Complete Repair Service Technical Manual for John Deere Tractors 6230, 6330, 6430, 6530, 6630, 7130, 7230 (USA, Canada), with workshop information to maintain, repair, and refurbish like professional mechanics.

John Deere 2WD or MFWD - North American Tractors 6230, 6330, 6430, 7130 & 7230 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

John Deere Tractors 6230, 6330, 6430, 6530, 6630, 7130, 7230 Repair Service Manual (TM400819)

tm400819 - Tractors 6230 -​ 7230 Repair NA Technical Manual.pdf
tm400819 - Tractors 6230 -​ 7230 Repair NA Technical Manual.epub

PRODUCT DETAILS:
Total Pages: 2,032 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English

Repair Manual Only.
Test & Diagnostics manual with electrical wiring diagrams sold separately

MAIN SECTIONS
Foreword
   Safety
      Safety Measures
   General Information
      Technical Information
      Tests and Adjustments
      Predelivery Inspection
   Engine
      Removal and Installation of Components
   Fuel, Air Intake, Cooling and Exhaust System
      Removal and Installation of Components
      Speed Control
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
      Exhaust system
   Electrical System
      Connector Information
      Charging Circuit
      Starting Circuit
      Electrical Components
   Electronic Control Units
      Removal and Installation of Electronic Control Units
      Removal and Installation of Terminating Resistors
   SyncroPlus Transmission
      Removal and Installation of Components
      Transmission Shift Units
      Perma Clutch II Module
      Gear-Shift Transmission
   PowrReverser Transmission
      Removal and Installation of Components
      Transmission Shift Units
      PowrReverser Module
      Gear-Shift Transmission
   PowrQuad Transmission
      Removal and Installation of Components
      Transmission Shift Unit
      PowrQuad Module
      Creeper Transmission
      Option Transmission
      Range transmission
   Drive Train (without Transmission)
      Removal and Installation of Components
      U.J. Shaft and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Differential - 3D Animation
      Hydraulic pump drive
      Final Drives
      Final Drives - 3D Animation
      Rear PTO
      Front Implement Drive
   Steering and Brakes
      Hydrostatic Steering
      Steering Cylinder
      Brake Valve
      Rear Brakes
   Hydraulic System
      Operator Controls
      Oil Filter, Charge Pump and Hydraulic Pump
      Valves
      Hitch
      Selective Control Valves and Couplers
      Independent Control Valves (ICVs)
   Miscellaneous
      Removal and Installation of Components
      Main Frame
      Front Axle
      Front Wheels, Rear Wheels and Fenders
      Trailer Mounting and Swinging Drawbar
   Operator's Cab
      Removal and Installation of Components
      Controls and Instruments
      Air Conditioning System
      Heating System
      Seats
      Operator's Cab
      Low-Clearance Cab
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available from the Dealer)

tm400819 - Tractors 6230 -”7230 Repair NA

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Measures

Recognize Safety Information

”Important” Information

”Note” Information

Prevent Machine Runaway

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Safety Information - Air Brake System

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Section 10: General Information

Group 05: Technical Information

Specifications (Summary of References)

Engine Specifications

Cooling System

Electronic Fuel System with Common Rail (Denso)

Air Intake System

Electrical System

Hydrostatic Steering System

Clutch

Power Reverser

SyncroPlus Transmission

PowrQuad and PowrQuad Plus Transmissions

Creeper transmission

Rear PTO

Front PTO

Differential assembly

Differential lock

Final drives

Front-Wheel Drive

Hydraulic Brakes

Parking Lock

Hydraulic System with Axial Piston Pump (PFC System)

Hydraulic system with gear-type pump (PC system)

Rockshaft

Front Hitch

Ground Speeds

Front and Rear Wheels

Dimensions and Weights

Capacities

Handling and Storing Diesel Fuel

Diesel Fuel

Bio-Diesel Fuel

Diesel Engine Oil and Filter Service Intervals

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front-Wheel Drive Axle Oil

Diesel Engine Coolant

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Product identification and component serial numbers

Engine Serial Number

Transmission serial number

Front wheel drive axle serial number

Operator's Cab Serial Number

Operator's seat serial number

Sub-assembly serial numbers

Group 10: Tests and Adjustments

General References, Tune-Up

Specifications

Using High-Pressure Washers

Preliminary Engine Test

Tractor Tune-Up

Removing and Cleaning the Primary Air Cleaner Element

Checking the Air Cleaner Safety Element

Installing the Primary Air Cleaner Element

Checking Air Intake System Connections for Leaks

Checking Air Intake Hoses

Checking the Crankcase Vent Hose for Clogging

Cleaning Dirt from Radiator Screen

Adjust the Hood

Cleaning Radiator

Check Cap on Expansion Tank

Check the Radiator for Leaks

Checking the Engine's Thermostat

Checking the Fuel Transfer Pump Operation

Check Fuel Filter

Bleed Fuel System

Cleaning Water Trap

Check Transmission/Hydraulic System Oil Level

Check the Oil Sight-Glass (when the Tire Combination has been Changed)

Run Engine until it is Warm and Check Engine Speeds

Check Electrolyte Level of Battery

Check Neutral Start Circuit

Checking the Starting Motor Operation

Checking the Lighting Circuit

Final Engine Check

Tractor Operation Check

Group 15: Predelivery Inspection

Inspection Before Delivery

Section 20: Engine

Group 00: Removal and Installation of Components

Engine - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Repair Information

Remove the Engine

Installation of Engine

Engine Mounting

Replace the Engine Mountings

Section 30: Fuel, Air Intake, Cooling and Exhaust System

Group 00: Removal and Installation of Components

Fuel, Air Intake, Cooling and Exhaust Systems - Removal and Installation of Components, Summary of References

Repair Information

Remove Engine Hood

Install Engine Hood

Remove Battery

Install Battery

Group 05: Speed Control

Speed Control (Summary of References)

General Information

Specifications

Replace Accelerator Pedal Assembly

Remove Accelerator Pedal Potentiometer

Group 10: Fuel System

Fuel System - Summary of References

Fuel System - Special Tools, Summary of References

General Information

Removing the Fuel Tank

Installing the Fuel Tank

Replace Fuel Level Sensor

Replace the Fuel Transfer Pump

Changing the Fuel Filters

Bleed the Fuel System

Group 15: Air Intake System

Fuel, Air Intake, Cooling and Exhaust Systems - Air Intake System, Summary of References

General Information

Air Cleaner - Exploded View

Replacing the sending unit for air cleaner restriction (B02)

Group 20: Cooling System

Cooling System - Summary of References

General Information

Specifications

Remove and Install the Transmission Oil Cooler

Remove the Radiator

Change the Fan or the Viscous Fan Drive

Remove and Install the Charge Air Cooler

Remove and Install the Expansion Tank

Install the Radiator

Fill Cooling System with Coolant

Relieve Tension on the Drive Belt

Replace the Drive Belt

Replacing the Drive Belt Tensioner

Remove and Install Fan Console (with Mechanical Coolant Pump)

Group 25: Cold-Weather Starting Aids

Cold-Weather Starting Aids - Summary of References

Fuel preheater

Cold-weather starting aids - Electrical heating elements

Group 30: Exhaust system

Exhaust System - Summary of References

General Information

Specifications

Exhaust System to Top Right

Exhaust System to Bottom Right

Section 40: Electrical System

Group 05: Connector Information

Connectors - Summary of References

Special Tools

General

Using high-pressure washers

Disconnecting electrical circuits

Strip Wire Ends

Install a Terminal

WEATHER PACK Connectors

METRI PACK Connectors with Terminal Lock at the Rear

METRI PACK Connectors with Terminal Lock at the Front

METRI PACK Connectors

Connectors for Electronic Control Units

Connectors

CRIMP SNAP IN Connectors

KOSTAL Connectors

DEUTSCH Connectors

Individual Terminals

Fuse and Relay Boxes

Group 10: Charging Circuit

Charging Circuit - Summary of References

Special Tools

Specifications

Repairing the Alternator

Disconnecting Electrical Circuits

Relieve Drive Belt Tension

Remove/Install the Alternator

Remove and Install the Pulley

Group 15: Starting Circuit

Starter Motor Circuit - Summary of References

Specifications

Repairing the Starter Motor

Disconnecting Electrical Circuits

Remove and Install Starting Motor

Group 20: Electrical Components

Electrical Components – Summary of References

General information

Disconnecting electrical circuits

Adjusting the headlights

Adjust lights on the cab frame

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Replacing Xenon (HID) Worklights and Ballast Units

Section 45: Electronic Control Units

Group 05: Removal and Installation of Electronic Control Units

Electronic Control Units - Summary of References

Disconnecting electrical circuits

Instructions when Replacing a VIN Control Unit

Instructions when Replacing a Control Unit

Safety Information

Replace BCU Control Unit

Replace EPC Control Unit

Replace ECU Control Unit

Group 10: Removal and Installation of Terminating Resistors

Terminating Resistors - Summary of References

Terminating Resistors for the CAN BUS (Cab)

Terminating Resistors for the CAN BUS (Open Operator's Station)

Section 50: SyncroPlus Transmission

Group 00: Removal and Installation of Components

SyncroPlus Transmission - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove Clutch Housing - Preliminary Work

Remove Clutch Housing

Install Clutch Housing

Install Clutch Housing - Final Assembly

Remove and Install Gear Transmission

Group 05: Transmission Shift Units

SyncroPlus Transmission - Transmission Shift Controls, Summary of References

Specifications

Recondition Gear Shift Mechanism

Recondition Range Shift Mechanism

SyncroPlus Transmission - Check and Adjust the Shift Mechanism/Linkage

SyncroPlus Transmission - Check and Adjust the Park Lock

SyncroPlus Transmission - Adjust the Clutch Pedal

Group 10: Perma Clutch II Module

SyncroPlus Transmission - Perma Clutch II Module, Summary of References

Special Tools, Summary of References

Specifications

Remove Clutch

Recondition Clutch

Install Clutch

Remove Transmission Oil Pump

Recondition Transmission Oil Pump

Install Transmission Oil Pump

Exploded View of Valves and Other Hydraulic Components

Recondition Engagement Override Valve

Recondition Cooling Oil Valve

Recondition Cooling Oil Pilot Valve

Recondition Filter By-Pass Valve

Recondition Pressure-Regulating Valve

Recondition Lube Relief Valve

Recondition Cooler Relief Valve

Recondition Clutch Pedal Valve

Replace Temperature and Pressure Sensors

Group 15: Gear-Shift Transmission

SyncroPlus Transmission - Gear Transmission, Summary of References

Special Tools, Summary of References

Specifications

Gear Transmission - Sectional View

Disassemble Gear Transmission

Recondition Gear Transmission

Preparation for Installing the Gear Transmission

Recondition Shift Cover

Adjust Shift Mechanism at Gear Transmission

Adjust Neutral Start Switch

Section 51: PowrReverser Transmission

Group 00: Removal and Installation of Components

PowrReverser Transmission - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove PowrReverser Module - Preliminary Work

Remove PowrReverser Module

Install PowrReverser Module

Install PowrReverser Module - Final Assembly

Remove Gear Transmission

Install Gear Transmission

Group 05: Transmission Shift Units

PowrReverser Transmission - Transmission Shift Controls, Summary of References

Specifications

Recondition Gear Shift Mechanism

Recondition Range Shift Mechanism

Recondition Forward/Reverse Control

PowrReverser Transmission - Check and Adjust the Shift Mechanism/Linkage

PowrReverser Transmission - Adjust the Park Lock

PowrReverser Transmission - Adjust the Reverse Drive Linkage with Mechanically Actuated PowrReverser Module

PowrReverser Transmission - Adjust the Reverse Drive Lever with Mechanically Actuated PowrReverser Module

PowrReverser Transmission - Adjust the Clutch Pedal

Group 10: PowrReverser Module

PowrReverser Transmission - PowrReverser Module, Summary of References

Special Tools, Summary of References

Repair Specifications

PowrReverser Module, Sectional View

Components of Power Train

Remove Disk Brake

Recondition Disk Brake

Install Disk Brake

Remove Clutch and Planetary Carrier

Recondition Clutch and Planetary Carrier

Install Clutch and Planetary Carrier

Remove Transmission Oil Pump

Recondition Transmission Oil Pump

Install Transmission Oil Pump

Exploded View of Valves and Other Hydraulic Components

Recondition Valves and Components with Electrical Reverser Control

Recondition Pressure-Regulating Valve

Recondition Cooling Oil Pilot Valve

Recondition Cooling Oil Valve

Recondition Engagement Override Valve

Recondition Filter By-Pass Valve

Recondition Cooler Relief Valve

Recondition Lube Relief Valve

Recondition Sump Valve

Recondition Accumulator Piston

Recondition Forward/Reverse Valve

Recondition Cooling Oil Control Valve (Travel Direction)

Recondition Modulator Valve

Recondition Clutch Pedal Valve

Replace Temperature and Pressure Sensors

Replace Oil Filter

Replace Neutral Start Switch

Group 15: Gear-Shift Transmission

PowrReverser Transmission - Gear Transmission, Summary of References

Special Tools, Summary of References

Specifications

Gear Transmission - Sectional View

Disassemble Gear Transmission

Recondition Gear Transmission

Preparation for Installing the Gear Transmission

Recondition Shift Cover

Adjust Shift Mechanism at Gear Transmission

Section 55: PowrQuad Transmission

Group 00: Removal and Installation of Components

PowrQuad Transmission - Removal and Installation of Components, Summary of References

Special Tools

Specifications

PowrQuad Plus Transmission, Removal and Installation

Remove the PowrQuad Transmission - Preliminary Work

Remove the PowrQuad Transmission

Install the PowrQuad Transmission

Install the PowrQuad Transmission - Final Assembly

Remove Creeper or Option Transmissions

Install Creeper or Option Transmissions

Remove Range Transmission

Installing the Range Transmission

Group 05: Transmission Shift Unit

PowrQuad Transmission - Transmission Shift Controls, Summary of References

Specifications

Recondition Gear Shift Mechanism

Recondition Range Shift Mechanism

Recondition Reverse Drive Linkage with Mechanically Actuated PowrQuad Module

PowrQuad Transmission - Adjust the Reverse Drive Linkage with Mechanically Actuated PowrQuad Module

PowrQuad Transmission - Adjust the Reverse Drive Lever with Mechanically Actuated PowrQuad Module

PowrQuad Transmission - Check and Adjust the Shift Mechanism/Linkage and the Park Lock

Recondition Range Shift Mechanism with Integrated Electrical Gear Shift Mechanism

PowrQuad Transmission - Adjust the Clutch Pedal

Recondition Electrical Clutch Actuation

Group 10: PowrQuad Module

PowrQuad Transmission - PowrQuad Module, Summary of References

Special Tools, Summary of References

Repair Specifications

Transmission Sub-Assemblies

Replacing the Neutral Start Circuit (with Mech. Actuated PowrQuad Module)

Replace the Temperature Sensor and Pressure Switches

Replace Temperature Sensor and Pressure Switch (with Mechanically Actuated PowrQuad Module)

Remove and Install the Oil Filter Housing

Remove and Install Oil Filter Housing (with Mechanically Actuated PowrQuad Module)

Replace the Oil Filter

Remove and Install the Front Valve Housing

Remove and Install Front Valve Housing (with Mechanically Actuated PowrQuad Module)

Remove and Install Valves in the Front Valve Housing

Removing and Installing the Valves in the Front Valve Housing (with Mech. Actuated PowrQuad Module)

Remove and Install the Front Transmission Cover

Remove and Install Front Transmission Cover (with Mechanically Actuated PowrQuad Module)

Remove and Install the Valves in the Front Transmission Cover

Removing and Installing the Valves in the Front Transmission Cover (with Mech. Actuated PowrQuad Module)

Recondition Clutch Pedal Valve (with Mechanically Actuated PowrQuad Module)

Remove and Install the Shift Valve Housing

Remove and Install the Valves in the Shift Valve Housing

Remove and Install Shift Valve Housing (with Mechanically Actuated PowrQuad Module)

Remove and Install Valves in Shift Valve Housing (with Mechanically Actuated PowrQuad Module)

Remove the Transmission Oil Pump

Recondition the Transmission Oil Pump

Install the Transmission Oil Pump

Remove the Gear-Shift Planetary Drive

Recondition the Gear-Shift Planetary Drive

Install the Gear-Shift Planetary Drive

Remove the B1 Brake Housing

Recondition the B1 Brake

Install the B1 Brake Housing

Remove the B2-B3 Brake Housing

Recondition the B2 Brake

Recondition the B3 Brake

Install the B2-B3 Brake Housing

Remove the C4 Clutch

Recondition the C4 Clutch

Install the C4 Clutch

Remove the Reverse Brake

Recondition Reverse Brake

Install the Reverse Brake

Remove the Forward Clutch with Planetary Drive (Forward/Reverse)

Reconditioning the Forward Clutch with Planetary Drive (Forward/Reverse)

Install the Forward Clutch with Planetary Drive (Forward/Reverse)

Replace the Clutch Carriers for the C4 Clutch and the Forward Clutch

Replace the Transmission Output Shaft and Rear PTO Drive Shaft

Group 15: Creeper Transmission

Creeper Transmission - Reconditioning, Summary of References

Specifications

Recondition the Creeper Transmission

Recondition the Shift Cover

Group 20: Option Transmission

Option Transmission - Reconditioning, Summary of References

Specifications

Recondition the Option Transmission

Group 25: Range transmission

Range Transmission - Reconditioning, Summary of References

Specifications

Range Transmission - Sectional View

Recondition the Range Transmission

Assemble the Range Transmission

Recondition the Shift Cover

Replace Transmission Speed Sensor (B104)

Section 56: Drive Train (without Transmission)

Group 00: Removal and Installation of Components

Drive Systems - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove Front-Wheel Drive Clutch

Install Front-Wheel Drive Clutch

Remove the Differential Housing

Install the Differential Housing

Remove Final Drives

Install Final Drives

Remove the Rear PTO

Install Rear PTO

Remove Front PTO

Install Front PTO

Group 05: U.J. Shaft and Torsion Damper

Drive Systems - U-Jointed Shafts and Torsion Damper, Summary of References

Special Tools

Use of Special Tool KJD10426

Specifications

Remove Front-Wheel Drive U.j. Shaft

Recondition the U.j. Shaft

Install Front-Wheel Drive U.j. Shaft

Remove U.j. Shaft (Engine)

Remove and Install the Ring-Shaped Cooler

Remove the Torsion Damper

Changing the Torsion Damper Bearings

Installing the torsion damper

Install Engine U.J. Shaft

Group 10: Front-Wheel Drive Clutch

Drive Systems - Front-Wheel Drive Clutch, Summary of References

Special Tools

Front-Wheel Drive Clutch - Repair Specifications

Recondition Y03 - Solenoid Valve for Front-Wheel Drive

Front-Wheel Drive Clutch - Cross Section

Front-Wheel Drive Clutch - Exploded View

Disassemble Front-Wheel Drive Clutch

Recondition Front-Wheel Drive Clutch

Assemble Front-Wheel Drive Clutch

Group 15: Differential

Drive Train (without Transmission) - Differential, Summary of References

Differential - Special Tools

Differential - Repair Specifications

Differential - Handling KJD10672 - Lifting Tool for Differential

Replace the Wheel Speed Sensor (B09 or B35 or B84)

Replace Solenoid Valve for Differential Lock (Y05)

Differential - Sectional View

Differential - Exploded View

Removing the Differential

Reconditioning the Differential

Installing the Differential

Differential - Adjust Tapered Roller Bearing and Backlash

Group 153D: Differential - 3D Animation

Differential - 3D-Animation - Summary of References

Replace the Sensor (B09 or B35 or B84) - 3D Animation

Remove the Differential - 3D Animation

Recondition the Differential - 3D Animation

Install the Differential - 3D Animation

Group 20: Hydraulic pump drive

Drive Systems - Hydraulic Pump Drive, Summary of References

Special Tools

Repair Specifications

Hydraulic Pump Drive - Sectional View

Remove Hydraulic Pump Drive

Install Hydraulic Pump Drive

Adjust the Hydraulic Pump Drive

Group 25: Final Drives

Drive Systems - Final Drives, Summary of References

Special Tools

Repair Specifications

Final Drives - Sectional View

Final Drives - Exploded View

Disassemble the Final Drives

Recondition the Final Drives

Assemble the Final Drives

Final Drives - Check and Adjust Rolling Drag Torque

Group 253D: Final Drives - 3D Animation

Final Drives - 3D-Animation - Summary of References

Disassemble, Recondition and Assemble the Final Drives (Standard Version) - 3D Animation

Disassemble, Recondition and Assemble the Final Drives (Heavy-Duty Version) - 3D Animation

Group 30: Rear PTO

Drive Systems - Rear PTO, Summary of References

Rear PTO - Special Tools

Rear PTO - Specifications

Replace the Output Shaft Seal Ring

Replace the O-Ring on Reversible PTO

Rear PTO - Sectional View

PTO Clutch - Exploded View

Remove PTO Clutch

Recondition the PTO Clutch

Reconditioning the PTO Brake

Install PTO Clutch

PTO Drive Train - Sectional View

PTO Drive Train - Exploded View

Remove PTO Drive Train (Reversible)

Recondition the Output Shaft (Reversible)

Recondition the Countershaft (Reversible)

Install PTO Drive Train (Reversible)

Adjust Tapered Roller Bearing of Output Shaft (540 rpm)

Adjust the Tapered Roller Bearing of the Countershaft

Adjust the Tapered Roller Bearing of the Bearing Support

Remove the Modulating Valve

Recondition the Modulating Valve

Install the Modulating Valve

Recondition the Solenoid Valve for Rear PTO (Y04)

Replace B06 - Rear PTO Speed Sensor

Recondition Oil Sight-Glass

Changing and Adjusting the Bowden Cable

Group 40: Front Implement Drive

Drive Systems - Front Implement Drive, Summary of References

General Information

Specifications

Summary of Torques

Preliminary Work

Install and Remove Drive Shaft

Section 60: Steering and Brakes

Group 05: Hydrostatic Steering

Steering and Brakes - Hydrostatic Steering, Summary of References

Special Tools

Specifications

Preliminary Work

Disconnect/Connect Steering or Brake Hoses

Steering Unit Removal

Steering Unit - Removal (Tractors without Cab)

Disassembling the Steering Valve

Exploded View of Steering Valve

Assembling the Steering Valve

Hydrostatic Steering - Adjust Shock Valves

Steering Wheel and Column (with Cab)

Steering Wheel and Column (without Cab)

Steering Unit Installation

Group 10: Steering Cylinder

Steering Cylinder (Summary of References)

General

Steering Cylinder - Special Tools, Summary of References

Repair Specifications

Remove the Steering Cylinder

Disassemble the Steering Cylinder

Assemble the Steering Cylinder

Install the Steering Cylinder

Group 15: Brake Valve

Steering and Brakes - Brake Valve, Summary of References

Brake Valve - Special Tools

Brake Valve - Repair Specifications

Accumulators - Remove and Install

Adjust Brake Pedals and Brake Switch

Recondition Guide Piece and Piston

Two-Stage Brake Valve - Exploded View

Remove the Two-Stage Brake Valve

Recondition the Two-Stage Brake Valve

Install Two-Stage Brake Valve

Power Fill Brake Valve - Exploded View

Remove Brake Valve (Power Fill Brakes)

Recondition Brake Valve (Power Fill Brakes)

Install Brake Valve (Power Fill Brakes)

Group 20: Rear Brakes

Steering and Brakes - Rear Brakes, Summary of References

Special Tools

Rear Brakes - Repair Specifications

Remove the Rear Brakes

Install the Rear Brakes

Check Brake Pistons for Return Movement and Leakage

Section 70: Hydraulic System

Group 05: Operator Controls

Recondition Controls - Summary of References

Specifications

Selective Control Valves (M-SCVs) - Remove and Install the Actuating Elements

Selective Control Valves (M-SCVs) - Adjust the Bowden Cable

Remove and Install the Multi-Function Lever (on Floor Plate) for M-ICVs

Adjust the Multi-Function Lever (on Floor Plate) for M-ICVs

Group 10: Oil Filter, Charge Pump and Hydraulic Pump

Oil Filter, Charge Pump and Hydraulic Pump - Summary of References

Other Material

Repair Specifications

Remove and Install Hydraulic Filter/Manifold

Recondition the Hydraulic Oil Filter

PC Hydraulic System - Removing the Hydraulic Pump

PC Hydraulic System - Hydraulic Pump, Remove Installation Plate with Lube Oil Valve

PC Hydraulic System - Remove and Install Lube Oil Valve

PC Hydraulic System - Hydraulic Pump, Install Installation Plate with Lube Oil Valve

PC Hydraulic System - Installing the Hydraulic Pump

PFC Hydraulic System - Remove and Install the Charge Pump

PFC Hydraulic System - Remove and Install the Charge Pump and Lube Oil Valve

PFC Hydraulic System - Hydraulic Oil Reservoir, Clean the Restrictor Plug

PFC Hydraulic System - Hydraulic Pump, Remove and Install the Pressure-and-Flow Controller

PFC Hydraulic System - Hydraulic Pump, Recondition the Pressure-and-Flow Controller

PFC Hydraulic System - Remove and Install the Hydraulic Pump

PFC Hydraulic System - Recondition the Hydraulic Pump

Group 15: Valves

Recondition the Valves - Summary of References

Recondition the Valves - Special Tools, Summary of References

Repair Specifications

Hydraulic System — General Instructions on Safety and Repair

PC Hydraulic System - Removal and Installation of the Priority Valve

PC Hydraulic System - Reconditioning the Priority Valve

PFC Hydraulic System - Removal and Installation of the Priority 1 Control Block

PFC Hydraulic System - Reconditioning the Priority 1 Control Block

PFC Hydraulic System - Removal and Installation of the Control Block (without Priority 2)

PFC Hydraulic System - Reconditioning the Control Block (without Priority 2)

PFC Hydraulic System - Removal and Installation of the Priority 3 Control Block

PFC Hydraulic System - Reconditioning the Priority 3 Control Block

Group 20: Hitch

Reconditioning the Hitch - Summary of References

Recondition the Hitch - Special Tools, Summary of References

Other Material

Specifications

Hitch Valve, Remove and Install the Stepper Motor

Removal and Installation of the Hitch Valve

Reconditioning the Hitch Valve

Rockshaft - Remove and Install the Position Sensor and Toothed Segment

Rockshaft - Remove and Install Rockshaft

Rockshaft - Remove Rockshaft Cylinders

Rockshaft — Reconditioning the Rockshaft Cylinders

Rockshaft - Install Rockshaft Cylinders

Hitch - Remove and Install the Draft Sensors and Draft Link Bearing Pins

Group 25: Selective Control Valves and Couplers

Reconditioning the Selective Control Valves (SCVs) and Couplers - Summary of References

Specifications

Repair the Selective Control Valves (SCVs) and Couplers - General Instructions on Safety and Reconditioning

Removal and Installation of the Selective Control Valves (SCVs)

Reconditioning the Selective Control Valves (M-SCVs 100) (up to Tractor Serial Number 663408)

Reconditioning the Selective Control Valves (M-SCVs 100) (from Tractor Serial Number 663409)

Reconditioning the Selective Control Valves (M-SCVs 200) (up to Tractor Serial Number 663408)

Reconditioning the Selective Control Valves (M-SCVs 200) (from Tractor Serial Number 663409)

Reconditioning the Selective Control Valves (M-SCVs 300) (up to Tractor Serial Number 663408)

Reconditioning the Selective Control Valves (M-SCVs 300) (from Tractor Serial Number 663409)

Reconditioning the Selective Control Valves (M-SCVs 350) (up to Tractor Serial Number 663408)

Reconditioning the Selective Control Valves (M-SCVs 350) (from Tractor Serial Number 663409)

Selective Control Valves (SCVs) - Reconditioning the Couplers

Group 30: Independent Control Valves (ICVs)

Independent Control Valves (ICV) - Summary of References

Specifications

Removing the Independent Control Valves (M-ICVs)

Reconditioning the Independent Selective Control Valves (M-ICVs) (up to Tractor Serial Number 663408)

Reconditioning the Independent Selective Control Valves (M-ICVs) (from Tractor Serial Number 663409)

Install the Independent Control Valves (M-ICVs)

Section 80: Miscellaneous

Group 00: Removal and Installation of Components

Miscellaneous - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Remove and Install the Main Frame (Summary of References)

Preliminary Work for Removal of the Main Frame

Remove Main Frame

Install Main Frame

Remove and Install the Front Axle or Front-Wheel Drive Axle - Summary of References

Remove the Front Axle

Install the Front Axle

Remove Front-Wheel Drive Axle

Install Front-Wheel Drive Axle

Remove and Install the Front Axle Support (Summary of References)

Repair Instructions Regarding Front Axle Support

Remove Front Axle Support

Install Front Axle Support

Group 05: Main Frame

Miscellaneous - Main Frame, Summary of References

Main Frame - Repair Specifications

Recondition Main Frame without TLS Front-Wheel Drive Axle

Group 10: Front Axle

Front Axle - Reconditioning (Summary of References)

Special or Essential Tools

Specifications

Removing the Front Axle

Reconditioning the Front Axle

Installing the Front Axle

Checking and Adjusting Toe-In

Group 15: Front Wheels, Rear Wheels and Fenders

Front Wheels, Rear Wheels and Fenders – Summary of References

Special Tools

Specifications

Pivoting Front Fender

Remove the Front and Rear Wheels

Recondition the Front and Rear Wheels

Install the Front and Rear Wheels

Group 20: Trailer Mounting and Swinging Drawbar

Trailer Mounting and Swinging Drawbar - Summary of References

Specifications

Tightening Torque On Center Link Bracket

Tightening Torques on Swinging Drawbar

Tightening Torques on High-Clearance Drawbar

Adjust the High-Clearance Drawbar

Adjusting the Retaining Strap

Section 90: Operator's Cab

Group 00: Removal and Installation of Components

Operator's Cab - Removal and Installation of Components, Summary of References

Special Tools

Specifications

Tilt Operator's Cab Upward

Tilt Operator’s Cab Downward

Remove Operator’s Cab

Install Operator's Cab

Remove Open Operator's Station

Install Open Operator's Station

Check and Adjust Shift Units

Group 05: Controls and Instruments

Controls and Instruments - Summary of References

Remove and Install the Dome Light

Remove and Install the Console Light

Group 10: Air Conditioning System

Air-Conditioning System - Summary of References

Special Tools - Summary of References

Repair Specifications

Torques for Tightening Refrigerant Hoses

Air-Conditioning System - Safety at Work

Storage of Refrigerant Containers

Air-Condtioning/ClimaTrak - Important

Air-Conditioning System - Service Work

Air-Conditioning System - Preventive Maintenance

Air-Conditioning - Test with Air-Conditioning Service Unit

Discharge the System

Evacuate the System

Fill with Refrigerant Oil

Air-Conditioning Service Unit - Fill with Refrigerant Oil

Instructions for Starting Up the DENSO Air-Conditioning Compressor

Fill the System

Leak Test

Remove the Compressor

Checking Level in the Compressor

Disassemble the Compressor Clutch

Check Clutch Hub Clearance

Check Compressor Manifold

Install Compressor

Remove and Install Condenser

Remove and Install Receiver-Drier

Remove and Install the Evaporator and Expansion Valve

Replacing the Expansion Valve

Install the Condensation Water Drain Hoses

Remove and Install the Sensor for Refrigerant Pressure

Group 20: Heating System

Heating System (Summary of References)

Remove and Install the Fan and Radiator

Remove and Install the Cab Air Filter

Remove and Install the Recirculated Air Filter

Adjust the Bowden Cables for Air Flow

Group 25: Seats

Seats (Summary of References)

Specifications

Seats - Special Tools, Summary of References

Comfort Seat MSG85 - Remove and Install Lumbar Support

Comfort Seat MSG85 - Remove and Install the Lap-Strap

Comfort Seat MSG85 - Remove and Install the Backrest

Comfort Seat MSG85 - Remove and Install the Adjusting Mechanism for Seat Tilt and Seat Length

Comfort Seat MSG85 - Remove and Install the Integral Turntable and Baseplate

Comfort Seat MSG85 - Remove and Install the Horizontal Shock Absorber

Comfort Seat MSG85 - Remove and Install the Horizontal Spring Assembly

Comfort Seat MSG85 - Remove and Install the Upper Section of Spring Assembly

Comfort Seat MSG85 - Remove and Install the Vertical Shock Absorber

Comfort Seat MSG85 - Remove and Install the Lower Section of Spring Assembly

Comfort Seat MSG85 - Remove and Install the Weight-Adjusting Mechanism

Comfort Seat MSG85, Remove and Install the Rocker

Comfort Seat MSG85 - Remove and Install the Pneumatic Lumbar Support

Comfort Seat MSG85 - Remove and Install the Seat Switch

Air Comfort Seat MSG95 - Remove and Install the Compressor

Air Comfort Seat MSG95 - Remove and Install the Air Spring

Air Comfort Seat MSG95, Check and Adjust the Height-Adjustment Bowden Cables and Lever

Air Comfort Seat MSG95, Remove and Install the Height-Adjustment Bowden Cables and Lever

Air Comfort Seat MSG95 - Adjust the Level Control (Micro-Switch, Vent Valve)

Air Comfort Seat MSG95 - Remove and Install the Level Control with Height Stop

Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hoses with Quick-Coupling System)

Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hose System with Clamps)

Air Comfort Seat MSG95 - Remove and Install the Air Tank with Additional Capacity

Seat for instructional purposes, separate parts

Group 30: Operator's Cab

Operator's Cab - Summary of References

Remove the Cab Frame

Torques for Hardware on Platform Mounting (2-Post ROPS, Standard Version)

Cab Mounting Torques

Remove and Install the Outer Roof

Remove and Install the Roof Hatch

Remove and Install the Roller Sun-Visors

Remove and Install the Windshield

Remove and Install the Panoramic Windshield

Remove and Install the Rear Window

Install the Door Lock

Adjust the Windshield and Rear Window Contact Pressure

Remove and Install the Cab Door

Remove and Install the Storage Compartment

Remove and Install the Inner Roof Trim

Group 35: Low-Clearance Cab

Low-Clearance Cab - Summary of References

Remove and Install the Cab Frame

Low-Clearance Cab - Special Tools, Summary of References

Cab Mounting Torques

Remove and Install the Outer Roof

Remove and Install the Windshield

Remove and Install the Rear Window

Remove Cab Frame Trim Panel and Speaker Panel

Remove and Install the Cab Door

Replace the Rear-View Mirror

Adjust the Door Lock

Remove and Install the Upper and Lower Side Panels in the Cab Door

Section 99: Special Tools

Group 05: Special Tools (Dealer-Fabricated)

DFLX1 - Adapter Strut

DFLX4 - Suspension Device for AutoPowr/IVT Transmission

DFLX5 - Lifting Eye for Operator's Cab

DFLX6 - Bushing

DFLX7 - Turning Device

DFLX8 - Thrust Pieces

DFLX10 - Holding Tool

DFLX13 - Holding Device

DFLX14 – Suspended MFWD Axle Housing Bracket

DFLX15 - Holding Device for Tractor Components

DFLX16 - Wooden Block

DFLX17 - Assembly and Guide Mandrels

DFLX20 - Unlocking Device for Park Lock

DFLX21 - Special Wrench

DFLX22 – Socket Wrench Insert

DFLX23 – Socket Wrench Insert

DFLX24 - Seal Installer

DFLX25 – Driver

DFLX27 – Driver

DFLX39 - Support

DFLX40 - Mandrel

DFLX41 – Socket Wrench Insert

DFRW79 – Piston Holding Tool

Group 10: Special Tools (Available from the Dealer)

D01019AA - Single-Stage, Manually Operated Pump

D01042AA – Load-Positioning Sling

D01045AA - Bushing, Bearing and Seal Driver Set

D01210AA - Slide Hammer Puller

D05007ST - Tractor Splitting Stand

FKM10427 - Crimping Pliers

FKM10455 - Extraction Tool

FKM10456 - Extraction Tool

FKM10457 - Extraction Tool

FKM10461 - Wiring Harness Repair Kit

FKM10464 - Single-Acting Hydraulic Ram

FKM10469 - Crimping Pliers

JDE83 – Flywheel Turning Tool

JDG18 - Snap Ring Tool

JDG19 – Special Mounting Brackets

JDG23 – Lifting Sling

JDG359 - Electrical Repair Tool Kit

JDG360 - DEUTSCH Crimping Pliers

JDG361 - Extraction Tool

JDG362 - Extraction Tool

JDG364 - Extraction Tool

JDG708 - AMP Crimping Tool

JDG749 - 1,30 m (52 in.) Torque wrench extension

JDG750 – Swivel Socket

JDG754 - Spring Compressor

JDG765 - Bushing Installer

JDG772 - Planetary Installation Tool

JDG775 - Seal Installer

JDG776 - Extraction Tool

JDG777 - Extraction Tool

JDG783 - Crimping Pliers

JDG785 - Extraction Tool

JDG820 – Flywheel Turning Tool

JDG1369 - Terminal Extraction Tool

JDG1655A - Suspension Device for PowrQuad Transmission

JDG1725 - Extraction Tool

JDG1727 - Crimping Pliers

JDG1744 - Electrical Repair Tool Kit

JDG10555 - Air-Conditioning Service Unit

JT02043 - Support Stand

JT02044 - Support Stand

JT03248 - Fitting

JT05723 – Medium-Duty Rear Tractor Splitting Stand

JT05724 – Medium-Duty Front Tractor Splitting Stand

JT05725 – Universal Support Stand

JT07211 - Support Stand

KJD10168A - Ring Nut Socket

KJD10169B - Special Puller

KJD10172 - Lifting Tool

KJD10173 - Special Tool

KJD10177 - Pressure Tool

KJD10281 - Installer for Shaped Seals

KJD10227 - Special Tool

KJD10416 - Driver

KJD10426 - Special Tool

KJD10443 - Charging Valve

KJD10444 - Leak Tester

KJD10436 - Oil Injector

KJD10501 - Disconnecting Tools (Kit)

KJD10527 - Extraction Tool

KJD10529 - Cutting Tool

KJD10530 - Pliers

KJD10557 - Cab Tilting Device

KJD10581 - Trolley for Wheel Removal and Installation

KJD10672 - Differential Lifting Tool

KLM10019-1 - Crimping Pliers

KLM10019-4 - Extraction Tool

FKM10440 - Vacuum Pump

FKM10442 - Discharging Unit

FKM10445 - Universal pressure test kit

FKM10446 - PAG Refrigerant Oil (ND-Oil8; 250 ml)

FKM10447 - Refrigerant container (R134a; 920g; 750 ml)

FKM10478 - Service Unit

OTC7062A - Holder

OTC27489 - Handle

RE37996 - Adjusting Tool