John Deere Tractors 6200, 6200L, 6300, 6300L, 6400, 6400L, 6500, 6500L Diagnosis and Tests Service Technical Manual (TM4523)
Catalog:
Price: US$ 69.00
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 6200, 6200L, 6300, 6300L, 6400, 6400L, 6500, 6500L, with all the workshop information to maintain, diagnose, and service like professional mechanics.
John Deere 2WD or MFWD Tractors 6200, 6200L, 6300, 6300L, 6400, 6400L, 6500, 6500L workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4523 - 6200, 6200l, 6300, 6300l,6400, 6400l, 6500, 6500l tractors Technical Manual.pdf
tm4523 - 6200, 6200l, 6300, 6300l,6400, 6400l, 6500, 6500l tractors Technical Manual.epub
Total Pages: 1,444 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine
Removal and Installation
Fuel, Air Intake, Cooling and Exhaust Systems
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold Weather Starting Aids
Exhaust System
Electrical System
Connectors
Wiring Harness Routing
Charging Circuit
Starting Circuit
Switches, Relays and Solenoids
Monitoring System
Auxiliary Lighting and Electrical Components
Convenience and Accessory Components
SyncroPlus SyncroPlus is a trademark of Deere & Company. Transmission
Removal and Installation of Transmission Components
Summary of Important Specifications
Transmission Shift Controls
PERMA-CLUTCH 2 PERMA-CLUTCH 2 is a trademark of Deere & Company., Transmission Oil Pump and Valves
Gear Transmission
Creeper Transmission
Range Transmission
PowrQuadPowrQuad is a trademark of Deere & Company. Transmission
Removal and Installation of PowrQuadPowrQuad is a trademark of Deere & Company. Module
Transmission Shift Controls
PowrQuadPowrQuad is a trademark of Deere & Company. Module
Drive Systems
Component Removal and Installation
U-Jointed Shafts and Torsion Damper
Front Wheel Drive Clutch Up to Transmission Serial No. 114447
Front Wheel Drive Clutch, Transm. Serial No. 114448 to 161066
Front Wheel Drive Clutch From Transmission Serial No. 161067
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO Options
Front Implement Drive
Steering and Brakes
Hydrostatic Steering
Steering Cylinders
Brake Valve
Rear Brakes
Hydraulic System
Controls
Hydraulic Pump and Charge Pump
Valves
Rockshaft and Rockshaft Cylinder
Three-Point Hitch
Selective Control Valves and Couplers
Independent Control Valve
Miscellaneous
Component Removal and Installation
Main Frame
Front Axle
Front and Rear Wheels
Center Link Bracket
Swinging Drawbar
Operator Station
Tilting, Removing and Installing the Operator’s Cab
Controls
Air Conditioning System
Heating System
Seat
ROPS andComfortGard ComfortGard is a trademark of Deere & Company. Cab
Low Clearance Cab
Electronic Hitch Control Components
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
tm4523 - 6200, 6200l, 6300, 6300l,6400, 6400l, 6500, 6500l tractors - Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Work In Ventilated Area
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Section 10: General Information
Group 05: Specifications
Specifications
Diesel Engine Oil
Transmission and Hydraulic Oil
Transmission and Hydraulic Oil
Transmission, Hydraulic, and Gear Case Oil
Diesel Engine Coolant
Grease
Oil Filters
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Serial Number Plates
Product Identification Number and Component Serial Numbers
Group 10: Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Checking Fuel Filter
Bleeding the Fuel System
Neutral Start Circuit
Back-Up Alarm Check
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Removal and Installation
Special or Essential Tools
Specifications
Removing Engine
Installing the Engine
Bleeding Fuel System
Replacing the Engine Mountings
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control Linkage
Specifications
Adjusting Throttle Hand Lever and Pedal
Adjusting Speed Control Linkage
Exploded View of Hand Throttle Lever
Exploded View of Accelerator Pedal (6200 to 6500 Tractors)
Exploded View of Accelerator Pedal (6200L to 6500L Tractors)
Group 10: Fuel System
Special Tool (Dealer-Manufactured)
General Information
Removing Fuel Tank
Installing Fuel Tank
Replacing the Fuel Gauge Sending Unit
Replacing the Fuel Gauge Sending Unit
Replacing Fuel Transfer Pump
Bleeding the Fuel System
Changing Fuel Filter
Group 15: Air Intake System
General Information
Air Intake System-Exploded View
Group 20: Cooling System
General Information
Specifications
Removing Radiator
Replacing Fan and Viscous Fan Drive
Installing Radiator
Relieving Drive Belt
Replacing Drive Belt
Replacing Drive Belt Tensioner
Repairing Drive Belt Tensioning Device
Aligning the Hydraulic Drive Belt Tensioner (From Tractor Serial No. 107753 to 152341)
Hydraulic Drive Belt Tensioner ( Up to tractor serial no. 159438)-Exploded View
Hydraulic Drive Belt Tensioner ( From tractor serial no. 107753 to 152341)-Exploded View
Group 25: Cold Weather Starting Aids
Fuel Preheater
Electric Starting Aid
Coolant Heater
Transmission Oil Preheater
Group 30: Exhaust System
Specifications
Installing the Muffler
Installing the Muffler Pipe
Installing the Exhaust Pipe
Replacing the Exhaust Pipe
Section 40: Electrical System
Group 05: Connectors
Special or Essential Tools
Other Material
General Information
Disconnecting Electrical Circuit
Metri-Pack Metri-Pack is a trademark of the PACKARD ELECTRIC Company. Connector
Replace Weather Pack Weather Pack is a trademark of Packard Electric. Connector
Changing Terminals
Crimp Snap In Connector (CRIMP SNAP IN is a trade name of the AMP company)
CPC Connector (CPC is a trade name of the AMP company)
Installing Terminal
Use Electrical Insulating Compound
Replace Load Center Connector
Replace Power Distribution Center Connectors
Group 10: Wiring Harness Routing
Ground Point Locations
Removing and Installing Engine Wiring Harness
Removing and Installing Cab Wiring Harness
Removing and Installing the Cab Roof Wiring Harness
Removing and Installing Wiper and Air-Conditioning Harness
Removing and Installing Wiper Wiring Harness (Low-Clearance Cab)
Removing and Installing the Wiring Harness for the Cab Interior Lights (Low-Clearance Cab)
Removing and Installing the Open-Station Wiring Harness
Removing and Installing the Transmission Wiring Harness
Removing and Installing Transmission Wiring Harness(With Electrical Reverser Control)
Removing and Installing the Back-Up Alarm Wiring Harness(SyncroPlusSyncroPlus is a trademark of Deere & Company. Transmission)
Removing and Installing the Back-Up Alarm Wiring Harness(PowrQuadPowrQuad is a trademark of Deere & Company. Transmission)
Group 15: Charging Circuit
Repair Alternator-Use CTM
General
Specifications
Removing Alternator
Relieving Drive Belt
Group 20: Starting Circuit
Special or Essential Tools
Specifications
Repair Starter-Use CTM
Removing the Starting Motor
Group 25: Switches, Relays and Solenoids
Disconnecting Electrical Circuit
Specifications
Replace Stop Light Switch
Removing and Installing the Thermostat Switch Up to Tractor Serial No. 170 667
Removing and Installing the Thermostat Switch from Tractor Serial No. 170 668
Removing and Installing the High/Low Pressure Switch
Replace Blower Switch
Replace Compressor Switch
Remote Control of Rockshaft
Replace MFWD Switch
Replace PTO Switch
Replacing the Neutral Start Switch
Replace Main Switch
Replace Light Switch and Hazard Warning Light Switch
Replace Switches on Multi-Function Unit (Tractors Without Electrical Reverser Control)
Replace Switches on Multi-Function Unit (Tractors With Electrical Reverser Control)
Replace Dome Light Switch
Replacing the Coil on the Solenoid Valve (Front-Wheel Drive)
Replacing the Coils on the Solenoid Valves of the Differential Lock and Rear PTO
Replacing the Coils on the Solenoids for Electrical Reverser Control
Differential Lock Switch
Replacing the Sensitivity Potentiometer
Replace Hitch Control Potentiometer and Switch
Replacing the Position Sensor
Removing the Draft Sensors
Replace Fuel Shut-Off Solenoid
Replacing the Starting Motor Relay
Fuses
Fuses (Load Center 1)
Fuses (Load Center 2)
Fuses (2-Post ROPS)
Group 30: Monitoring System
Special Tool (Dealer-Manufactured)
Disconnecting Electrical Circuit
Replace PTO Speed Sending Unit
Replacing Engine Oil Pressure Sending Unit
Replacing Engine Speed Sending Unit
Replacing Air Cleaner Sending Unit
Replacing Coolant Temperature Sending Unit
Replacing the Fuel Gauge Sending Unit
Replacing the Fuel Gauge Sending Unit
Replace Speed Sending Unit
Temperature and Pressure Sending Units
Replacing Overvoltage Protection
Removing Instrument Unit
Group 40: Auxiliary Lighting and Electrical Components
Replace Seven-Terminal Outlet Socket
Replace Three-Terminal Outlet Socket
Group 45: Convenience and Accessory Components
Disconnecting Electrical Circuit
Removing and Installing Fan and Radiator
Replace Wiper Motor
Replace Dome Light Switch
Section 50: Transmission
Group 00: Removal and Installation of Transmission Components
Special or Essential Tools
Dealer-Manufactured Special Tools
Specifications
Removing Clutch Housing
Installing Clutch Housing
Removing Gear Transmission
Installing Gear Transmission
Removing the Creeper Transmission
Installing the Creeper Transmission
Removing Range Transmission Housing
Installing Range Transmission Housing
Group 01: Summary of Important Specifications
Summary of Important Specifications
Group 05: Transmission Shift Controls
Specifications
Gear Shift Linkage (Up to Tractor Serial No. 182777)
Range Shift Linkage (Up to Tractor Serial No. 182777)
Gear Shift Linkage (From Tractor Serial No. 182778)
Range Shift Linkage (From Tractor Serial No. 182778)
Adjusting the Shift Linkage and Parking Lock
Clutch Pedal Adjustment(Up to Tractor Serial No. 130420)
Clutch Pedal Adjustment (From Tractor Serial No. 130421)
Group 10: PERMA-CLUTCH 2 PERMA-CLUTCH 2 is a trademark of Deere & Company. , Transmission Oil Pump and Valves
Special or Essential Tools
Specifications
Preliminary Work
Removing Clutch
Removing the Transmission Oil Pump
Transmission Oil Pump Components
Assembling the Transmission Oil Pump
Installing the Transmission Oil Pump
Disassembling Clutch
Clutch Components
Assembling Clutch
Installing the Clutch
Final Assembly
Valves
Engagement Override Valve
Clutch Cooling Valve
Clutch Cooling Pilot Valve
Filter Relief Valve
Pressure Regulating Valve
Lube Relief Valve
Cooler Relief Valve
Removing Clutch Pedal Valve
Installing Clutch Pedal Valve
Solenoid ValveUp to component serial no. 102256
Clutch Cooling Sending UnitUp to component serial no. 102256
Temperature and Pressure Sending Units
Test Ports
Group 15: Gear Transmission
Special or Essential Tools
Specifications
General Repair Procedures- Gear Transmission
Preliminary Work
Disassembling Gear Shift Transmission
Assembling Drive Shaft
Installing Shafts
Final Assembly
Measuring the Gaps at the Connecting Ring
Installing Transmission Housing
Adjusting Shifting Mechanism
Adjusting Neutral Start Switch
Checking Neutral Start Switch
Group 20: Creeper Transmission
Specifications
General Repair Procedures- Creeper Housing
Preliminary Work
Disassembling Creeper Transmission
Assembling the Creeper Transmission
Sectional View of Shift Linkage
Installing the Shift Linkage
Repairing the Shift Cover
Final Assembly
Group 25: Range Transmission
Specifications
General Repair Procedures-Range Transmission
Preliminary Work
Disassembling Range Transmission
Exploded View of Differential Drive Shaft
Exploded View of Drive Shaft and Parking Lock
Exploded View of Shift Mechanism
Exploded View of Shift Cover
Exploded View of Parking Lock Actuation
Assembling Range Transmission
Cone Point Adjustment
Adjusting Shift Mechanism
Final Assembly
Adjusting the Forward/Reverse Linkage (With Mechanical Reverser Control)
Section 55: Transmission
Group 00: Removal and Installation of PowrQuadPowrQuad is a trademark of Deere & Company. Module
Special or Essential Tools
Dealer-Manufactured Special Tools
Special Tool (Dealer-Fabricated)
Specifications
Removing the PowrQuad PowrQuad is a trademark of Deere & Company. Module
Installing the PowrQuad PowrQuad is a trademark of Deere & Company. Module
Group 05: Transmission Shift Controls
Specifications
Gear Shift Linkage (Old Version)
Range Shift Linkage (Old Version)
Gear Shift Linkage (New Version), Reverser Control on Switch Console
Range Shift Linkage (New Version), Reverser Control on Switch Console
Reverser Control on Steering Column
Gear Shift Linkage (Reverser Control on Steering Column)
Range Shift Linkage (Reverser Control on Steering Column)
Adjusting the Forward/Reverse Linkage (With Mechanical Reverser Control)
Adjusting the Shift Linkage and Parking Lock (Previous Version)
Adjusting the Shift Linkage and Parking Lock (Latest Version), With Reverser Control on Switch Console
Adjusting the Shift Linkage and Parking Lock (Latest Version), With Reverser Control on Steering Column
Clutch Pedal Adjustment (Up to Tractor Serial No. 130420)
Clutch Pedal Adjustment (From Tractor Serial No. 130421)
Group 10: PowrQuadPowrQuad is a trademark of Deere & Company. Module
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
Transmission Components
Install Transmission in Repair Stand
Remove Transmission Front Cover/Front Valve Housing
Remove Front Valve Housing
Valves in Front Valve Housing
Valves in the Front Transmission Cover
Removing the Clutch Pedal Valve
Installing the Clutch Pedal Valve
Transmission Pump-Cross-Sectional View
Repair Transmission Pump
Install Front Valve Housing
Installing the Front Valve Housing
Install Transmission Front Cover/Front Valve Housing
Remove Shift Control Valve Housing
Replace Forward-Reverse/Speed Selector Shifter Levers/Shaft Seals
Replace Forward-Reverse/Speed Selector Shifter Shafts/Shifter Arms
Valves in Shift Valve Housing (Older Tractor Series)
Valves in Shift Valve Housing (Older Tractor Series)
Modulator Valve - Cross-Sectional View
Planetary Housing Valves
Forward/Reverse Control Valve - Cross-Sectional View (Older Tractor Series)
Forward/Reverse Control Valve - Cross-Sectional View (Newer Tractor Series)
Forward/Reverse Control Valve - Cross-Sectional View (Electrical Reverser Control)
Speed Valve - Cross-Sectional View (Older Tractor Series)
Speed Valve - Cross-Sectional View (Newer Tractor Series)
Assembling and Installing the Shift Valve Housing (Older Tractor Series)
Assembling and Installing the Shift Valve Housing (Newer Tractor Series)
Disassemble Planetary/Reverse Brake Housing Assembly
Recondition Input Planetary Carrier
Input Planetary Assembly-Cross-Sectional View
Disassemble Reverse Brake Housing Components
Reverser Carrier/Traction Clutch Assembly-Cross-Sectional View
Recondition Reverser Carrier/Traction Clutch Assembly
Disassemble Planetary Housing Components
Direct Drive Clutch Assembly-Cross-Sectional View
Recondition Direct Drive Clutch Assembly
Assemble Planetary Housing Components
Assemble Reverse Brake Housing Components
Assemble Planetary/Reverse Brake Housing Assembly
Section 56: Drive Systems
Group 00: Component Removal and Installation
Special or Essential Tools
Dealer-Manufactured Special Tools
Dealer-Fabricated Tool
Specifications
Removing Front Wheel Drive Clutch
Installing the Front-Wheel Drive Clutch
Removing Differential Housing
Installing Differential Housing
Removing Final Drives
Installing the Final Drives
Removing Rear PTO
Installing PTO Housing
Group 05: U-Jointed Shafts and Torsion Damper
Specifications
Removing U.J. Shaft (FWD)
Installing U.J. Shaft (FWD)
Removing U.J. Shaft (Engine)
Removing the Torsion Damper
Installing the Torsion Damper
Installing the U.J. Shaft (Engine)
Disassemble Universal Jointed Drive Shaft
Assembling Jointed Shaft
Group 10A: Front Wheel Drive Clutch Up to Transmission Serial No. 114447
Special Tool (Dealer-Manufactured)
Specifications
General Repair Procedures- MFWD Clutch
Preliminary Work
Disassembling Front Wheel Drive Clutch
Assembling Front Wheel Drive Clutch
Final Assembly
Group 10B: Front Wheel Drive Clutch, Transm. Serial No. 114448 to 161066
Special Tool (Dealer-Fabricated)
Specifications
General Repair Procedures- MFWD Clutch
Preliminary Work
Disassembling Front Wheel Drive Clutch
Assembling Front Wheel Drive Clutch
Final Assembly
Group 10C: Front Wheel Drive Clutch From Transmission Serial No. 161067
Special Tool (Dealer-Manufactured)
Specifications
General Repair Procedures- MFWD Clutch
Preliminary Work
Disassembling Front Wheel Drive Clutch
Assembling Front Wheel Drive Clutch
Final Assembly
Group 15: Differential
Specifications
General Repair Procedures- Differential
Preliminary Work
Removing Differential
Disassembling Differential Housing
Assembling the Differential
Installing Differential
Adjusting Taper Roller Bearing
Adjusting Backlash
Final Assembly
Group 20: Hydraulic Pump Drive
Special or Essential Tools
Specifications
Pump Drive Specifications
General Repair Procedures- Pump Drive
Removing Pump Drive
Pump Drive - Sectional View
Installing Pump Drive
Final Assembly
Adjusting the Pump Drive
Group 25: Final Drives
Special or Essential Tools
Specifications
General Repair Procedures- Final Drives
Preliminary Work
Disassembling Final Drives
Assembling Final Drives
Adjusting Rear Axle Rolling Drag Torque
Final Assembly
Group 30: Rear PTO Options
Service Equipment and Tools
Special Tools (Dealer Fabricated)
Specifications
General Repair Procedures- PTO
Clutch
Replacing Output Shaft Seal Ring
Changing the O-Ring
Removing PTO Housing
PTO (540 RPM) - Cross-Sectional View
PTO (540/1000 RPM Reversible) - Cross-Sectional View
Removing PTO Clutch
Repairing the PTO Clutch
Adjusting Play at Hub
Installing PTO Clutch
Replacing the PTO Brake
Output Shaft (540 RPM) - Cross-Sectional View
Output Shaft and Countershaft (540/1000 RPM Reversible) - Cross-Sectional View
Disassembling PTO Drive Train
Repairing the Output Shaft
Output Shaft (540/1000 RPM Reversible)
Output Shaft (540 RPM)
Countershaft (540/1000 RPM Reversible)
Assembling PTO Drive Train
Adjusting Taper Roller Bearing at Output Shaft
Adjusting Taper Roller Bearing of Countershaft
Adjusting Taper Roller Bearings
Installing PTO Housing
Removing the PTO Modulating Valve
Repairing the PTO Modulating Valve
Installing the PTO Modulating Valve
Repairing the Solenoid Valve
Replacing PTO Speed Sending Unit
Group 35: Front Implement Drive
Special or Essential Tools
Specifications
Front Implement Drive - Exploded View
Changing the Driver
Replacing the Damper
Section 60: Steering and Brakes
Group 05: Hydrostatic Steering
Special or Essential Tools
Specifications
Preliminary Work
Removing the Steering Valve (Without Steering Column)
Removing the Steering Valve (Without Steering Column)
Removing Steering Column and Steering Valve
Removing Steering Column and Steering Valve
Disassembling Steering Valve
Exploded View of Steering Valve
Assembling the Steering Valve
Adjusting Double-Acting Shock Valves
Steering Wheel and Steering Column (With Cab)
Steering Wheel and Steering Column (Tractors Without Cab)
Repairing the Steering Column
Installing Steering Valve (Without Steering Column)
Installing Steering Valve (Without Steering Column)
Installing Steering Column and Steering Valve
Installing Steering Column and Steering Valve
Group 10: Steering Cylinders
General Information
Special or Essential Tools
Special Tools
Specifications
Removing Steering Cylinder
Disassembling Steering Cylinder
Assembling Steering Cylinder
Installing Steering Cylinder
Group 15: Brake Valve
Special or Essential Tools
Specifications
General Repair Procedure- Brake Valve
Checking Brake Piston Travel
Preliminary Work
Removing the Control Valve
Checking Valve Seat
Peening the Valve Seat
Measuring Thickness of Shim
Bleeding the Brake Valve
Checking Opening Pressure of Control Valve
Adjusting the Stop Light Switch
Final Assembly
Repair Kit AL70575
Removing Brake Valve
Brake Valve - Sectional View
Disassembling Brake Valve
Assembling the Brake Valve
Installing Brake Valve
Adjusting Brake Pedals
Bleeding the Brakes
Adjusting the Stop Light Switch
Final Assembly
Group 20: Rear Brakes
Special or Essential Tools
Specifications
Removing Rear Brakes
Installing Rear Brake
Checking Brake Pistons for Return Movement and Leakage
Final Assembly
Bleeding the Brakes
Section 70: Hydraulic System
Group 05: Controls
General Information
Specifications
Replacing the Bowden Cable
Connecting the Bowden Cable
Adjusting the Bowden Cable
Installing the Multi-Function Lever
Adjusting Multi-Function Lever
Group 10: Hydraulic Pump and Charge Pump
Service Equipment and Tools
Other Material
Specifications
General Repair Procedures
Removing the Charge Pump
Disassembling Charge Pump
Assembling Charge Pump
Installing the Charge Pump
Checking the Lube Oil Valve
Restrictor in Oil Tank
Check Valve in Oil Leak-Off Line
Changing the Hydraulic Pump Controller
Hydraulic Pump Controller-Exploded View
Disassemble, Inspect, and Assemble Hydraulic Controller
Adjusting the Controller
Removing the Hydraulic Pump
Installing Hydraulic Pump
Hydraulic Pump 40 CM 3(2.4 Cu.In)- Exploded View
Hydraulic Pump25 CM 3(1.5 Cu.In)- Exploded View
Disassemble, Inspect and Assemble Hydraulic Pump
Adjust Swashplate Bearing Preload
Adjust Shaft Bearing Preload 40 CM 3(2.4 Cu.In) Pump
Group 15: Valves
Special or Essential Tools
Special Tools (Dealer Fabricated)
Specifications
Repair Instructions
Direct Control of Rockshaft
Removing the Rockshaft Valve
Repairing Rockshaft Valve
Depth to Which Pressure and Discharge Valves Are Screwed In
Changing the Stepper Motor
Centering the Stepper Motor
Installing Rockshaft Valve
Installing the Shuttle Valves
Shuttle Valve With Independent Control Valve
Removing the Main Block
Repairing the Main Block - Exploded View
Checking the Check ValveIf equipped
Installing the Main Block
Checking Oil Filter Head
Filter Relief Valve
Power Beyond Application Valve - Exploded View (New Version)
Power Beyond Application Valve - Exploded View (Old Version)
Connecting the Power Beyond Application Valve
Adjusting the Power Beyond Application Valve
Converting the Power Beyond Application Valve
Connecting the Power Beyond Application Valve
Adjusting the Power Beyond Application Valve
Group 20: Rockshaft and Rockshaft Cylinder
Specifications
Electronic Hitch Control Unit (HCU)
Removing Position Sensor and Toothed Segment
Attaching the Toothed Segment
Assembling the Position Sensor
Installing the Position Sensor
Removing Rockshaft
Assembling Rockshaft
Removing Rockshaft Cylinders
Repairing Rockshaft Cylinder
Changing the Rockshaft Cylinder Gasket
Assembling Rockshaft Cylinder
Installing Rockshaft Cylinder
Group 25: Three-Point Hitch
Special or Essential Tools
Specifications
Removing Draft-Sensing Pins or Draft Link Bearing Pins
Assembling Draft-Sensing Pins
Installing the Draft-Sensing Pin
Checking and Adjusting the Draft Sensor
Group 30: Selective Control Valves and Couplers
Other Material
Special Tools (Dealer Fabricated)
Specifications
General Repair Procedures- Selective Control Valves and Couplers
SCV Identification
Removing Selective Control Valves
Series 300 Selective Control Valve-Exploded View
Series 200 Selective Control Valve-Exploded View
Replace Control Knobs
Inspect Poppet Load-Check Valves
Inspect Pressure Compensator Valve-300 Series
Inspect Metering Valve-300 Series
Inspect Metering Valve-200 Series
Repairing the Control Valve-300 Series
Repairing the Control Valve-200 Series
Installing Selective Control Valves
Installing the Shuttle Valves
Installing the Left-Hand Endplate
Installing the Right-Hand Endplate
Adjustment of Pressure Limit at Selective Control Valves (300 Series)
Changing Coupler
Deluxe Coupler - Exploded View
Repairing the Deluxe Coupler
Checking Couplers for Leaks
Group 35: Independent Control Valve
Specifications
Repair Instructions
Removing the Independent Control Valve
Repairing the Independent Control Valve
Changing the Pressure-Limiting Valve
Assembling the Independent Control Valve
Installing the Independent Control Valve
Section 80: Miscellaneous
Group 00: Component Removal and Installation
Special or Essential Tools
Dealer-Fabricated Tool
Specifications
Removing the Main Frame
Installing Main Frame
Removing Front Axle
Installing Front Axle
Removing Front Wheel Drive Axle
Installing Front Wheel Drive Axle
Group 05: Main Frame
Specifications
Removing and Installing the Main Frame
Exploded View
Group 10: Front Axle
General Information
Specifications
Removing Front Axle
Dissassembling Front Axle
Assembling Front Axle
Adjusting Knuckle and Spindle Assembly Axial Play
Assembling Wheel Hub
Adjusting Wheel Bearings
Assembling Axle Center Section
Installing Front Axle
Installing Tie-Rod
Checking and Adjusting Front Wheel Toe-In
Group 15: Front and Rear Wheels
Special or Essential Tools
Specifications
Removing a Wheel (Front or Rear)
Assembling Rear Wheel (With Rack-and-Pinion Axle)
Attaching Cast Rim
Attaching Front Wheel
Attaching Rear Wheel
Group 20: Center Link Bracket
Installing the Center Link Bracket
Group 25: Swinging Drawbar
Torques for Hardware-Swinging Drawbar
Tightening Torques on High-Clearance Drawbar
Adjusting the High-Clearance Drawbar
Adjusting the Retaining Strap
Section 90: Operator Station
Group 00: Tilting, Removing and Installing the Operator’s Cab
Special or Essential Tools
Dealer-Manufactured Special Tools
Specifications
Tilting the Cab Upward
Tilting the Operator’s Cab Downward
Clutch Pedal Adjustment(Up to Tractor Serial No. 130420)
Clutch Pedal Adjustment (From Tractor Serial No. 130421)
Removing the Operator’s Cab
Installing Operator’s Cab
Tilting the Operator’s Cab Downward
Clutch Pedal Adjustment (Up to Tractor Serial No. 130420)
Clutch Pedal Adjustment (From Tractor Serial No. 130421)
Removing the 2-Post ROPS
Installing the 2-Post ROPS
Clutch Pedal Adjustment (Up to Tractor Serial No. 130420)
Clutch Pedal Adjustment (From Tractor Serial No. 130421)
Group 05: Controls
Preliminary Work
Replacing Bulbs on the Instrument Unit
Replacing Reverser Control Unit (RCU)
Adjusting the Instrument Unit
Adjusting Digital Control
Group 10: Air Conditioning System
Safety at Work
Handling Refrigerant
In An Emergency
Safety Equipment
Storage of Refrigerant Containers
R134a Refrigerant
Important
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
Discharge Air Conditioning System
Removing the Compressor
Checking Level In the Compressor
Disassembling the Compressor Clutch
Checking Clutch Hub Clearance
Checking the Compressor Manifold
Installing the Compressor
Removing and Installing the Condenser
Removing and Installing the Receiver-Drier
Removing and Installing the Evaporator and Expansion Valve
Replacing the Expansion Valve
Removing and Installing the Thermostat Switch Up to Tractor Serial No. 170 667
Removing and Installing the Thermostat Switch From Tractor Serial No. 170 668
Removing and Installing the High/Low Pressure Switch
Evacuate Air Conditioning System
Filling With Refrigerant Oil
Charge Air Conditioning System
Group 15: Heating System
Ventilator and Heater, Exploded View
Removing and Installing Fan and Radiator
Removing and Installing Heater Valve Up to Serial No. 171080
Removing and Installing Heater Valve From Serial No. 171081
Adjusting Bowden Cables of Heater Valve
Removing the Air Filter
Group 20: Seat
Specifications
Comfort Seat DS44-07, Exploded View
Comfort Seat DS44-06, Exploded View
Super Comfort Seat S85/90-05, Exploded View - Upper Section
Super Comfort Seat DS85H1-02, Exploded View - Lower Section
Remove Seat and Air Suspension
Air Comfort Seat MSG95A-00, Lower Section
Passenger Seat, Exploded View
Group 25: ROPS andComfortGard ComfortGard is a trademark of Deere & Company. Cab
Check ROPS
Removing Cab Frame
Specifications
Removing and Installing Mounting Brackets
Removing and Installing Mounting Brackets
Installing Windshield
Installing Rear Window
Adjusting Window Contact Pressure
Removing Cab Door
Installing Cab Door
Installing Door Lock
Installing Door Holding Bracket
Replacing Handrail or Rear View Mirror
Removing Hatch
Removing Outer Roof
Removing Inner Roof Trim
Removing the Inner Section of the Roof
Installing Inner Roof
Group 26: Low Clearance Cab
Special or Essential Tools
Specifications
Removing the Cab Frame
Removing and Installing the Cab Bearings
Removing the Outer Roof
Removing the Windshield
Installing the Windshield
Removing the Rear Window
Installing the Rear Window
Installing the Outer Roof
Remove Cab Frame Trim Panel and Speaker Panel
Removing the Cab Door
Installing the Cab Door
Replacing the Rear-View Mirror
Installing and Adjusting the Door Lock
Removing the Upper and Lower Side Panels From the Cab Door
Installing the Upper and Lower Side Panels In the Cab Door
Installing the Upper and Lower Side Panels In the Cab Door (Continued)
Group 30: Electronic Hitch Control Components
Disconnecting Circuit
Replacing the Hitch Control Unit (HCU)
Replacing Operation Unit
Section 99: Special Tools (Dealer-Fabricated)
Group 05: Special Tools (Dealer-Fabricated)
Lifting Device
Lifting Device
Holding Tool
Wooden Prism
Driver
Assembly and Guide Mandrels
Turning Device
Suspension Eyes for Operator’s Cab
Lifting Device for Low-Clearance Cab
Holding Device
Bushing
Spring Compressor
Bushing
Socket Wrench Insert
Special Key
DFRW79-Piston Holding Tool
DFRW78-Seat Support Tray
John Deere Tractors 6200, 6200L, 6300, 6300L, 6400, 6400L, 6500, 6500L Diagnosis and Tests Service Technical Manual (TM4523)
