John Deere Tractors 7430 Premium & 7530 Premium Repair Service Manual (TM400319)

tm400319 - Premium Tractors7430 and 7530 Repair -: (North American Edition) Technical Manual.pdf

Complete Repair Technical Manual for John Deere Tractors 7430 Premium & 7530 Premium, with all the shop information to maintain, repair, and service like professional mechanics.

John Deere USA Tractors 7430 Premium & 7530 Premium (North American Edition) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 2,121 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
   Foreword
   Safety
      Safety Measures
   General Information
      Technical Information
      Tests and Adjustments
      Predelivery Inspection
   Engine
      Removal and Installation of Components
   Fuel, Air Intake, Cooling and Exhaust System
      Speed Control
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
      Exhaust system
   Electrical System
      Connector Information
      Charging Circuit
      Starting Circuit
      Electrical Components
   Electronic Control Units
      Removal and Installation of Electronic Control Units
      Removal and Installation of Terminating Resistors
   AutoPowr/IVT transmission
      Removal and Installation of AutoPowr/IVT Transmission
      Transmission Shift Units
      Input Housing 2.0
      Output Housing 2.0
      Differential Drive Shaft Assembly
   PowrQuad Transmission
      Removal and Installation of Components
      Transmission Shift Unit
      PowrQuad Module
      Range transmission
   Drive Train (without Transmission)
      Removal and Installation of Components
      U.J. Shaft and Torsion Damper
      Front-wheel drive clutch
      Differential
      Hydraulic pump drive
      Final Drives
      Rear PTO
   Steering and Brakes
      Hydrostatic Steering
      Brake valve
      Rear Brakes
      AutoTrac
   Hydraulic System
      Operator Controls
      Oil Filter, Charge Pump and Hydraulic Pump
      Valves
      Hitch
      Selective Control Valves (SCVs) and Couplers
      Independent Control Valves (ICVs)
   Miscellaneous
      Removal and Installation of Components
      Main Frame
      Front Wheels and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Triple Link Suspension (TLS) of Front-Wheel Drive Axle
      Triple Link Suspension (TLS) of Front-Wheel Drive Axle - 3D Animation
   Operator`s Cab
      Removal and Installation of Components
      Controls and Instruments
      Air Conditioning System
      ClimaTrak
      Heating System
      Seats
      Operator`s Cab
      Cab Suspension
   Special Tools
      Special Tools (Dealer-Fabricated)

tm400319 - Premium Tractors7430 and 7530Repair -: (North American Edition)

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Measures

Safety Information

Recognize Safety Information

”Important” Information

”Note” Information

Prevent Machine Runaway

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Safety Information - Air Brake System

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Section 10: General Information

Group 05: Technical Information

Specifications - Summary of References

Engine Specifications

Cooling System

Electronic Fuel System with Common Rail (Denso)

Air Intake System

Electrical System

Hydrostatic Steering System

AutoTrac

Clutch

AutoPowr/IVT transmission

PowrQuad Plus transmission

AutoQuad Plus transmission

Creeper transmission

Rear PTO

Differential assembly

Differential lock

Final drives

Front-Wheel Drive

Front-Wheel Drive Axle with TLS

Cab Suspension:

Hydraulic Brakes

Parking Lock

Hydraulic system with axial piston pump (PFC system)

Rockshaft

Front Hitch

Ground Speeds

Front and Rear Wheels

Dimensions and Weights

Capacities

Handling and Storing Diesel Fuel

Diesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front-Wheel Drive Axle Oil

Diesel Engine Coolant

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Product identification and component serial numbers

Engine Serial Number

Transmission Serial Number

Front wheel drive axle serial number

Operator's cab serial number

Operator's seat serial number

Sub-assembly serial numbers

Group 10: Tests and Adjustments

Summary of References (Tune-Up)

Specifications

Using High-Pressure Washers

Preliminary Engine Test

Tractor Tune-Up

Removing and Cleaning the Primary Air Cleaner Element

Checking the Air Cleaner Safety Element

Installing the Primary Air Cleaner Element

Checking Air Intake System Connections for Leaks

Checking Air Intake Hoses

Checking the Crankcase Vent Hose for Clogging

Cleaning Dirt from Radiator Screen

Adjust the Hood

Cleaning Radiator

Check Cap on Expansion Tank

Check the Radiator for Leaks

Checking the Engine's Thermostat

Checking the Fuel Transfer Pump Operation

Checking the Fuel Filter

Bleeding the Fuel System

Cleaning Water Trap

Check Transmission/Hydraulic System Oil Level

Checking the Oil Sight-Glass (when the Tire Combination has been Changed)

Run Engine until it is Warm and Check Engine Speeds

Check Electrolyte Level of Battery

Check Neutral Start Circuit

Checking the Starting Motor Operation

Checking the Lighting Circuit

Final Engine Check

Tractor Operation Check

Group 15: Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Removal and Installation of Components

Engine - Removal and Installation of Components, Summary of References

Special tools

Specifications

Removal of Engine

Installation of Engine

Section 30: Fuel, Air Intake, Cooling and Exhaust System

Group 05: Speed Control

Speed Control (Summary of References)

General Information

Replacing the Accelerator Pedal Assembly

Removing and Installing the Accelerator Pedal Potentiometer

Removing and Installing the Hand Throttle Potentiometer

Group 10: Fuel System

Fuel System (Summary of References)

General Information

Removing the Fuel Tank

Installing the Fuel Tank

Replacing the Fuel Gauge Sending Unit

Replacing the Fuel Transfer Pump

Changing the Fuel Filter

Bleeding Fuel System

Group 15: Air Intake System

Air Intake System - Summary of References

General Information

Air Cleaner - Exploded View

Replace the Sending Unit for Air Cleaner Restriction (B02)

Group 20: Cooling System

Cooling System - Summary of References

General Information

Specifications

Remove and Install the Transmission Oil Cooler

Removing the Radiator

Change the Fan or the Viscous Fan Drive

Remove and Install the Charge Air Cooler

Remove and Install the Expansion Tank

Install the Radiator

Fill Cooling System with Coolant

Relieve Tension on the Drive Belt

Replace the Drive Belt

Replace the Drive Belt Tensioner

Remove and Install the Alternator Drive Belt

Remove and Install Fan Console (with Mechanical Coolant Pump)

Group 25: Cold-Weather Starting Aids

Cold-Weather Starting Aids - Summary of References

Fuel preheater

Cold-weather starting aids - Electrical heating elements

Group 30: Exhaust system

Exhaust System (Summary of References)

General Information

Specifications

Exhaust System to Top Right

Section 40: Electrical System

Group 05: Connector Information

Connectors - Summary of References

Special Tools

General

Using high-pressure washers

Disconnecting electrical circuits

Strip Wire Ends

Install a Terminal

WEATHER PACK Connectors

METRI PACK Connectors with Terminal Lock at the Rear

METRI PACK Connectors with Terminal Lock at the Front

METRI PACK Connectors

Connectors for Electronic Control Units

Connectors

CRIMP SNAP IN Connectors

KOSTAL Connectors

DEUTSCH Connectors

Individual Terminals

Fuse and Relay Boxes

Group 10: Charging Circuit

Charging Circuit - Summary of References

Special Tools

Specifications

Repairing the Alternator

Disconnecting Electrical Circuits

Relieve Drive Belt Tension

Remove/Install the Alternator

Remove and Install the Pulley

Group 15: Starting Circuit

Starter Motor Circuit - Summary of References

Specifications

Repairing the Starter Motor

Disconnecting Electrical Circuits

Remove and Install Starting Motor

Group 20: Electrical Components

Electrical Components – Summary of References

General information

Disconnecting electrical circuits

Adjusting the headlights

Adjust lights on the cab frame

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Replacing Xenon (HID) Worklights and Ballast Units

Section 45: Electronic Control Units

Group 05: Removal and Installation of Electronic Control Units

Electronic Control Units - Summary of References

Instructions when Replacing a Control Unit

Instructions when Replacing a VIN Control Unit

Safety Information

Repacing ATC Control Unit

Replacing BCU Control Unit

Replacing BIF Control Unit

Replacing DSM Control Unit

Replacing DTI Control Unit

Replacing ECU Control Unit

Replacing EPC Control Unit

Replacing ETC Control Unit

Replacing HTC Control Unit

Replacing JDL Control Unit

Replacing PLC/UIC Control Unit

Replacing SIC Control Unit

Replacing SSU Control Unit

Replacing TCU Control Unit

Replacing TEC Control Unit

Replacing TSC Control Unit

Replacing UIM Control Unit

Replacing VTI Control Unit

Replacing PC0 Power Module

Replacing PC5 Power Module

Replacing PC6 (HF) Power Module

Group 10: Removal and Installation of Terminating Resistors

Terminating Resistors - Summary of References

CAN BUS System - Vehicle

CAN BUS System - Power Train

ISOBUS

CAN BUS System - E-SCV/E-ICV

Section 53: AutoPowr/IVT transmission

Group 00: Removal and Installation of AutoPowr/IVT Transmission

AutoPowr/IVT Transmission - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Removal of AutoPowr/IVT Transmission

Installation of AutoPowr/IVT Transmission

Group 05: Transmission Shift Units

AutoPowr/IVT Transmission - Transmission Shift Controls, Summary of References

Special Tools - Summary of References

Recondition the Speed Control Lever

Recondition the Reverse Drive Lever

Recondition the Clutch Actuation Mechanism

Recondition the Manual Park Lock Release Mechanism

Manual Release of Park Lock

Group 10: Input Housing 2.0

AutoPowr/IVT Transmission - Input Housing, Summary of References

Important Information on Repair Level 2 of AutoPowr/IVT Transmission

Special Tools - Summary of References

Repair Specifications

Replace Hydrostatic Speed Sensor (B62)

Replace Pressure Switches (B87, S73, S74)

Replace Thermostat Valve

Replace Filter By-Pass Valve (Cold-Weather Starting)

Replace Oil Filter

Remove and Install Hydrostatic System Filter

Remove System Pressure Control Block

Install System Pressure Control Block

Remove Transmission Oil Pump

Recondition Transmission Oil Pump

Install Transmission Oil Pump

Remove Clutch Control Block

Recondition Clutch Control Block

Install Clutch Control Block

Separate the Input and Output Housings (Repair Level 2)

Join the Input and Output Housings (Repair Level 2)

Remove BG Disk Brake (Repair Level 2)

Install BG Disk Brake (Repair Level 2)

Remove Shift Turret (Repair Level 2)

Reconditioning the Shift Turret (Repair Level 2)

Install Shift Turret (Repair Level 2)

Remove Hydrostatic Unit (Repair Level 2)

Install Hydrostatic Unit (Repair Level 2)

Measure the Gaps Between Transmission Shafts (Repair Level 2)

Group 15: Output Housing 2.0

AutoPowr/IVT Transmission - Output Housing, Summary of References

Important Information on Repair Level 2 of AutoPowr/IVT Transmission

Special Tools - Summary of References

Specifications

Replace Transmission Input Speed Sensor (B61)

Replace Transmission Output Speed Sensor (B63)

Replace Park Lock Pressure Sensor (B90)

Remove Park Lock Control Block

Recondition Park Lock Control Block

Install Park Lock Control Block

Recondition Park Lock Cam

Replace Bleed Valve

Remove Pneumatic Pump

Install Pneumatic Pump

Remove the Idler Gear with Pneumatic Pump Drive (Repair Level 2)

Install the Idler Gear with Pneumatic Pump Drive (Repair Level 2)

Remove Idler Gear (Repair Level 2)

Install Idler Gear (Repair Level 2)

Remove the Direction Turret and Reverse Intermediate Shaft (Repair Level 2)

Disassembling the Direction Turret (Repair Level 2)

Assembling the Direction Turret (Repair Level 2)

Remove the Through-Drive Shaft (Repair Level 2)

Install the Through-Drive Shaft (Repair Level 2)

Install the Direction Turret and Reverse Intermediate Shaft (Repair Level 2)

Adjust the Installation Dimension of Reverse Intermediate Shaft (Repair Level 2)

Replace the Drive Shaft for the Hydrostatic Unit (Repair Level 2)

Group 20: Differential Drive Shaft Assembly

AutoPowr/IVT Transmission - Differential Drive Shaft, Summary of References

Special Tools - Summary of References

Specifications

Sectional View of Differential Drive Shaft

Remove the Differential Drive Shaft

Disassemble the Differential Drive Shaft

Differential Drive Shaft Cone Point Adjustment

Assembling the Differential Drive Shaft

Adjust the Installation Dimension of Differential Drive Shaft

Install the Differential Drive Shaft

Section 55: PowrQuad Transmission

Group 00: Removal and Installation of Components

PowrQuad Transmission - Removal and Installation of Components, Summary of References

Special Tools

Specifications

PowrQuad Plus Transmission, Removal and Installation

Remove and Install the AutoQuad PLUS Transmission

Remove the PowrQuad Transmission - Preliminary Work

Remove the PowrQuad Transmission

Install the PowrQuad Transmission

Remove the Range Transmission

Install the Range Transmission

Group 05: Transmission Shift Unit

PowrQuad Transmission - Transmission Shift Controls, Summary of References

PowrQuad Transmission - Check and Adjust the Shift Mechanism/Linkage and the Park Lock

PowrQuad Transmission - Remove the Shift Unit

PowrQuad Transmission - Recondition the Shift Unit

PowrQuad Transmission - Install the Shift Unit

PowrQuad Transmission - Recondition the Clutch Actuation Mechanism

Group 10: PowrQuad Module

PowrQuad Module, Summary of References

Special Tools, Summary of References

Repair Specifications

Transmission Sub-Assemblies

Replace the Temperature Sensor and Pressure Switches

Remove and Install the Oil Filter Housing

Replace the Oil Filter

Remove and Install the Front Valve Housing

Remove and Install Valves in the Front Valve Housing

Remove and Install the Front Transmission Cover

Remove and Install the Valves in the Front Transmission Cover

Remove and Install the Shift Valve Housing

Remove and Install the Valves in the Shift Valve Housing

Remove the Transmission Oil Pump

Recondition the Transmission Oil Pump

Install the Transmission Oil Pump

Remove the Gear-Shift Planetary Drive

Recondition the Gear-Shift Planetary Drive

Install the Gear-Shift Planetary Drive

Remove the B1 Brake Housing

Recondition the B1 Brake

Install the B1 Brake Housing

Remove the B2-B3 Brake Housing

Recondition the B2 Brake

Recondition the B3 Brake

Install the B2-B3 Brake Housing

Remove the C4 Clutch

Repairing the C4 Clutch

Install the C4 Clutch

Remove the Reverse Brake

Recondition the Reverse Brake

Install the Reverse Brake

Remove the Forward Clutch with Planetary Drive (Forward/Reverse)

Reconditioning Forward Clutch with Planetary Drive (Forward/Reverse)

Install the Forward Clutch with Planetary Drive (Forward/Reverse)

Replace the Clutch Carriers for the C4 Clutch and the Forward Clutch

Replace the Transmission Output Shaft and Rear PTO Drive Shaft

Group 15: Range transmission

Range Transmission - Reconditioning, Summary of References

Special Tools, Summary of References

Specifications

Range Transmission - Sectional View

Remove the Park Lock Pawl, Shift Components and Differential Drive Shaft

Remove the Drive Shaft

Disassemble the Drive Shaft

Assemble the Drive Shaft

Install the Drive Shaft

Adjust End Play of Drive Shaft

Install Differential Drive Shaft and Adjust Cone Point

Adjust End Play of Differential Drive Shaft

Install the Park Lock Pawl and Shift Components

Adjust the Range Shift Mechanism

Recondition the Shift Cover

Replace the Sensors B35 and B172

Section 56: Drive Train (without Transmission)

Group 00: Removal and Installation of Components

Drive Systems - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove Front-Wheel Drive Clutch

Install Front-Wheel Drive Clutch

Remove the Differential Housing

Install the Differential Housing

Remove the Final Drives

Install Final Drives

Remove the Rear PTO

Install the Rear PTO

Group 05: U.J. Shaft and Torsion Damper

U-Jointed Shafts and Torsion Damper - Summary of References

Special Tools

Use of Special Tool KJD10426

Specifications

Remove Front-Wheel Drive U.j. Shaft

Recondition the U.j. Shaft

Install Front-Wheel Drive U.j. Shaft

Remove U.j. Shaft (Engine)

Remove the Torsion Damper

Changing the Torsion Damper Bearings

Install the Torsion Damper

Install Engine U.J. Shaft

Group 10: Front-wheel drive clutch

Drive Systems - Front-Wheel Drive Clutch, Summary of References

Special Tools

Front-Wheel Drive Clutch - Specifications

Front-Wheel Drive Clutch - Replace Front-Wheel Drive Axle Speed Sensor (B89)

Front-Wheel Drive Clutch - Replace Solenoid Valve (Y03)

Front-Wheel Drive Clutch - Sectional View

Front-Wheel Drive Clutch - Exploded View

Disassemble the Front-Wheel Drive Clutch

Recondition Front-Wheel Drive Clutch

Assemble the Front-Wheel Drive Clutch

Front-Wheel Drive Clutch - Adjust Axial Play of Clutch Shaft

Group 15: Differential

Drive Systems - Differential, Summary of References

Special Tools

Differential - Specifications

General Repair Procedures

Replace Solenoid Valve for Differential Lock (Y05)

Differential - Sectional View

Differential - Exploded View

Remove the Differential

Recondition the Differential

Install the Differential

Differential - Adjust Preload

Differential - Adjust Backlash

Group 20: Hydraulic pump drive

Drive Systems - Hydraulic Pump Drive, Summary of References

Special Tools

Repair Specifications

Hydraulic Pump Drive - Sectional View

Remove and Disassemble Pump Drive Pinion Gear

Remove and Disassemble Pump Drive Gear

Assemble and Install Pump Drive Gear

Assemble and Install Pump Drive Pinion

Check and Adjust the Backlash of the Pump Drive Pinion

Group 25: Final Drives

Drive Systems - Final Drives, Summary of References

Final Drives - Special Tools

Final Drives - Specifications

Final Drives - Sectional View

Final Drives - Exploded View

Removing the Planetary Carrier

Disassemble Planetary Carrier

Assemble Planetary Carrier

Remove Axle Housing

Disassemble and Asssemble Axle Housing

Disassemble and Assemble Axle Shaft

Final Drives - Install Axle Housing

Final Drives - Installing the Planetary Carrier and Checking the Rolling Drag Torque

Group 30: Rear PTO

Drive Systems - Rear PTO, Summary of References

Rear PTO - Special Tools

Rear PTO - Specifications

Replace the Output Shaft Seal Ring

Replace the O-Ring on Reversible PTO

PTO Clutch - Cross-Sectional View

PTO Clutch - Exploded View

Remove the PTO Clutch

Recondition the PTO Clutch

Recondition the PTO Brake

Install the PTO Clutch

PTO Drive Train - Sectional View

PTO Drive Train - Exploded View

Remove the PTO Drive Train

Recondition the Output Shaft

Recondition the Countershaft

Recondition the PTO Shifter

Recondition the PTO Shaft Spline Identifier (Which End Out)

Install the PTO Drive Train

Remove PTO Drive Train (Reversible)

Recondition the Output Shaft (Reversible)

Recondition the Countershaft (Reversible)

Install PTO Drive Train (Reversible)

Adjust Taper Roller Bearing of Countershaft

Adjust the Tapered Roller Bearing of the Bearing Support

Recondition Y81 - Proportional Solenoid Valve for Rear PTO

Replace B06 - Rear PTO Speed Sensor

Rear PTO - Recondition the Oil Sight-Glass

Section 60: Steering and Brakes

Group 05: Hydrostatic Steering

Steering and Brakes - Hydrostatic Steering, Summary of References

Hydrostatic Steering - Special Tools

Specifications

Preliminary Work

Disconnect/Connect Steering or Brake Hoses

Exploded View of Steering Column

Steering Unit - Removal

Steering Unit Installation

Group 15: Brake valve

Steering and Brakes - Brake Valve, Summary of References

Brake Valve - Special Tools

Brake Valve - Repair Specifications

Accumulators - Remove and Install

Recondition Guide Piece and Piston

Power Fill Brake Valve - Exploded View

Remove Brake Valve (Power Fill Brakes)

Recondition Brake Valve (Power Fill Brakes)

Install Brake Valve (Power Fill Brakes)

Group 20: Rear Brakes

Steering and Brakes - Rear Brakes, Summary of References

Rear Brakes - Repair Specifications

Rear Wheel Brakes - Exploded View

Remove the Rear Brakes

Recondition the Rear Brakes

Install the Rear Brakes

Replace Retraction Pins on the Rear Wheel Brakes

Group 40: AutoTrac

Steering and Brakes - AutoTrac, Summary of References

Repair Specifications

Remove and Install Steering Control Valve (Y49)

Remove and Install Steering Wheel Position Sensor (B138)

Section 70: Hydraulic System

Group 05: Operator Controls

Recondition Controls - Summary of References

Specifications

Selective Control Valves (M-SCVs) - Remove and Install the Actuating Elements

Selective Control Valves (M-SCVs) - Adjust the Bowden Cable

Remove and Install the Multifunction Lever (on Shift Console) for M-ICVs

Adjust the Multifunction Lever (on Shift Console) for M-ICVs

Group 10: Oil Filter, Charge Pump and Hydraulic Pump

Oil Filter, Charge Pump and Hydraulic Pump - Summary of References

Other Material

Repair Specifications

Remove and Install the Hydraulic Oil Primary Filter

Repair Hydraulic oil filter

Remove and Install the Charge Pump

Charge Pump - Checking the Lube Oil Valve

Hydraulic Oil Reservoir — Restrictor

Hydraulic Pump - Removing and Installing the Pressure-and-Flow Controller

Hydraulic Pump - Reconditioning the Pressure-and-Flow Controller

Remove and Install the Hydraulic Pump

Repair Hydraulic Pump

Group 15: Valves

Recondition the Valves - Summary of References

Recondition the Valves - Special Tools, Summary of References

Repair Specifications

Hydraulic System - General Instructions on Safety and Repair

Removal and Installation of the Priority 1 Control Block

Reconditioning the Priority 1 Control Block

Removal and Installation of the Control Block with/without Priority 2

Reconditioning the Priority 2 Control Block

Reconditioning the Control Block (without Priority 2)

Removal and Installation of the Priority 3 Control Block

Reconditioning the Priority 3 Control Block

Group 20: Hitch

Reconditioning the Hitch - Summary of References

Recondition the Hitch - Special Tools, Summary of References

Other Material

Repair Specifications

Rockshaft Valve, Removing and Installing the Stepper Motor

Removal and Installation of the Hitch Valve

Reconditioning the Hitch Valve

Rockshaft - Remove and Install the Position Sensor and Toothed Segment

Hitch - Remove and Install Rockshaft

Rockshaft - Remove Rockshaft Cylinders

Hitch — Repairing the lift cylinder

Rockshaft - Install Rockshaft Cylinders

Hitch - Remove and Install Draft Load Potentiometer and Draft Link Support

Hydraulic Draft Link Stabilizer Bars (HSB) - Remove and Install the Control Block

Hydraulic Draft Link Stabilizer Bars (HSB) - Recondition the Control Block

Hydraulic Draft Link Stabilizer Bars (HSB) - Remove and Install

Recondition the Hydraulic Draft Link Stabilizer Bars (HSB)

Remove and Install the Hydraulic Center Link (HCL)

Recondition the Hydraulic Center Link (HCL)

Group 25: Selective Control Valves (SCVs) and Couplers

Reconditioning the Selective Control Valves (SCVs) and Couplers - Summary of References

Repair Specifications

Repair the Selective Control Valves (SCVs) and Couplers - General Instructions on Safety and Reconditioning

Selective Control Valves (E-SCVs) - Remove and Install the Stepper Motors

Removal and Installation of the Selective Control Valves (SCVs)

Reconditioning the Selective Control Valves (M-SCVs 200) (up to Tractor Serial Number 026448)

Reconditioning the Selective Control Valves (M-SCVs 200) (from Tractor Serial Number 026449)

Reconditioning the Selective Control Valves (M-SCVs 300) (up to Tractor Serial Number 026448)

Reconditioning the Selective Control Valves (M-SCVs 300) (from Tractor Serial Number 026449)

Reconditioning the Selective Control Valves (M-SCVs 350) (up to Tractor Serial Number 026448)

Reconditioning the Selective Control Valves (M-SCVs 350) (from Tractor Serial Number 026449)

Reconditioning the Selective Control Valves (E-SCVs) (up to Tractor Serial Number 026448)

Reconditioning the Selective Control Valves (E-SCVs) (from Tractor Serial Number 026449)

Reconditioning the Selective Control Valves (E-SCVs 350) (up to Tractor Serial Number 026448)

Reconditioning the Selective Control Valves (E-SCVs 350) (from Tractor Serial Number 026449)

Selective Control Valves (SCVs) - Reconditioning the Couplers

Group 30: Independent Control Valves (ICVs)

Independent Control Valves (ICVs) - Summary of References

Specifications

Removing the Independent Control Valves (M-ICVs)

Reconditioning the Independent Selective Control Valves (M-ICVs) (up to Tractor Serial Number 026448)

Reconditioning the Independent Selective Control Valves (M-ICVs) (from Tractor Serial Number 026449)

Install the Independent Control Valves (M-ICVs)

Independent Selective Control Valves (E-ICVs) - Remove and Install the Stepper Motors

Removing the Independent Control Valves (E-ICVs)

Reconditioning the Independent Selective Control Valves (E-ICVs) (up to Tractor Serial Number 026448)

Reconditioning the Independent Selective Control Valves (E-ICVs) (from Tractor Serial Number 026449)

Install Independent Control Valves (E-ICVs)

Section 80: Miscellaneous

Group 00: Removal and Installation of Components

Miscellaneous - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove and Install the Main Frame (Summary of References)

Preliminary Work for Removal of the Main Frame

Remove the Main Frame

Install the Main Frame

Remove and Install the Front-Wheel Drive Axle (Summary of References)

Remove the Front-Wheel Drive Axle

Install the Front-Wheel Drive Axle

Remove the Front-Wheel Drive Axle with TLS

Install the Front-Wheel Drive Axle with TLS

Remove and Install the Front Axle Support (Summary of References)

Remove the Front Axle Support

Install the Front Axle Support

Group 05: Main Frame

Miscellaneous - Main Frame, Summary of References

Repair specifications

Recondition the Main Frame

Group 15: Front Wheels and Rear Wheels

Front Wheels, Rear Wheels - Summary of References

Special Tools

Repair Specifications

Remove the Front and Rear Wheels

Recondition the Front and Rear Wheels

Install the Front and Rear Wheels

Group 20: Trailer Mounting and Swinging Drawbar

Trailer Mounting and Swinging Drawbar - Summary of References

Repair Specifications

Tightening Torque On Center Link Bracket

Tightening Torques on Swinging Drawbar

Check the Drawbar for Wear

Tightening Torques on High-Clearance Drawbar

Adjust the High-Clearance Drawbar

Adjust the Retaining Strap

Group 25: Triple Link Suspension (TLS) of Front-Wheel Drive Axle

Triple Link Suspension (TLS) of Front-Wheel Drive Axle - Summary of References

Special Tools

Specifications

Relieve Pressure in the Hydraulic System

Remove and Install the Oscillation Limiter

Remove the Panhard Link

Install the Panhard Link

Remove and Install the Sensor Rod

Remove the Sensor for TLS Position

Repairing the Sensor for TLS position

Install the Sensor for TLS Position

Remove the Hydraulic Cylinder

Recondition the Hydraulic Cylinder

Install the Hydraulic Cylinder

Remove the Control Valve Block

Recondition the Valves in the Control Valve Block

Install the Control Block

Remove the Accumulator

Recondition the Accumulator

Install the Accumulator

Remove and Recondition the Bearing Support

Install the Bearing Support

Group 253D: Triple Link Suspension (TLS) of Front-Wheel Drive Axle - 3D Animation

Triple Link Suspension (TLS) of Front-Wheel Drive Axle - 3D Animation - Summary of References

Remove and Install the Oscillation Limiter - 3D Animation

Remove the Panhard Link - 3D Animation

Install the Panhard Link - 3D Animation

Remove and Install the Connecting Rod - 3D Animation

Remove the Sensor for TLS Position - 3D Animation

Recondition the Sensor for TLS Position - 3D Animation

Install the Sensor for TLS Position - 3D Animation

Remove the Hydraulic Cylinder - 3D Animation

Remove the Control Block - 3D Animation

Recondition the Valves in the Control Block - 3D Animation

Install the Control Block - 3D Animation

Remove the Accumulator - 3D Animation

Recondition the Accumulator - 3D Animation

Install the Accumulator - 3D Animation

Remove and Recondition the Bearing Support - 3D Animation

Install the Bearing Support - 3D Animation

Section 90: Operator's Cab

Group 00: Removal and Installation of Components

Operator's Cab - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Tilt Operator's Cab Upward

Tilt Operator's Cab Downward

Remove Operator's Cab

Install Operator's Cab

Check and Adjust Shift Mechanisms/Linkages

Group 05: Controls and Instruments

Controls and Instruments - Summary of References

Remove and Install the Dome Light

Remove and Install the Console Light

Group 10: Air Conditioning System

Air-Conditioning System (Summary of References)

Special Tools - Summary of References

Repair Specifications

Torques for Tightening Refrigerant Hoses

Air-Conditioning System - Safety at Work

Storage of Refrigerant Containers

Air-Condtioning/ClimaTrak - Important

Air-Conditioning System - Service Work

Air-Conditioning System - Preventive Maintenance

Air-Conditioning - Test with Air-Conditioning Service Unit

Discharge the System

Evacuate the System

Fill with Refrigerant Oil

Air-Conditioning Service Unit - Fill with Refrigerant Oil

Instructions for Starting Up the DENSO Air-Conditioning Compressor

Fill the System

Leak Test

Remove the Compressor

Checking Level in the Compressor

Disassemble the Compressor Clutch

Check Clutch Hub Clearance

Check Compressor Manifold

Install Compressor

Remove and Install Condenser

Remove and Install Receiver-Drier

Removing and Installing the Evaporator and Expansion Valve

Replacing the Expansion Valve

Install the Condensation Water Drain Hoses

B130 - Sensor for Refrigerant Pressure; Removal and Installation

ETC Control Unit; Removal and Installation

Group 15: ClimaTrak

ClimaTrak - Summary of References

Remove and Install the ATC Controller (ClimaTrak)

Remove and Install Sensor for Ambient Temperature (at Front) (B125)

Remove and Install Sensor for Ambient Temperature (at Rear) (B126)

Remove and Install Sensor for Inside Temperature (B127)

Remove and Install Sensor for Outlet Temperature (B128)

Remove and Install Sensor for Evaporator Core Temperature (B129)

B130 - Sensor for Refrigerant Pressure; Removal and Installation

Remove and Install the Heater Valve (B131)

Remove and Install Adjusting Motor for Air Distribution (B132)

Remove and Install the Defog Sensor (B143)

Group 20: Heating System

Heating System (Summary of References)

Remove and Install the Fan and Radiator

Water Valve (B131) Removal and Installation

Mode Control for Position of Air Distribution Flaps (B132), Removal and Installation

Remove and Install the Cab Air Filter

Remove and Install the Recirculated Air Filter

Group 25: Seats

Seats - Summary of References

Special Tools - Summary of References

Repair Specifications

Other Material

General Information on Seat Repairs

Comfort Seat MSG85 - Remove and Install Lumbar Support

Comfort Seat MSG85 - Remove and Install the Pneumatic Lumbar Support

Comfort Seat MSG85 - Remove and Install the Lap-Strap

Comfort Seat MSG85 - Remove and Install the Backrest

Comfort Seat MSG85 - Remove and Install the Adjusting Mechanism for Seat Tilt and Seat Length

Comfort Seat MSG85 - Remove and Install the Integral Turntable and Baseplate

Comfort Seat MSG85 - Remove and Install the Horizontal Shock Absorber

Comfort Seat MSG85 - Remove and Install the Horizontal Spring Assembly

Comfort Seat MSG85 - Remove and Install the Upper Section of Spring Assembly

Comfort Seat MSG85 - Remove and Install the Vertical Shock Absorber

Comfort Seat MSG85 - Remove and Install the Lower Section of Spring Assembly

Comfort Seat MSG85 - Remove and Install the Weight-Adjusting Mechanism

Comfort Seat MSG85, Remove and Install the Rocker

Comfort Seat MSG85 - Remove and Install the Seat Switch

Air Comfort Seat MSG95 - Remove and Install the Compressor

Air Comfort Seat MSG95 - Remove and Install the Air Spring

Air Comfort Seat MSG95, Check and Adjust the Height-Adjustment Bowden Cables and Lever

Air Comfort Seat MSG95, Remove and Install the Height-Adjustment Bowden Cables and Lever

Air Comfort Seat MSG95 - Adjust the Level Control (Micro-Switch, Vent Valve)

Air Comfort Seat MSG95 - Remove and Install the Level Control with Height Stop

Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hoses with Quick-Coupling System)

Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hose System with Clamps)

Air Comfort Seat MSG95 - Remove and Install the Air Tank with Additional Capacity

Remove and Install Seat

Repair Seat Air System

Repair Seat Suspension

Repair Seat Back

Repair Seat Control Knobs

Seat for instructional purposes, separate parts

Group 30: Operator's Cab

Operator's Cab - Summary of References

Remove and Install the Cab Frame

Cab Mounting Torques

Remove and Install the Outer Roof

Remove and Install Inner Roof Trim

Remove and Install the Panoramic Windshield

Remove and Install the Rear Window

Remove and Install the Roof Hatch

Adjust the Door Lock

Adjust Windshield and Rear Window Contact Pressure

Remove and Install the Cab Door

Remove and Install the Panorama Door

Remove and Install the Roller Sun-Visors

Remove and Install the Side Panel

Group 35: Cab Suspension

Cab Suspension - Summary of References

Important Instructions

Specifications

Relieve Pressure in the Hydraulic System

Install and Remove the Cab Suspension Shields

Remove and Install the Sensor Rod

Adjust the Sensor Rod

Remove and Install the Position Sensor

Remove the Accumulator

Recondition the Accumulator

Install the Accumulator

Remove the Hydraulic Cylinder

Install the Hydraulic Cylinder

Remove and Install the Panhard Link

Bleed Air from the Cab Suspension Hydraulic Cylinders

Section 99: Special Tools

Group 05: Special Tools (Dealer-Fabricated)

DFLX1 - Adapter Strut

DFLX4 - Suspension Device for AutoPowr/IVT Transmission

DFLX5 - Lifting Eye for Operator's Cab

DFLX6 - Bushing

DFLX7 - Turning Device

DFLX10 - Holding Tool

DFLX13 - Holding Device

DFLX14 – Suspended MFWD Axle Housing Bracket

DFLX15 - Holding Device for Tractor Components

DFLX17 - Assembly and Guide Mandrels

DFLX20 - Unlocking Device for Park Lock

DFLX21 - Special Wrench

DFLX22 – Socket Wrench Insert

DFLX23 – Socket Wrench Insert

DFLX24 - Seal Installer

DFLX25 – Driver

DFLX27 – Driver

DFLX28 - Installation Tool for Park Lock Control Block

DFLX29 - Support

DFLX30 - Tube for Park Lock Control Block, Removal and Installation

DFLX31 - Bushing

DFLX40 - Mandrel

DFLX41 – Socket Wrench Insert

DFLX42 - Turning Device

DFRW29 - Housing Adapter

DFRW30 - Axle Jacking Tool

DFRW79 – Piston Holding Tool

JDG1424 Support Block

Group 10: Special Tools (Available from the Dealer)

D01019AA - Single-Stage, Manually Operated Pump

D01042AA – Load-Positioning Sling

D01045AA - Bushing, Bearing and Seal Driver Set

D01047AA - Set of Pullers for Removing Bearings and Bushings

D01210AA - Slide Hammer Puller

D05007ST - Tractor Splitting Stand

FKM10427 - Crimping Pliers

FKM10436 - Refrigerant Oil Injector

FKM10443 - Charging Valve

FKM10444 - Electronic Refrigerant Leak Detector

FKM10455 - Extraction Tool

FKM10456 - Extraction Tool

FKM10457 - Extraction Tool

FKM10461 - Wiring Harness Repair Kit

FKM10464 - Single-Acting Hydraulic Ram

FKM10469 - Crimping Pliers

JDE83 – Flywheel Turning Tool

JDG18 - Snap Ring Tool

JDG19 – Special Mounting Brackets

JDG23 – Lifting Sling

JDG236 - Installer

JDG359 - Electrical Repair Tool Kit

JDG360 - DEUTSCH Crimping Pliers

JDG361 - Extraction Tool

JDG362 - Extraction Tool

JDG364 - Extraction Tool

JDG536 - Handle

JDG708 - AMP Crimping Tool

JDG731 - Special Socket Wrench Insert

JDG749 - 1,30 m (52 in.) Torque wrench extension

JDG750 – Swivel Socket

JDG753 - Driver Disk

JDG754 - Spring Compressor

JDG755 - Installer

JDG765 - Bushing Installer

JDG772 - Planetary Installation Tool

JDG775 - Seal Installer

JDG776 - Extraction Tool

JDG777 - Extraction Tool

JDG778A – Adjusting Tool

JDG781 - Bearing Installer Tool Set

JDG783 - Crimping Pliers

JDG785 - Extraction Tool

JDG811 - Puller

JDG820 – Flywheel Turning Tool

JDG869 - Backlash Adjusting Tool

JDG1076A - Support Stand

JDG1182 - Adapter

JDG1369 - Terminal Extraction Tool

JDG1424 - Support Block

JDG1655A - Suspension Device for PowrQuad Transmission

JDG1725 - Extraction Tool

JDG1727 - Crimping Pliers

JDG1744 - Electrical Repair Tool Kit

JDG10555 - Air-Conditioning Service Unit

JDT44 - Socket Wrench (2-1/2 in.)

JT01673 - Installer

JT01778 - Removal Tool

JT02043 - Support Stand

JT02044 - Support Stand

JT03248 - Fitting

JT05723 – Medium-Duty Rear Tractor Splitting Stand

JT05724 – Medium-Duty Front Tractor Splitting Stand

JT05725 – Universal Support Stand

JT05726 – Universal Support Stand

JT07131 - Removal Tool

JT07211 - Support Stand

KLM10019-1 - Crimping Pliers

KLM10019-4 - Extraction Tool

KJD10168A - Ring Nut Socket

KJD10169B - Special Puller

KJD10171 - Driver

KJD10173 - Special Tool

KJD10227 - Special Tool

KJD10278 - Special Tool

KJD10283 - Supplementary Kit

KJD10293 – Disconnecting Tool

KJD10235 - Seal Installer

KJD10426 - Special Tool

KJD10501 - Disconnecting Tools (Kit)

KJD10527 - Extraction Tool

KJD10528 - Measurement Unit

KJD10529 - Cutting Tool

KJD10530 - Pliers

KJD10539 - Adapter for Support Stand JT07211

KJD10540 - Special wrench

KJD10547 - Special Socket Wrench Insert

KJD10557 - Cab Tilting Device

KJD10564 - Special Socket Wrench Insert

KJD10581 - Trolley for Wheel Removal and Installation

KJD10587 - Torque screwdriver, 1 to 5 N•m

KJD10630 - Installation Aid

KJD10631 - Installation Aid

KJD10632 - Installation Aid

FKM10440 - Vacuum Pump

FKM10442 - Discharging Unit

FKM10445 - Universal pressure test kit

FKM10446 - PAG Refrigerant Oil (ND-Oil8; 250 ml)

FKM10447 - Refrigerant container (R134a; 920g; 750 ml)

FKM10478 - Service Unit

OTC7062A - Holder

D01003AA - Repair Stand with Swivel Mechanism

KJD10235 - Seal Installer

KJD10240 - Bearing Puller Attachment

KJD10242 - Lifting Bail

KJD10477 - Bearing Puller

KJD10593 - Adjusting Screws

KJD10594 - M12 Eyebolt

KJD10595 - M18 Eyebolt

KJD10598 - Internal Puller

KJD10599 - Bearing Puller Attachment

KJD10600 - Lifting Bail

KJD10601 - Internal Puller

KJD10602 - Support

KJD10603 - Eyebolt Set

KJD10605 - Driver

KJD10606 - Handle

KJD10607 - Measuring Strap

KJD10608 - Measuring Block

KJD10609 - Installation Tool

KJD10610 - Driver

KJD10611 - Adjusting Screws

KJD10613 - Forcing Sleeve

KJD10615 - Guide Pin

KJD10616 - Installation Tool

KJD10617 - Installation Tool

KJD10618 - Driver

KJD10621 - Thrust Piece

KJD10622 - Basic Bearing Puller

KJD10623 - Bearing Puller Attachment

KJD10625 - Thrust Piece

KJD10626 - Transmission Support

KJD10633 - Basic Bearing Puller

KJD10634 - Pliers

KJD10709 – Lifting Tool for Planetary Drive