Complete Operation & Test manual with Electrical Wiring Diagrams for John Deere 310E Backhoe Loader, with all the workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 310E Backhoe Loader workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1648 - John Deere 310E Backhoe Loader Technical Manual - Operation & Test.pdf
tm1648 - John Deere 310E Backhoe Loader Technical Manual - Operation & Test.epub

Total Pages: 694 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety Information
      General Specifications
      Torque Values
      Fuels and Lubricants
   Operational Checkout Procedure
      Operational Checkout Procedure
   ENGINE
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      References
   POWER TRAIN
      Theory of Operation
      System Diagnostic Information
      Adjustments
      Tests
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Heating and Air Conditioning
      Theory of Operation
      System Operational Checks
      Diagnostic Information
      Adjustments
      Tests

tm1648 - 310E Backhoe Loader

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 02: General Specifications

310E Backhoe Loader Dimensions

310E Backhoe Loader Specifications

Other Information—310E Backhoe Loader

310E Backhoe Loader Weight

310E Buckets

310E Backhoe Loader Drain and Refill Capacities

310E Backhoe Loader Lifting Capacities—Standard Dipperstick

310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)

310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)

Group 03: Torque Values

Hardware Torque Specifications

ROPS Torque Specifications

Metric Bolt and Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Check Oil Lines And Fittings

O-Ring Groove Connections

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Group 04: Fuels and Lubricants

Diesel Fuel

Low Sulfur Diesel Fuel Conditioner

Diesel Fuel Storage

Do Not Use Galvanized Containers

Fuel Tank

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Transmission, Axles and Mechanical Front Wheel Drive Oil

Hydraulic Oil

Grease

Grease for Extendible Dipperstick

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Procedure

Section 9010: ENGINE

Group 05: Theory of Operation

POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104

Engine—Sectional View

General Engine Description

Group 15: Diagnostic Information

POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104

Make Visual Inspection of Engine and Supporting Systems

Diagnose Engine Malfunctions

Group 20: Adjustments

POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104

JT05801 Clamp-On Electronic Tachometer Installation

Adjust Speed Control Lever Tension

Engine Speed Control Linkage

Slow and Fast Idle

Group 25: Tests

POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Air Intake System Leakage Test

Radiator Air Flow Test

Altitude Compensator Boost Pressure Engine Performance Test

Injection Pump Timing

Fuel Line Leakage Test

Section 9015: Electrical System

Group 05: System Information

Visually Inspect Electrical System

Malfunctions

High Resistance Circuit

Open Circuit

Grounded Circuit

Shorted Circuit

Multimeter

Seven Step Electrical Test Procedure

System Functional Schematic Information

Reading a System Functional Schematic

Reading a Component Location Diagram

Electrical Schematic Symbols

Group 10: System Diagrams

Component Identification Table

Fuse (Blade-Type) Color Codes

Fuse Specifications

Wiring and Schematic Diagrams Legend

System Functional Schematic Section Legend

System Functional Schematic

Cab Roof Harness (W5) Component Location

Cab Roof Harness (W5) Connectors, Wire, and Pin Location

Cab Side Console Harness (W6) Component Location

Cab Side Console Harness (W6) Connectors, Wire, and Pin Location

Front Console Harness (W7) Component Location

Front Console Harness (W7) Connectors, Wire, and Pin Location

Engine Harness (W8) Component Location

Engine Harness (W8) Connectors, Wire, and Pin Location

Blower Harness (W10) Component Location

Blower Harness (W10) Connectors, Wire, and Pin Location

Radio Harness (W12) Component Location

Radio Harness (W12) Connectors, Wire and Pin Location

Air Conditioning Compressor Harness (W11) Component Location

Air Conditioning Compressor Harness (W11) Connectors, Wire, and Pin Location

Auxiliary Flow Control Harness (W15) Component Location

Auxiliary Flow Control Harness (W15) Connectors, Wire, and Pin Location

Ride Control Harness (W17) Component Location

Ride Control Harness (W17) Connectors, Wire, and Pin Location

Group 15: Sub-System Diagnostics

Power Circuit Operational Information

Power Circuit Theory of Operation

Power Circuit Schematic

Power Circuit Sub-System Diagnostics

Start Circuit Operational Information

Start Circuit Theory of Operation

Start Circuit Schematic

Start Circuit Sub-System Diagnostics

Charging Circuit Operational Information

Charging Circuit Theory of Operation

Charging Circuit Schematic

Charging Circuit Sub-System Diagnostics

Display Monitor Circuit Operational Information

Display Monitor Circuit Theory of Operation

Display Monitor Circuit Schematic

Display Monitor Sub-System Diagnostics

Indicator Circuit Specifications

Indicator Circuit Operational Information

Indicator Circuit Theory of Operation

Indicator Circuit Schematic

Indicator Circuit Sub-System Diagnostics

Park Brake/Neutral Disconnect Circuit Specifications

Park Brake/Neutral Disconnect Circuit Operational Information

Park Brake/Neutral Disconnect Circuit Theory of Operation

Park Brake/Neutral Disconnect Circuit Schematic

Park Brake/Neutral Disconnect Circuit Sub-System Diagnostics

Ride Control Circuit Operational Information

Ride Control Circuit Theory of Operation

Ride Control Circuit Schematic

Ride Control Circuit Sub-System Diagnostics

Group 20: References

Alternators and Starting Motors—Use CTM77

JT05801 Clamp-On Electronic Tachometer Installation

Battery Operation

Battery Specifications

Diagnose Battery Malfunctions

Check Battery Electrolyte Level and Terminals

Using Booster Batteries—12 Volt System

Alternator Operation—65 Amp and 95 Amp Bosch

Alternator Operation—65 Amp and 95 Amp Bosch—Continued

Tachometer Calibration (Serial No. —852337)

Tachometer Calibration (Serial No. 852338— )

Section 9020: POWER TRAIN

Group 05: Theory of Operation

Standard Differential MFWD Operation

Power Train Overview

Torque Converter Operation

Clutch Pack, Forward or Reverse Operation

Synchronizer Operation

Transmission Pump Operation

Transmission Filter Operation

Manual Shift Transmission Operation—First Gear Forward

Manual Shift Transmission Operation—Third Gear Reverse

Mechanical Front Wheel Drive (MFWD) Operation

Transmission Control Valve Operation

Transmission Control Circuit—Neutral With Park Brake Off

Transmission Control Circuit—Forward

Transmission Control Circuit—Reverse

Modulation Valve Operation

Differential Operation

Differential Lock Operation

Brake Valve Operation

Service Brake Operation

Park Brake Operation

MFWD Differential Operation—Unequal Traction (If Equipped)

MFWD Differential Operation—Equal Traction

Group 15: System Diagnostic Information

Diagnose Manual Shift Power Train Malfunctions

Diagnose MFWD Malfunctions

Diagnose Rear Axle Malfunctions

Hydraulic Circuit—Symbols

Group 20: Adjustments

Adjust Brake Pedals and Equalizing Valves

Bleeding Brakes

Check and Adjust Toe-In

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Transmission Oil Warm-Up Procedure

Overall Test Connections, Ports, and Locations

Torque Converter Stall Speed Test

Converter-In Relief Valve Test

Brake Valve Leakage Test

Park Brake Release Pressure Test

System Pressure Test

Manual Shift Forward and Reverse Clutch Pressure Test

Reducing Valve Pressure Test

Modulation Valve Pressure Test

Differential Lock Pressure Test

MFWD Pressure Test—If Equipped

Cooler In and Cooler Out Pressure Test

Solenoid Circuit Leakage Test

Pump Flow Test

Section 9025: Hydraulic System

Group 05: Theory of Operation

Open-Center Hydraulic System

Hydraulic System Component Location

Backhoe Hydraulic Component Location

Main Hydraulic Component Location Operation (Neutral)

Hydraulic System Schematic—Neutral

Pump, Hydraulic

Hydraulic Filter Operation

Steering Valve Operation

Priority Valve Operation

Ride Control Hydraulic Circuit Component Location and Operation—Circuit Off

Ride Control Hydraulic Circuit Component Location and Operation—Circuit On

System Relief Valve (S.N. —943225)

System Relief Valve (S.N. 943226—)

Circuit Relief Valve Without Anti-Cavitation

Circuit Relief Valve With Anti-Cavitation—Backhoe Swing, Boom Lower, Crowd In, and System Relief

Circuit Relief Valve With Anti-Cavitation—Backhoe Bucket Curl and Loader Bucket Dump

Backhoe Valve Auxiliary Flow Control Section—If Equipped

Backhoe Valve Swing Section—Swing Left Position

Backhoe Valve Boom Section—Boom Lower Position

Backhoe Valve Bucket Section—Bucket Curl Position

Backhoe Valve Crowd Section—Crowd Out Position

Backhoe Valve Auxiliary Section—Neutral Position with Upstream Function Activated

Loader Valve Inlet Section

Loader Valve Bucket Section—Bucket Rollback Position

Loader Valve Boom Section—Boom Raise Position

Loader Valve Auxiliary Section—Neutral Position

Stabilizer Valve Operation

Group 15: Diagnostic Information

Use These Seven Basic Steps to Diagnose and Test the Hydraulic System

Make a Pretest Inspection and an Operation Check of the Machine

Hydraulic System Pretest

Diagnose Hydraulic System Problems

Group 20: Adjustments

Loader Bucket Self-Leveling Linkage Indicator and Return-to-Dig Switch Adjustment

Loader Control Valve Linkage Adjustment

Backhoe Valve Linkage Adjustment

Stabilizer Valve Linkage Adjustment

Adjust Auxiliary Flow Control Valve—If Equipped

Charging the Ride Control Accumulator

Charging the Ride Control Accumulator—Procedure “A” (14.2 in. accumulator)

Charging the Ride Control Accumulator—Procedure “B” (17.2 in. accumulator)

Ride Control Accumulator—Discharge Procedure

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Hydraulic Oil—Procedure Warm-Up

Pump Flow Test

Backhoe/Stabilizer System Relief Pressure Test

Steering Priority System Relief Pressure Test

Loader System Relief Pressure Test

Hydraulic Oil Cooler Restriction Test

Circuit Relief Valve Test—With Remote Pump

Steering System Leakage Test

Steering Cylinder Leakage Test

Hydraulic Cylinder—Drift Test

Function Drift Test

Cylinder Leakage Test

Stabilizer Valve Lockout Leakage Test

Cycle Time Specifications

Section 9031: Heating and Air Conditioning

Group 05: Theory of Operation

Proper Refrigerant Handling

R134a Refrigerant Cautions

Refrigerant Theory of Operation

Air Conditioning Circuit Operational Information

Air Conditioning Circuit Theory of Operation

Air Conditioning Circuit Schematic

Blower Circuit Operational Information

Blower Circuit Theory of Operation

Blower Circuit Schematic

Receiver/Dryer Operation

Expansion Valve Operation

Compressor Relief Valve Operation

Temperature Control

Group 10: System Operational Checks

Air Conditioning Operational Checks

Group 15: Diagnostic Information

Diagnose Air Conditioning Electrical Malfunctions

Air Conditioning Component Location

Group 20: Adjustments

Proper Refrigerant Handling

R134a Refrigerant Cautions

R134a Compressor Oil Charge Check

R134a Compressor Oil Removal

R134a Component Oil Charge

R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure

Recover R134a System

Evacuate R134a System

Charge R134a System

Group 25: Tests

Proper Refrigerant Handling

R134a Refrigerant Cautions

R134a Air Conditioning System Test

Pressure Diagnostic Chart

Low Pressure Switch Test

High Pressure Switch Test

A/C Freeze Control Switch Test

Leak Testing

Refrigerant Hoses and Tubing Inspection

John Deere 310E Backhoe Loader Operation & Test Service Manual (TM1648)