulic Oil Reservoir...758
Hydraulic Pump Remove and Install...759
Hydraulic Pump Disassemble and Assemble...763
Hydraulic Pump Control Disassemble and Assemble...766
Hydraulic Reservoir Remove and Install...769
Hydraulic and Transmission Oil Coolers Remove and Install...773
Hydraulic Filter Assembly Remove and Install...778
Load Sense Generation Valve Remove and Install...782
Section 31: Loader...785
Group 3102: Bucket...785
Loader Bucket Remove and Install...788
Welded Bucket Cutting Edges Replacement Procedure...790
Group 3115: Controls Linkage...785
Loader Control Valve Linkage Remove and Install—Single Lever...794
Loader Self-Leveling Linkage and Return-to-Dig Switch Adjustment...797
Group 3140: Frames...785
Loader Boom Remove and Install...802
Loader Bucket Linkage Remove and Install...806
Group 3160: Hydraulic System...785
Loader and Stabilizer Control Valve Remove and Install...812
Loader and Stabilizer Control Valve Spool Disassemble and Assemble...815
Loader and Stabilizer Relief Valves Remove and Install...832
Loader Boom Anticavitation Check Valve Disassemble and Assemble...837
Loader Boom Raise and Bucket Curl Circuit Relief Valve Disassemble and Assemble...840
Loader Bucket Dump Circuit Relief Valve With Anticavitation Disassemble and Assemble...842
Loader Auxiliary Circuit Relief Valve Disassemble and Assemble—If Equipped...844
Loader Auxiliary Shutoff Plug Disassemble and Assemble...846
Loader Auxiliary Manifold Remove and Install...848
Loader Auxiliary Accumulator Remove and Install—If Equipped...850
Loader Boom Cylinder Remove and Install...852
Loader Bucket Cylinder Remove and Install...855
Loader Cylinders Disassemble and Assemble...859
Ride Control Valve Remove and Install...860
Ride Control Valve Disassemble and Assemble...863
Ride Control Accumulator Remove and Install...865
Ride Control Valve Solenoid Disassemble and Assemble...867
Section 33: Backhoe...869
Group 3302: Bucket...869
Backhoe Bucket and Linkage Remove and Install...873
Backhoe Bucket Tooth Tips Remove and Install...875
Bucket Tooth Shank Remove and Install...876
Backhoe Bucket Cutting Edge Remove and Install...879
Group 3315: Control Linkage...869
Backhoe Lever Linkage Remove and Install—Two Lever...884
Backhoe Lever Linkage Disassemble and Assemble—Two Lever...887
Backhoe Auxiliary Pedal Remove and Install—Fifth and Sixth Functions...891
Backhoe Auxiliary Pedal Disassemble and Assemble—Fifth and Sixth Functions...893
Backhoe Boom Lock Remove and Install...897
Stabilizer Lever Linkage Remove and Install...899
Backhoe Pilot Control Valve Remove and Install...902
Backhoe Pilot Control Valve Disassemble and Assemble...904
Backhoe Pilot Control Tower Remove and Install...910
Backhoe Pilot Control Tower Disassemble and Assemble...916
Group 3340: Frames...869
Backhoe Boom Remove and Install...933
Dipperstick Remove and Install...936
Dipperstick Extension Remove and Install—If Equipped...944
Sideshift Frame Remove and Install...949
Swing Frame Remove and Install...952
Group 3360: Hydraulic System...869
Backhoe Control Valve Remove and Install...957
Backhoe Control Valve Disassemble and Assemble...959
Backhoe Control Valve Spool Seals Remove and Install...962
Backhoe Control Valve Relief Valves Remove and Install...968
Backhoe Inlet Section Disassemble and Assemble...970
Backhoe Swing Section Disassemble and Assemble...972
Backhoe Boom Section Disassemble and Assemble...976
Backhoe Bucket Section Disassemble and Assemble...981
Backhoe Crowd Section Disassemble and Assemble...985
Backhoe Extendable Dipperstick Section Disassemble and Assemble—If Equipped...989
Backhoe Auxiliary Section Disassemble and Assemble—If Equipped...995
Backhoe Auxiliary Selective Flow Control Section Disassemble and Assemble—If Equipped...1000
Pilot Enable and Pattern Select (PEPS) Valve Remove and Install...1003
Pilot Enable and Pattern Select Valve Disassemble and Assemble...1005
Backhoe Boom Lock Cylinder Remove and Install...1008
Backhoe Swing Cylinder Remove and Install...1010
Backhoe Boom Cylinder Remove and Install...1015
Backhoe Bucket Cylinder Remove and Install...1019
Backhoe Crowd Cylinder Remove and Install...1022
Backhoe Extendable Dipperstick Cylinder Remove and Install...1025
Backhoe Stabilizer Cylinder Remove and Install...1028
Backhoe Cylinders Disassemble and Assemble...1031
Backhoe Sideshift Lock Valve Remove and Install...1032
Backhoe Sideshift Lock Valve Disassemble and Assemble...1034
Backhoe Sideshift Lock Piston and Bushing Remove and Install...1036
Section 99: Dealer Fabricated Tools...1040
Group 9900: Dealer Fabricated Tools...1040
DFT1380 Lift Bracket...1046
DFT1285A Engine Support Bracket...1051
DFT1286 Backlash Measurement Tool...1053
DFT1163 MFWD Snap Ring Removal and Installation Tool...1054
John Deere 325SL Backhoe Loader Service Repair Technical Manual (TM13308X19)
