Deutz-Fahr Engines & Transmissions Repair Service Manuals

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Price: US$ 59.00

Complete service service repair manuals with electrical wiring diagrams for Deutz-Fahr Engines & Transmissions, with all the technical information to maintain, diagnose, repair, and service like professional mechanics.

Deutz-Fahr Engines & Transmissions workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

AGROLUX F50-F60-F70-F80 Workshop Manual.pdf
ENGINES 1000.3.4.6 W EUROII Workshop Manual.pdf
ENGINES DEUTZ 912-913 Workshop Manual.pdf
ENGINES DEUTZ 914 Workshop Manual.pdf
ENGINES DEUTZ BFM 1012-1013 Workshop Manual.pdf
ENGINES DEUTZ BFM 2012 Workshop Manual.pdf
ENGINES DEUTZ TCD 2012 2V Workshop Manual.pdf
ENGINES DEUTZ TCD 2013 4V Workshop Manual.pdf
FRONT AND REAR AXLE AGROVECTOR 26.6 - 30.7 Workshop Manual.pdf
FRONT AXLE FOR AGROTRON 120-130 Workshop Manual.pdf
FRONT AXLE FOR AGROTRON 150-150.7-165.7 Workshop Manual.pdf
FRONT AXLE FOR AGROTRON 210-265 Workshop Manual.pdf
FRONT AXLE FOR AGROTRON K 90-100-110-120 Workshop Manual.pdf
HYDRAULIC INVERSOR 80-105 Workshop Manual.pdf
HYDRAULIC INVERSOR 110-130 Workshop Manual.pdf
REAR AXLE T-7100 Workshop Manual.pdf
REAR AXLE T-7336 Workshop Manual.pdf
TRANSMISSION ECCOM 1.5 Workshop Manual.pdf
TRANSMISSION POWERSHUTTLE T-7100 KT Workshop Manual.pdf
TRANSMISSION T-7336 PS Workshop Manual.pdf

Total Pages: 4,915 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
AGROLUX F50-F60-F70-F80 Workshop Manual.......1
  307.1114.3.6 AGROLUX F50-F60-F70-F80.......1
    INTRODUCTION.......3
    GENERAL SAFETY RULES.......5
    SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS.......8
    LIFTING INSTRUCTIONS.......10
    HOW THE MANUAL IS STRUCTURED.......11
    HOW TO CONSULT THE MANUAL.......12
    HOW TO USE AND UPDATE THE MANUAL.......13
    STANDARD TIGHTENING TORQUES.......14
      1. NUTS AND BOLTS.......14
      2. FITTINGS.......15
      3. PLUGS.......16
      4. FITTINGS WITH SEAL AT 37.......17
      5. FITTINGS FOR PIPES WITH EYE ATTACHMENT.......17
    THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS.......18
    CONVERSION FACTORS.......20
    SECTION 10.......21
      1. TRANSMISSION.......23
        INTRODUCTION.......23
        DESCRIPTION.......24
        1.1 HOUSING.......25
        1.2 HML ASSEMBLY.......26
        1.3 GEARBOX AND SHUTTLE ASSEMBLY (Version with HML).......27
        1.4 GEARBOX AND SHUTTLE ASSEMBLY (Version without HML with 5 speeds).......28
        1.5 CONTROL ROD FOR SHUTTLE - UNDERDRIVE.......29
        1.6 SPEED CONTROL ROD (5-speed version).......30
        1.7 RANGE AND PARKING BRAKE ASSEMBLY.......31
        1.8 RANGE CONTROL ROD AND PARKING BRAKE LEVER.......32
        1.9 FOUR-WHEEL DRIVE ENGAGEMENT ASSEMBLY.......33
        1.10 DIFFERENTIAL ASSEMBLY.......34
        1.11 BRAKES AND REAR AXLE ASSEMBLY.......35
      2. REAR PTO.......37
        2.1 PTO CONTROL CLUTCH ASSEMBLY.......38
        2.2 2-SPEED PTO.......41
        2.3 2-SPEED PTO AND SYNCRO PTO.......42
      3. FRONT AXLE.......43
        3.1 FINAL DRIVE.......44
        3.2 PINION, DIFFERENTIAL AND DIFFERENTIAL LOCK.......45
      4. HYDRAULIC SYSTEM.......46
        DESCRIPTION.......46
        4.1 HYDRAULIC DIAGRAM (standard version) (1/2).......47
        4.2 HYDRAULIC DIAGRAM (standard version) (2/2).......48
        4.3 HYDRAULIC DIAGRAM (full optional version) (1/2).......49
        4.4 HYDRAULIC DIAGRAM (full optional version) (2/2).......50
        4.5 STEERING CIRCUIT GEAR PUMP.......51
        4.6 LIFT CIRCUIT GEAR PUMP.......52
        4.7 POWER STEERING.......53
        4.8 HML SOLENOID VALVE ASSEMBLY.......54
        4.9 AUXILIARY SERVICES CONTROL VALVE.......55
        4.10 TRAILER BRAKING VALVE.......56
        4.11 SERVICES SOLENOID VALVE ASSEMBLY.......61
        4.12 LIFT CONTROL VALVE.......62
    SECTION 30.......69
      ENGINE HOODS.......73
        Removal.......73
        Refitting.......74
      WHEELS.......75
        FRONT WHEELS.......75
          Removal.......75
          Refitting.......75
        REAR WHEELS.......76
          Removal.......76
          Refitting.......76
      SAFETY ROLL BAR.......77
        Removal.......77
        Refitting.......78
      FUEL TANK.......79
        Removal.......79
        Refitting.......82
      FRONT SUPPORT.......83
        Removal.......83
        Refitting.......87
      PLATFORM.......88
        Removal.......88
        Refitting.......94
      4WD SHAFT.......95
        Removal.......95
        Refitting.......96
      ENGINE.......97
        Preparation before separating the engine from the transmission.......97
        Preparation for removal.......97
        Separation or removal.......98
        Refitting.......99
      CLUTCH ASSEMBLY.......100
        CLUTCH.......100
          Removal and renewal of the clutch plate.......100
          Checking clutch plate wear.......100
          Refitting the clutch plate.......100
        CLUTCH RELEASE BEARING.......101
          Renewal.......101
      STARTER MOTOR.......102
        Removal.......102
        Refitting.......103
      HML UNIT.......104
        COMPLETE ASSEMBLY.......104
          Removal.......104
          Refitting.......107
          Checking the reduction unit end float.......109
        CLUTCH UNITS.......110
          Disassembly.......110
          Assembly.......117
        PLANET CARRIER ASSEMBLY.......123
          Disassembly.......123
          Assembly.......124
      GEARBOX AND SHUTTLE ASSEMBLY.......127
        COMPLETE ASSEMBLY.......127
          Removal.......127
          Refitting.......131
          Separating from the transmission.......132
          Reassembly.......136
          Disassembly.......137
          Assembly.......137
        SHUTTLE - UNDERDRIVE SHAFT.......138
          Disassembly.......138
          Assembly.......141
        PRIMARY SHAFT.......143
          Disassembly.......143
          Assembly.......144
      SECONDARY SHAFT.......145
        Disassembly.......145
        Assembly.......153
        GEAR SELECTOR ROD.......159
          Disassembly.......159
          Assembly.......159
        SHUTTLE AND UNDERDRIVE SELECTOR ROD.......160
          Disassembly.......160
          Assembly.......160
        FOUR-WHEEL DRIVE ENGAGEMENT CONTROL.......161
          Removal.......161
          Refitting.......161
          Disassembly.......162
          Assembly.......163
      HYDRAULIC PUMPS.......164
        PUMP FOR STEERING CIRCUIT AND SOLENOID VALVES.......164
          Removal.......164
          Refitting.......166
        PUMP FOR HYDRAULIC LIFT AND AUXILIARY SERVICES.......167
          Removal.......167
          Refitting.......168
        HYDRAULIC TRAILER BRAKING VALVE.......169
          Removal.......169
          Refitting.......170
      HYDRAULIC LIFT (MECHANICAL VERSION).......171
        COMPLETE ASSEMBLY.......171
          Removal.......171
          Refitting.......174
          Disassembly.......175
          Assembly.......181
        BUSHES.......182
          Renewal.......182
        HYDRAULIC LIFT CONTROL VALVE.......183
          Removal.......183
          Refitting.......184
          Disassembly.......185
          Assembly.......188
        LIFT CYLINDER.......190
          Disassembly.......190
          Assembly.......191
        MECHANICAL DRAFT SENSOR.......193
          Removal.......193
          Refitting.......193
          Disassembly.......194
          Assembly.......195
      REMOTE CONTROL VALVE.......197
        Removal.......197
        Refitting.......199
      REAR AXLE.......200
        RIGHT AND LEFT AXLES.......200
          Preparation for removal of the right axle.......200
          Preparation for removal of the left axle.......202
          Removal of the complete rear axle.......203
          Refitting.......204
          Disassembly.......205
          Assembly.......208
        PLANET CARRIER ASSEMBLY.......210
          Disassembly.......210
          Assembly.......210
      BRAKES.......211
        REAR AXLE BRAKES.......211
          Renewal of brake discs.......211
        BRAKING PISTON.......212
          Disassembly.......212
          Assembly.......212
        FRONT AXLE BRAKES.......214
          Removal of brake discs.......214
          Refitting the brake discs.......215
          Piston disassembly.......216
          Piston assembly.......216
        PARKING BRAKE.......218
          Removal of the friction shoes.......218
          Refitting the friction shoes.......220
          Disassembly.......222
          Assembly.......222
      BRAKE CYLINDERS.......223
        Removal.......223
        Refitting.......224
      SERVICE VALVES ASSEMBLY.......225
        Removal.......225
        Refitting.......228
        Disassembly.......229
        Assembly.......231
      3-POINT LINKAGE.......232
        Removal.......232
        Refitting.......234
      TOWING HITCH.......235
        Removal.......235
        Refitting.......235
      REAR PTO.......236
        PTO INPUT SHAFT.......236
          Removal.......236
          Refitting.......237
        PTO CLUTCH.......238
          Removal.......238
          Refitting.......240
          Disassembly.......241
          Assembly.......245
        PTO OUTPUT SHAFT (2-SPEED + GROUNDSPEED VERSION).......246
          Disassembly.......246
          Assembly.......250
        GROUNDSPEED PTO DRIVE SHAFT.......251
          Disassembly.......251
          Assembly.......252
      RANGE GEARBOX AND REAR DIFFERENTIAL ASSEMBLY.......253
        COMPLETE ASSEMBLY.......253
          Disassembly.......253
          Assembly.......253
        PUMP DRIVE PTO.......254
          Disassembly.......254
          Assembly.......256
        DIFFERENTIAL UNIT.......257
          Removal.......257
          Refitting.......259
          Disassembly.......260
          Assembly.......262
        PINION.......263
          Disassembly.......263
          Assembly.......266
        RANGE SELECTOR ROD.......267
          Disassembly.......267
          Assembly.......268
        4WD AND GROUND SPEED PTO OUTPUT SHAFT.......269
          Disassembly.......269
          Assembly.......273
        BEVEL GEAR PAIR.......274
          Preparation of adjustments.......274
          Adjustment of the differential bearings preload.......276
          Adjustment of the pinion position.......278
          Adjustment of the pinion and crown wheel.......280
      INSTRUMENT PANEL.......281
        Removal.......281
        Refitting.......283
      POWER STEERING.......284
        Removal.......284
        Refitting.......285
      CLUTCH MASTER CYLINDER.......286
        Removal.......286
        Refitting.......287
      FRONT AXLE.......288
        Removal.......288
        Refitting.......289
        STEERING CYLINDER.......290
          Removal.......290
          Refitting.......291
        EPICYCLIC REDUCTION UNIT.......292
          Removal.......292
          Refitting.......293
          Disassembly.......294
          Assembly.......296
        STEERING KNUCKLE HOUSING AND HALFSHAFT.......298
          Removal.......298
          Refitting.......302
          Adjusting the bearings preload.......304
        PINION-DIFFERENTIAL ASSEMBLY.......307
          Removal.......307
          Refitting.......307
        DIFFERENTIAL LOCK.......308
          Removal.......308
          Refitting.......310
          Adjustment.......311
        BEVEL GEAR PAIR.......314
          Disassembly.......314
          Assembly.......318
          Adjustment of the differential preload.......323
          Adjustment of the pinion and crown wheel.......327
          Completion of assembly.......327
        DIFFERENTIAL.......329
          Disassembly.......329
          Assembly.......330
    SECTION 40.......331
      THE STRUCTURE OF THE UNIT.......333
      HOW TO CONSULT THE UNIT.......334
      1. INTRODUCTION.......335
        1.1 LIST OF WIRING HARNESSES.......335
        1.2 DEFINITION OF COMPONENTS AND SYMBOLS.......336
        1.3 GENERAL RULES.......337
          1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS.......337
          1.3.2 MAIN WIRING FAULTS.......337
          1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING.......338
        1.4 DIAGNOSTIC INSTRUMENTS.......339
        1.5 WIRE COLOUR CODES.......339
      2. INDICES.......340
        2.1 INDEX BY PART DESCRIPTION.......340
        2.2 INDEX BY PART CODE.......342
        2.3 INDEX BY CONNECTOR.......344
      3. COMPONENTS.......347
        3.1 CONNECTOR LAYOUTS.......347
        3.2 COMPONENT TECHNICAL DATA.......349
        3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS.......352
          3.3.1 HML CONTROL UNIT (CODE. 0.010.8869.4/20).......352
      4. SYSTEMS.......353
        4.1 EARTH POINTS.......353
        4.2 STARTING AND PREHEATING.......354
        4.3 LIGHTS - STEERING COLUMN SWITCH UNIT.......355
        4.4 ACCESSORIES.......356
        4.5 INSTRUMENT PANEL.......357
        4.6 BRAKES.......358
        4.7 TRANSMISSION AD HML.......359
        4.8 REAR PTO.......360
      5. WIRING.......361
        CENTRAL WIRING (1/4).......361
        CENTRAL WIRING (2/4).......362
        CENTRAL WIRING (3/4).......373
        CENTRAL WIRING (4/4).......374
        ENGINE WIRING (3-CYLINDER VERSION) (1/2).......381
        ENGINE WIRING (3-CYLINDER VERSION) (2/2).......382
        ENGINE WIRING (4-CYLINDER VERSION) (1/2).......383
        ENGINE WIRING (4-CYLINDER VERSION) (2/2).......384
        ROTATING BEACON WIRING.......385
        ROLL BAR LIGHTS WIRING.......386
        POWER WIRING (3-4 CYLINDER VERSION).......387
ENGINES 1000.3.4.6 W EUROII Workshop Manual.......399
  307.1103.3.5 ENGINE 1000.3.4.6 W EUROII.......399
    CONTENTS.......401
    IMPORTANT PRELIMINARY INFORMATION.........403
    HOW TO CONSULT THE MANUAL.......405
    HOW TO USE AND UPDATE THE MANUAL.......406
    LIFTING INSTRUCTIONS.......407
    STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS.......408
    THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS.......409
    SPECIAL TOOLS.......411
    CONVERSION FACTORS.......412
    ENGINE TYPE IDENTIFICATION AND SERIAL NUMBERS.......413
    IDENTIFICATION OF INJECTORS AND INJECTION PUMPS.......415
    DETERMINING THE INJECTION ADVANCE ANGLE.......416
    ENGINE DISASSEMBLY.......417
      1. PRELIMINARY REMOVAL OPERATIONS.......417
      2. REMOVAL OF THE COOLING AND INTAKE PIPES.......420
      3. REMOVAL OF THE CYLINDER HEADS.......422
        3.1 Dismantling the cylinder heads.......430
        3.2 Dismantling the rocker arm supports.......431
      4. REMOVAL AND TESTING OF THE THERMOSTATS.......432
        4.1 REMOVAL.......432
        4.2 TESTING THE THERMOSTATS.......433
      5. REMOVAL OF THE COOLANT PUMP.......434
        5.1 3- AND 4-CYLINDER VERSIONS.......434
        5.2 6-CYLINDER VERSIONS.......434
      6. REMOVAL OF THE UNIT PUMPS, ACTUATOR AND FUEL LIFT PUMP.......435
      7. OVERHAUL OF THE MECHANICAL GOVERNOR DRIVE.......440
        7.1 DISASSEMBLY.......440
        7.2 ASSEMBLY.......442
      8. OVERHAUL OF THE MECHANICAL GOVERNOR (STANDARD AND WITH L.D.A.).......446
        8.1. DISASSEMBLY OF THE STANDARD GOVERNOR.......446
        8.2 DISASSEMBLY OF THE GOVERNOR WITH L.D.A. VALVE.......457
        8.3 BENCH ADJUSTMENT OF L.D.A. VALVE.......463
        8.4 FINAL ADJUSTMENTS.......464
      9. ADJUSTMENT OF THE ELECTRONIC ACTUATOR.......468
        9.1 CALIBRATION OF ELECTRONIC ACTUTAORS.......469
      10. REMOVAL OF THE INJECTION PUMP CONTROL ROD.......470
      11. REMOVAL AND DISASSEMBLY OF THE HEAT EXCHANGER (For 4- and 6-cylinder versions).......471
      12. DISMANTLING THE VALVE TIMING DRIVE.......472
      13. DISMANTLING THE CRANKSHAFT.......475
        13.1 REMOVAL OF THE HARMONIC BALANCER (4-cylinder versions when fitted).......477
        13.2 OVERHAUL OF THE HARMONIC BALANCER (when fitted).......477
        13.3 REMOVAL OF THE CRANKSHAFT.......478
        13.4 DISMANTLING THE OIL PUMP.......481
      14. REMOVAL OF THE PISTONS AND CYLINDER LINERS.......483
        14.1 SEPARATING THE PISTON-CONNECTING ROD ASSEMBLY.......483
      15. RENEWAL OF THE REAR CRANKSHAFT OIL SEAL.......485
      16. TESTS - TECHNICAL DATA AND DIMENSIONS.......486
        16.1 CYLINDER HEADS - VALVES - ROCKER ASSEMBLIES.......486
        16.2 INJECTORS - INJECTION PUMPS.......493
        16.3 PISTONS - CONNECTING RODS.......500
        16.4 INSPECTION OF THE BIG-END CAP BOLTS.......502
        16.5 CRANKSHAFT.......509
        16.6 ENGINE BLOCK - CYLINDER LINERS.......514
        16.7 CAMSHAFT.......517
        16.8 TIMING GEARS.......520
        16.9 HARMONIC BALANCER (For 4 cylinder engines only).......522
        16.10 FLYWHEEL.......524
    ENGINE ASSEMBLY.......525
      17. FITTING THE PISTON COOLING NOZZLES.......525
      18. FITTING THE CYLINDER LINERS, PISTONS AND CONNECTING RODS.......526
      19. FITTING THE CAMSHAFT-CRANKSHAFT AND CONNECTING ROD BIG-ENDS.......528
      20. ASSEMBLY OF THE HARMONIC BALANCER (For 4-cylinder engines only, only when fitted).......532
      21. REFITTING THE OIL PUMP - SUMP PAN.......533
        21.1 3- AND 4-CYLINDER VERSIONS.......533
        21.2 6-CYLINDER VERSION.......533
        21.3 ASSEMBLY OF THE ENGINE OIL SUMP.......534
      22. CALCULATING THE THICKNESSES OF THE HEAD GASKETS AND REFITTING THE CYLINDER HEADS.......535
      23. REFITTING THE CYLINDER HEADS.......536
      24. REFITTING THE INJECTION PUMP CONTROL ROD.......538
      25. REFITTING THE MECHANICAL GOVERNOR DRIVE AND THE ELECTRONIC GOVERNOR SUPPORT.......539
      26. ADJUSTMENT OF THE TIMING GEARS.......540
      27. VALVE TIMING.......542
        27.1 Checking the camshaft timing.......543
      28. TIMING THE INJECTION PUMPS.......544
      29. REFITTING THE ROCKER ASSEMBLIES.......549
      30. ADJUSTMENT OF VALVE CLEARANCES - INJECTOR ASSEMBLY.......550
        30.1 Valve clearance adjustment.......550
        30.2 Injector assembly.......550
      31. FINAL ENGINE ASSEMBLY OPERATIONS.......551
      32. FINAL ENGINE ASSEMBLY - REAR END.......563
      33. ENGINE TESTS.......566
        33.1 Initial start-up and oil pressure check.......566
        33.2 Synchronizing the injection pumps........567
ENGINES DEUTZ 912-913 Workshop Manual.......569
ENGINES DEUTZ 914 Workshop Manual.......1002
  Foreword.......1004
  General.......1006
  User instructions.......1010
    General.......1011
    Regulations.......1011
    Operating instructions and workshop manual.......1012
    Work cards.......1013
    Key to symbols.......1015
  Technical Data.......1016
    General engine data.......1016
    Injection system.......1019
    Cylinder head.......1023
    Crankcase.......1029
    Drive system.......1030
    Engine control.......1041
    Lube oil system.......1044
    Valve Clearance Adjustment.......1046
    Bolt Tightening Torques.......1048
  Work card overview.......1058
    alphabetical.......1058
    numerical.......1060
  Work Cards.......1062
    General.......1062
      W 0-2-6 Checking the compression pressure.......1062
      W 0-5-1 Mounting and dismounting engine on assembly stand.......1068
    Cylinder Head.......1070
      W 1-1-1 Check and adjust valve clearance.......1070
      W 1-2-2 Remove and refit rocker arm and rocker arm bracket.......1074
      W 1-2-5 Checking the top dead center.......1080
      W 1-4-4 Removing and refitting the cylinder head.......1088
      W 1-4-8 Reworking the cylinder head sealing surface.......1100
      W 1-4-9 Measuring the piston crown clearance.......1102
      W 1-5-1 Removing and refitting the valves.......1106
      W 1-5-4 Checking the valves.......1110
      W 1-6-2 Removing and refitting the valve guide.......1112
      W 1-6-3 Checking the valve guide.......1116
      W 1-7-3 Removing, refitting and checking valve seat inserts.......1118
      W 1-7-8 Checking the valve recess.......1126
    Drive System.......1128
      W 2-1-7 Checking the crankshaft.......1128
      W 2-2-2 Renewing the crankshaft seal (coupling side) on complete engine.......1134
      W 2-2-4 Renewing the crankshaft seal (opposite end to coupling) of complete engine.......1138
      W 2-3-1 Checking the connecting rod.......1140
      W 2-4-1 Removing and refitting the crankshaft.......1146
      W 2-9-7 Checking the piston.......1150
      W 2-10-3 Checking the piston and grooves.......1152
    Crankcase.......1156
      W 3-2-4 Removing and refitting the piston and cylinder.......1156
      W 3-3-1 Checking the cylinder.......1162
      W 3-8-1 Removing and refitting the front cover (opposite end to coupling).......1166
      W 3-9-1 Removing and refitting the rear cover (coupling end).......1170
      W 3-9-4 Removing and refitting the adapter housing.......1174
      W 3-10-1 Reworking the crankcase.......1176
    Engine Control.......1186
      W 4-4-7 Removing and refitting the injection pump intermediate gear.......1186
      W 4-4-8 Checking the injection pump intermediate gear.......1188
      W 4-5-5 Removing and refitting the camshaft.......1190
      W 4-5-6 Checking the camshaft.......1194
    Exhaust System / Charging.......1196
      W 6-1-5 Removing and remounting the exhaust manifold.......1196
      W 6-6-4 Removing and remounting the turbocharger.......1198
      W 6-7-3 Removing and refitting the air suction pipe.......1204
    Fuel System.......1208
      W 7-3-1 Renewing the injection lines.......1208
      W 7-4-1 Removing and refitting the injection pump.......1210
      W 7-6-1 Checking and setting the commencement of delivery, with positioning bolt.......1220
      W 7-6-2 Checking and setting the commencement of delivery, with high-pressure pump.......1226
      W 7-7-1 Removing and refitting the injectors.......1234
      W 7-7-5 Checking and adjusting the injectors.......1238
      W 7-10-6 Removing and refitting the fuel lines.......1242
    Lube Oil System.......1244
      W 8-4-5 Removing and remounting the oil pump.......1244
      W 8-4-6 Removing and refitting the oil suction pipe.......1248
      W 8-4-7 Removing and remounting the oil pan.......1250
      W 8-8-2 Removing, remounting and cleaning the oil cooler.......1252
      W 8-11-7 Removing and remounting the change-over cock / filter carrier.......1256
    Cooling System.......1260
      W 9-11-1 Removing and remounting the blower.......1260
      W 9-11-2 Dismantling, reassembling and checking the blower.......1264
      W 9-11-3 Removing and remounting the cooling air ducting.......1282
    Other Components.......1286
      W 12-1-4 Removing and remounting the rotary vibration damper.......1286
      W 12-2-3 Checking the rotary vibration damper.......1290
      W 12-2-5 Disassembly and reassembly of V-belt idler pulley.......1292
      W 12-6-1 Removing and remounting the flywheel.......1300
      W 12-6-3 Renew starter ring gear on flywheel.......1302
    Electrical System.......1304
      W 13-2-3 Removing and remounting the three-phase alternator and support.......1304
      W 13-3-2 Removing and remounting the starter.......1308
  Commercial Tools.......1310
  Special Tools.......1314
  Label.......1334
ENGINES DEUTZ BFM 1012-1013 Workshop Manual.......1335
ENGINES DEUTZ BFM 2012 Workshop Manual.......1847
  Unbenannt.......1849
  Unbenannt.......1849
ENGINES DEUTZ TCD 2012 2V Workshop Manual.......2223
  1 Foreword.......2226
  2 General.......2229
  3 User notes.......2232
  4 Technical data.......2238
  5 Job card overview.......2260
  6 Job cards.......2279
  Checking the compression pressure.......2281
  Mounting engine on assembly block and demounting .......2285
  Setting the valve clearance (with or without removal of exhaust return module).......2291
  Setting the valve clearance (with exhaust return module installed).......2301
  Removing and installing the rocker arm and rocker arm bracket.......2313
  Disassembling, assembling and checking the rocker arm and rocker arm bracket.......2321
  Removing and installing cylinder head.......2325
  Removing and installing valves.......2337
  Checking valves.......2343
  Checking valve guide.......2345
  Checking valve lag.......2347
  Checking the crankshaft.......2349
  Renewing the crankshaft sealing ring (flywheel side).......2353
  Renewing the crankshaft sealing ring (opposite side to flywheel).......2357
  Checking the con rod.......2363
  Removing and installing the crankshaft.......2371
  Removing and installing piston and con rod.......2383
  Checking the piston.......2391
  Checking piston rings and piston ring grooves.......2395
  Removing and installing the piston cooling nozzles.......2399
  Removing and installing the crankcase bleeding.......2401
  Checking the cylinder.......2409
  Removing and installing the front cover (opposite side to flywheel).......2411
  Removing and installing the connection housing.......2417
  Removing and installing the gearcase.......2421
  Remove and install camshaft.......2431
  Check camshaft.......2437
  Remove and install speed governor (opposite side to flywheel).......2439
  Remove and install speed governor (camshaft).......2443
  Remove and install exhaust manifold.......2445
  Remove and install turbocharger.......2447
  Remove and install charge air line.......2451
  Removing and installing the exhaust return module.......2457
  Removing and installing the solenoid valve (exhaust return line).......2463
  Remove and install fuel filter console.......2467
  Removing and installing the fuel supply pump (V-rib belt drive).......2473
  Removing and installing the control block.......2477
  Removing and installing the high-pressure pump (Installation position A).......2483
  Remove and install high pressure pump (Installation position B).......2487
  Remove and install rail.......2491
  Remove and install injector.......2497
  Remove and install pressure limiting valve.......2505
  Removing and installing the rail pressure sensor.......2509
  Removing and installing the fuel pressure sensor.......2513
  Removing and installing the oil suction intake pipe.......2515
  Removing and installing the lube oil tray.......2517
  Remove and install oil cooler.......2519
  Removing and installing the oil cooler housing.......2521
  Removing and installing the oil filter cartridge.......2525
  Removing and installing the oil pressure switch.......2527
  Removing and installing the radiator tank.......2529
  Removing and installing the coolant pump (V-rib belt drive).......2533
  Checking the coolant thermostat when uninstalled.......2539
  Removing and installing the coolant thermostat.......2541
  Remove and install coolant temperature sensor.......2543
  Dismantling and assembling the fan drive.......2545
  Removing and installing the fan drive.......2551
  Removing and installing the fan console.......2555
  Removing and installing torsional vibration damper.......2561
  Removing and installing the belt tensioner (V-rib belt).......2563
  Removing and installing flywheel.......2567
  Removing and installing the cable harness.......2571
  Removing and installing the generator (V-rib belt drive).......2581
  Removing and installing the starter.......2585
  Removing and installing the heating plugs.......2587
  Removing and installing pressure/temperature sensor (charge air).......2589
  7 Standard tools.......2591
  8 Special tools.......2598
ENGINES DEUTZ TCD 2013 4V Workshop Manual.......2610
  Title page.......2612
  Table of contents.......2614
    1 Foreword.......2616
    2 General.......2620
    3 User notes.......2624
    4 Technical data.......2632
      4.1 Testing and setting data.......2632
      4.2 Tightening specifications.......2642
    5 Job card overview.......2652
      5.1 Sorted alphabetically.......2652
      5.2 Sorted numerically.......2658
      5.3 Job card references.......2664
    6 Job cards.......2672
    Checking the compression pressure.......2674
    Mounting engine on assembly block and demounting.......2678
    Checking and setting the valve clearance.......2682
    Removing and installing the valve control.......2690
    Dismantling and assembling the valve control.......2694
    Removing and installing cylinder head.......2698
    Checking piston overhang.......2704
    Removing and installing the valves.......2706
    Checking the valves.......2710
    Checking the valve guide.......2712
    Checking the valve lag.......2714
    Checking the axial clearance of the crankshaft.......2716
    Checking the crankshaft.......2720
    Renewing the crankshaft sealing ring (flywheel side).......2724
    Renewing the crankshaft sealing ring.......2728
      (opposite side to flywheel).......2728
    Removing and installing the crankshaft.......2732
    Removing and installing the piston and con rod.......2738
    Checking the piston.......2746
    Checking the piston rings and piston ring grooves.......2750
    Removing and installing the crankcase bleeding.......2754
    Dismantling and assembling the crankcase breather.......2758
    Testing the cylinder liner.......2762
    Removing and installing the cylinder liner.......2764
    Checking the overhang of the cylinder liner.......2768
    Removing and installing the front cover.......2770
      (opposite side to flywheel).......2770
    Removing and installing the connection housing.......2774
    Removing and installing the gearcase.......2778
    Removing and installing the camshaft.......2782
    Checking the camshaft.......2786
    Removing and installing the impulse transmitter.......2788
      (crankshaft).......2788
    Removing and installing the impulse transmitter.......2790
      (camshaft).......2790
    Removing and installing the exhaust line.......2792
    Remove and install the charge air line.......2800
    Remove and install the heating flange.......2804
    Removing and installing the turbocharger.......2808
    Removing and installing the flutter valve.......2816
      (exhaust gas recirculation).......2816
    Removing and installing the cooler.......2822
      (exhaust gas recirculation).......2822
    Removing and installing the actuator.......2828
      (exhaust gas recirculation).......2828
    Removing and installing the shutoff valve.......2830
      (exhaust gas recirculation).......2830
    Removing and installing the fuel supply pump.......2834
    Removing and installing the control block.......2836
    Removing and installing the high-pressure pump.......2840
      (Installation position A).......2840
    Removing and installing the high-pressure pump.......2848
      (Installation position B).......2848
    Removing and installing the rail.......2856
    Removing and installing the injector.......2862
    Removing and installing the pressure limiting valve.......2872
    Removing and installing the rail pressure sensor.......2876
    Removing and installing the fuel pressure sensor.......2878
    Removing and installing the lubricating oil pan.......2880
      (heavy duty version).......2880
    Removing and installing the oil cooler.......2884
    Removing and installing the oil cooler housing.......2886
    Removing and installing the oil pressure switch.......2892
    Removing and installing the coolant pump.......2894
    Removing and installing the thermostat.......2900
    Removing and installing the thermostat housing.......2906
    Removing and installing temperature transmitter.......2912
    Removing and installing torsional vibration damper.......2914
    Removing and installing the flywheel.......2920
    Removing and installing the air conditioning compressor.......2926
    Removing and installing the generator.......2930
      (operating side).......2930
    Removing and installing the generator.......2934
      (outlet side).......2934
    Removing and installing the starter.......2938
    Removing and installing the pressure/temperature sensor.......2942
      (charge air).......2942
    7 Standard tools.......2944
    8 Special tools.......2952
FRONT AND REAR AXLE AGROVECTOR 26.6 - 30.7 Workshop Manual.......2966
FRONT AXLE FOR AGROTRON 120-130 Workshop Manual.......3379
  A INFORMAZIONI GENERALI.......3381
    A.1 Utilizzo del manuale.......3382
    A.2 Proprietà delle informazioni.......3383
    A.3 Convenzioni e definizioni.......3384
    A.4 Indicazioni generali.......3386
    A.5 Indicazioni generali per le operazioni di riparazione.......3387
  A General information.......3381
    A.1 Manual use.......3382
    A.2 Information property.......3383
    A.3 Agreements and definitions.......3384
    A.4 General description.......3386
    A.5 Recommendations for repair operations.......3387
  B INFORMAZIONI SULLA SICUREZZA.......3389
    B.1 Indicazioni generali per la sicurezza.......3390
    B.2 Simboli di sicurezza.......3391
    B.3 Precauzioni generali.......3392
  B Safety instructions.......3389
    B.1 General safety recommendations.......3390
    B.2 Safety symbols.......3391
    B.3 General precautions.......3392
  C CARATTERISTICHE GENERALI.......3394
    C.1 Uso previsto.......3395
    C.2 Identificazione del prodotto.......3395
    C.3 Descrizione generale.......3396
    C.4 Caratteristiche Tecniche.......3397
    C.5 Cambio olio e verifiche.......3403
    C.6 Grasso al montaggio.......3407
    C.7 Adesivi e sigillanti.......3408
    C.8 Coppie di serraggio.......3410
  C General specifications.......3394
    C.1 Intended use.......3395
    C.2 Product identification.......3395
    C.3 General description.......3396
    C.4 Technical Features.......3397
    C.5 Oil change and checks.......3403
    C.6 Grease in assembly.......3407
    C.7 Adhesive and sealant.......3408
    C.8 Tightening torque.......3410
  D OPERAZIONI DI SMONTAGGIO E MONTAGGIO.......3411
    D.1 Gruppo sensore.......3412
    D.2 Gruppo cilindro sterzo.......3421
    D.3 Gruppo riduttore epicicloidale.......3427
    D.4 Gruppo mozzo ruota.......3431
    D.5 Gruppo flangia.......3441
    D.6 Gruppo supporto differenziale.......3444
    D.7 Gruppo differenziale (ML).......3455
    D.8 Gruppo differenziale (LS).......3465
    D.9 Gruppo pignone.......3469
    D.10 Gruppo trave.......3476
    D.11 Convergenza/angolo di sterzata.......3481
    D.12 Prove dopo montaggio.......3485
  D Disassembly and assembly operations.......3411
    D.1 Sensor group.......3412
    D.2 Steering cylinder group.......3421
    D.3 Epicyclic reduction gear group.......3427
    D.4 Wheel hub group.......3431
    D.5 Flange group.......3441
    D.6 Differential support group.......3444
    D.7 Differential group (ML).......3455
    D.8 Differential group (LS).......3465
    D.9 Pinion group.......3469
    D.10 Axle beam group.......3476
    D.11 Toe-in/steering angle.......3481
    D.12 Testing after assembly.......3485
  E RICERCA GUASTI.......3486
    E.1 Controllo ed esame dei guasti.......3489
    E.2 Diagnosi per problemi all'assale.......3493
  E Troubleshooting.......3486
    E.1 Troubleshooting.......3491
    E.2 Axle problems and diagnosis.......3494
  F ATTREZZATURE SPECIALI.......3495
    F.1 Attrezzature speciali.......3496
  F Special tools.......3495
    F.1 Special tools.......3496
  G TEMPI DI RIPARAZIONE.......3499
    G.1 Prontuario dei tempi di riparazione.......3500
  G Service operations time.......3499
    G.1 Service operations time schedule.......3500
FRONT AXLE FOR AGROTRON 150-150.7-165.7 Workshop Manual.......3504
  A INFORMAZIONI GENERALI.......3507
    A.1 Utilizzo del manuale.......3508
    A.2 Proprietà delle informazioni.......3509
    A.3 Convenzioni e definizioni.......3510
    A.4 Indicazioni generali.......3512
    A.5 Indicazioni generali per le operazioni di riparazione.......3513
  A General information.......3507
    A.1 Manual use.......3508
    A.2 Information property.......3509
    A.3 Agreements and definitions.......3510
    A.4 General description.......3512
    A.5 Recommendations for repair operations.......3513
  B INFORMAZIONI SULLA SICUREZZA.......3515
    B.1 Indicazioni generali per la sicurezza.......3516
    B.2 Simboli di sicurezza.......3517
    B.3 Precauzioni generali.......3518
  B Safety instructions.......3515
    B.1 General safety recommendations.......3516
    B.2 Safety symbols.......3517
    B.3 General precautions.......3518
  C CARATTERISTICHE GENERALI.......3520
    C.1 Uso previsto.......3521
    C.2 Identificazione del prodotto.......3521
    C.3 Descrizione generale.......3522
    C.4 Caratteristiche Tecniche.......3523
    C.5 Cambio olio e verifiche.......3531
    C.6 Grasso al montaggio.......3535
    C.7 Adesivi e sigillanti.......3536
    C.8 Coppie di serraggio.......3538
  C General specifications.......3520
    C.1 Intended use.......3521
    C.2 Product identification.......3521
    C.3 General description.......3522
    C.4 Technical Features.......3523
    C.5 Oil change and checks.......3531
    C.6 Grease in assembly.......3535
    C.7 Adhesive and sealant.......3536
    C.8 Tightening torque.......3538
  D OPERAZIONI DI SMONTAGGIO E MONTAGGIO.......3540
    D.1 Gruppo flangia.......3541
    D.2 Gruppo sensore.......3544
    D.3 Gruppo cilindro sterzo.......3553
    D.4 Gruppo riduttore epicicloidale.......3559
    D.5 Gruppo freno.......3563
    D.6 Gruppo mozzo ruota.......3569
    D.7 Gruppo trave.......3579
    D.8 Gruppo supporto differenziale.......3584
    D.9 Gruppo differenziale (ML).......3595
    D.10 Gruppo differenziale (LS).......3605
    D.11 Gruppo pignone.......3609
    D.12 Convergenza/angolo di sterzata.......3616
    D.13 Prove dopo montaggio.......3620
  D Disassembly and assembly operations.......3540
    D.1 Flange group.......3541
    D.2 Sensor group.......3544
    D.3 Steering cylinder group.......3553
    D.4 Epicyclic reduction gear group.......3559
    D.5 Brake group.......3563
    D.6 Wheel hub group.......3569
    D.7 Axle beam group.......3579
    D.8 Differential support group.......3584
    D.9 Differential group (ML).......3595
    D.10 Differential group (LS).......3605
    D.11 Pinion group.......3609
    D.12 Toe-in/steering angle.......3616
    D.13 Testing after assembly.......3620
  E RICERCA GUASTI.......3621
    E.1 Controllo ed esame dei guasti.......3624
    E.2 Diagnosi per problemi all'assale.......3628
  E Troubleshooting.......3621
    E.1 Troubleshooting.......3626
    E.2 Axle problems and diagnosis.......3629
  F ATTREZZATURE SPECIALI.......3630
    F.1 Attrezzature speciali.......3631
  F Special tools.......3630
    F.1 Special tools.......3631
  G TEMPI DI RIPARAZIONE.......3634
    G.1 Prontuario dei tempi di riparazione.......3635
  G Service operations time.......3634
    G.1 Service operations time schedule.......3635
FRONT AXLE FOR AGROTRON 210-265 Workshop Manual.......3639
  A INFORMAZIONI GENERALI.......3642
    A.1 Utilizzo del manuale.......3643
    A.2 Proprietà delle informazioni.......3644
    A.3 Convenzioni e definizioni.......3645
    A.4 Indicazioni generali.......3647
    A.5 Indicazioni generali per le operazioni di riparazione.......3648
  A General information.......3642
    A.1 Manual use.......3643
    A.2 Information property.......3644
    A.3 Agreements and definitions.......3645
    A.4 General description.......3647
    A.5 Recommendations for repair operations.......3648
  B INFORMAZIONI SULLA SICUREZZA.......3650
    B.1 Indicazioni generali per la sicurezza.......3651
    B.2 Simboli di sicurezza.......3652
    B.3 Precauzioni generali.......3653
  B Safety instructions.......3650
    B.1 General safety recommendations.......3651
    B.2 Safety symbols.......3652
    B.3 General precautions.......3653
  C CARATTERISTICHE GENERALI.......3655
    C.1 Uso previsto.......3656
    C.2 Identificazione del prodotto.......3656
    C.3 Descrizione generale.......3657
    C.4 Caratteristiche Tecniche.......3658
    C.5 Cambio olio e verifiche.......3661
    C.6 Grasso al montaggio.......3665
    C.7 Adesivi e sigillanti.......3666
    C.8 Coppie di serraggio.......3668
  C General specifications.......3655
    C.1 Intended use.......3656
    C.2 Product identification.......3656
    C.3 General description.......3657
    C.4 Technical Features.......3658
    C.5 Oil change and checks.......3661
    C.6 Grease in assembly.......3665
    C.7 Adhesive and sealant.......3666
    C.8 Tightening torques.......3668
  D OPERAZIONI DI SMONTAGGIO E MONTAGGIO.......3671
    D.1 Gruppo flangia.......3672
    D.2 Gruppo supporti.......3676
    D.3 Gruppo sensore.......3683
    D.4 Gruppo cilindro sterzo.......3692
    D.5 Gruppo riduttore epicicloidale.......3696
    D.6 Gruppo mozzo ruota.......3700
    D.7 Gruppo trave.......3708
    D.8 Gruppo supporto differenziale.......3711
    D.9 Gruppo differenziale.......3720
    D.10 Gruppo pignone.......3724
    D.11 Convergenza/angolo di sterzata.......3731
    D.12 Prove dopo montaggio.......3735
  D Disassembly and assembly operations.......3671
    D.1 Flange group.......3672
    D.2 Trunnions group.......3676
    D.3 Sensor group.......3683
    D.4 Steering cylinder group.......3692
    D.5 Epicyclic reduction gear group.......3696
    D.6 Wheel hub group.......3700
    D.7 Axle beam group.......3708
    D.8 Differential support group.......3711
    D.9 Differential group.......3720
    D.10 Pinion group.......3724
    D.11 Toe-in/steering angle.......3731
    D.12 Testing after assembly.......3735
  E RICERCA GUASTI.......3736
    E.1 Controllo ed esame dei guasti.......3739
    E.2 Diagnosi per problemi all'assale.......3743
  E Troubleshooting.......3736
    E.1 Troubleshooting.......3741
    E.2 Axle problems and diagnosis.......3744
  F ATTREZZATURE SPECIALI.......3745
    F.1 Attrezzature speciali.......3746
  F Special tools.......3745
    F.1 Special tools.......3746
  G TEMPI DI RIPARAZIONE.......3748
    G.1 Prontuario dei tempi di riparazione.......3749
  G Service operations time.......3748
    G.1 Service operations time schedule.......3749
FRONT AXLE FOR AGROTRON K 90-100-110-120 Workshop Manual.......3753
  A INFORMAZIONI GENERALI.......3756
    A.1 Utilizzo del manuale.......3757
    A.2 Proprietà delle informazioni.......3758
    A.3 Convenzioni e definizioni.......3759
    A.4 Indicazioni generali.......3761
    A.5 Indicazioni generali per le operazioni di riparazione.......3762
  A General information.......3756
    A.1 Manual use.......3757
    A.2 Information property.......3758
    A.3 Agreements and definitions.......3759
    A.4 General description.......3761
    A.5 Recommendations for repair operations.......3762
  B INFORMAZIONI SULLA SICUREZZA.......3764
    B.1 Indicazioni generali per la sicurezza.......3765
    B.2 Simboli di sicurezza.......3766
    B.3 Precauzioni generali.......3767
  B Safety instructions.......3764
    B.1 General safety recommendations.......3765
    B.2 Safety symbols.......3766
    B.3 General precautions.......3767
  C CARATTERISTICHE GENERALI.......3769
    C.1 Uso previsto.......3770
    C.2 Identificazione del prodotto.......3770
    C.3 Descrizione generale.......3771
    C.4 Caratteristiche Tecniche.......3772
    C.5 Cambio olio e verifiche.......3781
    C.6 Grasso al montaggio.......3785
    C.7 Adesivi e sigillanti.......3786
    C.8 Coppie di serraggio.......3788
  C General specifications.......3769
    C.1 Intended use.......3770
    C.2 Product identification.......3770
    C.3 General description.......3771
    C.4 Technical Features.......3772
    C.5 Oil change and checks.......3781
    C.6 Grease in assembly.......3785
    C.7 Adhesive and sealant.......3786
    C.8 Tightening torque.......3788
  D OPERAZIONI DI SMONTAGGIO E MONTAGGIO.......3790
    D.1 Gruppo sensore.......3791
    D.2 Gruppo cilindro sterzo.......3800
    D.3 Gruppo riduttore epicicloidale.......3806
    D.4 Gruppo mozzo ruota.......3810
    D.5 Gruppo flangia.......3820
    D.6 Gruppo supp. differenziale (ML).......3823
    D.7 Gruppo supp. differenziale (LS).......3834
    D.8 Gruppo differenziale (ML).......3844
    D.9 Gruppo differenziale (LS).......3854
    D.10 Gruppo pignone.......3858
    D.11 Gruppo trave.......3865
    D.12 Convergenza/angolo di sterzata.......3870
    D.13 Prove dopo montaggio.......3874
  D Disassembly and assembly operations.......3790
    D.1 Sensor group.......3791
    D.2 Steering cylinder group.......3800
    D.3 Epicyclic reduction gear group.......3806
    D.4 Wheel hub group.......3810
    D.5 Flange group.......3820
    D.6 Differential support group (ML).......3823
    D.7 Differential support group (LS).......3834
    D.8 Differential group (ML).......3844
    D.9 Differential group (LS).......3854
    D.10 Pinion group.......3858
    D.11 Axle beam group.......3865
    D.12 Toe-in/steering angle.......3870
    D.13 Testing after assembly.......3874
  E RICERCA GUASTI.......3875
    E.1 Controllo ed esame dei guasti.......3878
    E.2 Diagnosi per problemi all'assale.......3882
  E Troubleshooting.......3875
    E.1 Troubleshooting.......3880
    E.2 Axle problems and diagnosis.......3883
  F ATTREZZATURE SPECIALI.......3884
    F.1 Attrezzature speciali.......3885
  F Special tools.......3884
    F.1 Special tools.......3885
  G TEMPI DI RIPARAZIONE.......3888
    G.1 Prontuario dei tempi di riparazione.......3889
  G Service operations time.......3888
    G.1 Service operations time schedule.......3889
HYDRAULIC INVERSOR 110-130 Workshop Manual.......3893
  307.1098.3.5 HYDRAULIC INVERSOR 110-130 HP.......3893
    Index to sections.......3895
    SECTION 1.......3897
    SECTION 2.......3925
    SECTION 3.......3939
    SECTION 4.......3967
    SECTION 5.......3991
      1. INTRODUCTION.......3993
        1.1 LIST OF WIRING LOOMS.......3993
        1.2 DEFINITION OF COMPONENTS AND SYMBOLS.......3993
        1.3 GENERAL RULES.......3994
          1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS.......3994
          1.3.2 MAIN WIRING FAULTS.......3994
          1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING.......3995
        1.4 DIAGNOSTIC INSTRUMENTS.......3996
        1.5 WIRE COLOUR CODES.......3996
      2. INDICES.......3997
        2.1 COMPONENT DESCRIPTION INDEX.......3997
        2.2 COMPONENT CODE INDEX.......3999
        2.3 CONNECTOR INDEX.......4000
      3. COMPONENTS.......4002
        3.1 CONNECTOR LAYOUTS.......4002
        3.2 COMPONENT TECHNICAL DATA.......4005
        3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS.......4008
          3.3.1 ENGINE CONTROL UNIT.......4008
          3.3.2 SHUTTLE CONTROL UNIT.......4009
      HYDRAULIC SHUTTLE SYSTEM.......4011
      CENTRAL WIRING (1/3).......4013
      CENTRAL WIRING (2/3).......4014
      CENTRAL WIRING (3/3).......4015
      CENTRAL WIRING CONNECTOR POSITIONS.......4017
      UNDER CARPET WIRING (1/2).......4021
      UNDER CARPET WIRING (2/2).......4022
      UNDER CARPET CONNECTOR POSITIONING.......4023
      ELECTRONIC GOVERNOR WIRING (1/2).......4029
      ELECTRONIC GOVERNOR WIRING (2/2).......4030
      ELECTRONIC GOVERNOR CONNECTOR POSITIONS.......4031
      REAR WIRING (1/2).......4033
      REAR WIRING (2/2).......4034
      REAR WIRING CONNECTOR POSITIONS.......4035
HYDRAULIC INVERSOR 80-105 Workshop Manual.......4039
  307.1089.3.5 HYDRAULIC INVERSOR 80-105 HP.......4039
    List of sections.......4041
    SECTION 1.......4043
      Safety rules.......4045
        General information.......4045
        Starting.......4045
        Operation.......4046
        Stopping.......4047
      Maintenance.......4048
        General information.......4048
        Engine.......4050
        Electrical system.......4051
        Hydraulic system.......4051
        Tyres and wheels.......4052
        Recognise the safety warnings.......4053
        Understand the safety terms.......4053
        Protecting the environment.......4053
        Follow the safety rules.......4054
        Prepare for emergencies.......4054
        Wear protective clothing.......4055
        Protect yourself against noise.......4055
        Inspect the tractor.......4055
        Use the handholds and steps.......4056
        Adjust the driver’s seat.......4056
        Fasten the seat belts........4056
        Only operate the tractor from the driver’s seat.......4057
        Never carry passengers on the tractor.......4057
        Avoid accidents when reversing.......4058
        Avoid accidents caused by movement of the tractor.......4058
        Carry out maintenance in safe conditions.......4059
        Warn others that maintenance work is in progress........4059
        Keep well clear of moving parts.......4060
        Protect yourself from flying splinters.......4060
        Dispose of all waste in an appropriate manner.......4060
        Work in a clean area.......4060
        Ensure the work area is well illuminated.......4061
        Wash the tractor regularly.......4061
        Avoid acid burns.......4061
        Starting the engine using auxiliary batteries.......4062
        Avoid battery explosions.......4062
        Avoid burns.......4063
        Keep the tractor clean.......4063
        Be careful of fluids under pressure.......4064
        Avoid the danger of bursting tyres.......4065
        Handle fluids safely - Prevent fires.......4065
        Prevent fires.......4066
        Evacuation in case of fire.......4067
        Exhaust gas.......4067
        Use the proper tools.......4067
        Do not apply heat near pressurised pipes.......4068
        Do not heat pipes containing inflammable fluids........4068
        Remove paint before welding or heating parts.......4068
        Tightening torques (in Nm) for bolts, nuts and studs.......4069
    SECTION 2.......4071
      Description and Operation.......4071
      Inversor with electro-hydraulic control.......4073
        Innovative features of the system.......4073
        Operating principle.......4073
        Electro-hydraulic inversor system.......4074
    SECTION 3.......4081
      Removal-Refitting and Overhaul.......4081
      Removal/Refitting of the inversor from the intermediate transmission casing.......4083
        Removal:.......4083
        Refitting.......4086
        Overhaul of the inversor assembly.......4090
        Re-assembly.......4100
    SECTION 4.......4103
      Troubleshooting.......4103
        General precautions for electronic components.......4104
        Presentation screen.......4106
        Main Menu.......4106
        Clutch pedal.......4116
        Joystick (direction change).......4117
        HML gear change.......4117
        Enabling pushbutton.......4117
        HYDRAULIC INVERSOR ALARMS LIST.......4123
      Inversor control unit.......4105
      Diagnosis with the ALL Round Tester.......4105
    SECTION 5.......4125
      Electrical system and electronic components.......4125
        Circuit diagrams.......4125
REAR AXLE T-7100 Workshop Manual.......4151
  ZF Rear Axle T-7100.......4151
    Note.......4152
    Table of contents.......4153
    Preface.......4155
    General information and important notes on industrial safety.......4156
    Labeling of identification plate and information on spare parts ordering.......4158
    Conversion table.......4159
    Denomination of standard dimensions.......4160
    Tightening torques for screws.......4161
    Configuration of rear axle and PTO transmission.......4162
    List of special tools.......4163
    1. Disassembly T-7100 rear axle.......4164
      1.1 Disassembly of axle end drive.......4164
      1.2 Disassembly of brake.......4167
      1.3 Disassembly of differential.......4170
      1.4 Disassembly of PTO transmission.......4173
      1.5 Disassembly of ground speed PTO.......4179
      1.6 Disassembly of power lift.......4181
      1.7 Disassembly of control units.......4183
    2. Reassembly T-7100 rear axle.......4184
      2.1 Reassembly of PTO transmission.......4184
      Preassembly of clutch shaft.......4187
      Preassembly of flange shaft.......4189
      Adjustment of clutch shaft bearing.......4192
      Adjustment of flange shaft bearing.......4193
      Adjustment of PTO control.......4193
      2.2 Reassembly of ground speed PTO.......4195
      Reassembly of PTO control.......4195
      Adjustment of bearing clearance.......4195
      Adjustment of axial play.......4198
      2.3 Reassembly of differential.......4199
      Adjustment of crown wheel.......4204
      Adjustment of bearing preload.......4205
      2.4 Reaasmbly of brake.......4206
      Adjustment of brake.......4208
      2.5 Reassembly of axle end drive.......4210
      Adjustment of bearing preload of rear axle shaft support.......4212
      Adjustment of planetary carrier axial play.......4214
      2.6 Reassembly of power lift.......4215
      2.7 Reassembly of control units.......4217
REAR AXLE T-7336 Workshop Manual.......4218
  ZF - REAR AXLE AND REMOTE CONTROL T-7336.......0
    Preface .......4220
    General working instructions.......4221
    Important information concerning the working safety.......4222
    Symbol  explanation.......4223
    Inscription on model identification plate and specifications for spare parts orders.......4224
    Lubrication and maintenance instructions.......4225
    Conversion table for dimensional units.......4229
    Denomination of standard dimensions.......4230
    Torque limits for screws.......4231
    List of special tools.......4232
    Illustrated tables.......4240
    1. Disassembly of the rear axle.......4248
      1.1. Separate transmission from the rear axle.......4248
      1.2 Disassembly of the P.T.O. shaft.......4250
      1.3 Disassembly of the output.......4260
      1.4 Disassembly of the oil supply.......4266
      1.5 Disassembly of the brakes.......4268
        1.5.1 Disassembly of the brake actuation.......4268
        1.5.2 Disassembly of the RH brake.......4269
        1.5.3 Disassembly of the LH brake.......4272
      1.6 Disassembly of the differential.......4276
      1.7 Disassembly of solenoid valves.......4280
      1.8 Disassembly of the power lift.......4281
    2. Reassembly of the rear axle.......4283
      2.1 Reassembly of the differential.......4283
      2.2 Reassembly of the oil supply.......4294
        2.2.1 Reassembly of the solenoid valves.......4297
      2.3 Reassembly of the brakes.......4299
        2.3.1 Reassembly of the LH brake.......4299
        2.3.2 Reassembly of the RH brake.......4304
        2.3.3 Reassembly of the brake actuation.......4309
      2.4 Reassembly of the output.......4311
      2.5 Reassembly of the P.T.O. shaft.......4321
      2.6 Reassembly of the power lift.......4341
      2.7 Mounting of transmission to the rear axle.......4346
    3. Disassembly of the remote control.......4350
    4. Reassembly of the remote control.......4353
TRANSMISSION ECCOM 1.5 Workshop Manual.......4358
  ZF - TRACTOR TRANSMISSION ECCOM 1.5 Repair Level III.......4358
    Note.......4359
    Table of content.......4360
    Preface.......4362
    General.......4363
    Conversion table.......4365
    Denomination of standard dimensions.......4366
    Tightening torques for screws.......4367
    List of tools.......4368
    Illustrated Tables.......4377
    1. Disassembly of components.......4392
      1.1 Disassembly of the clutch control block.......4392
      1.2 Disassembly of the system control block.......4395
      1.3 Disassembly of the pump.......4397
    2. Separation of the transmission halves.......4398
    3. Disassembly of the intermediate housing.......4400
      3.1 Disassembly of the front wheel drive.......4400
      3.2 Disassembly of clutchm (KV/KR) and double gear.......4403
        3.2.1 Disassembly of clutch KV.......4403
        3.2.2 Disassembly of clutch KR.......4406
      3.3 Disassembly of the output gear.......4410
      3.4 Disassembly of the input shaft (hydrostatic unit).......4412
      3.5 Disassembly of the central shaft (clutch KV/KR).......4414
      3.6 Disassembly of the intermediate gear .......4415
    4. Disassembly of the clutch housing.......4417
      4.1 Disassembly of the multi-disk brake (BG).......4417
      4.2 Disassembly of the drum selector gear (planetary transmission).......4419
        4.2.1 Disassembly of ring gear P4/BG.......4419
        4.2.2 Disassembly of clutch K3/K4.......4420
        4.2.3 Disassembly of planetary drive P4.......4423
        4.2.4 Disassembly of the central shaft.......4424
        4.2.5 Disassembly of clutch K1/K2.......4426
        4.2.6 Disasssembly of planetary drive P3.......4429
        4.2.7 Disassembly of planetary drive P2.......4431
        4.2.8 Disassembly of planetary drive P1.......4431
      4.3 Disassembly of the hydrostatic unit.......4435
    5. Reassembly of the clutch housing .......4440
      5.1 Reassembly of the hydrostatic unit.......4442
      5.2 Reassembly of the drum selector gear (planetary transmission).......4447
        5.2.1 Reassembly of planetary drive P1.......4447
        5.2.2 Reassembly of planetary drive P2.......4450
        5.2.3 Reassembly of planetary drive P3.......4453
        5.2.4 Reassembly of clutch K1/K2.......4457
        5.2.5 Reassembly of the central shaft.......4464
        5.2.6 Reassembly of planetary drive P4.......4466
        5.2.7 Reassembly of clutch K3/K4.......4470
      5.3 Reassembly of the multi-disk brake (BG).......4480
    6. Reassembly of the intermediate housing.......4484
      6.1 Reassembly of the input shaft (hydrostatic unit).......4486
      6.2 Reassembly of the intermediate gear.......4487
      6.3 Reassembly of the central shaft (clutch KV/KR).......4489
      6.4 Reassembly of the output gear.......4491
      6.5 Reassembly of the pump.......4495
      6.6 Reassembly of the clutch KV/KR.......4497
        6.6.1 Reassembly of clutch KV.......4498
        6.6.2 Reassembly of clutch KR.......4505
      6.7 Reassembly of the front wheel drive.......4511
    7. Joining of the preassembled transmission halves.......4518
      7.1 Setting of the axial play drum selector gear/hollow (KV/KR).......4518
      7.2 Setting of the axial play of the KV/KR bearing.......4519
      7.3 Setting of the axial play of the double gear bearing.......4521
      7.4 Setting of the axial play of the front wheel drive.......4522
    8. Reassembly of components.......4525
      8.1 Reassembly of the system control block.......4525
      8.2 Reassembly of the clutch control block.......4529
      8.3 Reassembly of the speed and inductive sensor.......4535
TRANSMISSION POWERSHUTTLE T-7100 KT Workshop Manual.......4537
  ZF - POWERSHUTTLE TRACTOR TRANSMISSION T-7100 KT.......4537
    Note .......4538
    Contents.......4539
    Preface.......4543
    General and important information on industrial safety.......4544
    Conversion table.......4546
    Denomination of standard dimensions.......4547
    Tightening torques for plugs.......4548
    Chart of separating points - assemblies.......4549
    Survey plan with measuring places, sensors, switches, connections etc. .........4550
    List of tools.......4552
    Illustrated Tables .......4559
    1. Electro-hydraulic shift control unit.......4573
      1.1 Disassembly.......4574
      1.2 Reassembly.......4577
    2. Rear axle.......4586
      2.1 Disassembly.......4586
      2.2 Reassembly.......4587
        2.2.1 Determine gasket for rear axle/powershift transmission .......4588
        2.2.2 Ground speed PTO-setting (just for version "with" ground speed PTO).......4589
        2.2.3 Check backlash of crownwheel set.......4591
    3. Disassembly - powershift transmission.......4593
      3.1 Clutch housing.......4593
      3.2 Powershift part/splitter-box.......4594
        3.2.1 Clutch A/B.......4595
        3.2.2 Clutch D/C.......4599
        3.2.3 Dismantle shift control unit (cpl.).......4601
        3.2.4 Proportional valve and speed sensor (main clutch).......4602
        3.2.5 Disassemble attachment of front wheel drive.......4603
        3.2.6 Separate powershift transmission from main transmission.......4604
        3.2.7 Dismantle output shaft (powershift transmission).......4605
      3.3 Main clutch.......4606
    4. Disassembly - main transmission.......4610
      4.1 Remote control.......4610
      4.2 Electro-hydraulic shift control unit "Road/Field".......4611
      4.3 Creeper gear lid.......4613
      4.4 Front wheel drive.......4615
      4.5 Creeper gear.......4619
        4.5.1 Version A - "with" creeper gear.......4619
        4.5.2 Version B - "without" creeper gear.......4620
      4.6 Countershaft/main shaft.......4620
        4.6.1 Countershaft.......4625
        4.6.2 Main shaft.......4629
      4.7 Pinion shaft.......4630
      4.8 Selector shaft.......4633
    5. Reassembly - main transmission.......4634
      5.1 Bevel drive (pinion shaft).......4634
        5.1.1 Determine shim thickness for contact pattern.......4634
        5.1.2 Pinion shaft.......4635
          5.1.2.1 Synchronizer "road/field".......4637
          5.1.2.2 Adjust rolling moment of pinion bearing.......4641
      5.2 Main shaft/countershaft.......4645
        5.2.1 Preassemble main shaft.......4645
          5.2.1.1 Determine shim for "axial play" of main shaft.......4645
        5.2.2 Preassemble countershaft.......4648
          5.2.2.1 Setting of axial play (synchronizer) of countershaft.......4656
          5.2.2.2 Check bearing clearance of countershaft.......4659
          5.2.2.3 Check bearing clearance of main shaft.......4659
      5.3 Position and adjust shift rails and shift forks.......4660
      5.4 Electro-hyd. shift control unit "Road/Fieldd".......4667
      5.5 Creeper gear.......4671
        5.5.1 Version "without" creeper gear.......4671
        5.5.2 Version "with" creeper gear.......4671
      5.6 Front wheel drive.......4676
      5.7 Main clutch.......4683
        5.7.1 Preassemble disc carrier.......4683
        5.7.2 Adjust clearance of disc package.......4684
        5.7.3 Main clutch.......4687
        5.7.4 Check clearance of disc package.......4692
        5.7.5 Adjsut axial play of main clutch.......4692
      5.8 Output shaft.......4694
      5.9 Adjust bearing clearance of output shaft.......4696
      5.10 Creeper gear lid.......4699
      5.11 Temperature sensor.......4703
      5.12 Speed sensor/roas speed.......4703
      5.13 Remote control.......4704
    6. Reassembly - powershift transmission.......4707
      6.1 Preassemble Clutch "D".......4707
      6.2 Preassemble Clutch "C".......4712
      6.3 Preassemble Clutch "A".......4714
      6.4 Preassemble Clutch "B".......4716
      6.5 Dual spur gear shaft.......4717
      6.6 Adjust bearing clearance of clutch units A/B/C/D and dual spur gear shaft.......4717
        6.6.1 Adjust bearing clearance clutch unit A/B.......4719
        6.6.2 Adjust bearing clearance clutch unit D/C.......4720
        6.6.3 Adjust bearing clearance of dual spur gear shaft.......4720
      6.7 Bring powershift transmission/clutch housing - separating point B/B - together.......4722
      6.8 Clutch housing.......4722
      6.9 Complete transmission.......4723
        6.9.1 Relief valve limiting lubrication pressure.......4723
        6.9.2 Speed sensor.......4724
        6.9.3 Mount proportional valve (main clutch).......4725
        6.9.4 Mount shift control unit (cpl.).......4726
TRANSMISSION T-7336 PS Workshop Manual.......4730
  ZF - TRACTOR TRANSMISSION T-7336 PS.......4730
    Preface.......4732
    General.......4733
    Conversion table for dimensional units.......4735
    Denomination of standard dimensions.......4736
    Torque limits for screws.......4737
    List of special tools.......4738
    Illustrated Tables.......4746
    1. Separate the transmission from the rear axle.......4758
    2. Removal of the Electro-hydraulic shift control and disassembly of the pump drive.......4760
      2.1 Removal of the electro-hydraulic shift control.......4760
        2.1.1 Removal of the 4-speed powershift control block.......4760
        2.1.2 Removal of the forward-reverse control block.......4762
      2.2 Disassembly of the pump drive.......4764
      3. Disassembly of powershift clutches.......4768
        3.1 Disassembly of Clutch A/C.......4769
        3.2 Disassembly of Clutch B/D.......4773
        3.3 Disassembly of Clutch F/G.......4777
      4. Disassembly of the front wheel, Crawler gear shifting and main clutch.......4781
        4.1 Disassembly of the front wheel drive.......4781
        4.2 Disassembly of the crawler gear shifting.......4785
        4.3 Disassembly of the main clutch.......4787
      5. Disassembly of the main transmission (6-speed synchro, Transmission).......4790
        5.1 Disassembly of the mechanical shift control.......4790
        5.2 Disassembly of the main shaft.......4794
        5.3 Disassembly of the layshaft.......4796
        5.4 Disassembly of the pump gear drive.......4801
      6. Reassembly main transmission (6-speed Synchro. transmission.......4802
        6.1 Preassembly of the transmission housing.......4802
        6.2 Reassembly of the pump gear drive.......4804
        6.3 Reassembly of the layshaft.......4805
        6.4 Reassembly of the main shaft.......4814
        6.5 Reassembly of the shift system (mechanical part).......4825
      7. Reassembly of the main clutch, Crawler gear shifting and front wheel drive.......4832
        7.1 Reasembly of the main clutch.......4832
        7.2 Reassembly of the crawler gear shifting.......4844
        7.3 Reassembly of the front wheel drive.......4848
      8. Reassembly of the powershift clutches.......4860
        8.1 Reassembly of clutch A/C.......4860
        8.2 Reassembly of clutch B/D.......4868
        8.3 Reassembly of clutch F/G.......4878
        8.4 Reassembly of the cover.......4886
        8.5 Adjust the axial clearance of the clutches.......4888
        8.6 Adjust the excess shift travel of the crawler gear shifting.......4892
      9. Reassembly of the pump drive and attachment of the Electro-hydraulic control.......4893
        9.1 Reassembly of the pump drive .......4893
        9.2 Attachment of the electro-hydraulic control.......4907
        9.3 Attachment of the forward-reverse control block.......4909
        9.4 Attachment of the 4-speed powershift control block.......4910
        9.5 Attachment of the pump.......4912
      10. Attachment of the transmission to the rear axle.......4913

Deutz-Fahr Engines & Transmissions Repair Service Manuals

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