John Deere Tractors 6225, 6325, 6425, 6525 Repair Service Manual (TM401019)

tm401019 - 6225 to 6525 Tractors Repair Technical Manual.pdf

Complete Repair Service Technical Manual for John Deere Tractors 6225, 6325, 6425, 6525 (European Model), with all the service information to maintain, repair, rebuild like professional mechanics.

John Deere 2WD or MFWD - European Tractors 6225, 6325, 6425, 6525 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,601 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
   Foreword
   Safety
      Safety Information
   General Information
      Specifications
      Tune-Up
      Inspection Before Delivery
   Engine
      Removal and Installation of Components
   Fuel, Air Intake, Cooling and Exhaust Systems
      Speed Control
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
      Exhaust System
   Electrical System
      Connectors
      Charging Circuit
      Starting Motor Circuit
      Electrical Components
   Electronic Control Units
      Removal and Installation of Electronic Control Units
   SyncroPlus Transmission
      Removal and Installation of Components
      Transmission Shift Controls
      Perma Clutch II Module
      Gear Transmission
   PowrReverser Transmission
      Removal and Installation of Components
      Transmission Shift Controls
      PowrReverser Module
      Gear Transmission
      Range Transmission
   Drive Systems
      Removal and Installation of Components
      U-Jointed Shafts and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Differential - 3D Animation
      Hydraulic Pump Drive
      Final Drives
      Final Drives - 3D Animation
      Rear PTO
   Steering and Brakes
      Hydrostatic Steering
      Steering Cylinder
      Brake Valve
      Rear Wheel Brakes
      Handbrake
      Hydraulic Trailer Brake
   Hydraulic System
      Controls
      Oil Filter and Hydraulic Pump
      Valves
      Hitch
      Selective Control Valves (SCVs) and Couplers
   Miscellaneous
      Removal and Installation of Components
      Main Frame
      Front Wheels, Rear Wheels and Fenders
      Trailer Mounting and Swinging Drawbar
      Hydraulic Pick-Up Hitch
   Operator's Station
      Removal and Installation of Components
      Controls and Instruments
      2-Post ROPS
      Operator's Seat
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available from the Dealer)
 

tm401019 - 6225 to 6525TractorsRepair

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Information

Recognize Safety Information

”Important” Information

”Note” Information

Prevent Machine Runaway

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Safety Information - Air Brake System

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Section 10: General Information

Group 05: Specifications

Specifications (Summary of References)

Engine Specifications

Cooling System

Electronic Fuel System with Common Rail (Denso)

Air Intake System

Electrical System

Hydrostatic Steering System

Clutch

SyncroPlus Transmission

PowrReverser Transmission

Rear PTO

Front PTO

Differential assembly

Differential lock

Final drives

Front-Wheel Drive

Hydraulic Brakes

Handbrake

Parking Lock

Hydraulic system with gear-type pump (PC system)

Rockshaft

Ground Speeds

Front and Rear Wheels

Dimensions and Weights

Capacities

Handling and Storing Diesel Fuel

Diesel Fuel

Bio-Diesel Fuel

Diesel Engine Oil and Filter Service Intervals

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front-Wheel Drive Axle Oil

Diesel Engine Coolant

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Product identification and component serial numbers

Engine Serial Number

Transmission serial number

Front wheel drive axle serial number

Sub-assembly serial numbers

Group 10: Tune-Up

General References, Tune-Up

Specifications

Using High-Pressure Washers

Preliminary Engine Test

Tractor Tune-Up

Removing and Cleaning the Primary Air Cleaner Element

Checking the Air Cleaner Safety Element

Installing the Primary Air Cleaner Element

Checking Air Intake System Connections for Leaks

Checking Air Intake Hoses

Checking the Crankcase Vent Hose for Clogging

Cleaning Dirt from Radiator Screen

Adjust the Hood

Cleaning Radiator

Check Cap on Expansion Tank

Check the Radiator for Leaks

Checking the Engine's Thermostat

Checking the Fuel Transfer Pump Operation

Check Fuel Filter

Bleed Fuel System

Cleaning Water Trap

Check Transmission/Hydraulic System Oil Level

Check the Oil Sight-Glass (when the Tire Combination has been Changed)

Run Engine until it is Warm and Check Engine Speeds

Check Electrolyte Level of Battery

Check the Neutral Start Circuit

Checking the Starting Motor Operation

Checking the Lighting Circuit

Final Engine Check

Tractor Operation Check

Group 15: Inspection Before Delivery

Inspection Before Delivery

Section 20: Engine

Group 00: Removal and Installation of Components

Engine - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Repair Information

Remove the Engine

Install the Engine

Section 30: Fuel, Air Intake, Cooling and Exhaust Systems

Group 05: Speed Control

Speed Control (Summary of References)

General Information

Specifications

Replace Accelerator Pedal Assembly

Remove Accelerator Pedal Potentiometer

Group 10: Fuel System

Fuel System - Summary of References

Fuel System - Special Tools, Summary of References

General Information

Remove the Fuel Tank

Install the Fuel Tank

Replace Fuel Level Sensor

Replace the Fuel Transfer Pump

Changing the Fuel Filters

Bleed the Fuel System

Group 15: Air Intake System

Fuel, Air Intake, Cooling and Exhaust Systems - Air Intake System, Summary of References

General Information

Air Cleaner - Exploded View

Replacing the sending unit for air cleaner restriction (B02)

Group 20: Cooling System

Cooling System - Summary of References

General Information

Specifications

Remove and Install the Transmission Oil Cooler

Remove the Radiator

Change the Fan or the Viscous Fan Drive

Remove and Install the Charge Air Cooler

Remove and Install the Expansion Tank

Install the Radiator

Fill Cooling System with Coolant

Relieve the Tension on the Drive Belt

Replace Drive Belt

Replacing the Drive Belt Tensioner

Remove and Install Fan Console (with Mechanical Coolant Pump)

Group 25: Cold-Weather Starting Aids

Cold-Weather Starting Aids - Summary of References

Fuel preheater

Group 30: Exhaust System

Exhaust System - Summary of References

General Information

Specifications

Exhaust System to Top Right

Exhaust System to Bottom Right

Section 40: Electrical System

Group 05: Connectors

Connectors - Summary of References

Special Tools

General

Using high-pressure washers

Disconnecting electrical circuits

Strip Wire Ends

Install a Terminal

WEATHER PACK Connectors

METRI PACK Connectors with Terminal Lock at the Rear

METRI PACK Connectors with Terminal Lock at the Front

METRI PACK Connectors

Connectors for Electronic Control Units

Connectors

CRIMP SNAP IN Connectors

KOSTAL Connectors

DEUTSCH Connectors

Individual Terminals

Fuse and Relay Boxes

Group 10: Charging Circuit

Charging Circuit - Summary of References

Special Tools

Specifications

Repairing the Alternator

Disconnecting Electrical Circuits

Relieve Drive Belt Tension

Remove/Install the Alternator

Remove and Install the Pulley

Group 15: Starting Motor Circuit

Starter Motor Circuit - Summary of References

Specifications

Repairing the Starter Motor

Disconnecting Electrical Circuits

Remove and Install Starting Motor

Group 20: Electrical Components

Electrical Components – Summary of References

General information

Disconnecting electrical circuits

Adjusting the headlights

Adjust lights on the cab frame

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Replacing Xenon (HID) Worklights and Ballast Units

Section 45: Electronic Control Units

Group 05: Removal and Installation of Electronic Control Units

Electronic Control Units - Summary of References

Disconnecting electrical circuits

Instructions when Replacing a Control Unit

Safety Information

Replace ECU Control Unit

Section 50: SyncroPlus Transmission

Group 00: Removal and Installation of Components

SyncroPlus Transmission - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove Clutch Housing

Install Clutch Housing

Remove and Install Gear Transmission

Group 05: Transmission Shift Controls

SyncroPlus Transmission - Transmission Shift Controls, Summary of References

Specifications

Remove Shift Unit for Gear and Range Transmissions

Recondition Shift Unit for Gear and Range Transmissions

Install Shift Unit for Gear and Range Transmissions

Check and Adjust the Shift Mechanisms/Linkages

Check and Adjust the Park Lock

Adjust the Clutch Pedal

Group 10: Perma Clutch II Module

SyncroPlus Transmission - Perma Clutch II Module, Summary of References

Special Tools, Summary of References

Specifications

Remove Clutch

Recondition Clutch

Install Clutch

Remove Transmission Oil Pump

Recondition Transmission Oil Pump

Install Transmission Oil Pump

Exploded View of Valves and Other Hydraulic Components

Recondition Engagement Override Valve

Recondition Cooling Oil Valve

Recondition Cooling Oil Pilot Valve

Recondition Filter By-Pass Valve

Recondition Pressure-Regulating Valve

Recondition Lube Relief Valve

Recondition Cooler Relief Valve

Recondition Clutch Pedal Valve

Replace Temperature and Pressure Sensors

Group 15: Gear Transmission

SyncroPlus Transmission - Gear Transmission, Summary of References

Special Tools, Summary of References

Specifications

Gear Transmission - Sectional View

Disassemble Gear Transmission

Recondition Gear Transmission

Preparation for Installing the Gear Transmission

Recondition Shift Cover

Adjust Shift Mechanism at Gear Transmission

Adjust Neutral Start Switch

Section 51: PowrReverser Transmission

Group 00: Removal and Installation of Components

PowrReverser Transmission - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove PowrReverser Module

Install PowrReverser Module

Remove Gear Transmission

Install Gear Transmission

Remove Range Transmission

Install Range Transmission

Group 05: Transmission Shift Controls

PowrReverser Transmission - Transmission Shift Controls, Summary of References

Specifications

Remove Shift Unit for Gear and Range Transmissions

Recondition Shift Unit for Gear and Range Transmissions

Install Shift Unit for Gear and Range Transmissions

Check and Adjust the Shift Mechanisms/Linkages

Check and Adjust the Park Lock

Recondition Forward/Reverse Control

Adjust Reverse Drive Linkage with Mechanically Actuated PowrReverser Module

Adjust Reverse Drive Lever with Mechanically Actuated PowrReverser Module

Adjust the Clutch Pedal

Group 10: PowrReverser Module

PowrReverser Transmission - PowrReverser Module, Summary of References

Special Tools, Summary of References

Repair Specifications

PowrReverser Module, Sectional View

Components of Power Train

Remove Disk Brake

Recondition Disk Brake

Install Disk Brake

Remove Clutch and Planetary Carrier

Recondition Clutch and Planetary Carrier

Install Clutch and Planetary Carrier

Remove Transmission Oil Pump

Recondition Transmission Oil Pump

Install Transmission Oil Pump

Exploded View of Valves and Other Hydraulic Components

Recondition Pressure-Regulating Valve

Recondition Cooling Oil Pilot Valve

Recondition Cooling Oil Valve

Recondition Engagement Override Valve

Recondition Filter By-Pass Valve

Recondition Cooler Relief Valve

Recondition Lube Relief Valve

Recondition Sump Valve

Recondition Accumulator Piston

Recondition Forward/Reverse Valve

Recondition Cooling Oil Control Valve (Travel Direction)

Recondition Modulator Valve

Recondition Clutch Pedal Valve

Replace Temperature and Pressure Sensors

Replace Oil Filter

Replace Neutral Start Switch

Group 15: Gear Transmission

PowrReverser Transmission - Gear Transmission, Summary of References

Special Tools, Summary of References

Specifications

Gear Transmission - Sectional View

Disassembly of Gear Transmission

Recondition Gear Transmission

Preparation for Installing the Gear Transmission

Recondition Shift Cover

Adjust the shift mechanism on the gear transmission

Group 20: Range Transmission

Range Transmission - Reconditioning, Summary of References

Specifications

Range Transmission - Sectional View

Disassemble the Range Transmission

Exploded View of Differential Drive Shaft

Assemble the Differential Drive Shaft

Install the Differential Drive Shaft and Adjust the Cone Point

Exploded View of Drive Shaft and Park Lock

Exploded View of Range Shift Mechanism

Assemble the Range Transmission

Install the Park Lock Camshaft

Measure Play at the Drive Shaft

Adjust the Range Shift Mechanism

Recondition Shift Cover

Section 56: Drive Systems

Group 00: Removal and Installation of Components

Drive Systems - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove the Front-Wheel Drive Clutch

Install the Front-Wheel Drive Clutch

Remove Differential Housing

Install Differential Housing

Remove Final Drives

Install Final Drives

Remove Rear PTO

Install Rear PTO

Group 05: U-Jointed Shafts and Torsion Damper

Drive Systems - U-Jointed Shafts and Torsion Damper, Summary of References

U-Jointed Shafts and Torsion Damper - Specifications

Remove U.J. Shaft (Front-Wheel Drive)

Reconditioning the U.j. Shaft (Front-Wheel Drive)

U-Jointed Shafts and Torsion Damper - Install U.J. Shaft (Front-Wheel Drive)

Remove Engine U.J. Shaft

Remove and Install Ring-Shaped Cooler

U-Jointed Shafts and Torsion Damper - Remove Torsion Damper

Changing the Torsion Damper Bearings

U-Jointed Shafts and Torsion Damper - Install Torsion Damper

Install Engine U.J. Shaft

Group 10: Front-Wheel Drive Clutch

Drive Systems - Front-Wheel Drive Clutch, Summary of References

Special Tools

Front-Wheel Drive Clutch - Repair Specifications

Recondition Y03 - Solenoid Valve for Front-Wheel Drive

Front-Wheel Drive Clutch - Cross Section

Front-Wheel Drive Clutch - Exploded View

Disassemble Front-Wheel Drive Clutch

Recondition the Front Wheel Drive Clutch

Assemble Front-Wheel Drive Clutch

Group 15: Differential

Drive Systems - Differential, Summary of References

Differential - Repair Specifications

Replace the Wheel Speed Sensor (B09 or B35 or B84)

Replace Solenoid Valve for Differential Lock (Y05)

Differential - Sectional View

Differential - Exploded View

Remove the Differential

Recondition the Differential

Install the Differential

Differential - Adjust Tapered Roller Bearing and Backlash

Group 153D: Differential - 3D Animation

Differential - 3D-Animation - Summary of References

Replace the Sensor (B09 or B35 or B84) - 3D Animation

Remove the Differential - 3D Animation

Recondition the Differential - 3D Animation

Install the Differential - 3D Animation

Group 20: Hydraulic Pump Drive

Drive Systems - Hydraulic Pump Drive, Summary of References

Special Tools

Repair Specifications

Hydraulic Pump Drive - Sectional View

Remove Hydraulic Pump Drive

Install Hydraulic Pump Drive

Adjust the Hydraulic Pump Drive

Group 25: Final Drives

Drive Systems - Final Drives, Summary of References

Special Tools

Specifications

Final Drives - Sectional View

Final Drives - Exploded View

Disassemble the Final Drives

Recondition the Final Drives

Assemble the Final Drives

Final Drives - Check and Adjust Rolling Drag Torque

Group 253D: Final Drives - 3D Animation

Final Drives - 3D-Animation - Summary of References

Disassemble, Recondition and Assemble the Final Drives (Standard Version) - 3D Animation

Disassemble, Recondition and Assemble the Final Drives (Heavy-Duty Version) - 3D Animation

Group 30: Rear PTO

Drive Systems - Rear PTO, Summary of References

Rear PTO - Special Tools

Rear PTO - Specifications

Rear PTO - Replace the Output Shaft Seal Ring

Replace the O-Ring on Reversible PTO

Rear PTO - Sectional View

PTO Clutch - Exploded View

Remove PTO Clutch

Recondition the PTO Clutch

Repair of PTO Brake

Install PTO Clutch

PTO Drive Train - Sectional View

PTO Drive Train - Exploded View

Remove PTO Drive Train (Reversible)

Recondition the Output Shaft (Reversible)

Recondition the Countershaft (Reversible)

Install PTO Drive Train (Reversible)

Rear PTO - Recondition the Output Shaft (540 rpm)

Adjust Tapered Roller Bearing of Output Shaft (540 rpm)

Adjust the Tapered Roller Bearing of the Countershaft

Adjust the Tapered Roller Bearing of the Bearing Support

Rear PTO - Remove Modulating Valve

Rear PTO - Recondition the Modulating Valve

Rear PTO - Install Modulating Valve

Replace B06 - Rear PTO Speed Sensor

Recondition Oil Sight-Glass

Section 60: Steering and Brakes

Group 05: Hydrostatic Steering

Steering and Brakes - Hydrostatic Steering, Summary of References

Hydrostatic Steering - Special Tools

Specifications

Preliminary Work

Disconnecting/Connecting Steering or Brake Hoses

Steering Valve - Removal

Disassembling the Steering Valve

Exploded View of Steering Valve

Assembling the Steering Valve

Hydrostatic Steering - Adjust Shock Valves

Steering Valve - Installation

Group 10: Steering Cylinder

Steering and Brakes - Steering Cylinder, Summary of References

Steering Cylinder - General Information

Steering Cylinder - Specifications

Repair Information

Remove the Steering Cylinder

Recondition the Steering Cylinder

Install the Steering Cylinder

Group 15: Brake Valve

Steering and Brakes - Brake Valve, Summary of References

Brake Valve - Special Tools

Brake Valve - Repair Specifications

Repair Instructions

Single-Stage Brake Valve - Exploded View

Remove Single-Stage Brake Valve

Recondition Single-Stage Brake Valve

Install Single-Stage Brake Valve

Two-Stage Brake Valve - Exploded View

Remove the Two-Stage Brake Valve

Recondition Two-Stage Brake Valve

Install Two-Stage Brake Valve

Group 20: Rear Wheel Brakes

Steering and Brakes - Rear Brakes, Summary of References

Special Tools

Specifications

Rear Brakes - Exploded View

Remove the Rear Brakes

Install the Rear Brakes

Check Brake Pistons for Return Movement and Leakage

Group 25: Handbrake

Steering and Brakes - Handbrake, Summary of References

Handbrake - Repair Specifications

Exploded View of Handbrake

Remove Handbrake

Install Handbrake

Handbrake - Replace Handbrake Cable

Group 30: Hydraulic Trailer Brake

Steering and Brakes - Hydraulic Trailer Brake, Summary of References

Hydraulic Trailer Brake - Repair Specifications

Repair Instructions

Hydraulic Trailer Brake - Change Trailer Brake Valve

Section 70: Hydraulic System

Group 05: Controls

Controls - Summary of References

Hitch Valve - Remove and Install Control Levers

Selective Control Valves - Remove and Install Control Lever(s)

Group 10: Oil Filter and Hydraulic Pump

Oil Filter and Hydraulic Pump - Summary of References

Specifications

Bleed Air from Hydraulic Pump

Remove and Install Hydraulic Oil Primary Filter

Recondition the Hydraulic Oil Filter

Remove the Hydraulic Pump

Hydraulic Pump - Remove Installation Plate with Lube Oil Valve

Remove and Install the Lube Oil Valve

Hydraulic Pump - Install Installation Plate with Lube Oil Valve

Install the Hydraulic Pump

Group 15: Valves

Recondition the Hydraulic System Valves - Summary of References

Other Material

Specifications

Hydraulic System - General Instructions on Safety and Repair

Remove and Install Priority Valve

Recondition the Priority Valve

Remove the Hitch Valve

Hitch Valve - Remove Control Valve

Hitch Valve - Recondition the Control Valve

Hitch Valve - Install Control Valve

Hitch Valve - Remove and Install Control Lever Console

Hitch Valve - Recondition the Regulating Components

Install Hitch Valve

Group 20: Hitch

Recondition Hitch - Summary of References

Specifications

Hitch - Remove and Install Rockshaft

Hitch - Remove Lift Cylinders

Hitch - Recondition the Lift Cylinders

Hitch - Install Lift Cylinders

Hitch - Center Link, Remove Support

Hitch - Center Link, Recondition Support

Hitch - Center Link, Install Support

Group 25: Selective Control Valves (SCVs) and Couplers

Recondition Selective Control Valves and Couplers - Summary of References

Other Material

Specifications

Remove the Selective Control Valves

Recondition Selective Control Valves without Float Position

Recondition Selective Control Valves with Float Position

Selective Control Valves - Recondition Inlet Plate

Selective Control Valves - Recondition Outlet Plate

Install the Selective Control Valves

Selective Control Valves - Recondition the Couplers

Section 80: Miscellaneous

Group 00: Removal and Installation of Components

Miscellaneous - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Preliminary Work for Removal of the Main Frame

Remove Main Frame

Install Main Frame

Remove the Front Axle

Install the Front Axle

Remove Front-Wheel Drive Axle

Install Front-Wheel Drive Axle

Remove Front Axle Support

Install Front Axle Support

Group 05: Main Frame

Miscellaneous - Main Frame, Summary of References

Main Frame - Repair Specifications

Recondition Main Frame without TLS Front-Wheel Drive Axle

Group 15: Front Wheels, Rear Wheels and Fenders

Front Wheels, Rear Wheels and Fenders – Summary of References

Special Tools

Specifications

Pivoting Front Fender

Remove the Front and Rear Wheels

Recondition the Front and Rear Wheels

Install the Front and Rear Wheels

Group 20: Trailer Mounting and Swinging Drawbar

Trailer Mounting and Swinging Drawbar - Summary of References

Repair Specifications

Check the Manually-Operated Trailer Hitch for Wear

Checking the Manually-Operated Hitch for Wear (Italy and Spain Only)

Check Remote Controlled Trailer Hitch for Wear

Checking the Tow-Hook for Wear

Check the Hitch Ball for Wear

Checking the Swinging Drawbar for Wear

Install Rigid Trailer Mounting

Install the Guide Rails

Repair of Automatic Trailer Hitch

Remote Control for Automatic Trailer Hitch

Reconditioning the height-adjustable trailer hitch (Italy and Spain only)

Swinging Drawbar

Swinging Drawbar with Pick-Up Hitch

Adjusting the Retaining Strap

Group 30: Hydraulic Pick-Up Hitch

Pick-Up Hitch - Summary of References

Specifications

Pick-Up Hitch — General Safety and Repair Information

Check Tow Hook on Pick-Up Hitch for Wear

Removing and Installing the Pick-Up Hitch

Pick-Up Hitch - Exploded View

Pick-Up Hitch - Control Lever and Lift Links

Pick-Up Hitch - Hydraulic Parts

Recondition the Retainer Spring

Repairing the Latch Housing

Recondition the Hydraulic Cylinder

Adjusting the Lift Links

Adjusting the Guide Stop

Adjust the Locking Pin

Pick-Up Hitch — Operational Check

Section 90: Operator's Station

Group 00: Removal and Installation of Components

Operator's Station - Removal and Installation of Components, Summary of References

Specifications

Remove Operator's Station

Install Operator's Station

Check and Adjust the Shift Mechanisms/Linkages

Group 05: Controls and Instruments

Summary of References (Controls and Instruments)

Preliminary Work

Replace Bulbs on the Instrument Unit

Group 15: 2-Post ROPS

2-Post ROPS (Summary of References)

2-Post ROPS (Summary of References)

Keep ROPS Installed Properly

Specifications

Torques for Hardware on Platform Mounting (with 2-Post ROPS)

Torques for Hardware on Platform Mounting (without 2-Post ROPS)

Group 20: Operator's Seat

Operator's Seat (Summary of References)

Specifications

Replace Lap-Strap (Left-Hand Side)

Replace Lap-Strap (Right-Hand Side)

Attach Operator's Seat

Exploded View of Comfort Seat MSG44

Section 99: Special Tools

Group 05: Special Tools (Dealer-Fabricated)

DFLX1 - Adapter Strut

DFLX2 - Suspension Device for Clutch Housing of the SyncroPlus Transmission and the PowrReverser Module

DFLX4 - Suspension Device for AutoPowr/IVT Transmission

DFLX5 - Lifting Eye for Operator's Cab

DFLX6 - Bushing

DFLX7 - Turning Device

DFLX8 - Thrust Pieces

DFLX10 - Holding Tool

DFLX13 - Holding Device

DFLX14 – Suspended MFWD Axle Housing Bracket

DFLX15 - Holding Device for Tractor Components

DFLX16 - Wooden Block

DFLX17 - Assembly and Guide Mandrels

DFLX20 - Unlocking Device for Park Lock

DFLX21 - Special Wrench

DFLX22 – Socket Wrench Insert

DFLX23 – Socket Wrench Insert

DFLX24 - Seal Installer

DFLX25 – Driver

DFLX27 – Driver

DFLX39 - Support

DFLX40 - Mandrel

DFLX41 – Socket Wrench Insert

DFRW79 – Piston Holding Tool

Group 10: Special Tools (Available from the Dealer)

D01019AA - Single-Stage, Manually Operated Pump

D01042AA – Load-Positioning Sling

D01045AA - Bushing, Bearing and Seal Driver Set

D01210AA - Slide Hammer Puller

D05007ST - Tractor Splitting Stand

FKM10427 - Crimping Pliers

FKM10455 - Extraction Tool

FKM10456 - Extraction Tool

FKM10457 - Extraction Tool

FKM10461 - Wiring Harness Repair Kit

FKM10464 - Single-Acting Hydraulic Ram

FKM10469 - Crimping Pliers

JDE83 – Flywheel Turning Tool

JDG18 - Snap Ring Tool

JDG19 – Special Mounting Brackets

JDG23 – Lifting Sling

JDG359 - Electrical Repair Tool Kit

JDG360 - DEUTSCH Crimping Pliers

JDG361 - Extraction Tool

JDG362 - Extraction Tool

JDG364 - Extraction Tool

JDG708 - AMP Crimping Tool

JDG749 - 1,30 m (52 in.) Torque wrench extension

JDG750 – Swivel Socket

JDG754 - Spring Compressor

JDG765 - Bushing Installer

JDG772 - Planetary Installation Tool

JDG775 - Seal Installer

JDG776 - Extraction Tool

JDG777 - Extraction Tool

JDG783 - Crimping Pliers

JDG785 - Extraction Tool

JDG820 – Flywheel Turning Tool

JDG1369 - Terminal Extraction Tool

JDG1655A - Suspension Device for PowrQuad Transmission

JDG1725 - Extraction Tool

JDG1727 - Crimping Pliers

JDG1744 - Electrical Repair Tool Kit

JT02043 - Support Stand

JT02044 - Support Stand

JT03248 - Fitting

JT05723 – Medium-Duty Rear Tractor Splitting Stand

JT05724 – Medium-Duty Front Tractor Splitting Stand

JT05725 – Universal Support Stand

JT07211 - Support Stand

KJD10168A - Ring Nut Socket

KJD10169B - Special Puller

KJD10172 - Lifting Tool

KJD10173 - Special Tool

KJD10177 - Pressure Tool

KJD10227 - Special Tool

KJD10416 - Driver

KJD10426 - Special Tool

FKM10478 - Service Unit

KJD10527 - Extraction Tool

KJD10581 - Trolley for Wheel Removal and Installation

KLM10019-1 - Crimping Pliers

KLM10019-4 - Extraction Tool

OTC7062A - Holder

OTC27489 - Handle

RE37996 - Adjusting Tool