Deutz-Fahr Tractors AGROTRON TTV 1130, AGROTRON TTV 1145, AGROTRON TTV 1160 Repair Service Manuals
Complete repair service manual with electrical wiring diagrams for Deutz-Fahr AGROTRON TTV 1130, AGROTRON TTV 1145, AGROTRON TTV 1160, with all the shop information to maintain, diagnose, repair, and serivce like professional mechanics.
Deutz-Fahr Tractors AGROTRON TTV 1130, AGROTRON TTV 1145, AGROTRON TTV 1160 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
AGROTRON TTV 1130
AGROTRON TTV 1145
AGROTRON TTV 1160
Deutz-Fahr AGROTRON TTV 1130, AGROTRON TTV 1145, AGROTRON TTV 1160 Workshop Manual.pdf
Deutz-Fahr AGROTRON TTV 1130>2000, AGROTRON TTV 1145>2000, AGROTRON TTV 1160 Mtr. 2000 Workshop Manual.pdf
Total Pages: 638 + 626 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
HOW THE MANUAL IS STRUCTURED
Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.
Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.
ATTENTION!
This manual does not contain the engine and transmision sections.
For these sections refer to the follow manuals:
Engine DEUTZ 1012 - 1013
Transmission ZF ECCOM 1.5
Front axle ZF 2025-2035-2045 AS
Engine DEUTZ 1012 - 1013
Transmission ZF ECCOM 1.5
Front axle ZF 2025-2035-2045 AS
TABLE OF CONTENTS
307.1102.3.6 AGROTRON TTV 1130-1145-1160 » 2000....1
INTRODUCTION....3
SAFETY NOTES....5
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS....8
LIFTING INSTRUCTIONS....10
HOW THE MANUAL IS STRUCTURED....11
HOW TO CONSULT THE MANUAL....12
HOW TO USE AND UPDATE THE MANUAL....13
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS....14
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS....15
SPECIAL TOOLS....17
CONVERSION FACTORS....18
SECTION 10....19
1. TRANSMISSION....21
INTRODUCTION....21
1.1 TRANSMISSION....22
1.1.1 MAIN COMPONENTS....22
1.1.2 GEARBOX....25
GEARBOX COMPONENTS....26
1.1.3 TRANSMISSION HYDRAULIC SYSTEM....27
PRESSURE CONTROL UNIT....28
POWERSHIFT DIRECTIONAL CONTROL VALVE....29
PRESSURE TEST POINTS....30
1.1.4 POWERSHIFT CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION....31
1.1.5 TRANSMISSION ELECTRONIC SYSTEM....32
1.2 REAR AXLE....33
1.3 REAR PTO....36
2. BRAKING SYSTEM....39
DESCRIPTION....39
2.1 BRAKE MASTER CYLINDER....40
2.2 TRAILER BRAKING SYSTEM....41
2.2.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)....41
2.2.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)....43
2.2.3 AIR TRAILER BRAKING (ITALY VERSION)....45
2.2.4 AIR TRAILER BRAKING (EXPORT VERSION)....46
COMPRESSOR....47
PRESSURE LIMITING VALVE....48
CAB SUSPENSION FEED VALVE....49
BRAKE APPLY SOLENOID VALVE....50
TRAILER BRAKING VALVE (2-WAY)....51
TRAILER BRAKING VALVE (1-WAY)....52
3. HYDRAULIC FRONT AXLE SUSPENSION....53
DESCRIPTION....53
3.1 FRONT SUSPENSION CONTROL VALVE....54
4. FRONT AXLE....58
4.1 HUB CARRIER AND FINAL REDUCTION UNIT....59
4.2 DIFFERENTIAL....60
5. HYDRAULIC SYSTEM....61
HYDRAULIC SYSTEM....62
5.1 VARIABLE DISPLACEMENT PUMP....63
5.1.1 BOOST PUMP....66
5.1.2 HYDRAULIC PUMP....67
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE....69
PRESSURE CUT-OFF VALVE (TP)....76
5.2 HYDRAULIC SERVICES GEAR PUMP....77
5.3 POWER STEERING....78
5.4 AUXILIARY SERVICES CONTROL VALVE....79
5.4.1 TYPES OF SPOOL VALVE (LS)....80
5.4.2 LIFT CONTROL VALVE SECTION....81
5.5 PTO AND DIFFERENTIAL LOCK CONTROL VALVE....85
SECTION 20....87
OPERATOR’S MANUAL SERDIA (LEVEL III)....89
1. SETUP AND COMMUNICATIONS....90
1.1 MINIMUM EQUIPMENT REQUIRED....90
1.2 ORDERING....91
1.3 SWITCHING ON AND INSTALLING THE SOFTWARE....92
1.4 USING THE PROGRAM....96
1.5 CLOSING THE PROGRAM....99
2. ECU SELECTION....100
2.1 SELECTING TWO CONTROL UNITS....100
2.2 PRINTING....101
2.3 PROTOCOL....102
2.4 IDENTIFICATION AND MEASUREMENT DATA....102
3. MEASURED VALUES....104
3.1 ACTUAL MEASURED VALUES (GENERAL)....104
3.2 RAM-VALUES....109
3.3 DATA LOGGER (ONLY EMS2)....113
3.4 INPUT/OUTPUT ASSIGNMENT....113
3.5 CAN STATUS....113
4. PARAMETERS....116
4.1 CONFIGURATION (GENERAL)....116
4.2 OVERALL PROGRAMMING....117
4.2 CALIBRATION....118
5. ERROR MEMORY....119
5.1 GENERAL....119
5.2 ERROR TABLE....120
6. EXTRAS....129
6.1 MAXIMUM SPEED....129
6.2 LOGISTIC DATA....129
6.3 LOAD SPECTRUM....130
6.4 MAINTENANCE INTERVAL EXCEEDED....130
6.5 OVERRIDE MEMORY....130
6.6 MAINTENANCE DATA....130
7. TASKS....131
7.1 EMR1....131
8. WHAT TO DO IF...?....135
8.1 SERDIA GENERAL....135
8.2 EMR1....137
ALL ROUND TESTER MANUAL - AGROTRON TTV SERIES TRACTORS....149
ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM....149
STRUCTURE OF THE SYSTEM....149
OPENING SCREEN....150
MAIN MENU....150
1. MONITOR....151
1.1 TRANSMISSION....151
1.2 PTO....153
1.3 ASM....153
1.4 LIFT....154
1.5 SUSPENSION....155
1.6 SOFTWARE INFO....156
1.7 CAN STATUS....156
1.8 TRANSMISSION....157
1.9 SPOOL VALVES....157
1.10 ENGINE....158
2. CALIBRATION MENU....159
2.1 CHANGE CONFIGURATION PARAMETERS....159
2.2 CALIBRATION OF LIFT SYSTEM....161
2.3 CALIBRATION OF TRANSMISSION SYSTEM SENSORS....162
2.4 CONFIGURATION OF SPEED CONSTANTS....162
2.5 MENU CONFIGURATION....163
2.6 CALIBRATION OF SEAT SENSOR....163
2.7 CALIBRATION OF DISTRIBUTORS....164
2.8 MAINTENANCE....164
3. TEST MENU....165
3.1 TESTS ON TRANSMISSION ANALOG SENSORS....165
3.2 TESTS ON TRANSMISSION DIGITAL BUTTONS....166
3.3 TESTS ON ASM SENSORS....166
3.4 TESTS ON LIFT SYSTEM ANALOG SIGNALS....167
3.5 TESTS ON LIFT SYSTEM DIGITAL LIFHT....167
3.6 TESTS ON SUSPENSION....168
3.7 TESTS ON PTO....168
3.8 OTHER....169
4. ALARM MENU....170
4.1 ALARMS GENERATED BY HPSA CONTROL UNIT....170
4.2 ALARMS GENERATED BY ENGINE AND ARMREST CONTROL UNITS....171
4.3 ALARMS GENERATED BY TRANSMISSION CONTROL UNIT....171
4.4 CLEAR PASSIVE ALARMS....172
4.5 LIST OF ALARMS GENERATED BY HPSA, ENGINE AND ARMREST CONTROL UNITS....172
4.6 LIST OF TRANSMISSION SYSTEM ALARMS....176
LIST OF ALARMS....177
5. CALIBRATING THE TRANSMISSION....192
SECTION 30....195
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING....199
HYDRAULIC AND WIRING SYSTEMS - PUMP SIDE....200
HYDRAULIC SYSTEMS (TOP VIEW)....201
HYDRAULIC SYSTEMS AND WIRING (TOP VIEW)....202
AUXILIARY HYDRAULIC SYSTEMS AND COUPLERS - TRAILER AIR BRAKE VALVES....203
ENGINE HOOD - LAMP ASSEMBLIES....205
REMOVAL....205
REFITTING....207
BATTERY....208
REMOVAL....208
REFITTING....209
AIR RESERVOIR AND BATTERY SHELF (Version with trailer air braking system only)....210
REMOVAL....210
REFITTING....210
CAB ACCESS STEPS....211
REMOVAL....211
REFITTING....211
STARTER MOTOR....212
REMOVAL....212
REFITTING....212
ALTERNATOR....213
REMOVAL AND RENEWAL....213
REFITTING....213
ALTERNATOR DRIVEBELT....214
RENEWAL AND TENSIONING....214
AIR COMPRESSOR (for air trailer braking)....217
REMOVAL....217
REFITTING....218
TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES....219
REMOVAL....219
REFITTING....221
PRESSURE TRANSDUCER AND PRESSURE SWITCH (Version with air braking system)....222
REMOVAL....222
REFITTING....222
CAB LIFT AIR PRESSURE CONTROL/REDUCING VALVE....223
REMOVAL....223
REFITTING....223
TRAILER AIR BRAKES COUPLING VALVE....224
REMOVAL AND REPLACEMENT....224
HYDRAULIC BRAKING VALVE....225
REMOVAL....225
REFITTING....226
AIR CONDITIONING SYSTEM....227
TECHNICAL SPECIFICATIONS....227
FUNCTIONING....228
MAINTENANCE....229
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT....229
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM....230
AIR CONDITIONING COMPRESSOR....231
REMOVAL....231
REFITTING....232
RECEIVER-DRIER....233
REMOVAL....233
REFITTING....233
CONDENSER FAN....234
REMOVAL....234
REFITTING....234
CONDENSER ASSEMBLY....235
REMOVAL....235
REFITTING....237
INTERCOOLER AND SEAL RENEWAL....238
REMOVAL....238
REFITTING....240
GEARBOX OIL/FUEL COOLERS....241
REMOVAL....241
REFITTING....242
RADIATOR....243
REMOVAL....243
REFITTING....245
EXPANSION TANK....246
REMOVAL....246
REFITTING....246
COMPLETE RADIATOR/COOLERS ASSEMBLY....247
REMOVAL....247
REFITTING....251
FAN....252
REMOVAL....252
REFITTING....252
FRONT PTO FLEXIBLE COUPLING....253
REMOVAL....253
REFITTING....254
AIR CLEANER....255
REMOVAL....255
REFITTING....256
TURBOCHARGER....257
REMOVAL....257
REFITTING....258
AIR INLET PIPE....259
REMOVAL....259
REFITTING....259
SILENCER....260
REMOVAL....260
REFITTING....260
EXHAUST PIPE....261
REMOVAL....261
REFITTING....261
4WD PROPELLER SHAFT (Version with front suspension)....262
REMOVAL....262
REFITTING....264
BRAKE MASTER CYLINDERS....265
REMOVAL....265
REFITTING....267
BLEEDING THE BRAKING SYSTEM....269
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES....271
POWER STEERING UNIT....272
1. Testing....272
2. Setting....272
REMOVAL....273
REFITTING....274
DISMANTLING....275
ASSEMBLY....282
FRONT WHEELS....292
REMOVAL....292
REFITTING....292
FRONT FENDERS....293
REMOVAL....293
REFITTING....293
REAR WHEELS....294
REMOVAL....294
REFITTING....294
LIFT VALVE BLOCK....295
REMOVAL....295
REFITTING....295
FRONT LIFT CYLINDERS....296
REMOVAL....296
REFITTING....297
FRONT LIFT ASSEMBLY....298
REMOVAL....298
REFITTING....300
FRONT PTO ASSEMBLY....301
REMOVAL....301
REFITTING....301
FRONT SUSPENSION CYLINDERS (Where fitted)....302
REMOVAL....302
REFITTING....304
DISASSEMBLY AND ASSEMBLY....305
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)....307
REMOVAL....307
REFITTING....309
FRONT SUSPENSION VALVES....310
REMOVAL....310
REFITTING....310
FRONT SUSPENSION POSITION SENSOR....311
1. Removal....311
2. Positioning....311
3. Testing....312
REINFORCING SIDE MEMBERS (For versions with front lift only)....313
REMOVAL....313
REFITTING....313
FRONT CARRIER (Versions with front suspension)....314
REMOVAL....314
REFITTING....314
ACCELERATOR POTENTIOMETER....315
REPLACEMENT....315
REFITTING....315
FUEL TANK....316
REMOVAL....316
REFITTING....318
TEST FOR CORRECT OPERATION OF AUXILIARY SERVICES PUMP....319
1. Flowmeter connection....319
2. Measuring flow rate....319
POWER STEERING GEAR PUMP....320
REMOVAL....320
REFITTING....321
VARIABLE DISPLACEMENT PUMP....322
REMOVAL....322
REFITTING....323
CONTROL VALVE ASSEMBLIES....324
REMOVAL....324
REFITTING....327
AUXILIARY SPOOL VALVE STACK....328
DISASSEMBLY....328
ASSEMBLY....329
PTO CLUTCH AND DIFFERENTIAL LOCK CONTROL VALVE....330
REMOVAL....330
REFITTING....331
LIFT CYLINDERS....332
REMOVAL....332
REFITTING....333
DISASSEMBLY AND ASSEMBLY....334
LIFT POSITION SENSOR....335
REPLACEMENT....335
REMOVAL....336
REFITTING....336
DRIVER'S SEAT....337
REMOVAL....337
REFITTING....337
ARMREST CONTROL PANELS....338
REMOVAL....338
REFITTING....340
CENTRE CONSOLE, STEERING COLUMN SWITCH ASSEMBLY AND SHROUD....341
REMOVAL....341
REFITTING....344
RIGHT-HAND CONSOLE....345
OPENING AND REMOVAL....345
REFITTING....350
LEFT-HAND CONSOLE....351
REMOVAL....351
REFITTING....352
HYDRAULIC LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS....353
REMOVAL....353
REFITTING....354
FUSE AND RELAY BOARD....355
REMOVAL....355
REFITTING....356
ENGINE ECU....357
REMOVAL....357
REFITTING....357
CLUTCH PEDAL AND RELATED DEVICES....358
1. Removal of the potentiometer....358
1.1 Refitment of potentiometer....358
2. Adjustment of the clutch pedal position and travel....359
3. Renewal of the proximity sensor....359
RIGHT-HAND CONSOLE CONTROLS....360
REMOVAL....360
REFITTING....361
BOWDEN CABLES....362
REPLACEMENT....362
REFITTING....363
ADJUSTMENT OF THE PARKING BRAKE SWITCH....364
PARKING BRAKE CABLE....365
RENEWAL....365
REFITTING....366
ADJUSTMENT OF THE PARKING BRAKE....367
CLIMATE CONTROL PANEL....369
REMOVAL....369
REFITTING....369
HEATER VALVE....370
1. Removal....370
2. Refitting and adjustment of the control cable.....370
HEATER MATRIX....372
REMOVAL....372
REFITTING....374
AIR CONDITIONING EVAPORATOR....375
REMOVAL....375
REFITTING....376
RIGHT-HAND AIR CONDITIONING FAN....377
REMOVAL....377
REFITTING....377
LEFT-HAND AIR CONDITIONING FAN....378
REMOVAL....378
REFITTING....378
CAB DOOR CABLE....379
RENEWAL....379
TRAILER BRAKING AIR PRESSURE GAUGE....381
REMOVAL....381
REFITTING....381
TRANSMISSION OPERATING STATUS DISPLAY....382
REMOVAL....382
REFITMENT....382
CAB....383
REMOVAL....383
REFITMENT....389
ENGINE -TRANSMISSION....390
SEPARATION....390
REASSEMBLY....399
TRANSMISSION AND REAR AXLE....400
SEPARATION....400
ASSEMBLY....403
PTO CLUTCH....404
REMOVAL AND OVERHAUL....404
ASSEMBLY AND REFITMENT....407
PTO ASSEMBLY....408
REMOVAL....408
REFITMENT....409
DISASSEMBLY....410
ASSEMBLY....419
REAR LIFT AND TOP LINK....421
REMOVAL....421
REFITMENT....422
BRAKE ASSEMBLIES....423
OVERHAUL....423
TRUMPET HOUSING....433
DISASSEMBLY....433
ASSEMBLY....437
PUMP DRIVE SPACER FLANGE....442
REMOVAL....442
REFITMENT....443
PUMP DRIVE UNIT....444
OVERHAUL....444
DIFFERENTIAL....453
1. Disassembly....455
2. Assembly....459
BEVEL PINION....464
REMOVAL....464
CROWN WHEEL AND PINION....467
ASSEMBLY AND ADJUSTMENT....467
SECTION 40....473
THE STRUCTURE OF THE UNIT....475
HOW TO CONSULT THE UNIT....476
1. INTRODUCTION....477
1.1 LIST OF WIRING HARNESSES....477
1.2 DEFINITION OF COMPONENTS AND SYMBOLS....478
1.3 GENERAL RULES....478
1.4 DIAGNOSTIC INSTRUMENTS....480
1.5 WIRE COLOUR CODES....480
2. INDICES....481
2.1 COMPONENT DESCRIPTION INDEX....481
2.2 COMPONENT CODE INDEX....486
2.3 CONNECTOR INDEX....491
3. COMPONENTS....498
3.1 CONNECTOR LAYOUTS....498
3.2 COMPONENT TECHNICAL DATA....502
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS....510
4. SYSTEMS....519
4.1 GROUND POINTS....519
4.2 ENGINE START....520
4.3 PREHEATING....521
4.4 ELECTRICAL ENGINE CONTROL....522
4.5 LIGHTS - LIGHT SELECTOR SWITCH....523
4.6 CAB ACCESSORY....524
4.7 WORKING LIGHTS....525
4.8 WINDSCREEN WIPER....526
4.9 INFOCENTER....527
4.10 ELECTRICAL POWER SUPPLY....528
4.11 AUTORADIO - CB....529
4.12 DIAGNOSTIC SOCKET - CANBUS....530
4.13 AIR CONDITIONING - HEATING FAN....531
4.14 BRAKES....532
4.15 TRAILER BRAKES (ITALY VERSION)....533
4.16 TRAILER BRAKES (EXPORT F VERSION)....534
4.17 FRONT AXLE SUSPENSION....535
4.18 TRANSMISSION....536
4.19 ASM - 4WD - DIFFERENTIAL....537
4.20 REAR LIFTER....538
4.21 FRONT AND REAR PTO....539
4.22 ELECTRIC CONTROL VALVE....540
5. PLANIMETRY, WIRING DIAGRAM AND CONNECTORS LOCATION....541
INTERNAL COMBUSTION ENGINE WIRING (1/2)....543
INTERNAL COMBUSTION ENGINE WIRING (2/2)....544
ENGINE WIRING (1/2)....549
ENGINE WIRING (2/2)....550
ENGINE HOOD WIRING (2/2)....558
ENGINE HOOD WIRING (1/2)....557
TRANSMISSION WIRING (1/2)....561
TRANSMISSION WIRING (2/2)....562
WIRING FOR OPTIONAL CONTROL VALVES (D3 - D4)....563
HYDRAULIC AND AIR TRAILER BRAKING SYSTEM WIRING (ITALY)....575
AIR TRAILER BRAKING SYSTEM WIRING....576
CAB POWER SUPPLY WIRING....579
FRONT AXLE SUSPENSION WIRING....585
NUMBER PLATE LIGHT WIRING....589
NUMBER PLATE LIGHT WIRING....590
FENDER WIRING....591
FENDER WIRING....592
FRONT CONSOLE WIRING (1/2)....597
FRONT CONSOLE WIRING (2/2)....598
SIDE CONSOLE WIRING (1/2)....603
SIDE CONSOLE WIRING (2/2)....604
AIR CONDITIONING SYSTEM WIRING (CAB)....615
DISPLAY WIRING....621
ROOF WIRING (1/2)....625
ROOF WIRING (2/2)....626
LIGHTS SELECTOR SWITCH WIRING....633
CONTROL UNIT - FUSES - RELAYS (1/2)....637
CONTROL UNIT - FUSES - RELAYS (2/2)....638
307.1092.3.6 AGROTRON TTV 1130-1145-1160....1
INTRODUCTION....3
SAFETY NOTES....5
HOW THE MANUAL IS STRUCTURED....7
HOW TO CONSULT THE MANUAL....8
HOW TO USE AND UPDATE THE MANUAL....9
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS....10
LIFTING INSTRUCTIONS....11
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS....12
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS....13
SPECIAL TOOLS....15
CONVERSION FACTORS....16
SECTION 10....17
1. TRANSMISSION....19
INTRODUCTION....19
1.1 TRANSMISSION....20
1.1.1 MAIN COMPONENTS....20
1.1.2 GEARBOX....23
GEARBOX COMPONENTS....24
1.1.3 TRANSMISSION HYDRAULIC SYSTEM....25
PRESSURE CONTROL UNIT....26
POWERSHIFT DIRECTIONAL CONTROL VALVE....27
1.1.4 POWERSHIFT CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION....29
1.1.5 TRANSMISSION ELECTRONIC SYSTEM....30
1.2 REAR AXLE....31
COMPONENTS....32
1.3 REAR PTO....34
2. BRAKING SYSTEM....37
2.1 BRAKE MASTER CYLINDER....38
2.2 TRAILER BRAKING SYSTEM....39
2.2.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)....39
2.2.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)....41
2.2.3 AIR TRAILER BRAKING (ITALY VERSION)....43
2.2.4 AIR TRAILER BRAKING (EXPORT VERSION)....44
COMPRESSOR....45
PRESSURE LIMITING VALVE....46
CAB SUSPENSION FEED VALVE....47
BRAKE APPLY SOLENOID VALVE....48
TRAILER BRAKING VALVE (2-WAY)....49
TRAILER BRAKING VALVE (1-WAY)....50
3. HYDRAULIC FRONT AXLE SUSPENSION....51
3.1 FRONT SUSPENSION CONTROL VALVE....52
4. FRONT AXLE....56
4.1 HUB CARRIER AND FINAL REDUCTION UNIT....57
4.2 DIFFERENTIAL....58
5. HYDRAULIC SYSTEM....59
DESCRIPTION....59
5.1 VARIABLE DISPLACEMENT PUMP....61
5.1.1 BOOST PUMP....64
5.1.2 HYDRAULIC PUMP....65
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE....67
5.2 HYDRAULIC SERVICES GEAR PUMP....75
5.3 AUXILIARY SERVICES CONTROL VALVE....76
5.3.1 TYPES OF SPOOL VALVE (LS)....77
5.3.2 SERVICES CONTROL VALVE SECTION....78
5.3.3 DESCRIPTIONS OF COMPONENTS....79
5.3.4 LIFT CONTROL VALVE SECTION....81
5.4 PTO AND DIFFERENTIAL LOCK CONTROL VALVE....85
SECTION 20....87
OPERATOR’S MANUAL SERDIA (LEVEL III)....89
1. ENTRY AND COMMUNICATION....90
1.1 OVERVIEW....90
1.2 ORDERING....91
1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE....92
1.4 USER LEVEL, ACCESS AUTHORIZATION....93
1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK....94
1.6 PROGRAM START....94
1.7 OFFLINE MODE....95
1.8 WORKING WITH THE PROGRAM....97
1.9 PRINT (OUTPUT)....99
1.10 PROTOCOL (PROTOKOLL)....100
1.11 END COMMUNICATION....100
2. ECU SELECTION....101
2.1 GENERAL....101
2.2 RECOGNITION OF ECUS....101
2.3 IDENTIFICATION DATA....101
3 MEASURED VALUES....102
3.1 ACTUAL MEASURED VALUES (GENERAL)....102
3.2 RAM VALUES....106
3.3 DATA LOGGER (ONLY EMS)....106
3.4 INPUT/OUTPUT ASSIGNMENT....106
3.5 CAN-Status....106
3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:....108
4. PARAMETERS....108
4.1 CONFIGURATION....108
4.2 OVERALL PROGRAMMING....120
4.3 CALIBRATION....120
5. ERROR MEMORY....122
5.1 GENERAL....122
6. FUNCTION TEST....127
6.1 GENERAL....127
7. EXTRAS....128
7.1 MAXIMUM VEHICLE SPEED....128
7.2 LOGISTIC DATA....128
7.3 LOAD SPECTRUM (ONLY EMS)....129
7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)....129
7.5 OVERRIDE MEMORY (ONLY EMS)....129
8 WHAT SHOULD YOU DO IF ...?....130
8.1 SERDIA IN GENERAL....130
8.2 EMR....133
9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1....145
9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98....145
9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS....146
9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET....147
9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)....148
9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“....148
ALL ROUND TESTER MANUAL - AGROTRON TTV SERIES TRACTORS....149
ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM....149
OPENING SCREEN....150
MAIN MENU....150
1. MONITOR....151
1.1 TRANSMISSION....151
1.2 PTO....153
1.3 ASM....153
1.4 LIFT....154
1.5 SUSPENSION....155
1.6 SOFTWARE INFO....156
1.7 CAN STATUS....156
1.8 TRANSMISSION....157
1.9 SPOOL VALVES....157
1.10 ENGINE....158
2. CALIBRATION MENU....159
2.1 CHANGE CONFIGURATION PARAMETERS....159
2.2 CALIBRATION OF LIFT SYSTEM....161
2.3 CALIBRATION OF TRANSMISSION SYSTEM SENSORS....162
2.4 CONFIGURATION OF SPEED CONSTANTS....162
2.5 MENU CONFIGURATION....163
2.6 CALIBRATION OF SEAT SENSOR....163
2.7 CALIBRATION OF DISTRIBUTORS....164
2.8 MAINTENANCE....164
3. TEST MENU....165
3.1 TESTS ON TRANSMISSION ANALOG SENSORS....165
3.2 TESTS ON TRANSMISSION DIGITAL BUTTONS....166
3.3 TESTS ON ASM SENSORS....166
3.4 TESTS ON LIFT SYSTEM ANALOG SIGNALS....167
3.5 TESTS ON LIFT SYSTEM DIGITAL LIFHT....167
3.6 TESTS ON SUSPENSION....168
3.7 TESTS ON PTO....168
3.8 OTHER....169
4. ALARM MENU....170
4.1 ALARMS GENERATED BY HPSA CONTROL UNIT....170
4.2 ALARMS GENERATED BY ENGINE AND ARMREST CONTROL UNITS....171
4.3 ALARMS GENERATED BY TRANSMISSION CONTROL UNIT....171
4.4 CLEAR PASSIVE ALARMS....172
4.5 LIST OF ALARMS GENERATED BY HPSA, ENGINE AND ARMREST CONTROL UNITS....172
4.6 LIST OF TRANSMISSION SYSTEM ALARMS....176
5. CALIBRATING THE TRANSMISSION....193
SECTION 30....197
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING....201
HYDRAULIC AND WIRING SYSTEMS - PUMP SIDE....202
HYDRAULIC SYSTEMS (TOP VIEW)....203
HYDRAULIC SYSTEMS AND WIRING (TOP VIEW)....204
AUXILIARY HYDRAULIC SYSTEMS AND COUPLERS - TRAILER AIR BRAKE VALVES....205
ENGINE HOOD - LAMP ASSEMBLIES....207
1. Removal of hood....207
1.1 Refitting hood....207
1.2 Adjustment of hood position and latch....207
1.3 Removal of lamp assemblies....209
1.4 Removal of side panels....209
BATTERY....210
REMOVAL....210
REFITTING....211
AIR RESERVOIR AND BATTERY SHELF (Version with trailer air braking system only)....212
REMOVAL....212
REFITTING....212
CAB ACCESS STEPS....213
REMOVAL....213
REFITTING....213
STARTER MOTOR....214
REMOVAL AND RENEWAL....215
REFITTING....215
ALTERNATOR....215
REMOVAL AND RENEWAL....215
REFITTING....215
ALTERNATOR DRIVEBELT....216
RENEWAL AND TENSIONING....216
AIR COMPRESSOR (for air trailer braking)....219
REMOVAL....219
REFITTING....220
TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES....221
REMOVAL....221
REFITTING....223
PRESSURE TRANSDUCER AND PRESSURE SWITCH (Version with air braking system)....224
REMOVAL....224
REFITTING....224
CAB LIFT AIR PRESSURE CONTROL/REDUCING VALVE....225
REMOVAL....225
REFITTING....225
TRAILER AIR BRAKES COUPLING VALVE....226
REMOVAL AND REPLACEMENT....226
HYDRAULIC BRAKING VALVE....227
REMOVAL....227
REFITTING....228
AIR CONDITIONING SYSTEM....229
TECHNICAL SPECIFICATIONS....229
FUNCTIONING....230
MAINTENANCE....231
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT....231
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM....232
AIR CONDITIONING COMPRESSOR....233
REMOVAL....233
REFITTING....234
RECEIVER-DRIER....235
REMOVAL....235
REFITTING....235
CONDENSER FAN....236
REMOVAL....236
REFITTING....237
CONDENSER....238
REMOVAL....238
REFITTING....239
GEARBOX OIL/FUEL COOLERS....240
REMOVAL....240
REFITTING....241
RADIATOR....242
REMOVAL....242
REFITTING....243
EXPANSION TANK....244
REMOVAL....244
REFITTING....244
FAN....245
REMOVAL....245
REFITTING....247
RADIATOR/COOLERS ASSEMBLY....248
REMOVAL....248
REFITTING....250
FRONT PTO FLEXIBLE COUPLING....251
REPLACEMENT....251
REFITTING....253
TURBOCHARGER....254
REMOVAL....254
REFITTING....254
AIR INLET PIPE....255
REMOVAL....255
REFITTING....255
AIR CLEANER....256
REMOVAL....256
REFITTING....257
EXHAUST PIPE....258
REMOVAL....258
REFITTING....258
SILENCER....259
REMOVAL....259
REFITTING....259
4WD PROPELLER SHAFT (Version with front suspension)....260
REMOVAL....260
REFITTING....262
BRAKE MASTER CYLINDERS....263
REMOVAL....263
REFITTING....264
BLEEDING THE BRAKING SYSTEM....265
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES....267
POWER STEERING UNIT....268
1. Testing....268
2. Setting....268
REMOVAL....269
REFITTING....270
DISMANTLING....271
ASSEMBLY....278
FRONT WHEELS....288
REMOVAL....288
REFITTING....288
FRONT FENDERS....289
REMOVAL....289
REFITTING....289
REAR WHEELS....290
REMOVAL....290
REFITTING....290
LIFT VALVE BLOCK....291
REMOVAL....291
REFITTING....291
FRONT LIFT CYLINDERS....292
REMOVAL....292
REFITTING....293
FRONT LIFT ASSEMBLY....294
REMOVAL....294
REFITTING....296
FRONT PTO ASSEMBLY....297
REMOVAL....297
REFITTING....297
FRONT SUSPENSION CYLINDERS (Where fitted)....298
REMOVAL....298
REFITTING....300
DISASSEMBLY AND ASSEMBLY....301
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)....303
REMOVAL....303
REFITTING....305
FRONT SUSPENSION VALVES....306
REMOVAL....306
REFITTING....306
FRONT SUSPENSION POSITION SENSOR....307
1. Removal....307
2. Positioning....307
3. Testing....308
REINFORCING SIDE MEMBERS (For versions with front lift only)....309
REMOVAL....309
REFITTING....309
FRONT CARRIER (Versions with front suspension)....310
REMOVAL....310
REFITTING....310
ACCELERATOR POTENTIOMETER....311
REPLACEMENT....311
REFITTING....311
FUEL TANK....312
REMOVAL....312
REFITTING....314
TEST FOR CORRECT OPERATION OF AUXILIARY SERVICES PUMP....315
POWER STEERING GEAR PUMP....316
REMOVAL....316
REFITTING....317
VARIABLE DISPLACEMENT PUMP....318
REMOVAL....318
REFITTING....319
DIRECTIONAL CONTROL VALVES....320
REMOVAL....320
REFITTING....323
AUXILIARY SPOOL VALVE STACK....324
DISASSEMBLY....324
ASSEMBLY....325
PTO CLUTCH AND DIFFERENTIAL LOCK CONTROL VALVE....326
REMOVAL....326
REFITTING....327
LIFT CYLINDERS....328
REMOVAL....328
REFITTING....329
DISASSEMBLY AND ASSEMBLY....330
LIFT POSITION SENSOR....331
REPLACEMENT....331
REFITTING....331
LIFT DRAFT SENSOR....332
REMOVAL....332
REFITTING....332
DRIVER'S SEAT....333
REMOVAL....333
REFITTING....333
ARMREST CONTROL PANELS....334
REMOVAL....334
REFITTING....335
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL....336
REMOVAL....336
REFITTING....337
CENTRE CONSOLE, STEERING COLUMN SWITCH ASSEMBLY AND SHROUD....338
REMOVAL....338
REFITTING....341
RIGHT-HAND CONSOLE....342
OPENING AND REMOVAL....342
REFITTING....347
LEFT-HAND CONSOLE....348
REMOVAL....348
REFITTING....349
HYDRAULIC LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS....350
REMOVAL....350
REFITTING....351
FUSE AND RELAY BOARD....352
REMOVAL....352
REFITTING....353
ENGINE ECU....354
REMOVAL....354
REFITTING....354
CLUTCH PEDAL AND RELATED DEVICES....355
1. Removal of the potentiometer....355
1.1 Refitment of potentiometer....355
2. Adjustment of the clutch pedal position and travel....356
3. Renewal of the proximity sensor....356
RIGHT-HAND CONSOLE CONTROLS....357
REMOVAL....357
REFITTING....359
BOWDEN CABLES....360
REPLACEMENT....360
PARKING BRAKE SWITCH....363
ADJUSTMENT....363
PARKING BRAKE CONTROL LINKAGE....364
1. Removal....364
2. Replacement....365
3. Initial adjustment....365
4. Adjustment to correct brake wear or elongation of cable....366
5. Final operations....366
CLIMATE CONTROL PANEL....367
REMOVAL....367
REFITTING....367
HEATER VALVE....368
1. Removal....368
2. Refitting and adjustment of the control cable.....368
HEATER MATRIX....370
REMOVAL....370
REFITTING....372
AIR CONDITIONING EVAPORATOR....373
REMOVAL....373
REFITTING....374
RIGHT-HAND AIR CONDITIONING FAN....375
REMOVAL....375
REFITTING....375
LEFT-HAND AIR CONDITIONING FAN....376
REMOVAL....376
REFITTING....376
CAB DOOR CABLE....377
RENEWAL....377
TRAILER BRAKING AIR PRESSURE GAUGE....379
REMOVAL....379
REFITTING....379
TRANSMISSION OPERATING STATUS DISPLAY....380
REMOVAL....380
REFITMENT....380
CAB....381
REMOVAL....381
REFITMENT....388
ENGINE -TRANSMISSION....389
SEPARATION....389
ASSEMBLY....396
TRANSMISSION AND REAR AXLE....397
SEPARATION....397
ASSEMBLY....400
PTO CLUTCH....401
REMOVAL AND OVERHAUL....401
ASSEMBLY AND REFITMENT....404
PTO ASSEMBLY....405
REMOVAL....405
REFITMENT....406
DISASSEMBLY....407
ASSEMBLY....416
REAR LIFT AND TOP LINK....417
REMOVAL....417
REFITMENT....418
OVERHAUL OF BRAKE ASSEMBLIES....419
1. Preparation of machine for disassembly operations....419
2. Removal of trumpet housings....422
3. Removal of brake assembly....423
4. Adjustment of brake clearances and assembly....425
5. Refitment of trumpet housings....427
TRUMPET HOUSING....428
DISASSEMBLY....428
ASSEMBLY....432
PUMP DRIVE SPACER FLANGE....437
REMOVAL....437
REFITMENT....438
PARKING BRAKE....439
INSPECTION AND OVERHAUL....439
PUMP DRIVE UNIT....441
OVERHAUL....441
1. Disassembly of unit....441
2. Replacement of taper roller bearings....444
3. Assembly of drive unit....447
4. Assembly of pump drive unit....449
DIFFERENTIAL....450
1. Disassembly....452
2. Assembly....456
BEVEL PINION....461
REMOVAL....461
ASSEMBLY AND ADJUSTMENT....464
DIFFERENTIAL AND CLEARANCE ADJUSTMENTS....466
SECTION 40....469
THE STRUCTURE OF THE UNIT....471
HOW TO CONSULT THE UNIT....472
1. INTRODUCTION....473
1.1 LIST OF WIRING HARNESSES....473
1.2 DEFINITION OF COMPONENTS AND SYMBOLS....474
1.3 GENERAL RULES....474
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING....475
1.4 DIAGNOSTIC INSTRUMENTS....476
1.5 WIRE COLOUR CODES....476
2. INDICES....477
2.1 COMPONENT DESCRIPTION INDEX....477
2.2 COMPONENT CODE INDEX....482
2.3 CONNECTOR INDEX....487
3. COMPONENTS....494
3.1 CONNECTOR LAYOUTS....494
3.2 COMPONENT TECHNICAL DATA....498
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS....506
4. SYSTEMS....515
4.1 GROUND POINTS....515
4.2 ENGINE START....516
4.3 PREHEATING....517
4.4 ELECTRICAL ENGINE CONTROL....518
4.5 LIGHTS - LIGHT SELECTOR SWITCH....519
4.6 CAB ACCESSORY....520
4.7 WORKING LIGHTS....521
4.8 WINDSCREEN WIPER....522
4.9 INFOCENTER....523
4.10 ELECTRICAL POWER SUPPLY....524
4.11 AUTORADIO - CB....525
4.12 DIAGNOSTIC SOCKET - CANBUS....526
4.13 AIR CONDITIONING - HEATING FAN....527
4.14 BRAKES....528
4.15 TRAILER BRAKES (ITALY VERSION)....529
4.16 TRAILER BRAKES (EXPORT F VERSION)....530
4.17 FRONT AXLE SUSPENSION....531
4.18 TRANSMISSION....532
4.19 ASM - 4WD - DIFFERENTIAL....533
4.20 REAR LIFTER....534
4.21 FRONT AND REAR PTO....535
4.22 ELECTRIC CONTROL VALVE....536
5. PLANIMETRY, WIRING DIAGRAM AND CONNECTORS LOCATION....537
INTERNAL COMBUSTION ENGINE WIRING (1/2)....539
INTERNAL COMBUSTION ENGINE WIRING (2/2)....540
ENGINE WIRING (1/2)....545
ENGINE WIRING (2/2)....546
TRANSMISSION WIRING (1/2)....555
TRANSMISSION WIRING (2/2)....556
HYDRAULIC AND AIR TRAILER BRAKING SYSTEM WIRING (ITALY)....565
AIR TRAILER BRAKING SYSTEM WIRING....566
CAB POWER SUPPLY WIRING....569
FRONT AXLE SUSPENSION WIRING....575
NUMBER PLATE LIGHT WIRING....579
NUMBER PLATE LIGHT WIRING....580
FENDER WIRING....581
FENDER WIRING....582
FRONT CONSOLE WIRING (1/2)....587
FRONT CONSOLE WIRING (2/2)....588
SIDE CONSOLE WIRING (1/2)....593
SIDE CONSOLE WIRING (2/2)....594
AIR CONDITIONING SYSTEM WIRING (CAB)....605
DISPLAY WIRING....611
ROOF WIRING (1/2)....615
ROOF WIRING (2/2)....616
CONTROL UNIT - FUSES - RELAYS (1/2)....625
CONTROL UNIT - FUSES - RELAYS (2/2)....626
Deutz-Fahr Tractors AGROTRON TTV 1130, AGROTRON TTV 1145, AGROTRON TTV 1160 Repair Service Manuals
