John Deere Tractors 6145J, 6165J, 6180J, 6205J Diagnosis and Tests Service Technical Manual (TM801419)
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 6145J, 6165J, 6180J, 6205J, with all the technical information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 2WD or MFWD Tractors 6145J, 6165J, 6180J & 6205J workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm801419 - 6145J, 6165J, 6180J, and 6205J Tractors —Diagnostic Technical Manual.pdf
tm801419 - 6145J, 6165J, 6180J, and 6205J Tractors —Diagnostic Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 3,854 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety Information
General References
Diagnostic Trouble Codes
BCU - Basic Control Unit - Without AutoTrac™ Integrated
BCU - Basic Control Unit - With AutoTrac™ Integrated
TEC - Tractor Equipment Control Unit
TEI - Tractor Equipment Control Unit
XMC - AutoTrac™ Main Control Unit
XSC - AutoTrac™ Supervisor Control Unit
ECU - Engine Control Unit
Observable Symptoms
Electrical System
Electronic Control Units
PowrQuad Transmissions
Drive Systems
Steering and Brakes
Hydraulic System
Operator's Cab
System Diagnosis
Electronics
Engine
Operational Checks
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Fuel System
Air Intake System
Cooling System
Electrical System - Cab Tractors - 6145J, 6165J and 6180J
Fuse Box - Without AutoTrac™ Integrated
Fuse Box - With AutoTrac™ Integrated
Starting and Charging Circuit
Panel Warning Lights without AutoTrac™ Integrated
Panel Warning Lights with AutoTrac™ Integrated
Lights, Tail Lights and License Plate
Work Lights
Radio, Dome Light, Console Light and Beacon Light
Horn and Accessories Socket
Power Outlet without AutoTrac™ Universal
Power Outlet with AutoTrac™ Universal
Fan and A/C
Reverse Light and Backup Alarm
Front Windshield Wiper and Washer
Rear Windshield Wiper and Washer
Trailer Connector
BCU - Turn Signal and Hazard Warning Lights
BCU - Electronic Hitch-Control
BCU - Brakes
BCU - PTO
BCU - Engine Speed Sensor
BCU - Front-Wheel Drive
BCU - Differential Lock
BCU - Ground Speed Sender
BCU - Transmission Enable Switches
BCU - Service Connector - Without AutoTrac™ Integrated
BCU - Seat Switch
BCU - AutoTrac™ Integrated Resume Switch
GreenStar™ without AutoTrac™ Integrated
GreenStar™ with AutoTrac™ Integrated
XMC and XSC - AutoTrac™ Integrated Steering Control Unit
TECU - AutoTrac™ Integrated Tractor Equipment Control Unit
AutoTrac™ Integrated Vehicle CAN Bus
Component Tests
Wiring Harnesses
Connectors
Electrical System - Cab Tractors - 6205J without AutoTrac™ Integrated
Fuse Box
Starting and Charging Circuit
Vehicle CAN Bus and Service Connector
ECU - Power
ECU - Throttle and Fuel System
ECU - Fuel Preheater and Aid Heater
ECU - Sensors
BCU - Electronic Hitch-Control
BCU - Brakes
BCU - PTO
BCU - Front-Wheel Drive
BCU - Differential Lock
BCU - Turn Signal and Hazard Warning Lights
Panel Warning Lights
Lights and Tail Lights
Work Lights
Radio, Dome Light and Console Light
Horn and Accessories Socket
Power Outlet - without AutoTrac™
Power Outlet - with AutoTrac™ Universal
Seat Compressor
Fan and Air Conditioning
Front Windshield Wiper and Washer
Rear Windshield Wiper and Washer - Theory of Operation
Trailer Connector
Backup Alarm
GreenStar™ Components
Wiring Harnesses
Connectors
Electrical System - Cab Tractors - 6205J with AutoTrac™ Integrated
Fuse Box
Starting and Charging Circuit
Vehicle CAN Bus and Service Connector
ECU - Power
ECU - Throttle and Fuel System
ECU - Fuel Preheater and Aid Heater
ECU - Sensors
BCU - Electronic Hitch-Control
BCU - Brakes
BCU - PTO
BCU - Front-Wheel Drive
BCU - Differential Lock
BCU - Wheel Speed Sensor
BCU - Turn Signal and Hazard Warning Lights
Panel Warning Lights
Lights and Tail Lights
Work Lights
Radio, Dome Light and Console Light
Horn and Accessories Socket
Power Outlet
Seat Compressor
Fan and Air Conditioning
Front Windshield Wiper and Washer
Rear Windshield Wiper and Washer - Theory of Operation
Trailer Connector
Backup Alarm
BCU - Transmission Enable Switches
BCU - Seat Switch
BCU - AutoTrac™ Integrated Resume Switch
GreenStar™ Components
XMC and XSC - AutoTrac™ Integrated Steering Control Unit
TECU - AutoTrac™ Integrated Tractor Equipment Control Unit
Wiring Harnesses
Connectors
Electrical System - Open Operator's Station
Fuse Box
Starting and Charging Circuit
Panel Warning Lights
Lights and Tail Lights
Work Lights
Horn
Reverse Light and Backup Alarm
Trailer Connector
BCU - Turn Signal and Hazard Warning Lights
BCU - Electronic Hitch-Control
BCU - Brakes
BCU - Service Connector
BCU - PTO
BCU - Engine Speed Sensor
BCU - Front-Wheel Drive
BCU - Differential Lock
Component Tests
Wiring Harnesses
Connectors
Electronic Control Units
Operation and General Information on Diagnostics
Information on How to Reprogram Control Units
Data BUS Systems, Operation
Steering Control Units Tests
BCU - Basic Control Unit - Without AutoTrac™ Integrated
BCU - Basic Control Unit - With AutoTrac™ Integrated
TEC - Tractor Equipment Control Unit
TEI - Tractor Equipment Control Unit
XMC - AutoTrac™ Main Control Unit
XSC - AutoTrac™ Supervisor Control Unit
ECU - Engine Control Unit
PowrQuad™ Transmissions
Operational Check
Tests and Adjustments
Operation
Range Box
Drive Systems
Operational Check
Tests and Adjustments
Operation
Steering and Brakes
Preliminary Checks
Operational Check
Tests and Adjustments
Hydrostatic Steering
Brakes
Air brake system
Hydraulic System - 6145J
Operational Check
Tests and Adjustments
Operation
Hydraulic System - 6165J, 6180J and 6205J
Operational Check
Tests and Adjustments
Theory of operation
Oil Filter, Charge Pump and Hydraulic Pump
Hitch
Selective control valves (SCV)
Hydraulic block
Operator's Cab
Tests and Adjustments
Operation
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
TABLE OF CONTENTS....1
Section 210: General Information....75
Group 05: Safety Information....3467
Recognize Safety Information....3467
Follow Safety Instructions....79
Replace Safety Signs....80
Wear Protective Clothing....81
Prevent Battery Explosions....82
Service Tires Safely....83
Keep ROPS Installed Properly....84
Park Machine Safely....85
Handle Fluids Safely—Avoid Fires....86
Handle Fuel Safely—Avoid Fires....87
Prepare for Emergencies....88
Work in Clean Area....89
Prevent Machine Runaway....90
Work In Ventilated Area....91
Avoid High-Pressure Fluids....92
Use Proper Lifting Equipment....93
Illuminate Work Area Safely....94
Use Proper Tools....95
Live With Safety....1066
Safety Measures on Electronic Control Units....97
Group 15: General References....75
General References—Summary of References....99
Unified Inch Bolt and Cap Screw Torque Values....100
Metric Bolt and Cap Screw Torque Values....102
Hydraulic System Unified Inch Fitting Torques....104
Hydraulic system metric fitting torques....105
Component Identification Table....107
How to use an Electrical Diagram....109
Electrical Diagram Symbols....112
Wire Numbers and Color Codes....114
Troubleshooting Unsolved Problems....115
Electrical System Visual Inspection....116
Circuit Malfunctions....117
Seven Steps Electrical Test Procedure....122
Hydraulic System — Circuit Symbols....124
Section 211: Diagnostic Trouble Codes....130
Group 1: BCU - Basic Control Unit - Without AutoTrac™ Integrated....130
BCU 000168.03 - Control Unit, Supply Voltage Too High....130
BCU 000168.04 - Control Unit, Supply Voltage Too Low....130
BCU 000168.16 - System Voltage Too High (Engine Running)....130
BCU 000168.17 - System Voltage Too Low (Engine Speed Over 1500 rpm)....130
BCU 000168.18 - System Voltage Too Low (Engine Speed Up to 1500 rpm)....130
BCU 000186.02 - B06 - Sensor for PTO Speed, Open Circuit....130
BCU 000186.15 - B06 - PTO Speed Sensor, Speed Present Despite PTO Being Switched Off....130
BCU 000186.17 - B06 - PTO Speed Sensor, Speed Not Present....130
BCU 000190.02 - Engine Speed Sender, Circuit Fault....130
BCU 000237.02 - VIN Information, Mismatch....130
BCU 000237.14 - VIN Information, System Deactivated....130
BCU 000237.31 - VIN Information, Incorrect....130
BCU 000629.12 - Control Unit, Internal Error....130
BCU 000639.12 - Control Unit, Internal Error....130
BCU 000639.13 - 29-bit CAN BUS, High Error Rate....130
BCU 000639.19 - 29-bit CAN BUS, Very High Error Rate....130
BCU 000746.31 - Differential Lock Solenoid Valve, Circuit Fault....130
BCU 000980.07 - PTO, Switch Error....130
BCU 001079.03 - B41 - Draft Potentiometer, Voltage Too High....130
BCU 001079.04 - B41 - Draft Potentiometer, Voltage Too Low....130
BCU 001873.03 - B21 - Hitch-control Position Sensor, Voltage Too High....130
BCU 001873.04 - B21 - Hitch-control Position Sensor, Voltage Too Low....130
BCU 001873.15 - B21 - Hitch-control Position Sensor, Voltage Too High During Calibration....130
BCU 001873.17 - B21 - Hitch-control Position Sensor, Voltage Too Low During Calibration....130
BCU 001894.31 - INFORMATION FOR OPERATOR: PTO Switch Was On When Engine Was Started....130
BCU 299780.07 - Malfunction at Turn Signal Switch....130
BCU 302001.31 - OPERATOR INFORMATION 250-Hour Service....130
BCU 302002.31 - OPERATOR INFORMATION 500-Hour Service....130
BCU 302003.31 - OPERATOR INFORMATION 750-Hour Service....130
BCU 302004.31 - OPERATOR INFORMATION 1500-Hour Service....130
BCU 302071.31 - OPERATOR INFORMATION Turn PTO switch OFF....131
BCU 302073.31 - PTO Solenoid, Circuit Fault....131
BCU 302080.31 - Differential Lock, Switch Error....131
BCU 302082.31 - OPERATOR INFORMATION Actuate Front-Wheel Drive Switch....131
BCU 302085.31 - Front Wheel Drive, Switch Error....131
BCU 302086.31 - Front-Wheel Drive Clutch Solenoid, Circuit Fault....131
BCU 302089.31 - OPERATOR INFORMATION Turn PTO switch OFF....131
BCU 302106.31 - Control Unit, Internal Error....131
BCU 302131.31 - Fault in Turn Signal Circuit....131
BCU 302132.31 - Defective Hazard Warning Light Fuse F113 and/or F114....131
BCU 302133.31 - PTO, Switch Error....131
BCU 302240.31 - Control Unit Connected to Wrong Wiring Harness Connector....131
BCU 303027.31 - Calibration of Hitch Control Unit Not Successful....131
BCU 303028.31 - Hitch Control Unit Not Calibrated....131
BCU 303037.03 - 5-Volt Supply Voltage Too High....131
BCU 303037.04 - 5-Volt Supply Voltage Too Low....131
BCU 303041.02 - Stepper Motor Coil 1, Open Lead....131
BCU 303042.02 - Stepper Motor Coil 2, Open Lead....131
BCU 303043.02 - Stepper Motor Coil 1, Circuit Fault....131
BCU 303044.02 - Stepper Motor Coil 2, Circuit Fault....131
BCU 303045.04 - System Voltage Too Low....131
BCU 303047.03 - System Voltage Too High....131
BCU 303049.02 - Conflicting Signals from Quick Raise/Lower Switch and Remote Switch....131
BCU 303049.03 - Rapid Raise/Lower Rocker Switch, Signal Voltage Too High....131
BCU 303049.04 - Rapid Raise/Lower Rocker Switch, Signal Voltage Too Low....131
BCU 303052.03 - Right Draft Sender, Signal Voltage Too High....131
BCU 303052.04 - Right Draft Sender, Signal Voltage Too Low....131
BCU 303053.03 - Sensitivity Potentiometer, Signal Voltage Too High....131
BCU 303053.04 - Sensitivity Potentiometer, Signal Voltage Too Low....131
BCU 303054.03 - Hitch Height Control Potentiometer, Signal Voltage Too High....131
BCU 303054.04 - Hitch Height Control Potentiometer, Signal Voltage Too Low....131
BCU 303055.03 - Position Sensor, Signal Voltage Too High....131
BCU 303055.04 - Position Sensor, Signal Voltage Too Low....131
BCU 303056.03 - Raise Limit Potentiometer, Signal Voltage Too High....132
BCU 303056.04 - Raise Limit Potentiometer, Signal Voltage Too Low....132
BCU 303057.03 - Rate-of-Drop Potentiometer, Signal Voltage Too High....132
BCU 303057.04 - Rate-of-Drop Potentiometer, Signal Voltage Too Low....132
BCU 303058.02 - Remote Control Switch, Erroneous Signal....132
BCU 303060.02 - Stepper Motor Deadband Out of Range....132
BCU 303252.02 - Right Draft Sender, Disrupted Signal During Calibration....132
BCU 303252.03 - Right Draft Sender, Signal Voltage Too High During Calibration....132
BCU 303252.04 - Right Draft Sender, Signal Voltage Too Low During Calibration....132
BCU 303255.03 - Position Sender, Signal Voltage Too High During Calibration....132
BCU 303255.04 - Position Sender, Signal Voltage Too Low During Calibration....132
BCU 303260.16 - Stepper Motor Raising Deadband Above Valid Range During Calibration....132
BCU 303260.18 - Stepper Motor Raising Deadband Below Valid Range During Calibration....132
BCU 303261.16 - Stepper Motor Lowering Deadband Above Valid Range During Calibration....132
BCU 303261.18 - Stepper Motor Lowering Deadband Below Valid Range During Calibration....132
BCU 522507.31 - Control Unit Not Calibrated....132
BCU 523438.02 - Control Unit Internal Fault....132
BCU 523652.02 - Controller Connected to Wrong Wiring Harness Connector....132
BCU 523689.31 - S22 - Differential Lock Switch, Fault....132
BCU 523690.02 - S68 - Switches for Remote Control of Rockshaft, Fault....132
BCU 523701.05 - M08 - Stepper Motor for Hitch (Coil 2), Open Circuit....132
BCU 523701.06 - M08 - Stepper Motor for Hitch (Coil 2), Current Too High....132
BCU 523702.14 - VIN Information, System Deactivated....132
BCU 523702.31 - VIN Information, Incorrect....132
BCU 523703.02 - B41 - Draft potentiometer, Distorted Signal During Calibration....132
BCU 523703.03 - B41 - Draft potentiometer, Voltage Too High During Calibration....132
BCU 523703.04 - B41 - Draft potentiometer, Voltage Too Low During Calibration....132
BCU 523703.15 - B41 - Draft potentiometer, Voltage Too High....132
BCU 523703.17 - B41 - Draft potentiometer, Voltage Too Low....132
BCU 523751.05 - M08 - Stepper Motor for Hitch (Coil 1), Open Circuit....132
BCU 523751.06 - M08 - Stepper Motor for Hitch (Coil 1), Current Too High....132
BCU 523753.16 - M08 - Stepper Motor for Hitch, Raising Deadband Too High During Calibration....132
BCU 523753.18 - M08 - Stepper Motor for Hitch, Raising Deadband Too Low During Calibration....132
BCU 523756.16 - M08 - Stepper Motor for Hitch, Lowering Deadband Too High During Calibration....133
BCU 523756.18 - M08 - Stepper Motor for Hitch, Lowering Deadband Too Low During Calibration....133
BCU 523760.04 - Turn Signal/Hazard Flasher System, Supply Voltage Too Low....133
BCU 523760.31 - Turn-Signal/Hazard Flasher System, Fault....133
BCU 523769.31 - Front-Wheel Drive Switch, Fault....133
BCU 523834.03 - B27 - Feedback Unit, Voltage Too High....133
BCU 523834.04 - B27 - Feedback Unit, Voltage Too Low....133
BCU 523843.02 - S24 - Quick Raise-Lower Switch, Switch Status Out of Valid Range....133
BCU 523843.03 - S24 - Quick Raise-Lower Switch, Voltage Too High....133
BCU 523843.04 - S24 - Quick Raise-Lower Switch, Voltage Too Low....133
BCU 524055.11 - Control Unit Internal Fault....133
BCU 524055.31 - Control Unit Not Calibrated....133
BCU 524224.02 - INFORMATION FOR OPERATOR: Switch Off the PTO Switch....133
BCU 524224.14 - INFORMATION FOR OPERATOR: Switch On Rear PTO Switch....133
BCU 524224.31 - INFORMATION FOR OPERATOR: PTO Was Switched On When Engine Was Started....133
BCU 524235.31 - Y03 - Front-Wheel Drive Solenoid Valve, Fault....133
BCU 524252.31 - Y04 - PTO Solenoid, Fault....133
Group 2: BCU - Basic Control Unit - With AutoTrac™ Integrated....133
BCU 000084.02 - B09 - Wheel Speed Sensor, out of Valid Range....133
BCU 000096.03 - B03 - Fuel Gauge Sensor Unit, Voltage Too High....133
BCU 000096.04 - B03 - Fuel Gauge Sensor Unit, Voltage Too Low....133
BCU 000096.17 - Fuel Level Too Low....133
BCU 000168.03 - Control Unit, Supply Voltage Too High....133
BCU 000168.04 - Control Unit, Supply Voltage Too Low....133
BCU 000168.16 - Control Unit, Supply Voltage Too High....133
BCU 000168.17 - Control Unit, Supply Voltage Too Low (Engine Speed Above 1500 rpm)....133
BCU 000168.18 - Control Unit, Supply Voltage Too Low (Engine Speed Above 500 rpm)....133
BCU 000177.18 - Transmission Oil Temperature Too Low During Calibration....133
BCU 000186.02 - B06 - Sensor for PTO Speed, Open Circuit....133
BCU 000186.15 - B06 - PTO Speed Sensor, Speed Present Despite PTO Being Switched Off....133
BCU 000186.17 - B06 - PTO Speed Sensor, Speed Not Present....133
BCU 000190.02 - B01 - Crankshaft Speed Sensor, Open Circuit....134
BCU 000237.02 - VIN Information, Mismatch....134
BCU 000237.14 - VIN Information, System Deactivated....134
BCU 000237.31 - VIN Information, Incorrect....134
BCU 000629.12 - Control Unit Internal Fault....134
BCU 000639.12 - Vehicle CAN Bus, High Error Rate....134
BCU 000746.31 - Y05 - Differential Lock Solenoid Valve, Fault....134
BCU 000980.07 - S21 - PTO Switch, Fault....134
BCU 001058.18 - INFORMATION FOR OPERATOR: Pressure Switch for Air-Brake System Is Not Activated (Pressure Too Low)....134
BCU 001079.03 - B41 - Draft Potentiometer, Voltage Too High....134
BCU 001079.04 - B41 - Draft Potentiometer, Voltage Too Low....134
BCU 001504.14 - INFORMATION FOR OPERATOR: Operator Presence Switch Not Activated While HMS Plus is Selected....134
BCU 001713.15 - Hydraulic Oil Filter Dirty....134
BCU 001873.03 - B21 - Hitch-control Position Sensor, Voltage Too High....134
BCU 001873.04 - B21 - Hitch-control Position Sensor, Voltage Too Low....134
BCU 001873.15 - B21 - Hitch-control Position Sensor, Voltage Too High During Calibration....134
BCU 001873.17 - B21 - Hitch-control Position Sensor, Voltage Too Low During Calibration....134
BCU 001883.31 - PTO Speed Too High....134
BCU 001894.13 - Solenoid Valve for PTO Not Calibrated....134
BCU 001894.31 - INFORMATION FOR OPERATOR: PTO Switch Was On When Engine Was Started....134
BCU 002240.09 - Incorrect CAN Bus Message, Information from TECU....134
BCU 002392.31 - H67 - Backup Alarm, Malfunction....134
BCU 002818.31 - INFORMATION FOR OPERATOR: Operator Presence Switch Not Activated....134
BCU 522507.31 - Control Unit Not Calibrated....134
BCU 523438.02 - Control Unit Internal Fault....134
BCU 523652.02 - Controller Connected to Wrong Wiring Harness Connector....134
BCU 523689.31 - S22 - Differential Lock Switch, Fault....134
BCU 523690.02 - S68 - Switches for Remote Control of Rockshaft, Fault....134
BCU 523701.05 - M08 - Stepper Motor for Hitch (Coil 2), Open Circuit....134
BCU 523701.06 - M08 - Stepper Motor for Hitch (Coil 2), Current Too High....134
BCU 523702.14 - VIN Information, System Deactivated....134
BCU 523702.31 - VIN Information, Incorrect....135
BCU 523703.02 - B41 - Draft potentiometer, Distorted Signal During Calibration....135
BCU 523703.03 - B41 - Draft potentiometer, Voltage Too High During Calibration....135
BCU 523703.04 - B41 - Draft potentiometer, Voltage Too Low During Calibration....135
BCU 523703.15 - B41 - Draft potentiometer, Voltage Too High....135
BCU 523703.17 - B41 - Draft potentiometer, Voltage Too Low....135
BCU 523751.05 - M08 - Stepper Motor for Hitch (Coil 1), Open Circuit....135
BCU 523751.06 - M08 - Stepper Motor for Hitch (Coil 1), Current Too High....135
BCU 523753.16 - M08 - Stepper Motor for Hitch, Raising Deadband Too High During Calibration....135
BCU 523753.18 - M08 - Stepper Motor for Hitch, Raising Deadband Too Low During Calibration....135
BCU 523756.16 - M08 - Stepper Motor for Hitch, Lowering Deadband Too High During Calibration....135
BCU 523756.18 - M08 - Stepper Motor for Hitch, Lowering Deadband Too Low During Calibration....135
BCU 523760.04 - Turn Signal/Hazard Flasher System, Supply Voltage Too Low....135
BCU 523760.31 - Turn-Signal/Hazard Flasher System, Fault....135
BCU 523769.31 - Front-Wheel Drive Switch, Fault....135
BCU 523834.03 - B27 - Feedback Unit, Voltage Too High....135
BCU 523834.04 - B27 - Feedback Unit, Voltage Too Low....135
BCU 523839.14 - INFORMATION FOR OPERATOR: Handbrake is Engaged and a Gear is Selected....135
BCU 523839.31 - INFORMATION FOR OPERATOR: Handbrake Activated While Wheel Speed is Recognized....135
BCU 523843.02 - S24 - Quick Raise-Lower Switch, Switch Status Out of Valid Range....135
BCU 523843.03 - S24 - Quick Raise-Lower Switch, Voltage Too High....135
BCU 523843.04 - S24 - Quick Raise-Lower Switch, Voltage Too Low....135
BCU 524055.11 - Control Unit Internal Fault....135
BCU 524055.31 - Control Unit Not Calibrated....135
BCU 524224.02 - INFORMATION FOR OPERATOR: Switch Off the PTO Switch....135
BCU 524224.14 - INFORMATION FOR OPERATOR: Switch On Rear PTO Switch....135
BCU 524224.31 - INFORMATION FOR OPERATOR: PTO Was Switched On When Engine Was Started....135
BCU 524235.31 - Y03 - Front-Wheel Drive Solenoid Valve, Fault....135
BCU 524252.31 - Y04 - PTO Solenoid, Fault....135
BCU 600006.31 - Diagnostic Trouble Code Not Known....135
Group 3: TEC - Tractor Equipment Control Unit....136
TEC 000628.12 - Control Unit Internal Fault....136
TEC 000629.12 - Control Unit Internal Fault....136
TEC 000630.02 - Control Unit Internal Fault....136
TEC 000639.12 - Implement CAN Bus, High Error Rate....136
TEC 000639.14 - Implement CAN Bus, Very High Error Rate....136
TEC 001231.12 - Vehicle CAN Bus, High Error Rate....136
TEC 001231.14 - Vehicle CAN Bus, Very High Error Rate....136
TEC 522550.14 - Implement Connected to Implement CAN Bus is Not Compatible with ISO....136
TEC 523652.02 - Controller Connected to Wrong Wiring Harness Connector....136
TEC 600006.31 - Diagnostic Trouble Code Not Known....136
Group 4: TEI - Tractor Equipment Control Unit....136
TEI 000628.12 - Control Unit Internal Fault....136
TEI 000629.12 - Control Unit Internal Fault....136
TEI 000630.02 - Control Unit Internal Fault....136
TEI 000639.12 - Implement CAN Bus, High Error Rate....136
TEI 000639.14 - Implement CAN Bus, Very High Error Rate....136
TEI 001231.12 - Vehicle CAN Bus, High Error Rate....136
TEI 001231.14 - Vehicle CAN Bus, Very High Error Rate....136
TEI 522550.14 - Implement Connected to Implement CAN Bus is Not Compatible with ISO....136
TEI 600006.31 - Diagnostic Trouble Code Not Known....136
Group 5: XMC - AutoTrac™ Main Control Unit....136
XMC 000110.00 - Engine Coolant Temperature Extremely High....136
XMC 000110.03 - Engine Coolant Temperature Sensor Input Voltage Too High....136
XMC 000110.04 - Engine Coolant Temperature Sensor Input Voltage Too Low....136
XMC 000168.01 - Steering System Control Unit Supply Voltage Low....136
XMC 000609.12 - Incorrect Software....136
XMC 000628.12 - Steering System Control Units Programming....136
XMC 000629.02 - Steering System Control Unit Fault....136
XMC 000629.12 - Steering System Control Unit Fault....136
XMC 000639.08 - Vehicle CAN Bus Fault....136
XMC 000701.02 - Incompatible Harness on Steering System Control Unit....136
XMC 000704.09 - System Start-up Checks Failed....136
XMC 000708.10 - Steering System Control Unit Fault....137
XMC 000708.16 - Steering System Control Unit Fault....137
XMC 000708.18 - Steering System Control Unit Fault....137
XMC 000708.20 - Steering System Control Unit Fault....137
XMC 000708.21 - Steering System Control Unit Fault....137
XMC 000709.10 - Steering System Control Unit Fault....137
XMC 000709.16 - Steering System Control Unit Fault....137
XMC 000709.18 - Steering System Control Unit Fault....137
XMC 000709.20 - Steering System Control Unit Fault....137
XMC 000709.21 - Steering System Control Unit Fault....137
XMC 001231.08 - Steering System Control Unit Fault....137
XMC 001231.12 - Steering System Control Unit Fault....137
XMC 001231.14 - Steering System Control Unit Fault....137
XMC 002000.09 - Engine Messages Missing....137
XMC 002003.09 - Transmission Messages Missing....137
XMC 002005.09 - BCU Messages Missing....137
XMC 002019.09 - Steering System Control Unit Fault....137
XMC 002049.09 - BCU Messages Missing....137
XMC 002071.09 - BCU Messages Missing....137
XMC 003841.00 - Steering System Control Unit Fault....137
XMC 003841.01 - Steering System Control Unit Fault....137
XMC 003841.02 - Steering System Control Unit Fault....137
XMC 003842.00 - Steering System Control Unit Fault....137
XMC 003842.01 - Steering System Control Unit Fault....137
XMC 522269.07 - Steer Right Valve Stuck Open....137
XMC 522270.07 - Steer Left Valve Stuck Open....137
XMC 522777.02 - Steering Wheel Sensors Disagree....137
XMC 522845.16 - Steer Right Solenoid Current High....137
XMC 522845.18 - Steer Right Solenoid Current Low....137
XMC 522846.03 - Steer Right Solenoid Short To Voltage Source....137
XMC 522846.05 - Steer Right Solenoid Open Circuit....137
XMC 522846.06 - Steer Right Solenoid Short To Ground....137
XMC 522846.16 - Steer Right Solenoid Current High....137
XMC 522846.18 - Steer Right Solenoid Current Low....138
XMC 522847.16 - Steer Left Solenoid Current High....138
XMC 522847.18 - Steer Left Solenoid Current Low....138
XMC 522848.03 - Steer Left Solenoid Short To Voltage Source....138
XMC 522848.05 - Steer Left Solenoid Open Circuit....138
XMC 522848.06 - Steer Left Solenoid Short To Ground....138
XMC 522848.16 - Steer Left Solenoid Current High....138
XMC 522848.18 - Steer Left Solenoid Current Low....138
XMC 522920.09 - XMC Timed Out Waiting for XSC....138
XMC 522976.12 - Steering System Control Unit Fault....138
XMC 523137.14 - Steering System Fault....138
XMC 523789.13 - Wheel Angle Sensor Not Calibrated....138
XMC 523795.13 - Steering Valve Not Calibrated....138
XMC 524055.02 - Steering System Control Unit Fault....138
XMC 524055.12 - Steering System Control Unit Fault....138
Group 6: XSC - AutoTrac™ Supervisor Control Unit....138
XSC 000609.12 - Incorrect Software....138
XSC 000611.09 - Start-up Checks Timed Out....138
XSC 000628.12 - Steering System Control Units Programming....138
XSC 000629.02 - Steering System Control Unit Fault....138
XSC 000629.12 - Steering System Control Unit Fault....138
XSC 000639.08 - Vehicle CAN Bus Fault....138
XSC 000701.02 - Incompatible Harness on Steering System Control Unit....138
XSC 000704.09 - System Start-up Checks Failed....138
XSC 000708.10 - Steering System Control Unit Fault....138
XSC 000708.16 - Steering System Control Unit Fault....138
XSC 000708.18 - Steering System Control Unit Fault....138
XSC 000708.20 - Steering System Control Unit Fault....138
XSC 000708.21 - Steering System Control Unit Fault....138
XSC 000709.08 - Steering System Control Unit Fault....138
XSC 000709.10 - Steering System Control Unit Fault....138
XSC 000709.16 - Steering System Control Unit Fault....138
XSC 000709.18 - Steering System Control Unit Fault....138
XSC 000709.20 - Steering System Control Unit Fault....139
XSC 000709.21 - Steering System Control Unit Fault....139
XSC 001231.08 - Steering System Control Unit Fault....139
XSC 001231.12 - Steering System Control Unit Fault....139
XSC 001231.14 - Steering System Control Unit Fault....139
XSC 001504.14 - Operator Out of Seat While AutoTrac™ is Active....139
XSC 001504.31 - Operator Out of Seat While AutoTrac™ Is Active....139
XSC 001807.10 - Steering Wheel Position Sensor 1 Delta High....139
XSC 001807.16 - Steering Wheel Position Sensor 1 Frequency High....139
XSC 001807.18 - Steering Wheel Position Sensor 1 Frequency Low....139
XSC 001807.20 - Steering Wheel Position Sensor 1 Duty Cycle High....139
XSC 001807.21 - Steering Wheel Position Sensor 1 Duty Cycle Low....139
XSC 001807.31 - Steering Wheel Motion Not Detected....139
XSC 002000.09 - Engine Messages Missing....139
XSC 002003.09 - Transmission Messages Missing....139
XSC 002005.09 - BCU Messages Missing....139
XSC 002028.09 - StarFire™ Receiver Messages Missing....139
XSC 002042.09 - GreenStar™ Display Messages Missing....139
XSC 002049.09 - BCU Messages Missing....139
XSC 002071.09 - BCU Messages Missing....139
XSC 002198.09 - Steering System Control Unit Fault....139
XSC 003511.03 - Sensor Supply 3 Voltage High....139
XSC 003511.04 - Sensor Supply 3 Voltage Low....139
XSC 003512.03 - Sensor Supply 4 Voltage High....139
XSC 003512.04 - Sensor Supply 4 Voltage Low....139
XSC 003841.00 - Steering System Control Unit Fault....139
XSC 003841.01 - Steering System Control Unit Fault....139
XSC 003841.02 - Steering System Control Unit Fault....139
XSC 003842.00 - Steering System Control Unit Fault....139
XSC 003842.01 - Steering System Control Unit Fault....139
XSC 522387.07 - No Movement Detected From Wheel Angle Sensor....139
XSC 522390.09 - Incorrect CAN Bus Message, Information from Implement....139
XSC 522390.11 - AutoTrac™ Stop Message Received....139
XSC 522451.00 - Wheel Angle Sensor (Secondary) Voltage High....140
XSC 522451.01 - Wheel Angle Sensor (Secondary) Voltage Low....140
XSC 522451.02 - Wheel Angle Sensors Disagree....140
XSC 522767.05 - Steering System Control Unit Valve Ground 2 Open Circuit....140
XSC 522768.05 - Steering System Control Unit Valve Ground 1 Open Circuit....140
XSC 522777.02 - Steering Wheel Sensors Disagree....140
XSC 522777.05 - Steering Wheel Sensor Disconnected....140
XSC 522920.09 - XSC Timed Out Waiting for XMC....140
XSC 522976.12 - Steering System Control Unit Fault....140
XSC 523137.14 - Steering System Fault....140
XSC 523218.04 - Steering System Control Unit Valve Power 2 Unswitched Voltage Low....140
XSC 523219.04 - Steering System Control Unit Valve Power 1 Unswitched Voltage Low....140
XSC 523789.05 - Wheel Angle Sensor Disconnected....140
XSC 523789.13 - Wheel Angle Sensors Not Calibrated....140
XSC 523795.07 - Steer Enable Valve Stuck Open....140
XSC 523795.13 - Steering Valve Not Calibrated....140
XSC 523815.03 - AutoTrac™ Steer Enable Solenoid Voltage High....140
XSC 523815.04 - AutoTrac™ Steer Enable Solenoid Voltage Low....140
XSC 523815.05 - AutoTrac™ Steer Enable Solenoid Current Low....140
XSC 523815.06 - AutoTrac™ Steer Enable Solenoid Current High....140
XSC 523821.02 - Incompatible Harness on Steering System Control Unit....140
XSC 523824.10 - Steering Wheel Position Sensor 2 Delta High....140
XSC 523824.16 - Steering Wheel Position Sensor 2 Frequency High....140
XSC 523824.18 - Steering Wheel Position Sensor 2 Frequency Low....140
XSC 523824.20 - Steering Wheel Position Sensor 2 Duty Cycle High....140
XSC 523824.21 - Steering Wheel Position Sensor 2 Duty Cycle Low....140
XSC 523826.00 - Wheel Angle Sensor (Primary) Voltage High....140
XSC 523826.01 - Wheel Angle Sensor (Primary) Voltage Low....140
XSC 523826.14 - Wheel Angle Sensor Movement Not Detected....140
XSC 523925.09 - Steering System Control Unit Fault....140
XSC 524055.02 - Steering System Control Unit Fault....140
XSC 524055.12 - Steering System Control Unit Fault....140
Group 7: ECU - Engine Control Unit....140
ECU 000029.03 - B96 - Electrical Hand Throttle, Voltage Too High....141
ECU 000029.04 - B96 - Electrical Hand Throttle, Voltage Too Low....141
ECU 000084.31 - Incorrect CAN Bus Message, Wheel Speed from BCU....141
ECU 000091.03 - B79 - Foot Throttle, Voltage Too High....141
ECU 000091.04 - B79 - Foot Throttle, Voltage Too Low....141
ECU 000097.03 - Water In Fuel Signal Out of Range....141
ECU 000097.04 - Water In Fuel Signal Out of Range Low....141
ECU 000097.16 - Water In Fuel Detected....141
ECU 000105.00 - Manifold Air Temperature Signal Extremely High....141
ECU 000105.03 - Manifold Air Temperature Signal Out of Range High....141
ECU 000105.04 - Manifold Air Temperature Signal Out of Range Low....141
ECU 000105.15 - Manifold Air Temperature Signal Slightly High....141
ECU 000105.16 - Manifold Air Temperature Signal Moderately High....141
ECU 000108.02 - Barometric Air Pressure Signal Invalid....141
ECU 000110.00 - Coolant Temperature Signal Extremely High....141
ECU 000110.03 - Coolant Temperature Signal Out of Range High....141
ECU 000110.04 - Coolant Temperature Signal Out of Range Low....141
ECU 000110.15 - Coolant Temperature Signal Slightly High....141
ECU 000110.16 - Engine Coolant Temperature Moderately High....141
ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High....141
ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low....141
ECU 000157.10 - Fuel Rail Pressure Loss Detected....141
ECU 000157.17 - Fuel Rail Pressure Not Developed....141
ECU 000158.17 - ECU Power Down Error....141
ECU 000160.02 - Wheel Speed Signal Incorrect....141
ECU 000174.00 - Fuel Temperature Signal Extremely High....141
ECU 000174.03 - Fuel Temperature Signal Out of Range High....141
ECU 000174.04 - Fuel Temperature Signal Out of Range Low....141
ECU 000174.16 - Fuel Temperature Signal Moderately High....141
ECU 000189.00 - Engine Speed Derate Condition Exists....141
ECU 000190.00 - Engine Speed Extremely High....141
ECU 000190.16 - Engine Overspeed Moderate....141
ECU 000237.02 - VIN Information, Mismatch....141
ECU 000237.13 - VIN Option Code Invalid....142
ECU 000237.31 - VIN Information, Incorrect....142
ECU 000611.03 - Injector Shorted to Voltage Source....142
ECU 000611.04 - Injector Shorted to Ground....142
ECU 000627.01 - All Injector Circuits Have High Resistance....142
ECU 000629.12 - ECU EEPROM Error....142
ECU 000629.13 - ECU Boot Block Error....142
ECU 000636.02 - Camshaft Position Signal Invalid....142
ECU 000636.05 - Camshaft Position Circuit Has High Resistance....142
ECU 000636.06 - Camshaft Position Circuit Has Low Resistance....142
ECU 000636.08 - Camshaft Position Signal Missing....142
ECU 000636.10 - Camshaft Position Signal Rate of Change Abnormal....142
ECU 000637.02 - Crankshaft Position Signal Invalid....142
ECU 000637.05 - Crankshaft Position Circuit Has High Resistance....142
ECU 000637.06 - Crankshaft Position Circuit Has Low Resistance....142
ECU 000637.07 - Crankshaft and Camshaft Position Signals Out of Sync....142
ECU 000637.08 - Crankshaft Position Signal Missing....142
ECU 000637.10 - Crankshaft Position Signal Rate of Change Abnormal....142
ECU 000651.02 - Injector #1 Part Number Invalid....142
ECU 000651.05 - Injector #1 Circuit Has High Resistance....142
ECU 000651.06 - Injector #1 Circuit Has Low Resistance....142
ECU 000651.07 - Injector #1 Not Responding....142
ECU 000651.13 - Injector #1 Calibration Fault....142
ECU 000652.02 - Injector #2 Part Number Invalid....142
ECU 000652.05 - Injector #2 Circuit Has High Resistance....142
ECU 000652.06 - Injector #2 Circuit Has Low Resistance....142
ECU 000652.07 - Injector #2 Not Responding....142
ECU 000652.13 - Injector #2 Calibration Fault....142
ECU 000653.02 - Injector #3 Part Number Invalid....142
ECU 000653.05 - Injector #3 Circuit Has High Resistance....142
ECU 000653.06 - Injector #3 Circuit Has Low Resistance....142
ECU 000653.07 - Injector #3 Not Responding....142
ECU 000653.13 - Injector #3 Calibration Fault....142
ECU 000654.02 - Injector #4 Part Number Invalid....143
ECU 000654.05 - Injector #4 Circuit Has High Resistance....143
ECU 000654.06 - Injector #4 Circuit Has Low Resistance....143
ECU 000654.07 - Injector #4 Not Responding....143
ECU 000654.13 - Injector #4 Calibration Fault....143
ECU 000655.02 - Injector #5 Part Number Invalid....143
ECU 000655.05 - Injector #5 Circuit Has High Resistance....143
ECU 000655.06 - Injector #5 Circuit Has Low Resistance....143
ECU 000655.07 - Injector #5 Not Responding....143
ECU 000655.13 - Injector #5 Calibration Fault....143
ECU 000656.02 - Injector #6 Part # Data Invalid....143
ECU 000656.05 - Injector #6 Circuit Has High Resistance....143
ECU 000656.06 - Injector #6 Circuit Has Low Resistance....143
ECU 000656.07 - Injector #6 Not Responding....143
Section 212: Observable Symptoms....979
Group 40: Electrical System....979
Control Unit(s) Not Displayed....979
Diagnostic Mode Cannot Be Entered or Connection Problems with Service ADVISOR (Cab Tractors)....979
Diagnostic Mode Cannot Be Accessed or Connection Problems with Service ADVISOR (Open operator's station)....979
Problems During Reprogramming of Control Units....979
Problems with the Battery....979
Problems with the Starter Motor....979
Problems with the Horn....979
Problems with the Windshield Wiper....979
Problems with the Windshield Washer....979
Group 45: Electronic Control Units....979
Problems when Programming the Control Unit....979
Problems when Programming the BCU Control Unit....979
Problem with the BCU Control Unit....979
Problem with the TECU Control Unit....979
Group 55: PowrQuad Transmissions....979
Problems with PowrQuad Transmission....979
Group 56: Drive Systems....979
Problems with the PTO....2681
Group 60: Steering and Brakes....979
Problems with the Brakes....979
Problems with the Steering....979
Group 70: Hydraulic System....979
Problems with the Rockshaft....979
Problems with the Rockshaft's Remote Control....979
Group 90: Operator's Cab....979
Problems with the Air-Conditioning System....979
Section 213: System Diagnosis....1049
Group 45: Electronics....1049
Check for vehicle CAN bus....1054
Check for implement CAN bus....1058
VIN Security Fault Diagnosis....1062
Section 220: Engine....1064
Group 10: Operational Checks....1064
Safety....1066
Preliminary Engine Testing....1067
Group 15: Tests and Adjustments....1064
Dynamometer test....1069
Section 230: Fuel, Air Intake and Cooling Systems....1070
Group 15: Tests and Adjustments....1070
Fuel, Air Intake and Cooling Systems - Summary of References....1072
Fuel, Air Intake and Cooling Systems - General Information....1073
Fuel, Air Intake and Cooling Systems - Explanation of Checks....1074
Fuel, Air Intake and Cooling Systems - Safety Measures....1075
Special Tools....3826
Fuel, Air Intake, and Cooling Systems - Specifications....1077
Air Intake System - System Check....1078
Cooling System - Filling/Bleeding the System....1079
Cooling System - Leak Test....1081
Cooling System - Test Thermostat Opening Temperature....1083
Hand Throttle Lever and Accelerator Pedal Adjustment....1086
Accelerator Pedal Adjustment....1086
Cooling System - Flow Testing in the Low-Temperature Circuit (6205J Tractor)....1087
Cooling System - Check the Viscous Fan Drive (6205J Tractor)....1091
Fuel System - Check the Fuel Transfer Pump (6205J Tractor)....1094
Group 20A: Fuel System....1070
Fuel System - Theory of Operation (6145J, 6165J and 6180J Tractors)....1097
Fuel System - Theory of Operation (6205J Tractor)....1098
Fuel System - Fuel Cooler (6205J Tractor)....1100
Fuel System - Fuel Transfer Pump (6205J Tractor)....1101
Group 20B: Air Intake System....1070
Air Intake System - Theory of Operation....1104
Group 20C: Cooling System....1070
Coolant Circuit - Description (6145J, 6165J and 6180J Tractor)....1108
Coolant Circuit - Description (6205J Tractor)....1110
Cooling System Radiator - Description....1112
Intercooler - Description (6165J and 6180J Tractors)....1113
Ring-Shaped (Transmission Oil) Cooler - Description....1114
Automatic Drive Belt Tensioner - Theory of Operation....1116
Section 240A: Electrical System - Cab Tractors - 6145J, 6165J and 6180J....1117
Group 05: Fuse Box - Without AutoTrac™ Integrated....1117
Fuse Box - Theory of Operation....1133
Fuse Box - Electrical Diagram....1134
Group 05A: Fuse Box - With AutoTrac™ Integrated....1117
Fuse Box - Theory of Operation....1133
Fuse Box - Electrical Diagram....1134
Group 05B: Starting and Charging Circuit....1117
Starting and Charging Circuit - Theory of Operation....1137
Starting and Charging Circuit - Electrical Diagram....1138
Group 05C: Panel Warning Lights without AutoTrac™ Integrated....1117
Panel Warning Lights without AutoTrac™ Integrated - Theory of Operation....1141
Panel Warning Lights without AutoTrac™ Integrated - Electrical Diagram....1142
Group 05D: Panel Warning Lights with AutoTrac™ Integrated....1117
Panel Warning Lights with AutoTrac™ Integrated - Theory of Operation....1145
Panel Warning Lights with AutoTrac™ Integrated - Electrical Diagram....1146
Group 05E: Lights, Tail Lights and License Plate....1117
Lights and Tail Lights - Theory of Operation....1149
Lights and Tail Lights - Electrical Diagram....1150
Group 05F: Work Lights....1117
Work Lights - Theory of Operation....2216
Work Lights - Electrical Diagram....1154
Group 05G: Radio, Dome Light, Console Light and Beacon Light....1117
Radio, Dome Light, Console Light and Beacon Light - Theory of Operation....1157
Radio, Dome Light, Console Light and Beacon Light - Electrical Diagram....1158
Group 05H: Horn and Accessories Socket....1117
Horn and Accessories Socket - Theory of Operation....2227
Horn and Accessories Socket - Electrical Diagram....1161
Group 05I: Power Outlet without AutoTrac™ Universal....1117
Power Outlet without AutoTrac™ Universal - Theory of Operation....1164
Power Outlet without AutoTrac™ Universal - Electrical Diagram....1165
Group 05J: Power Outlet with AutoTrac™ Universal....1117
Power Outlet with AutoTrac™ Universal - Theory of Operation....1167
Power Outlet with AutoTrac™ Universal - Electrical Diagram....1168
Group 05K: Fan and A/C....1118
Fan and A/C - Theory of Operation....1170
Fan and A/C - Electrical Diagram....1171
Group 05L: Backup Alarm and Reverse Light....1118
Backup Alarm and Reverse Light - Theory of Operation....2264
Backup Alarm and Reverse Light - Electrical Diagram....1175
Group 05M: Front Windshield Wiper and Washer....1118
Front Windshield Wiper and Washer - Theory of Operation....1178
Front Windshield Wiper and Washer - Electrical Diagram....1179
Group 05N: Rear Windshield Wiper and Washer....1118
Rear Windshield Wiper and Washer - Theory of Operation....2254
Rear Windshield Wiper and Washer - Electrical Diagram....1182
Group 05O: Trailer Connector....1118
Trailer Connector - Theory of Operation....1184
Trailer Connector - Electrical Diagram....1185
Group 05P: BCU - Turn Signal and Hazard Warning Lights....1118
BCU - Turn Signal and Hazard Warning Lights - Theory of Operation....1188
BCU - Turn Signal and Hazard Warning Lights - Electrical Diagram....1189
Circuit test for Turn Signal Switch (S08)....1191
Circuit test for hazard warning switch (S62)....1195
Group 05Q: BCU - Electronic Hitch-Control....1118
BCU - Electronic Hitch-Control - Theory of Operation....1200
BCU - Electronic Hitch-Control - Electrical Diagram....1201
Circuit test for Rockshaft Control Stepper Motor (M08)....1227
Circuit test for Sensitivity Potentiometer (B26)....1205
Circuit test for Depth-setting Potentiometer (B27)....1208
Circuit test for Position Sensor (B21)....1211
Circuit test for Rate-of-Drop Potentiometer (B27)....1215
Circuit test for Raise-Limit Potentiometer (B27)....1218
Circuit/harness test for Rapid Raise Switch (S24)....1221
Circuit test for Left Remote Control Switch (S68)....1224
Circuit test for Rockshaft Control Stepper Motor (M08)....1227
Group 05R: BCU - Brakes....1119
BCU - Brakes - Theory of Operation....1230
BCU - Brakes - Electrical Diagram....1231
Group 05S: BCU - PTO....2681
BCU - PTO - Theory of Operation....1234
BCU - PTO - Electrical Diagram....1235
Circuit test for PTO Switch (S21)....1237
Circuit test for PTO Solenoid Valve (Y04)....1241
Group 05T: BCU - Engine Speed Sensor....1119
BCU - Engine Speed Sensor - Theory of Operation....1245
BCU - Engine Speed Sensor - Electrical Diagram....1246
Circuit test for Engine Speed Sender (B01)....1248
Group 05U: BCU - Front-Wheel Drive....1119
BCU - Front-Wheel Drive - Theory of Operation....1252
BCU - Front-Wheel Drive - Electrical Diagram....1253
Circuit test for Front-Wheel Drive Switch (S63)....1255
Circuit test for Front-Wheel Drive Solenoid Valve (Y03)....1258
Group 05V: BCU - Differential Lock....1119
BCU - Differential Lock - Theory of Operation....1262
BCU - Differential Lock - Electrical Diagram....1263
Circuit test for Differential Lock Switch (S22)....1265
Circuit test for Differential Lock Solenoid Valve (Y05)....1268
Group 05W: BCU - Ground Speed Sender....1119
BCU - Ground Speed Sender - Theory of Operation....1272
BCU - Ground Speed Sender - Electrical Diagram....1273
Group 05X: BCU - Transmission Enable Switches....1119
BCU - Transmission Enable Switches - Theory of Operation....2268
BCU - Transmission Enable Switches - Electrical Diagram....2269
Group 05Y: BCU - Service Connector - Without AutoTrac™ Integrated....1119
BCU - Service Connector - Theory of Operation....1280
BCU - Service Connector - Electrical Diagram....1281
Group 05Z: BCU - Seat Switch....1120
BCU - Seat Switch - Theory of Operation....2272
BCU - Seat Switch - Electrical Diagram....2273
Group 05AA: BCU - AutoTrac™ Integrated Resume Switch....1120
BCU - AutoTrac™ Resume Switch - Theory of Operation....2276
BCU - AutoTrac™ Resume Switch - Electrical Diagram....2277
Group 05AB: GreenStar™ without AutoTrac™ Integrated....1120
GreenStar™ Components without AutoTrac™ Integrated - Theory of Operation....1832
GreenStar™ Components without AutoTrac™ Integrated - Electrical Diagram....1833
Group 05AC: GreenStar™ with AutoTrac™ Integrated....1120
GreenStar™ Components - Theory of Operation....1296
GreenStar™ Components - Electrical Diagram....1297
Group 05AD: XMC and XSC - AutoTrac™ Integrated Steering Control Unit....1120
AutoTrac™ Control Unit - Theory of Operation....2283
AutoTrac™ Control Unit - Electrical Diagram....2284
Group 05AE: TECU - AutoTrac™ Integrated Tractor Equipment Control Unit....1120
Tractor Equipment Control Unit - Theory of Operation....2286
Tractor Equipment Control Unit - Electrical Diagram....2287
Group 05AF: AutoTrac™ Integrated Vehicle CAN Bus....1120
Vehicle CAN BUS - Theory of Operation....1307
Vehicle CAN BUS - Electrical Diagram....1308
Group 10: Component Tests....1120
Component Tests ― Summary of References....1310
Starting and Charging Circuit - Component Test....1311
Instrument Panel....2664
Circuit test for Horn (H01)....2230
Lighting Circuits....2671
Work lights....2675
Dome Light....1334
Fan, Air Conditioning and Automatic A/C control....1335
Windshield Wiper and Washer System....1341
Beacon light - Optional....1343
Electronic Hitch Control....2677
PTO....2681
BCU (FWD)....2683
Differential lock....2685
Hazard Warning Lights Unit....2687
Brake System....2689
Group 15: Wiring Harnesses....1121
Disconnecting Electrical Circuits....2691
Location of Ground Points....2692
W01 — Power Supply Wiring Harness....1362
W02 — Engine Wiring Harness....2292
W03 — Starter Relay Wiring Harness....1365
W04 — Headlights Wiring Harness....1366
W06 — Backup Alarm Wiring Harness....1367
W08 — Cab Wiring Harness without AutoTrac™ Integrated....1842
W08 — Cab Wiring Harness with AutoTrac™ Integrated....2296
W09 — Cowl Wiring Harness....2298
W19 — Cab Roof Wiring Harness....2300
W26 — Fan and Air Conditioning Wiring Harness....2304
W28 — Front End of Transmission Wiring Harness without AutoTrac™ Integrated....1851
W28 — Front End of Transmission Wiring Harness with AutoTrac™ Integrated....2305
W30 — Rear End of Transmission Wiring Harness....2307
W31 — Power Take-Off Wiring Harness for 7-Pin Socket....1381
W43 — GreenStar™ Roof Wiring Harness....2310
W44 — GreenStar™ Display Wiring Harness....2311
W45 — AutoTrac™ Integrated Steering Control Wiring Harness....2312
W46 — AutoTrac™ Integrated Steering Wheel Position Wiring Harness....2314
W47 — GreenStar™ Display Wiring Harness without AutoTrac™ Integrated....1858
W47 — GreenStar™ Display Wiring Harness with AutoTrac™ Integrated....2315
W49 — Implement CAN Bus Wiring Harness with AutoTrac™ Integrated....2316
W94 — Wheel Angle Sensor Wiring Harness (Standard Front Axle)....2317
W94 — Wheel Angle Sensor Wiring Harness (3 Meters Front Axle)....2318
Group 20: Connectors....1122
A01 - Fuse and relay box....1395
A02 - Fuse Box 2....1398
A03 - AutoTrac™ Not Integrated Fuse Box....1399
A03 - AutoTrac™ Integrated Fuse Box....1400
A04 - Fuse Box 3....1401
A05 - AutoTrac™ Integrated Fuse Box....1402
A08 - Dome Light....2332
A29 - Pneumatic operator's seat and rear wiper....1404
A52 - StarFire™ iTC Receiver....2336
A60 - Radio....1407
B01 - Engine speed sensor....1408
B02 - Sender for air cleaner restriction warning light....2341
B03 - Fuel gauge sensor unit - Without AutoTrac™ Integrated....1881
B03 - Fuel gauge sensor unit - With AutoTrac™ Integrated....2342
B04 - Sender for engine oil pressure indicator light....2343
B06 - PTO Speed Sensor....2719
B07 - Transmission oil filter pressure sensor - Without AutoTrac™ Integrated....1884
B07 - Transmission oil filter pressure sensor - With AutoTrac™ Integrated....2345
B08 - Coolant temperature sensor....2346
B09 - Wheel Speed Sensor....2347
B14 - Compressor and thermostat switch....2348
B15 - Air conditioning system pressure switch....1419
B21 - Hitch-control position sensor....2350
B26 - Sensitivity potentiometer....1421
B27 - Feedback unit....1422
B29 - Transmission oil temperature sensor....1891
B30 - Hydrostatic oil temperature sensor....2353
B31 - Transmission oil pressure sender....2354
B32 - Forward clutch pressure switch....2355
B33 - Reverse clutch pressure switch....2356
B36 - Neutral start switch....2357
B41 - Draft potentiometer....2359
B48 - Backup alarm switch....2360
B60 - Transmission oil temperature sensor....2364
B88 - Brake switch....1433
B138 - Steering wheel position sensor....2373
B139 - Wheel angle sensor (standard front axle)....2374
B139 - Wheel angle sensor (3 meters front axle)....2375
E01 - Right-hand front light....2376
E02 - Left-hand front light....2377
E09-R - Right-hand front working light....2378
E09-L - Left-hand front working light....2379
E10-R - Right-hand front working light - optional....1441
E10-L - Left-hand front working light - optional....1442
E11-1 - Right-hand rear working light....2380
E11-2 - Left-hand rear working light....2381
E12-2 - Console light....2382
E15-R - Right-hand rear working light - optional....1446
E15-L - Left-hand rear working light - optional....1447
E27 - Beacon light....1448
F13 - Main fuse....1449
F14 - Main fuse....1450
G01 - Battery....2386
G02 - Alternator....2387
H01 - Horn....2388
H34 - Front left-hand turn signal light....1454
H42 - Front right-hand turn signal light....1455
K01 - Starter relay....1456
K24 - Injection pump shut-off valve....1457
K28 - Backup alarm....1458
M01 - Starter motor....2392
M02 - Air conditioning compressor....2393
M03 - Wiper motor....2394
M04 - Wiper motor....2395
M05 - Windshield washer pump....1463
M06 - Windshield washer pump....2397
M07 - Fan motor....2398
M08 - Hitch-control stepper motor....2399
M10 - Fan motor....2400
P24-1 - Instrument panel....1468
P24-2 - Instrument panel....1469
P24-3 - Instrument panel....1470
R03 - Resistors....2403
S01 - Starter switch....2405
S04 - Horn switch....2406
S08 - Turn signal switch....2407
S09 - Light switch....2408
S10 - Full/low beam light switch....2409
S14 - Fan switch....2410
S15 - Windshield wiper switch....2411
S18 - Rear wiper switch....2412
Section 240B: Electrical System - Cab Tractors - 6205J without AutoTrac™ Integrated....1616
Group 05A: Fuse Box....1616
Fuse Box - Theory of Operation - without AutoTrac™ Integrated....1627
Fuse Box - Electrical Diagram - without AutoTrac™ Integrated....1628
Group 05B: Starting and Charging Circuit....1616
Starting and Charging Circuit - Theory of Operation - without AutoTrac™ Integrated....1631
Starting and Charging Circuit - Electrical Diagram - without AutoTrac™ Integrated....1632
Circuit test for Starter motor (M01)....2065
Circuit test for Alternator (G02)....2068
Circuit test for Battery (G01)....2073
Circuit test for K01 Starter relay....2076
Group 05C: Vehicle CAN Bus and Service Connector....1616
Vehicle CAN Bus and Service Connector - Theory of Operation - without AutoTrac™ Integrated....1646
Vehicle CAN Bus and Service Connector - Electrical Diagram - without AutoTrac™ Integrated....1647
Group 05D: ECU - Power....1616
ECU Power - Theory of Operation - without AutoTrac™ Integrated....1649
ECU Power - Electrical Diagram - without AutoTrac™ Integrated....1650
Group 05E: ECU - Throttle and Fuel System....1616
ECU Throttle and Fuel System - Theory of Operation - without AutoTrac™ Integrated....1652
ECU Throttle and Fuel System - Electrical Diagram - without AutoTrac™ Integrated....1653
Circuit test for foot throttle (B79) - without AutoTrac™ Integrated....1654
Circuit test for electrical hand throttle (B96) - without AutoTrac™ Integrated....1657
Group 05F: ECU - Fuel Preheater and Aid Heater....1616
ECU Fuel Preheater and Aid Heater - Theory of Operation - without AutoTrac™ Integrated....1661
ECU Fuel Preheater and Aid Heater - Electrical Diagram - without AutoTrac™ Integrated....1662
Circuit test for Fuel Pump (M31) - without AutoTrac™ Integrated....1664
Circuit test for Heating Element of Fuel Preheater (R02) - without AutoTrac™ Integrated....1666
Circuit test for Sender for Electrical starting aid heater (R15) - without AutoTrac™ Integrated....1668
Group 05G: ECU - Sensors....1616
ECU Sensors - Theory of Operation - without AutoTrac™ Integrated....1671
ECU Sensors - Electrical Diagram - without AutoTrac™ Integrated....1672
Circuit test for crankshaft speed sensor (B72) - without AutoTrac™ Integrated....1674
Group 05H: BCU - Electronic Hitch-Control....1617
BCU - Electronic Hitch-Control - Theory of Operation - without AutoTrac™ Integrated....1678
BCU - Electronic Hitch-Control - Electrical Diagram - without AutoTrac™ Integrated....1679
Circuit test for hitch-control stepper motor (M08) - without AutoTrac™ Integrated....1681
Circuit test for Sensitivity Potentiometer (B26) - without AutoTrac™ Integrated....1683
Circuit test for height potentiometer (R08) - without AutoTrac™ Integrated....1686
Circuit test for Rate-of-Drop Potentiometer (R06) - without AutoTrac™ Integrated....1689
Circuit test for Raise-Limit Potentiometer (R07) - without AutoTrac™ Integrated....1692
Circuit test for Position Sensor (B21) - without AutoTrac™ Integrated....1695
Circuit test for draft potentiometer (B41) - without AutoTrac™ Integrated....1698
Circuit-harness test for quick raise-lower switch (S24) - without AutoTrac™ Integrated....1701
Circuit test for external hitch-control switch (S68) - without AutoTrac™ Integrated....1704
Circuit test for Supply Voltage for 5-Volt BCU Components - without AutoTrac™ Integrated....1707
Group 05I: BCU - Brakes....1617
BCU - Brakes - Theory of Operation - without AutoTrac™ Integrated....1711
BCU - Brakes - Electrical Diagram - without AutoTrac™ Integrated....1712
Circuit test for Brake Pedal Sensor Unit (B88) - without AutoTrac™ Integrated....1714
Group 05J: BCU - PTO....2681
BCU - PTO - Theory of Operation - without AutoTrac™ Integrated....1716
BCU - PTO - Electrical Diagram - without AutoTrac™ Integrated....1717
Circuit test for PTO Switch (S21) - without AutoTrac™ Integrated....1719
Circuit test for PTO Solenoid (Y04) - without AutoTrac™ Integrated....1722
Circuit test for Rear PTO Speed Sensor (B06) - without AutoTrac™ Integrated....1725
Group 05K: BCU - Front-Wheel Drive....1617
BCU - Front-Wheel Drive - Theory of Operation - without AutoTrac™ Integrated....1729
BCU - Front-Wheel Drive - Electrical Diagram - without AutoTrac™ Integrated....1730
Circuit test for Front-Wheel Drive Switch (S63) - without AutoTrac™ Integrated....1732
Circuit test for Front-Wheel Drive Solenoid Valve (Y03) - without AutoTrac™ Integrated....1735
Group 05L: BCU - Differential Lock....1617
BCU - Differential Lock - Theory of Operation - without AutoTrac™ Integrated....1739
BCU - Differential Lock - Electrical Diagram - without AutoTrac™ Integrated....1740
Circuit test for Differential Lock Switch (S22) - without AutoTrac™ Integrated....1742
Circuit test for Differential Lock Solenoid Valve (Y05) - without AutoTrac™ Integrated....1745
Group 05N: BCU - Turn Signal and Hazard Warning Lights....1618
BCU - Turn Signal and Hazard Warning Lights - Theory of Operation - without AutoTrac™ Integrated....1749
BCU - Turn Signal and Hazard Warning Lights - Electrical Diagram - without AutoTrac™ Integrated....1750
Circuit test for hazard warning switch (S106) - without AutoTrac™ Integrated....1752
Circuit test for Turn Signal Switch (S08) - without AutoTrac™ Integrated....1755
Group 05O: Panel Warning Lights....1618
Panel Warning Lights - Theory of Operation - without AutoTrac™ Integrated....1759
Panel Warning Lights - Electrical Diagram - without AutoTrac™ Integrated....1760
Circuit test for Sender for air filter restriction warning light (B02)....2201
Circuit test for Fuel gauge sender (B03)....2202
Circuit test for Engine oil pressure sender (B04)....2203
Circuit test for Sender for the transmission oil filter (B07)....2204
Circuit test for Coolant temperature sender (B08)....2205
Circuit test for Transmission oil temperature sender (B29)....2206
Circuit test for Transmission oil pressure sender (B31)....2207
Group 05P: Lights and Tail Lights....1618
Lights and Tail Lights - Theory of Operation - without AutoTrac™ Integrated....1770
Lights and Tail Lights - Electrical Diagram - without AutoTrac™ Integrated....1771
Component Checks for Lighting Circuit - without AutoTrac™ Integrated....1773
Group 05Q: Work Lights....1618
Work Lights - Theory of Operation....2216
Work Lights - Electrical Diagram - without AutoTrac™ Integrated....1778
Component Checks for Work Lights....2218
Group 05R: Radio, Dome Light and Console Light....1618
Radio, Dome Light and Console Light - Theory of Operation....2221
Radio, Dome Light and Console Light - Electrical Diagram - without AutoTrac™ Integrated....1783
Circuit test for Radio (A60) - without AutoTrac™ Integrated....1784
Circuit test for Dome Light (A08) - without AutoTrac™ Integrated....1785
Group 05S: Horn and Accessories Socket....1618
Horn and Accessories Socket - Theory of Operation....2227
Horn and Accessories Socket - Electrical Diagram - without AutoTrac™ Integrated....1789
Circuit test for Horn (H01)....2230
Group 05T: Power Outlet - without AutoTrac™....1619
Power Outlet - Theory of Operation - without AutoTrac™....1794
Power Outlet - Electrical Diagram - without AutoTrac™....1795
Group 05U: Power Outlet - with AutoTrac™ Universal....1619
Power Outlet - Theory of Operation - with AutoTrac™ Universal....1797
Power Outlet - Electrical Diagram - with AutoTrac™ Universal....1798
Group 05V: Seat Compressor....1619
Seat Compressor - Theory of Operation....2236
Seat Compressor - Electrical Diagram - without AutoTrac™ Integrated....1801
Seat Compressor Component Check....1802
Group 05W: Fan and Air Conditioning....1619
Fan and Air Conditioning - Theory of Operation....2240
Fan and Air Conditioning - Electrical Diagram - without AutoTrac™ Integrated....1805
Fan and Air Conditioning Component Tests....2243
Group 05X: Front Windshield Wiper and Washer....1619
Front Windshield Wiper and Washer - Theory of Operation - without AutoTrac™ Integrated....1813
Front Windshield Wiper and Washer - Electrical Diagram - without AutoTrac™ Integrated....1814
Front Windshield Wiper and Washer System....2251
Group 05Y: Rear Windshield Wiper and Washer - Theory of Operation....2254
Rear Windshield Wiper and Washer - Theory of Operation....2254
Rear Windshield Wiper and Washer - Electrical Diagram - without AutoTrac™ Integrated....1819
Rear Windshield Wiper and Washer System....2257
Group 05Z: Trailer Connector....1619
Trailer Connector - Theory of Operation - without AutoTrac™ Integrated....1824
Trailer Connector - Electrical Diagram - without AutoTrac™ Integrated....1825
Group 05AA: Backup Alarm and Reverse Light....1619
Backup Alarm and Reverse Light - Theory of Operation....2264
Backup Alarm and Reverse Light - Electrical Diagram - without AutoTrac™ Integrated....1829
Group 05AB: GreenStar™ Components....1619
GreenStar™ Components without AutoTrac™ Integrated - Theory of Operation....1832
GreenStar™ Components without AutoTrac™ Integrated - Electrical Diagram....1833
Group 10: Wiring Harnesses....1620
Disconnecting Electrical Circuits....2691
W01 — Power link Box Wiring Harness....2291
W02 — Engine Wiring Harness....2292
W04 - Headlights Wiring Harness....2294
W05 — Backup Alarm Wiring Harness....2295
W08 — Cab Wiring Harness without AutoTrac™ Integrated....1842
W09 — Cowl Wiring Harness....2298
W17 — Power outlet harness....2299
W19 — Cab Roof Wiring Harness....2300
W21 — Rear Wiper Switch Wiring Harness....2301
W22 — Rear Wiper Wiring Harness....2302
W23 — Rear Wiper Supply Wiring Harness....2303
W26 — Fan and Air Conditioning Wiring Harness....2304
W28 — Front End of Transmission Wiring Harness without AutoTrac™ Integrated....1851
W30 — Rear End of Transmission Wiring Harness....2307
W31 — Trailer Connector Wiring Harness....2309
W43 — GreenStar™ Roof Wiring Harness....2310
W44 — GreenStar™ Display Wiring Harness....2311
W47 — GreenStar™ Display Wiring Harness without AutoTrac™ Integrated....1858
W97 — Reverse Light Wiring Harness....2319
Group 15: Connectors....1620
A01 - Fuse and relay box - Without AutoTrac™ Integrated....1863
A02 - Fuse Box 2 - Without AutoTrac™ Integrated....1866
A03 - Fuse Box 3 - Without AutoTrac™ Integrated....1867
A04 - Fuse Box 4 - Without AutoTrac™ Integrated....1868
A05 - Fuse Box 5 - Without AutoTrac™ Integrated....1869
A06 - Power Link Box....2330
A08 - Dome Light....2332
A09 - Fuse Box with AutoTrac™ Universal....1873
A29 - Pneumatic operator's seat and rear wiper - Without AutoTrac™ Integrated....1874
A52 - StarFire™ iTC Receiver....2336
A60 - Radio - Without AutoTrac™ Integrated....1877
A62 - Bus terminator - Without AutoTrac™ Integrated....1878
A84 - Bus terminator engine....2340
B02 - Sender for air cleaner restriction warning light....2341
B03 - Fuel gauge sensor unit - Without AutoTrac™ Integrated....1881
B04 - Sender for engine oil pressure indicator light....2343
B06 - Rear PTO Speed Sensor....2344
B07 - Transmission oil filter pressure sensor - Without AutoTrac™ Integrated....1884
B08 - Coolant temperature sensor....2346
B14 - Compressor and thermostat switch....2348
B15 - Air conditioning system pressure switch - Without AutoTrac™ Integrated....1887
B21 - Hitch-control position sensor....2350
B26 - Sensitivity potentiometer - Without AutoTrac™ Integrated....1889
B27 - Feedback unit - Without AutoTrac™ Integrated....1890
B29 - Transmission oil temperature sensor....1891
B30 - Hydrostatic oil temperature sensor....2353
B31 - Transmission oil pressure sender....2354
B36 - Neutral start switch....2357
B37 - Interface handbrake - Without AutoTrac™ Integrated....1895
B41 - Draft potentiometer....2359
B48 - Backup alarm switch....2360
B56 - Water temperature engine sensor....2362
B59 - Manifold air temperature sensor....2363
B72 - Crankshaft speed sensor....2365
B74 - Event sensor....2366
B79 - Foot throttle - Without AutoTrac™ Integrated....1903
B88 - Brake switch - Without AutoTrac™ Integrated....1904
B96 - Electrical hand throttle - Without AutoTrac™ Integrated....1905
B114 - Fuel temperature sensor....2370
B121 - Water in fuel sensor....2371
B137 - Fuel rail pressure sensor....2372
E01 - Right-hand front light....2376
E02 - Left-hand front light....2377
E09-R - Right-hand front working light....2378
E09-L - Left-hand front working light....2379
E11-1 - Right-hand rear working light....2380
E11-2 - Left-hand rear working light....2381
E12-2 - Console light....2382
E32 - Manometer light....2383
E67 - Reverse Light....2384
G01 - Battery....2386
G02 - Alternator....2387
H01 - Horn....2388
H67 - Backup alarm....2389
H77 - Aid heater indicator light....2390
K28 - Backup alarm relay....2391
M01 - Starter motor....2392
M02 - Air conditioning compressor....2393
M03 - Wiper motor....2394
M04 - Wiper motor....2395
M05 - Windshield washer pump - Without AutoTrac™ Integrated....1929
M06 - Windshield washer pump....2397
M07 - Fan motor....2398
M08 - Hitch-control stepper motor....2399
M10 - Fan motor....2400
M31 - Fuel pump....2401
R02 - Fuel preheater....2402
R03 - Resistors....2403
R15 - Electrical starting aid heater....2404
S01 - Starter switch....2405
S04 - Horn switch....2406
S08 - Turn signal switch....2407
S09 - Light switch....2408
S10 - Full/low beam light switch....2409
S14 - Fan switch....2410
S15 - Windshield wiper switch....2411
S18 - Rear wiper switch....2412
S20 - Windshield switch....2413
S21 - PTO switch - Without AutoTrac™ Integrated....1947
S22 - Differential lock switch - Without AutoTrac™ Integrated....1948
S63 - Front-wheel drive switch - Without AutoTrac™ Integrated....1949
S68 - External hitch-control switch - Without AutoTrac™ Integrated....1950
S92-2 - Rear work lights switch....2418
S106 - Hazard warning lights switch....2419
W25 - Radio Antenna - Without AutoTrac™ Integrated....1953
X05 - Trailer connector....2423
X25 - Instrument right panel connector....2424
X26 - Instrument left panel connector....2426
X37 - Accessories socket - Without AutoTrac™ Integrated....1959
X40 - Connector (W22 and W23)....2429
X42 - Connector (W21 and W22)....2430
X106 - Tail, brake and turn signal lights (right-hand) - Without AutoTrac™ Integrated....1962
X107 - Tail, brake and turn signal lights (left-hand) - Without AutoTrac™ Integrated....1963
X108 - Front right- hand turn signal light....2433
X109 - Front left-hand turn signal light....2434
X182 - Connector (W08 and W26) - Without AutoTrac™ Integrated....1966
X234 - Connector (W30 and W31) - With hitch....2437
X234 - Connector (W30 and W31) - Without hitch....2438
X239 - Outlet Socket Connector - Without AutoTrac™ Integrated....1970
X305 - Cooler grounding....2440
X400 - Connector (W08 and W19) - Without AutoTrac™ Integrated....1972
X411 - Connector (W02 and W04)....2444
X430 - Connector (W08 and W30) - Without AutoTrac™ Integrated - With hitch....1977
X430 - Connector (W08 and W30) - Without AutoTrac™ Integrated - Without hitch....1980
X431 - Connector (W08 and W28) - Without AutoTrac™ Integrated....1983
X450 - Connector (W02 and W08) - Without AutoTrac™ Integrated....1986
X473 - Connector (W01 and W08) - Without AutoTrac™ Integrated....1989
X504 - Connector (W08 and W09) - Without AutoTrac™ Integrated....1991
X505 - Connector (W08 and W09) - Without AutoTrac™ Integrated....1994
X535 - Connector (W18 and W43) - Without AutoTrac™ Integrated....1997
X547 - Connector (W01 and W02)....2470
X571 - Service connector (CAN Bus) - Without AutoTrac™ Integrated....1999
X612 - Speaker connector....2472
X616-1 Basic control unit (BCU) - Without AutoTrac™ Integrated....2001
X616-2 Basic control unit (BCU) - Without AutoTrac™ Integrated....2003
X616-3 Basic control unit (BCU) - Without AutoTrac™ Integrated....2006
X658 - Implement CAN Bus Terminator Connector - Without AutoTrac™ Integrated....2008
X731 - Connector (W43 and W44)....2483
X805 - CAN Bus Terminating Resistor....2484
X844-1 — Engine control unit (ECU)....2486
X844-2 — Engine control unit (ECU)....2488
X879-1 - Connector (W43 and W49)....2495
X879-2 - Connector (W43 and W49)....2496
X907 - Connector (W44 and W47) - Without AutoTrac™ Integrated....2018
X908 - Interface GreenStar™ Display Connector - Without AutoTrac™ Integrated....2020
X930 - Connector (W08 and W43)....2504
X1175 - Connector (W18 and W40)....2023
X1176 - Connector (W18 and W40)....2024
X1177 - Connector (W40 and W48)....2025
X1178 - Connector (W40 and W48)....2026
X1179 - AutoTrac™ Universal Steering Connector....2027
X1180 - Connector (W40 and W41)....2028
X1181-1 - Seat Switch Connector....2029
X1181-2 - Seat Switch Connector....2030
X1182-1 - Seat Switch Connector....2031
X1182-2 - Seat Switch Connector....2032
XGND1 - Cab ground wire - Without AutoTrac™ Integrated....2033
XGND2 - Cab ground wire - Without AutoTrac™ Integrated....2034
XGND5 - Cab ground wire - Without AutoTrac™ Integrated....2035
XGND6 - Rear wiper ground wire....2514
XGND7 - Rear wiper ground wire....2515
XGND9 - Engine grounding....2516
XGND10 - Cab roof ground wire....2517
XGND14 - Cab roof ground wire....2518
XGND58 - Fan and A/C wiring harness grounding....2519
Y03 - Front-wheel drive solenoid valve....2520
Y04 - PTO Solenoid....2521
Y05 - Differential lock solenoid valve....2522
Y44 - Suction control valve....2523
Y47 - Injection valve....2524
Section 240C: Electrical System - Cab Tractors - 6205J with AutoTrac™ Integrated....2047
Group 05A: Fuse Box....2047
Fuse Box - Theory of Operation - with AutoTrac™ Integrated....2059
Fuse Box - Electrical Diagram - with AutoTrac™ Integrated....2060
Group 05B: Starting and Charging Circuit....2047
Starting and Charging Circuit - Theory of Operation - with AutoTrac™ Integrated....2063
Starting and Charging Circuit - Electrical Diagram - with AutoTrac™ Integrated....2064
Circuit test for Starter motor (M01)....2065
Circuit test for Alternator (G02)....2068
Circuit test for Battery (G01)....2073
Circuit test for K01 Starter relay....2076
Group 05C: Vehicle CAN Bus and Service Connector....2047
Vehicle CAN Bus and Service Connector - Theory of Operation - with AutoTrac™ Integrated....2078
Vehicle CAN Bus and Service Connector - Electrical Diagram - with AutoTrac™ Integrated....2079
Group 05D: ECU - Power....2047
ECU Power - Theory of Operation - with AutoTrac™ Integrated....2082
ECU Power - Electrical Diagram - with AutoTrac™ Integrated....2083
Group 05E: ECU - Throttle and Fuel System....2047
ECU Throttle and Fuel System - Theory of Operation - with AutoTrac™ Integrated....2085
ECU Throttle and Fuel System - Electrical Diagram - with AutoTrac™ Integrated....2086
Circuit test for foot throttle (B79) - with AutoTrac™ Integrated....2087
Circuit test for electrical hand throttle (B96) - with AutoTrac™ Integrated....2090
Group 05F: ECU - Fuel Preheater and Aid Heater....2047
ECU Fuel Preheater and Aid Heater - Theory of Operation - with AutoTrac™ Integrated....2094
ECU Fuel Preheater and Aid Heater - Electrical Diagram - with AutoTrac™ Integrated....2095
Circuit test for Fuel Pump (M31) - with AutoTrac™ Integrated....2097
Circuit test for Heating Element of Fuel Preheater (R02) - with AutoTrac™ Integrated....2099
Circuit test for Sender for Electrical starting aid heater (R15) - with AutoTrac™ Integrated....2101
Group 05G: ECU - Sensors....2047
ECU Sensors - Theory of Operation - with AutoTrac™ Integrated....2104
ECU Sensors - Electrical Diagram - with AutoTrac™ Integrated....2105
Circuit test for crankshaft speed sensor (B72) - with AutoTrac™ Integrated....2107
Group 05H: BCU - Electronic Hitch-Control....2048
BCU - Electronic Hitch-Control - Theory of Operation - with AutoTrac™ Integrated....2111
BCU - Electronic Hitch-Control - Electrical Diagram - with AutoTrac™ Integrated....2112
Circuit test for hitch-control stepper motor (M08) - with AutoTrac™ Integrated....2114
Circuit test for Sensitivity Potentiometer (B26) - with AutoTrac™ Integrated....2116
Circuit test for height potentiometer (R08) - with AutoTrac™ Integrated....2119
Circuit test for Rate-of-Drop Potentiometer (R06) - with AutoTrac™ Integrated....2122
Circuit test for Raise-Limit Potentiometer (R07) - with AutoTrac™ Integrated....2125
Circuit test for Position Sensor (B21) - with AutoTrac™ Integrated....2128
Circuit test for draft potentiometer (B41) - with AutoTrac™ Integrated....2131
Circuit-harness test for quick raise-lower switch (S24) - with AutoTrac™ Integrated....2134
Circuit test for external hitch-control switch (S68) - with AutoTrac™ Integrated....2137
Circuit test for Supply Voltage for 5-Volt BCU Components - with AutoTrac™ Integrated....2140
Group 05I: BCU - Brakes....2048
BCU - Brakes - Theory of Operation - with AutoTrac™ Integrated....2144
BCU - Brakes - Electrical Diagram - with AutoTrac™ Integrated....2145
Circuit test for Brake Pedal Sensor Unit (B88) - with AutoTrac™ Integrated....2147
Group 05J: BCU - PTO....2681
BCU - PTO - Theory of Operation - with AutoTrac™ Integrated....2149
BCU - PTO - Electrical Diagram - with AutoTrac™ Integrated....2150
Circuit test for PTO Switch (S21) - with AutoTrac™ Integrated....2152
Circuit test for PTO Solenoid (Y04) - with AutoTrac™ Integrated....2155
Circuit test for Rear PTO Speed Sensor (B06) - with AutoTrac™ Integrated....2158
Group 05K: BCU - Front-Wheel Drive....2048
BCU - Front-Wheel Drive - Theory of Operation - with AutoTrac™ Integrated....2162
BCU - Front-Wheel Drive - Electrical Diagram - with AutoTrac™ Integrated....2163
Circuit test for Front-Wheel Drive Switch (S63) - with AutoTrac™ Integrated....2165
Circuit test for Front-Wheel Drive Solenoid Valve (Y03) - with AutoTrac™ Integrated....2168
Group 05L: BCU - Differential Lock....2048
BCU - Differential Lock - Theory of Operation - with AutoTrac™ Integrated....2172
BCU - Differential Lock - Electrical Diagram - with AutoTrac™ Integrated....2173
Circuit test for Differential Lock Switch (S22) - with AutoTrac™ Integrated....2175
Circuit test for Differential Lock Solenoid Valve (Y05) - with AutoTrac™ Integrated....2178
Group 05M: BCU - Wheel Speed Sensor....2049
BCU Wheel Speed Sensor - Theory of Operation....2182
BCU Wheel Speed Sensor - Electrical Diagram....2183
Circuit test for Wheel Speed Sensor (B09)....2184
Group 05N: BCU - Turn Signal and Hazard Warning Lights....2049
BCU - Turn Signal and Hazard Warning Lights - Theory of Operation - with AutoTrac™ Integrated....2188
BCU - Turn Signal and Hazard Warning Lights - Electrical Diagram - with AutoTrac™ Integrated....2189
Circuit test for hazard warning switch (S106) - with AutoTrac™ Integrated....2191
Circuit test for Turn Signal Switch (S08) - with AutoTrac™ Integrated....2194
Group 05O: Panel Warning Lights....2049
Panel Warning Lights - Theory of Operation - with AutoTrac™ Integrated....2198
Panel Warning Lights - Electrical Diagram - with AutoTrac™ Integrated....2199
Circuit test for Sender for air filter restriction warning light (B02)....2201
Circuit test for Fuel gauge sender (B03)....2202
Circuit test for Engine oil pressure sender (B04)....2203
Circuit test for Sender for the transmission oil filter (B07)....2204
Circuit test for Coolant temperature sender (B08)....2205
Circuit test for Transmission oil temperature sender (B29)....2206
Circuit test for Transmission oil pressure sender (B31)....2207
Group 05P: Lights and Tail Lights....2049
Lights and Tail Lights - Theory of Operation - with AutoTrac™ Integrated....2209
Lights and Tail Lights - Electrical Diagram - with AutoTrac™ Integrated....2210
Component Checks for Lighting Circuit - with AutoTrac™ Integrated....2212
Group 05Q: Work Lights....2049
Work Lights - Theory of Operation....2216
Work Lights - Electrical Diagram - with AutoTrac™ Integrated....2217
Component Checks for Work Lights....2218
Group 05R: Radio, Dome Light and Console Light....2049
Radio, Dome Light and Console Light - Theory of Operation....2221
Radio, Dome Light and Console Light - Electrical Diagram - with AutoTrac™ Integrated....2222
Circuit test for Radio (A60) - with AutoTrac™ Integrated....2223
Circuit test for Dome Light (A08) - with AutoTrac™ Integrated....2224
Group 05S: Horn and Accessories Socket....2050
Horn and Accessories Socket - Theory of Operation....2227
Horn and Accessories Socket - Electrical Diagram - with AutoTrac™ Integrated....2228
Circuit test for Horn (H01)....2230
Group 05T: Power Outlet....2050
Power Outlet - Theory of Operation - with AutoTrac™ Integrated....2233
Power Outlet - Electrical Diagram - with AutoTrac™ Integrated....2234
Group 05U: Seat Compressor....2050
Seat Compressor - Theory of Operation....2236
Seat Compressor - Electrical Diagram - with AutoTrac™ Integrated....2237
Seat Compressor Component Check - with AutoTrac™ Integrated....2238
Group 05V: Fan and Air Conditioning....2050
Fan and Air Conditioning - Theory of Operation....2240
Fan and Air Conditioning - Electrical Diagram - with AutoTrac™ Integrated....2241
Fan and Air Conditioning Component Tests....2243
Group 05W: Front Windshield Wiper and Washer....2050
Front Windshield Wiper and Washer - Theory of Operation - with AutoTrac™ Integrated....2249
Front Windshield Wiper and Washer - Electrical Diagram - with AutoTrac™ Integrated....2250
Front Windshield Wiper and Washer System....2251
Group 05X: Rear Windshield Wiper and Washer - Theory of Operation....2254
Rear Windshield Wiper and Washer - Theory of Operation....2254
Rear Windshield Wiper and Washer - Electrical Diagram - with AutoTrac™ Integrated....2255
Rear Windshield Wiper and Washer System....2257
Group 05Y: Trailer Connector....2050
Trailer Connector - Theory of Operation - with AutoTrac™ Integrated....2260
Trailer Connector - Electrical Diagram - with AutoTrac™ Integrated....2261
Group 05Z: Backup Alarm and Reverse Light....2050
Backup Alarm and Reverse Light - Theory of Operation....2264
Backup Alarm and Reverse Light - Electrical Diagram - with AutoTrac™ Integrated....2265
Group 05AA: BCU - Transmission Enable Switches....2050
BCU - Transmission Enable Switches - Theory of Operation....2268
BCU - Transmission Enable Switches - Electrical Diagram....2269
Group 05AB: BCU - Seat Switch....2051
BCU - Seat Switch - Theory of Operation....2272
BCU - Seat Switch - Electrical Diagram....2273
Group 05AC: BCU - AutoTrac™ Integrated Resume Switch....2051
BCU - AutoTrac™ Resume Switch - Theory of Operation....2276
BCU - AutoTrac™ Resume Switch - Electrical Diagram....2277
Group 05AD: GreenStar™ Components....2051
GreenStar™ Components - Theory of Operation - with AutoTrac™ Integrated....2279
GreenStar™ Components - Electrical Diagram - with AutoTrac™ Integrated....2280
Group 05AE: XMC and XSC - AutoTrac™ Integrated Steering Control Unit....2051
AutoTrac™ Control Unit - Theory of Operation....2283
AutoTrac™ Control Unit - Electrical Diagram....2284
Group 05AF: TECU - AutoTrac™ Integrated Tractor Equipment Control Unit....2051
Tractor Equipment Control Unit - Theory of Operation....2286
Tractor Equipment Control Unit - Electrical Diagram....2287
Group 10: Wiring Harnesses....2051
Disconnecting Electrical Circuits....2691
W01 — Power link Box Wiring Harness....2291
W02 — Engine Wiring Harness....2292
W04 - Headlights Wiring Harness....2294
W05 — Backup Alarm Wiring Harness....2295
W08 — Cab Wiring Harness with AutoTrac™ Integrated....2296
W09 — Cowl Wiring Harness....2298
W17 — Power outlet harness....2299
W19 — Cab Roof Wiring Harness....2300
W21 — Rear Wiper Switch Wiring Harness....2301
W22 — Rear Wiper Wiring Harness....2302
W23 — Rear Wiper Supply Wiring Harness....2303
W26 — Fan and Air Conditioning Wiring Harness....2304
W28 — Front End of Transmission Wiring Harness with AutoTrac™ Integrated....2305
W30 — Rear End of Transmission Wiring Harness....2307
W31 — Trailer Connector Wiring Harness....2309
W43 — GreenStar™ Roof Wiring Harness....2310
W44 — GreenStar™ Display Wiring Harness....2311
W45 — AutoTrac™ Integrated Steering Control Wiring Harness....2312
W46 — AutoTrac™ Integrated Steering Wheel Position Wiring Harness....2314
W47 — GreenStar™ Display Wiring Harness with AutoTrac™ Integrated....2315
W49 — Implement CAN Bus Wiring Harness with AutoTrac™ Integrated....2316
W94 — Wheel Angle Sensor Wiring Harness (Standard Front Axle)....2317
W94 — Wheel Angle Sensor Wiring Harness (3 Meters Front Axle)....2318
W97 — Reverse Light Wiring Harness....2319
Group 15: Connectors....2052
A01 - Fuse and relay box - With AutoTrac™ Integrated....2323
A02 - Fuse Box 2 - With AutoTrac™ Integrated....2326
A03 - Fuse Box 3 - With AutoTrac™ Integrated....2327
A04 - Fuse Box 4 - With AutoTrac™ Integrated....2328
A05 - Fuse Box 5 - With AutoTrac™ Integrated....2329
A06 - Power Link Box....2330
A08 - Dome Light....2332
A09 - Fuse Box with AutoTrac™ Integrated....2333
A29-1 - Pneumatic operator's seat and rear wiper - With AutoTrac™ Integrated....2334
A29-2 - Pneumatic operator's seat and rear wiper - With AutoTrac™ Integrated....2335
A52 - StarFire™ iTC Receiver....2336
A60 - Radio - With AutoTrac™ Integrated....2338
A62 - Bus terminator - With AutoTrac™ Integrated....2339
A84 - Bus terminator engine....2340
B02 - Sender for air cleaner restriction warning light....2341
B03 - Fuel gauge sensor unit - With AutoTrac™ Integrated....2342
B04 - Sender for engine oil pressure indicator light....2343
B06 - Rear PTO Speed Sensor....2344
B07 - Transmission oil filter pressure sensor - With AutoTrac™ Integrated....2345
B08 - Coolant temperature sensor....2346
B09 - Wheel Speed Sensor....2347
B14 - Compressor and thermostat switch....2348
B15 - Air conditioning system pressure switch - With AutoTrac™ Integrated....2349
B21 - Hitch-control position sensor....2350
B26 - Sensitivity potentiometer - With AutoTrac™ Integrated....2351
B27 - Feedback unit - With AutoTrac™ Integrated....2352
B30 - Hydrostatic oil temperature sensor....2353
B31 - Transmission oil pressure sender....2354
B32 - Forward clutch pressure switch....2355
B33 - Reverse clutch pressure switch....2356
B36 - Neutral start switch....2357
B37 - Interface handbrake - With AutoTrac™ Integrated....2358
B41 - Draft potentiometer....2359
B48 - Backup alarm switch....2360
B56 - Water temperature engine sensor....2362
B59 - Manifold air temperature sensor....2363
B60 - Transmission oil temperature sensor....2364
B72 - Crankshaft speed sensor....2365
B74 - Event sensor....2366
B79 - Foot throttle - With AutoTrac™ Integrated....2367
B88 - Brake switch - With AutoTrac™ Integrated....2368
B96 - Electrical hand throttle - With AutoTrac™ Integrated....2369
B114 - Fuel temperature sensor....2370
B121 - Water in fuel sensor....2371
B137 - Fuel rail pressure sensor....2372
B138 - Steering wheel position sensor....2373
B139 - Wheel angle sensor (standard front axle)....2374
B139 - Wheel angle sensor (3 meters front axle)....2375
E01 - Right-hand front light....2376
E02 - Left-hand front light....2377
E09-R - Right-hand front working light....2378
E09-L - Left-hand front working light....2379
E11-1 - Right-hand rear working light....2380
E11-2 - Left-hand rear working light....2381
E12-2 - Console light....2382
E32 - Manometer light....2383
E67 - Reverse Light....2384
G01 - Battery....2386
G02 - Alternator....2387
H01 - Horn....2388
H67 - Backup alarm....2389
H77 - Aid heater indicator light....2390
Section 241: Electrical System - Open Operator's Station....2528
Group 05: Fuse Box....2528
Fuse Box - Theory of Operation (OOS)....2535
Fuse Box - Electrical Diagram (OOS)....2536
Group 05A: Starting and Charging Circuit....2528
Starting and Charging Circuit - Theory of Operation (OOS)....2539
Starting and Charging Circuit - Electrical Diagram (OOS)....2540
Group 05B: Panel Warning Lights....2528
Panel Warning Lights - Theory of Operation (OOS)....2543
Panel Warning Lights - Electrical Diagram (OOS)....2544
Group 05C: Lights and Tail Lights....2528
Lights and Tail Lights - Theory of Operation (OOS)....2547
Lights and Tail Lights - Electrical Diagram (OOS)....2548
Group 05D: Work Lights....2528
Work Lights - Theory of Operation (OOS)....2551
Work Lights - Electrical Diagram (OOS)....2552
Group 05E: Horn....2528
Horn - Theory of Operation (OOS)....2554
Horn - Electrical Diagram (OOS)....2555
Group 05F: Reverse Light and Backup Alarm....2528
Reverse Light and Backup Alarm - Theory of Operation (OOS)....2557
Reverse Light and Backup Alarm - Electrical Diagram (OOS)....2558
Group 05G: Trailer Connector....2528
Trailer Connector - Theory of Operation (OOS)....2561
Trailer Connector - Electrical Diagram (OOS)....2562
Group 05H: BCU - Turn Signal and Hazard Warning Lights....2528
BCU - Turn Signal and Hazard Warning Lights - Theory of Operation (OOS)....2564
BCU - Turn Signal and Hazard Warning Lights - Electrical Diagram (OOS)....2565
Circuit test for Turn Signal Switch (S08) - Open operator's station....2567
Group 05J: BCU - Electronic Hitch-Control....2528
BCU - Electronic Hitch-Control - Theory of Operation (OOS)....2572
BCU - Electronic Hitch-Control - Electrical Diagram (OOS)....2573
Circuit test for Sensitivity Potentiometer (B26) – Open operator's station....2575
Circuit test for Depth-setting Potentiometer (B27) – Open operator's station....2578
Circuit test for Position Sensor (B21) – Open operator's station....2581
Circuit Test on Rate-of-Drop Potentiometer (B27) – Open Operator's Station....2584
Circuit test for Paise-Limit Potentiometer – Open operator's station....2587
Circuit test for Rockshaft Control Stepper Motor (M08) – Open operator's station....2590
Circuit/harness test for rapid raise switch (S24) — Open operator's station....2592
Circuit test for Left Remote Control Switch (S68) - Open Operator's Station....2595
Group 05K: BCU - Brakes....2529
BCU - Brakes - Theory of Operation (OOS)....2600
BCU - Brakes - Electrical Diagram (OOS)....2601
Group 05L: BCU - Service Connector....2529
BCU - Service Connector - Theory of Operation (OOS)....2604
BCU - Service Connector - Electrical Diagram (OOS)....2605
Group 05M: BCU - PTO....2681
BCU - PTO - Theory of Operation (OOS)....2608
BCU - PTO - Electrical Diagram (OOS)....2609
Circuit test for PTO Switch (S21) -Open Operator's Station....2611
Circuit test for PTO solenoid valve (Y04) - Open operator's station....2614
Group 05N: BCU - Engine Speed Sensor....2529
BCU - Engine Speed Sensor - Theory of Operation (OOS)....2618
BCU - Engine Speed Sensor - Electrical Diagram (OOS)....2619
Circuit test for Engine Speed Sender (B01) – Open operator's station....2621
Group 05O: BCU - Front-Wheel Drive....2529
BCU - Front-Wheel Drive - Theory of Operation (OOS)....2625
BCU - Front-Wheel Drive - Electrical Diagram (OOS)....2626
Circuit test for Front-Wheel Drive Switch (S63) - Open operator's station....2628
Circuit test for Front-Wheel Drive Solenoid Valve (Y03) - Open operator's station....2631
Group 05P: BCU - Differential Lock....2529
BCU - Differential Lock - Theory of Operation (OOS)....2635
BCU - Differential Lock - Electrical Diagram (OOS)....2636
Circuit test for Differential Lock Switch (S22) - Open operator's station....2638
Circuit test for Differential Lock Solenoid Valve (Y05) - Open operator's station....2641
Group 10: Component Tests....2530
Starter Motor and Charging Circuit....2654
Instrument Panel....2664
Horn - Optional....2669
Lighting Circuits....2671
Work lights....2675
Electronic Hitch Control....2677
PTO....2681
BCU (FWD)....2683
Differential lock....2685
Hazard Warning Lights Unit....2687
Brake System....2689
Group 15: Wiring Harnesses....2530
Disconnecting Electrical Circuits....2691
Location of Ground Points....2692
Wiring Harness W01 — Power Supply....2695
Wiring Harness W02 — Engine Wiring Harness (Open Station Tractor)....2696
Wiring Harness W03 — Starter Relay....2698
Wiring Harness W04 — Headlights....2699
Wiring Harness W06 — Backup Alarm....2700
Wiring Harness W08 — Open Operator's Station....2701
Wiring Harness W09 — Hood (Open Operator's Station)....2703
Wiring Harness W28 — Front End of Transmission (Open Operator's Station)....2705
Wiring Harness W30 — Rear End of Transmission (Open Operator's Station)....2706
Wiring Harness W31 — Power Take-Off for 7-Pin Socket....2707
Work Lights and Turn Signal Lights Harness (Open Operator's Station)....2708
Group 20: Connectors....2530
A01 - Fuse and relay box - OOS....2712
B01 - Engine speed sensor - OOS....2715
B02 - Sender for air cleaner restriction warning light - OOS....2716
B03 - Fuel gauge sensor unit - OOS....2717
B04 - Sender for engine oil pressure indicator light - OOS....2718
B06 - PTO Speed Sensor....2719
B07 - Transmission oil filter pressure sensor - OOS....2720
B08 - Coolant temperature sensor - OOS....2721
B21 - Hitch-control position sensor - OOS....2722
B27 - Feedback unit- OOS....2723
B26 - Sensitivity potentiometer - OOS....2724
B29 - Transmission oil temperature sensor - OOS....2725
B30 - Hydrostatic oil temperature sensor - OOS....2726
B31 - Transmission oil pressure sender - OOS....2727
B36 - Neutral start switch - OOS....2728
B41 - Draft potentiometer - OOS....2729
B48 - Backup alarm switch - OOS....2730
B88 - Brake switch - OOS....2732
E01 - Right-hand front light - OOS....2733
E02 - Left-hand front light - OOS....2734
E09-R - Right-hand front working light - OOS....2735
E09-L - Left-hand front working light - OOS....2736
E11-1 - Right-hand rear working light - OOS....2737
E11-2 - Left-hand rear working light - OOS....2738
F13 - Main fuse - OOS....2739
F14 - Main fuse - OOS....2740
G01 - Battery - OOS....2741
G02 - Alternator - OOS....2742
H01 - Horn - OOS....2743
H34 - Front left-hand turn signal light - OOS....2744
H42 - Front right-hand turn signal light - OOS....2745
K01 - Starter relay - OOS....2746
K24 - Injection pump shut-off valve - OOS....2747
K28 - Backup alarm - OOS....2748
M01 - Starter motor - OOS....2749
M08 - Hitch-control stepper motor - OOS....2750
P24-1 - Instrument panel - OOS....2751
P24-2 - Instrument panel - OOS....2752
P24-3 - Instrument panel - OOS....2753
S01 - Starter switch - OOS....2754
S04 - Horn switch - OOS....2755
S08 - Turn signal switch - OOS....2756
S09 - Light switch - OOS....2757
S10 - Full/low beam light switch - OOS....2758
S21 - PTO switch - OOS....2759
S22 - Differential lock switch - OOS....2760
S42 - Light switch - OOS....2761
S59 - Front lights switch - OOS....2762
S62 - Hazard warning lights switch - OOS....2763
S63 - Front-wheel drive switch - OOS....2764
S68 - External hitch-control switch - OOS....2765
S92-2 - Rear work lights switch - OOS....2766
X05 - Trailer connector - OOS....2767
X21 - Connector (W07 and W08) - OOS....2768
X37 - Connector (W05 and W07) - OOS....2770
X67 - Connector (W05 and W06) - OOS....2772
X106 - Tail, brake and turn signal lights (right-hand) - OOS....2773
X107 - Tail, brake and turn signal lights (left-hand) - OOS....2774
X234 - Connector (W08 and W31) - OOS....2775
X286 - Connector (W08 and W28) - OOS....2776
X287 - Connector (W30 and W31) - OOS....2778
X287 - Connector (W08 and W30) - Without Hitch - OOS....2779
X288 - Connector (W02 and W08) - OOS....2780
X289 - Connector (W02 and W08) - OOS....2781
X411 - Connector (W02 and W04) - OOS....2782
X473 - Connector (W01 and W08) - OOS....2784
X504 - Connector (W08 and W09) - OOS....2786
X505 - Connector (W08 and W09) - OOS....2789
X547 - Connector (W02 and W03) - OOS....2792
X571 - Service connector (CAN Bus) - OOS....2793
X616-1 Basic control unit (BCU) - OOS....2794
X616-2 Basic control unit (BCU) - OOS....2796
X616-3 Basic control unit (BCU) - OOS....2799
X811-1 - Connector (W08 and W20) - OOS....2801
X811-2 - Connector (W08 and W19) - OOS....2803
XGND1 - Platform ground wire - OOS....2805
XGND2 - Platform ground wire - OOS....2806
XGND9 - Engine grounding - OOS....2807
XGND26 - Grounding point - OOS....2808
Y03 - Front-wheel drive solenoid valve - OOS....2809
Y04 - PTO Solenoid - OOS....2810
Y05 - Differential lock solenoid valve - OOS....2811
Section 245: Electronic Control Units....2812
Group 05: Operation and General Information on Diagnostics....2812
Operation and General Information - Summary of References....2824
Eletronic Control Units - Special Tools....3826
Operation and General Information on Diagnostics - Instrument Unit Adjustment....2826
General Operation and Entering the Program Mode....2832
Calling up Addresses and Diagnostic Trouble Codes....2839
PRF — Performance monitor — Summary of Addresses....2851
Control Unit Locations and Identification....2853
Group 15: Information on How to Reprogram Control Units....2812
General Information on How to Reprogram Control Units....2856
Check and Download Tractor-Specific Software Information....2857
Procedure When Replacing Control Units....2858
Programming Control Units with Software Bundles....2859
Important Notes on Programming....2860
Procedure When Programming Control Units....2861
Procedure in the Event of a Problem Programming VIN Control Units....2862
Procedure in the Event of a Programming Problem....2865
Group 20: Data BUS Systems, Operation....2812
Data BUS systems....2868
CAN BUS Systems....2869
Determining the Type of the CAN Bus Fault....2872
Group 50: Steering Control Units Tests....2812
Steering System Control Unit Test (XMC, XSC)....2879
Group 55A: BCU - Basic Control Unit - Without AutoTrac™ Integrated....2812
BCU — Basic Control Unit — Summary of Addresses....2886
Hitch-Control Calibration and Input Addresses....2890
Test Procedure in the Case of Occasional BCU Circuit Problems....2905
BCU — Theory of Operation (Basic Functions)....2907
Theory of Operation (Hitch Control)....2910
Group 55B: BCU - Basic Control Unit - With AutoTrac™ Integrated....2812
BCU - Summary of Addresses....2920
BCU 020 - Engine Speed Sensor/Pulses per Engine Revolution....2928
BCU 021 - Rear PTO Speed Sensor/Pulses per PTO Revolution....2929
BCU 022 - Front-Wheel Drive Control Function....2930
BCU 024 - Settings for Units of Measurement in Display and for Acoustic Indicator for Turn Signal....2931
BCU 028 - PTO Present/Not Present....2932
BCU 029 - Backup Alarm Setup....2933
BCU 030 - Sensor Diagnostics....2934
BCU 034 - Configuration of Instrument Unit and Self-Canceling Turn Signals....2935
BCU 045 - Handbrake Control Function....2936
BCU 055 - Configuration of Acoustic Alarm....2937
BCU 056 - Tire Configuration....2938
BCU 058 - Sensor for Wheel Speed / Transmission Pulses per Axle Revolution....2941
BCU 060 - True Vehicle Speed Calibration Factor....2942
BCU 065 - Air Brake Pressure Enable....2943
BCU 075 - Activate/Deactivate Implement Switch....2944
BCU 089 - Configuration of Acoustic Alarm When Activating the BCU....2945
BCU 097 - Low Fuel Level Acoustic Alarm....2946
BCU 099 - Automatic Deletion of Diagnostic Trouble Codes....2947
BCU 118 - Quick Withdrawal and Hitch Dampening On or Off....2948
BCU 122 - Hitch Control Calibration....2949
BCU 145 - Hitch Control On or Off....2957
BCU 162 - Switching Off Hydraulic Oil Temperature Access (During Calibration)....2958
BCU 165 - Raise Rate Setting....2959
BCU 167 - Activate/Deactivate Hitch Components....2960
BCU 174 - Index for Load Control....2961
BCU 185 - Volume of Lift Cylinder....2962
BCU 225 - Configuration Data, Software Part Number....2963
BCU 226 - Configuration Data, Software Version Number....2964
BCU 227 - Bootblock Program, Part Number....2965
BCU 228 - Bootblock Program, Version Number....2966
BCU 229 - EOL Parameters, Part Number....2967
BCU 230 - EOL Parameters, Version Number....2968
BCU 231 - Operating System Software, Part Number....2969
BCU 232 - Operating System Software, Version Number....2970
BCU 233 - Software Part Number....2971
BCU 234 - Software Version Number....2972
BCU 235 - Control Unit, Part Number....2973
BCU 236 - Control Unit, Serial Number....2974
BCU 237 - Software Package, Part Number....2975
BCU 238 - Software Package, Version Number....2976
BCU 247 - Tractor Model Designation....2977
BCU 248 - Tractor Serial Number....2978
BCU 249 - Model Designation of Original Tractor....2979
BCU 250 - Serial Number of Original Tractor....2980
BCU 251 - John Deere Product Identification Number (PIN) of Current Vehicle....2981
Group 55C: TEC - Tractor Equipment Control Unit....2814
TEC - Summary of Addresses....2985
TEC 000 - Initial Address....2988
TEC 001 - TEC Control Unit Stored Codes....2989
TEC 002 - TEC System Beep Mode....2990
TEC 009 - Supply Voltage (BAT)....2991
TEC 015 - Input Signals, Status....2992
TEC 016 - Output Signals, Status....2993
TEC 031 - Vacant Input Address....2994
TEC 032 - Vacant Input Address....2995
TEC 033 - Vacant Input Address....2996
TEC 034 - Vacant Input Address....2997
TEC 040 - Display of Available Implements....2998
TEC 050 - AutoTrac Control, Status....2999
TEC 051 - E-SCV 1 Control, Status....3000
TEC 052 - E-SCV 2 Control, Status....3001
TEC 053 - E-SCV 3 Control, Status....3002
TEC 054 - E-SCV 4 Control, Status....3003
TEC 055 - E-SCV 5 Control, Status....3004
TEC 056 - E-SCV 6 Control, Status....3005
TEC 070 - Ground Speed Sensor (Radar) Present....3006
TEC 071 - Rear Hitch Present....3007
TEC 072 - Rear PTO Present....3008
TEC 073 - Front PTO Present....3009
TEC 074 - Direction of Travel Shown on GreenStar™ Display....3010
TEC 075 - Direction of Travel (Radar) Shown on GreenStar™ Display....3011
TEC 076 - Selective Control Valves (E-ICV/E-SCV) present / not present....3012
TEC 077 - Implement Lights, Configuration....3013
TEC 078 - Draft Sensor Present....3014
TEC 099 - Automatic Deletion of Diagnostic Trouble Codes....3015
TEC 100 - Number of E-SCVs Installed on the Tractor....3016
TEC 101 - Number of E-ICVs Installed on the Tractor....3017
TEC 102 - HMS Shown on GreenStar™ Display....3018
TEC 103 - Service Interval Shown on GreenStar™ Display....3019
TEC 104 - Fuel Tank Capacity....3020
TEC 105 - Gears Shown on GreenStar™ Display....3021
TEC 106 - Radar Calibration Using GreenStar™ Display....3022
TEC 107 - Oil Temperature Shown on GreenStar™ Display....3023
TEC 109 - Position of Hitch Shown on GreenStar™ Display....3024
TEC 110 - Status of E-SCVs Shown on GreenStar™ Display....3025
TEC 111 - Transmission Type....3026
TEC 112 - GPS Speed Shown....3027
TEC 113 - Selection of Creeper Mode....3028
TEC 114 - Precondition for Distance Counter....3029
TEC 115 - Monitoring of Steering Control Valve....3030
TEC 116 - Vacant Input Address....3031
TEC 117 - Vacant Input Address....3032
TEC 225 - Configuration Data, Software Part Number....3033
TEC 226 - Configuration Data, Software Version Number....3034
TEC 227 - Bootblock Program, Part Number....3035
TEC 228 - Bootblock Program, Version Number....3036
TEC 231 - Operating System Software, Part Number....3037
TEC 232 - Operating System Software, Version Number....3038
TEC 233 - Software Part Number....3039
TEC 234 - Software Version Number....3040
TEC 235 - Control Unit, Part Number....3041
TEC 236 - Control Unit, Serial Number....3042
TEC 237 - Software Package, Part Number....3043
TEC 238 - Software Package, Version Number....3044
TEC 247 - Tractor Model Designation....3045
TEC 248 - Tractor Serial Number....3046
TEC 249 - Model Designation of Original Tractor....3047
TEC 250 - Serial Number of Original Tractor....3048
TEC 251 - John Deere Product Identification Number (PIN) of Current Vehicle....3049
Group 55D: TEI - Tractor Equipment Control Unit....2816
TEI - Summary of Addresses....3053
TEI 000 - Initial Address....3056
TEI 001 - TEI Control Unit Stored Codes....3057
TEI 002 - TEI System Beep Mode....3058
TEI 009 - Supply Voltage (BAT)....3059
TEI 015 - Input Signals, Status....3060
TEI 016 - Output Signals, Status....3061
TEI 031 - Vacant Input Address....3062
TEI 032 - Vacant Input Address....3063
TEI 033 - Vacant Input Address....3064
TEI 034 - Vacant Input Address....3065
TEI 040 - Display of Available Implements....3066
TEI 050 - AutoTrac Control, Status....3067
TEI 051 - E-SCV 1 Control, Status....3068
TEI 052 - E-SCV 2 Control, Status....3069
TEI 053 - E-SCV 3 Control, Status....3070
TEI 054 - E-SCV 4 Control, Status....3071
TEI 055 - E-SCV 5 Control, Status....3072
TEI 056 - E-SCV 6 Control, Status....3073
TEI 070 - Ground Speed Sensor (Radar) Present....3074
TEI 071 - Rear Hitch Present....3075
TEI 072 - Rear PTO Present....3076
TEI 073 - Front PTO Present....3077
TEI 074 - Direction of Travel Shown on GreenStar™ Display....3078
TEI 075 - Direction of Travel (Radar) Shown on GreenStar™ Display....3079
TEI 076 - Selective Control Valves (E-ICV/E-SCV) present / not present....3080
TEI 077 - Implement Lights, Configuration....3081
TEI 078 - Draft Sensor Present....3082
TEI 099 - Automatic Deletion of Diagnostic Trouble Codes....3083
TEI 100 - Number of E-SCVs Installed on the Tractor....3084
TEI 101 - Number of E-ICVs Installed on the Tractor....3085
TEI 102 - HMS Shown on GreenStar™ Display....3086
TEI 103 - Service Interval Shown on GreenStar™ Display....3087
TEI 104 - Fuel Tank Capacity....3088
TEI 105 - Gears Shown on GreenStar™ Display....3089
TEI 106 - Radar Calibration Using GreenStar™ Display....3090
TEI 107 - Oil Temperature Shown on GreenStar™ Display....3091
TEI 109 - Position of Hitch Shown on GreenStar™ Display....3092
TEI 110 - Status of E-SCVs Shown on GreenStar™ Display....3093
TEI 111 - Transmission Type....3094
TEI 112 - GPS Speed Shown....3095
TEI 113 - Selection of Creeper Mode....3096
TEI 114 - Precondition for Distance Counter....3097
TEI 115 - Monitoring of Steering Control Valve....3098
TEI 116 - Vacant Input Address....3099
TEI 117 - Vacant Input Address....3100
TEI 219 - Configuration Data of Control Unit Bootblock Program, Part Number....3101
TEI 220 - Configuration Data of Control Unit Bootblock Program, Version Number....3102
TEI 225 - Configuration Data, Software Part Number....3103
TEI 226 - Configuration Data, Software Version Number....3104
TEI 227 - Bootblock Program, Part Number....3105
TEI 228 - Bootblock Program, Version Number....3106
TEI 231 - Operating System Software, Part Number....3107
TEI 232 - Operating System Software, Version Number....3108
TEI 233 - Software Part Number....3109
TEI 234 - Software Version Number....3110
TEI 235 - Control Unit, Part Number....3111
TEI 236 - Control Unit, Serial Number....3112
TEI 237 - Software Package, Part Number....3113
TEI 238 - Software Package, Version Number....3114
TEI 247 - Tractor Model Designation....3115
TEI 248 - Tractor Serial Number....3116
TEI 249 - Model Designation of Original Tractor....3117
TEI 250 - Serial Number of Original Tractor....3118
TEI 251 - John Deere Product Identification Number (PIN) of Current Vehicle....3119
Group 55E: XMC - AutoTrac™ Main Control Unit....2818
XMC Control Software - Summary of Addresses....3123
XMC 000 - Initial Address....3126
XMC 001 - XMC Control Unit Stored Codes....3127
XMC 002 - XMC System Beep Mode....3128
XMC 003 - Control Unit Unswitched Supply Voltage Status....3129
XMC 004 - Control Unit Switched Supply Voltage Status....3130
XMC 007 - Sensor Supply 3 Voltage Status....3131
XMC 008 - Sensor Supply 4 Voltage Status....3132
XMC 009 - Watchdog 5V Regulator Voltage Status....3133
XMC 010 - Valve Power 1 Supply Voltage Status....3134
XMC 011 - Valve Power 2 Supply Voltage Status....3135
XMC 014 - Steering CAN Bus High Voltage Status....3136
XMC 015 - Steering CAN Bus Low Voltage Status....3137
XMC 030 - Steering Wheel Position Address Display Format....3138
XMC 031 - Steering Wheel Position Sensor 1 Status....3139
XMC 032 - Steering Wheel Position Sensor 2 Status....3141
XMC 035 - Steering Wheel Position and Status....3143
XMC 036 - Wheel Angle Address Display Format....3144
XMC 037 - Wheel Angle Sensor (Primary) Status....3145
XMC 038 - Wheel Angle Sensor (Secondary) Status....3147
XMC 041 - Wheel Angle Steering Stops....3149
XMC 042 - Wheel Angle and Status....3150
XMC 150 - Control Unit Configuration....3151
XMC 155 - ELX2 Status....3152
XMC 156 - Engine Information....3153
XMC 157 - Harness ID Status....3154
XMC 158 - Operator Presence Status....3155
XMC 159 - Steering Oil Temperature....3156
XMC 160 - Transmission Information....3157
XMC 161 - GPS-based Vehicle Speed....3158
XMC 162 - Buffered Wheel Speed....3159
XMC 163 - Wheel-based Vehicle Speed....3160
XMC 164 - Vehicle Stopped State....3161
XMC 167 - GreenStar™ Yaw Rate....3162
XMC 168 - Steering Control Mode....3163
XMC 172 - Auxiliary Steering Exit Code....3165
XMC 185 - GreenStar™ Lateral Error....3167
XMC 186 - GreenStar™ Heading Error....3168
XMC 187 - GreenStar™ Curvature....3169
XMC 188 - AutoTrac™ Lateral Integrator....3170
XMC 189 - AutoTrac™ Information....3171
XMC 190 - AutoTrac™ Exit Code....3173
XMC 191 - AutoTrac™ Hours....3175
XMC 192 - GPS-based Wheel Slip....3176
XMC 219 - Configuration Data of Control Unit Bootblock Program, Part Number....3177
XMC 220 - Configuration Data of Control Unit Bootblock Program, Version Number....3178
XMC 225 - Configuration Data, Software Part Number....3179
XMC 226 - Configuration Data, Software Version Number....3180
XMC 227 - Bootblock Program, Part Number....3181
XMC 228 - Bootblock Program, Version Number....3182
XMC 229 - EOL Parameters, Part Number....3183
XMC 230 - EOL Parameters, Version Number....3184
XMC 231 - Operating System Software, Part Number....3185
XMC 232 - Operating System Software, Version Number....3186
XMC 233 - Software Part Number....3187
XMC 234 - Software Version Number....3188
XMC 235 - Control Unit, Part Number....3189
XMC 236 - Control Unit, Serial Number....3190
XMC 237 - Software Package, Part Number....3191
XMC 238 - Software Package, Version Number....3192
XMC 245 - Number of CAN BUS Off Retries, Configuration....3193
XMC 246 - CAN BUS Off Intervals, Configuration....3194
XMC 251 - John Deere Product Identification Number (PIN) of Current Vehicle....3195
Group 55F: XSC - AutoTrac™ Supervisor Control Unit....2820
XSC Control Software - Summary of Addresses....3199
XSC 000 - Initial Address....3202
XSC 001 - XSC Control Unit Stored Codes....3203
XSC 002 - XSC System Beep Mode....3204
XSC 003 - Control Unit Unswitched Supply Voltage Status....3205
XSC 004 - Control Unit Switched Supply Voltage Status....3206
XSC 007 - Sensor Supply 3 Voltage Status....3207
XSC 008 - Sensor Supply 4 Voltage Status....3208
XSC 009 - Watchdog 5V Regulator Voltage Status....3209
XSC 010 - Valve Power 1 Supply Voltage Status....3210
XSC 011 - Valve Power 2 Supply Voltage Status....3211
XSC 014 - Steering CAN Bus High Voltage Status....3212
XSC 015 - Steering CAN Bus Low Voltage Status....3213
XSC 022 - Wheel Angle Sensor, Calibration....3214
XSC 023 - Steering Control Valve, Calibration....3216
XSC 030 - Steering Wheel Position Address Display Format....3219
XSC 031 - Steering Wheel Position Sensor 1 Status....3220
XSC 032 - Steering Wheel Position Sensor 2 Status....3222
XSC 035 - Steering Wheel Position and Status....3224
XSC 036 - Wheel Angle Address Display Format....3225
XSC 037 - Wheel Angle Sensor (Primary) Status....3226
XSC 038 - Wheel Angle Sensor (Secondary) Status....3228
XSC 041 - Wheel Angle Steering Stops....3230
XSC 042 - Wheel Angle and Status....3231
XSC 043 - Enable Solenoid Valve Address Display Format....3232
XSC 046 - Enable Solenoid Valve Status....3233
XSC 150 - Control Unit Configuration....3235
XSC 155 - ELX2 Status....3236
XSC 156 - Engine Information....3237
XSC 157 - Harness ID Status....3238
XSC 158 - Operator Presence Status....3239
XSC 159 - Steering Oil Temperature....3240
XSC 160 - Transmission Information....3241
XSC 161 - GPS-based Vehicle Speed....3242
XSC 162 - Buffered Wheel Speed....3243
XSC 163 - Wheel-based Vehicle Speed....3244
XSC 164 - Vehicle Stopped State....3245
XSC 167 - GreenStar™ Yaw Rate....3246
XSC 168 - Steering Control Mode....3247
XSC 172 - Auxiliary Steering Exit Code....3249
XSC 178 - AutoTrac™ Valve Deadband Offset....3251
XSC 179 - AutoTrac™ Settings Display Format....3252
XSC 180 - AutoTrac™ Faster Speed Threshold....3253
XSC 181 - AutoTrac™ Slower Speed Threshold....3254
XSC 185 - GreenStar™ Lateral Error....3255
XSC 186 - GreenStar™ Heading Error....3256
XSC 187 - GreenStar™ Curvature....3257
XSC 188 - AutoTrac™ Lateral Integrator....3258
XSC 189 - AutoTrac™ Information....3259
XSC 190 - AutoTrac™ Exit Code....3261
XSC 191 - AutoTrac™ Hours....3263
XSC 192 - GPS-based Wheel Slip....3264
XSC 193 - AutoTrac™ Sensitivity....3265
XSC 194 - AutoTrac™ Heading Lead....3266
XSC 195 - AutoTrac™ Heading Gain....3267
XSC 196 - AutoTrac™ Curve Sensitivity....3268
XSC 197 - AutoTrac™ Acquisition Sensitivity....3269
XSC 198 - AutoTrac™ Lateral Gain....3270
XSC 199 - AutoTrac™ Inner Loop Scale Factor....3271
XSC 219 - Configuration Data of Control Unit Bootblock Program, Part Number....3272
XSC 220 - Configuration Data of Control Unit Bootblock Program, Version Number....3273
XSC 225 - Configuration Data, Software Part Number....3274
XSC 226 - Configuration Data, Software Version Number....3275
XSC 227 - Bootblock Program, Part Number....3276
XSC 228 - Bootblock Program, Version Number....3277
XSC 229 - EOL Parameters, Part Number....3278
XSC 230 - EOL Parameters, Version Number....3279
XSC 231 - Operating System Software, Part Number....3280
XSC 232 - Operating System Software, Version Number....3281
Section 255: PowrQuad™ Transmissions....3309
Group 10: Operational Check....3309
Introductory Checks for Transmission and Hydraulic Diagnosis....3316
PowrQuad Transmission—Operational Check....3321
Group 15: Tests and Adjustments....3309
PowrQuad™ Transmission—Summary of References....3329
Special Tools....3826
PowrQuad™ Transmission—System Check....3331
PowrQuad Transmission—Test Ports....3340
PowrQuad™ Transmission—Checking Rate of Flow at Cooler....3342
PowrQuad™ Transmission—Checking the Cooler Relief Valve....3345
PowrQuad™ Transmission—System Pressure Check....3348
PowrQuad™ Transmission—Checking Lube Oil Pressure....3349
PowrQuad™ Transmission—Checking Cooling Oil Pressure (Forward Clutch)....3351
PowrQuad™ Transmission—Checking Cooling Oil Pressure (Reverse Brake)....3352
PowrQuad™ Transmission—Checking Pressure at Forward Clutch....3353
PowrQuad™ Transmission—Checking Pressure at Reverse Brake....3354
PowrQuad™ Transmission—Checking Pressure at Brake B1....3355
PowrQuad™ Transmission—Checking Pressure at Brake B2....3356
PowrQuad™ Transmission—Checking Pressure at Brake B3....3357
PowrQuad™ Transmission—Checking Pressure at Clutch C4....3358
PowrQuad™ Transmission—Adjusting System Pressure....3360
PowrQuad™ Transmission—Test Result Table....3362
PowrQuad Transmission—Adjusting Gear Shift....3365
PowrQuad Transmission—Adjusting Forward/Reverse Cable....3367
PowrQuad Transmission—Adjusting Park Lock....3369
Group 20: Operation....3309
PowrQuad Transmission — Summary of References....3371
PowrQuad Transmission—Layout....3372
PowrQuad Module—Layout....3373
PowrQuad Module—Cross-Sectional and 3D View....3375
PowrQuad Module—Location of Valves, Sensors and Switches....3378
PowrQuad Module—Element Engagement Chart....3381
PowrQuad Module—Pneumatic Pump....3382
PowrQuad Module—Transmission Oil Pump....3384
PowrQuad™ Module — Pressure-Regulating Valve and Filter Relief Valve....3386
PowrQuad Module—Overspeed Relief Valve and Anti-Cavitation Check Valve....3391
PowrQuad Module—Clutch Cooling Components....3393
PowrQuad Module —Clutch Cooling Valve (Forward/Reverse)....3394
PowrQuad™ Module—System 1 Oil and System 2 Oil....3395
PowrQuad Module—Hydraulic Schematic, Mechanically Actuated PowrQuad Module....3396
PowrQuad Module—Operation of Forward/Reverse Modulation, Mechanically Actuated PowrQuad Module....3398
PowrQuad Module—Neutral Start Circuit, Mechanically Actuated PowrQuad Module....3402
PowrQuad Module—Operation of Gear-to-Gear Modulation, Mechanically Actuated PowrQuad Module....3403
Group 30: Range Box....3310
Range Transmission — Cross-Sectional View....3408
Section 256: Drive Systems....3410
Group 10: Operational Check....3410
Power train - operational check....3414
Group 15: Tests and Adjustments....3410
Tests and Adjustments—Summary of References....3682
Special Tools....3826
Safety Measures for Hydraulic Checks....3684
Drive Systems—System Check....3422
Checking Pressure at the Front-Wheel Drive Clutch....3426
Checking Pressure at the Hydraulic Differential Lock....3427
Checking Pressure at the PTO....3428
Drive Systems—Test Result Table....3431
Group 20: Operation....3410
Drive Systems—Summary of References....3433
Front Wheel Drive Clutch—Cross-Sectional View....3434
Front Wheel Drive Clutch—Oil Flow and Power Flow....3436
Front Wheel Drive Clutch Disengaged—Oil Flow....3438
Differential—Cross-Sectional View....3440
Differential—Power Flows....3442
Differential—Oil Flows....3444
Final Drives—Operation and Cross-Sectional View....3447
PTO Options—Description....3448
PTO Options—PTO Modulating Valve and Solenoid Valve....3450
PTO Options—PTO brake and PTO clutch....3452
PTO Options—Power Flows....3454
Section 260: Steering and Brakes....3456
Group 05: Preliminary Checks....3456
Preliminary Checks—Summary of References....3459
Preliminary Checks – Steering System....3460
Preliminary Checks – Brake System....3464
Group 10: Operational Check....3456
Operational Checkout—Summary of References....3466
Safety Information....3467
Steering Check....3468
Checking Brakes....3469
Group 15: Tests and Adjustments....3456
Special Tools....3826
Steering and Brakes - Specifications....3472
Checking Steering Valve....3473
Checking Brake System....3476
Bleeding the Rear Brakes....3477
Adjusting Brake Pedals and Switches....3478
Group 20A: Hydrostatic Steering....3456
Description of Steering Valves, Operation....3486
AutoTrac™, Theory of Operation....3493
Group 20B: Brakes....3456
Brakes—Summary of Reference....3498
Rear Brake Without Power-fill Theory of Operation....3499
Rear Brake With Power-fill Theory of Operation....3501
Rear Brake Without Power-fill Schematic....3515
Rear Brake With Power-fill Schematic....3517
Group 20C: Air brake system....3456
Steering and Brakes - Air Brakes, Summary of References....3520
Steering and Brakes - Air Brakes, Description....3521
Steering and Brakes - Air Brakes, Compressor....3523
Steering and Brakes - Air Brakes, Pressure Regulating Valve....3524
Steering and Brakes - Air Brakes, Compressed Air Tank....3525
Steering and Brakes - Air Brakes, Trailer Control Valve....3526
Steering and Brakes - Air Brakes, Coupling Ends....3527
Section 270A: Hydraulic System — 6145J....3528
Group 10: Operational Check....3528
Checking Hydraulic System Load....3531
Hitch Control – Operational Check....3532
External Control of Hitch – Operational Check....3534
Selective Control Valves – Operational Check....3535
Group 15: Tests and Adjustments....3528
Tests and Adjustments — Summary of References....3538
Safety Measures for Hydraulic Checks....3684
Warming Hydraulic System Oil....3686
Hydraulic System — Oil Pressure Test Ports....3542
PFC Hydraulic System Check....3545
PFC Hydraulic System — Test Result Table....3558
Charge Pump—Checking Lube Oil Pressure....3559
Hydraulic Pump — Testing and Adjusting the System Pressure (PFC Hydraulic System)....3561
Charge Pump — Checking Flow Rate (PFC Hydraulic System)....3563
Hydraulic Pump — Pressure-and-Flow Regulator Check....3565
Checking the Pressure Differential Dynamically (PFC Hydraulic System Only)....3568
Checking the LS (Load-Sense) Pressure....3570
Selective Control Valves — Check for Leaks at Valve Spools (PFC Hydraulic System Only)....3572
Selective Control Valves (SCV) — Checking for Leaks in Couplers....3574
300 and 301 Series Selective Control Valves— Adjust Detent Kickout Relief Valve Parts....3575
Selective Control Valves—Adjusting Left-Hand Endplate With Additional LS Port For External Consumers....3577
Selective Control Valves—Adjusting Right-Hand Endplate With Additional Ports For External Consumers....3579
Checking Stepper Motor and Rockshaft Valve....3581
Rockshaft Valve — Checking for Leaks....3583
Rockshaft Valve — Checking the Pressure-Relief Valve....3584
Rockshaft Valve — Checking Depth to Which Pressure and Discharge Valves are Screwed In....3586
Rockshaft Valve — Checking the Position Sensor....3587
Rockshaft — Testing and Adjusting the Draft Potentiometer (6145J)....3588
Adjusting the Power Beyond Valve....3590
Group 20: Operation....3528
PFC Hydraulic System — Summary of References....3594
PFC Hydraulic System — Description....3595
PFC Hydraulic System — Operation....3596
PFC Hydraulic System — Symbolic Representation....3597
PFC Hydraulic System — Schematic View....3605
PFC Hydraulic System — Three-Dimensional View....3607
PFC Hydraulic System — Hydraulic Pump Description....3609
PFC Hydraulic System — Oil Lines of Hydraulic Pump....3610
PFC Hydraulic System — Hydraulic Pump Operation....3611
PFC Hydraulic System — Hydraulic Pump Operating Modes....3615
Primary Hydraulic Oil Filter — Description....3623
Hydraulic System — Description of Hydraulic Oil Filter....3624
PFC Hydraulic System — Description and Arrangement of Shuttle Valves....3625
PFC Hydraulic System — Operation of Shuttle Valves....3627
PFC Hydraulic System — Description of Main Block with Priority Valve....3629
PFC Hydraulic System — Operation of Priority Valve in Main Block....3631
Power Beyond Valve — Operation....3636
Rockshaft — Description....3638
Rockshaft — Operation of Rockshaft Control....3640
Rockshaft — Operation of Rockshaft Valve....3642
Rockshaft — Operation of Position Sensor....3644
Rockshaft — Operation of Draft Sensor....3645
Rockshaft — Description of Controls....3646
Rockshaft — Direct Drive....3647
100 and 300 Series Selective Control Valves (Mechanically Actuated) — Description....3648
100 Series Selective Control Valve (Mechanically Actuated) — Operation....3649
300 Series Selective Control Valve (Mechanically Actuated) — Operation....3658
Couplers — Description....3667
Selective Control Valve End Plate — Summary....3668
Section 270B: Hydraulic System — 6165J, 6180J and 6205J....3670
Group 10: Operational Check....3670
Hydraulic System - Operational Check—Summary of References....3673
Hydraulic System—Load Check....3674
Hitch Control Operational Check....3675
Hydraulic System - External Control of Hitch, Operational Check-Out....3677
Selective Control Valves Operational Check....3678
Group 15: Tests and Adjustments....3670
Tests and Adjustments—Summary of References....3682
Special Tools....3826
Safety Measures for Hydraulic Checks....3684
Warming Hydraulic System Oil....3686
PFC Hydraulic System - Worksheet for the Hydraulic System Diagnostics....3687
PFC Hydraulic System - Test Ports for Oil Pressure....3690
PFC Hydraulic System - Checking and Adjusting the Maximum Load Sense Pressure....3692
PFC Hydraulic System - Check and Adjust System Oil Pressure....3694
PFC Hydraulic System - Priority Circuit 1, Checking and Adjusting the Load Sense Oil Pressure for Steering....3696
PFC Hydraulic System - Priority Circuit 3, Checking the Oil Pressure....3698
PFC Hydraulic System - Hydraulic Pump, Checking the Delivery Rate....3700
PFC Hydraulic System - Charge Pump, Check the Delivery Rate....3702
PFC Hydraulic System - Check the Charge and Lube Oil Pressure....3704
Hydraulic System - Selective Control Valves (SCV 300 and 450), Adjust the Automatic Release of Detent....3705
Hydraulic System - Selective Control Valves (SCV), Checking the Couplers for Leaks....3707
Hydraulic System - Checking the Hitch Valve and the Stepper Motor....3708
Hydraulic System - Hitch Valve, Centering the Stepper Motor....3710
Hydraulic System - Hitch Valve, Checking for Leaks....3711
Hydraulic System - Hitch Valve, Rough Adjustment of the Raise and Lower Valves....3712
Hydraulic System - Hitch Valve, Checking the Position Sensor....3714
Hydraulic System - Hitch Valve, Checking and Adjusting the Draft Potentiometer....3715
Group 20: Theory of operation....3670
Hydraulic System Theory of Operation—Summary of References....3718
Hydraulic System - Summary of Abbreviations....3719
PFC Hydraulic System - Summary of Components....3720
PFC Hydraulic System — 6165J and 6180J Tractors Symbolic Representation....3722
PFC Hydraulic System — 6205J Tractors Symbolic Representation....3724
Group 20A: Oil Filter, Charge Pump and Hydraulic Pump....3671
Oil Filter, Charge Pump and Hydraulic Pump―Summary of References....3727
PFC Hydraulic System - Hydraulic Oil Filter, Operation....3728
PFC Hydraulic System - Charge Pump, Operation....3730
PFC Hydraulic System - Hydraulic Pump, Operation....3732
PFC Hydraulic System - Hydraulic Pump, Operating Modes....3736
PFC Hydraulic System - Hydraulic Oil Primary Filter, Component Information....3744
PFC Hydraulic System - Hydraulic Oil Filter, Component Information....3745
PFC Hydraulic System - Charge Pump, Component Information....3746
PFC Hydraulic System - Hydraulic Pump, Component Information....3748
Group 20B: Hitch....3671
Hitch - Summary of References....3750
Hitch - Summary of Components....3751
Hitch - Hitch Control, Operation....3753
Hitch - Hitch Valve, Operation....3755
Hitch - Position Sensor, Operation....3757
Hitch - Draft Sensor, Operation....3758
Hitch - Controls....3759
Hitch - Direct Control....3761
Group 20C: Selective control valves (SCV)....3671
Selective Control Valves (SCVs) - Summary of References....3763
Selective Control Valve (M-SCV 100) - Operation....3764
Selective Control Valve (M-SCV 300) - Operation....3772
Selective Control Valve (M-SCV 450) - Theory of Operation....3784
Group 20D: Hydraulic block....3671
PFC Hydraulic System - Hydraulic Block, Summary of References....3801
PFC Hydraulic System - Hydraulic Block, Summary of Components....3802
PFC Hydraulic System - Priority 1 Control Block, Component Information....3804
PFC Hydraulic System - Priority 3 Control Block, Component Information....3806
Section 290: Operator's Cab....3808
Group 10: Operational and Preliminary Checks....3808
Air-Conditioning and Heater System Operational Check....3813
Group 15: Tests and Adjustments....3808
Operational Checkout―Summary of References....3818
Safety in the Workplace....3819
Handling Refrigerant....3820
Safety Equipment....3821
In the Event of an Emergency....3822
Storage of Refrigerant Containers....3823
Refrigerant R134a....3847
Important....3825
Special Tools....3826
Specification....3827
Air Conditioning System Checks....3828
Pressure Deviations....3842
Group 20: Operation....3808
Operation of Air Conditioning/Heating/Ventilation—Summary of References....3845
Principle of Heat Exchange....3846
Refrigerant R134a....3847
Refrigerant Circuit Layout (Cab Tractors)....3848
Refrigerant Circuit Operation....3849
Component Description....3852
Expansion Valve....3856
Thermostat Switch....3858
Heating and Ventilation....3859
Section 299: Special Tools (Dealer-Fabricated)....3861
Group 05: Special Tools (Dealer-Fabricated)....3861
Special Tools (Dealer-Fabricated) — Summary....3863
Retainer Tool....3864
Adjustment Tool....3865
DFRW2—Needle Valve Test Hose Assembly....3866
DFLX10 and DFLX11—Test Harnesses....3867
DFLX12—Special Tool for 11-bit and 29-bit CAN BUS....3869
DFLX14—Solenoid Valve Test Harness....3870
John Deere Tractors 6145J, 6165J, 6180J, 6205J Diagnosis and Tests Service Technical Manual (TM801419)