Complete Repair Technical Manual for John Deere Tractors 6150M, 6170M, with all the technical information to maintain, repair, and service like professional mechanics.

John Deere 6150M and 6170M 2WD or MFWD Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm405919 - Tractors 6150M and 6170M Repair - (Worldwide Edition) Technical Manual.pdf
tm405919 - Tractors 6150M and 6170M Repair - (Worldwide Edition) Technical Manual.epub

PRODUCT DETAILS:
Total Pages: 1,808 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English

MAIN SECTIONS
Foreword
   Safety
      Safety Measures
   General Information
      General Information - Specifications
      General Information - Tests and Adjustments
      General Information - Predelivery Inspection
   Engine
      Engine – Removal and Installation of Components
   Fuel, Air-Intake, Cooling, and Exhaust System
      Fuel System
      Air Intake System
      Cooling System
      Exhaust System
   Electrical System
      Electrical System - Connectors
      Electrical System - Charging Circuit
      Electrical System - Starter Circuit
      Electrical System - Headlights
   Electronic Control Units
      Removal and Installation of Control Units
      Removal and Installation of Terminating Resistors
   Drive Train (without Transmission)
      Drive Train (without Transmission) - Removal and Installation of Components
      Drive Train (without Transmission) - U.J. Shafts and Torsion Dampers
      Drive Train (without Transmission) - Mechanical Front-Wheel Drive
      Drive Train (without Transmission) - Differential
      Drive Train (without Transmission) - Hydraulic Pump Drive
      Drive Train (without Transmission) - Final Drives
      Drive Train (without Transmission) - Rear PTO Options
      Drive Train (without Transmission) - Front PTO
      Drive Train (without Transmission) - Front Implement Drive
   PowrQuad™ Transmission
      PowrQuad™ Transmission - Removal and Installation of Components
      PowrQuad™ Transmission - Transmission Shift Control
      PowrQuad™ Transmission - PowrQuad Module
      PowrQuad™ Transmission - Creeper Transmission
      PowrQuad™ Transmission - Range Transmission - 6150M
      PowrQuad™ Transmission - Range Transmission - 6170M
   Steering
      Steering - Hydrostatic Steering
      Steering - AutoTrac™
   Brakes
      Brakes - Brake Valve
      Brakes - Rear Brakes
      Brakes - Hydraulic Trailer Brake
      Brakes - Air-Brake System
      Brakes - Park Brake
   Hydraulic System
      Hydraulic System - General Information
      Controls
      Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump and Hydraulic Pump
      Hydraulic System - Priority 1 to 3 Control Blocks
      Hydraulic System - Rear Hitch
      Hydraulic System - Selective Control Valves (SCVs) and Couplers
      Hydraulic System - Independent Control Valves (ICVs)
   Machine-Specific Systems
      Machine-Specific Systems - Removal and Installation of Components
      Machine-Specific Systems - Main Frame
      Machine-Specific Systems - Front Wheels, Rear Wheels and Fenders
      Machine-Specific Systems – Trailer Hitch and Swinging Drawbar
      Machine-Specific Systems - Hydraulic Pick-Up Hitch
   Suspension Systems
      Suspension Systems - Suspended Front-Wheel Drive Axle
   Operator`s Cab
      Removal and Installation of Components
      Operator`s Cab - Air Conditioning System
      Operator`s Cab - Seats
      Operator`s Cab - Operator`s Cab
   Special Tools
      General Information

tm405919 - Tractors 6150M and 6170M Repair -: (Worldwide Edition)

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Measures

General Information - Safety - Summary of References

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prevent Machine Runaway

Operating the Tractor Safely

Operating the Loader Tractor Safely

Passenger Seat

Use Safety Lights and Devices

Towing Trailers/Implements Safely (Mass)

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Backover Accidents

Handle Fluids Safely—Avoid Fires

Handling Batteries Safely

Prepare for Emergencies

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Stay Clear of Rotating Drivelines

Wear Protective Clothing

Protect Against Noise

Practice Safe Maintenance

Avoid Hot Exhaust

Exhaust Filter Cleaning

Clean Exhaust Filter Safely

Read Operator Manuals for ISOBUS Implements

Use Steps and Handholds Correctly

Use Seat Belt Properly

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Service Accumulator Systems Safely

Service Tires Safely

Use Proper Tools

Service Front-Wheel Drive Tractor Safely

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Section 10: General Information

Group 05: General Information - Specifications

Specifications - Summary of References

Engine Specifications

Engine Specifications (on Tractors without Exhaust Cleaning System)

PTO Power Output

PTO Power (on Tractors without Exhaust Cleaning System)

Capacities

Air Intake System

Electrical System

Hydraulic System with Axial Piston Pump (PFC System)

Clutch Operation

PowrQuad PLUS™ Transmission

AutoQuad PLUS™ Transmission

Rear PTO

Front PTO

Differential

Differential Lock

Final Drives

Front-Wheel Drive

FWD Axle with TLS

Cab Suspension

Hydraulic Brakes

Auxiliary Brake

Park Lock

Hitch

Immobilizer

Front Hitch

Ground Travel Speeds

Front and Rear Wheels

Dimensions and Weights

Handling and Storing Diesel Fuel

Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Biodiesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

John Deere Break-In™ Plus Engine Oil

Transmission and Hydraulic Oil

Oil for Front-Wheel Drive Axle

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Product Identification and Component Serial Number Plate

Plate for Product Identification Number

Engine Serial Number

Transmission Serial Number

Front-Wheel Drive Serial Number

Operator's Cab Serial Number

Operator's seat serial number

Subassembly Serial Numbers

Group 10: General Information - Tests and Adjustments

Tests and Adjustments - Summary of References

Using High-Pressure Washers

Preliminary Engine Test

Visual Inspection of the Fuel System

Check the Fuel Filter

Checking the Function of the Fuel Transfer Pump

Bleeding the Fuel System

Installation and Removal of the Primary Air Cleaner Element

Check the Secondary (Safety) Element

Drain Coolant

Check Transmission/Hydraulic System Oil Level

Group 15: General Information - Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Engine – Removal and Installation of Components

Engine - Removal and installation of components, Summary of references

Engine - Removal and installation of components, Special tools

Engine - Removal and Installation of Components, Repair Specifications

Removing the Engine, Preliminary Work

Remove the Engine

Installing the engine

Installing the Engine, Additional Work

Engine mounting

Replacing the engine mounting, preliminary work

Replacing the front engine mounting

Replacing the Rear Engine Mountings

Replacing the engine mounting, Further work

Section 30: Fuel, Air-Intake, Cooling and Exhaust Systems

Group 10: Fuel System

Fuel System - Summary of References

Fuel Tank, Removal and Installation

Fuel Level Sensor, Removal and Installation

Bleeding the Fuel System

Group 15: Air Intake System

Air Intake System - Summary of References

B02 - Sensor for Air Cleaner Restriction Warning Light, Removal and Installation

Group 20: Cooling System

Cooling System - Summary of References

Opening Engine Hood

Engine Hood Removal and Installation

Cooler Package Removal and Installation

Cooler Package Removal and Installation (on Tractors without Exhaust Cleaning System)

Radiator Removal and Installation

Charge Air Cooler Removal and Installation

Relieving Drive Belt Tension

Replace the Drive Belt

Routing of Drive Belt

Automatic Belt Tensioner, Removal and Installation

Group 30: Exhaust System

Exhaust System - Summary of References

Special Tools - Summary of References

Exhaust Filter — Handling and Disposal of Ash from the Diesel Particulate Filter

Exhaust Cleaning System, Important Information

Exhaust System to Top Right Removal and Installation

Exhaust System to Top Right Removal and Installation (for Tractors without Exhaust Cleaning System)

Exhaust Filter - Adjustment

Torques Exhaust Pipe—Turbocharger to Diesel Particulate Filter

Section 40: Electrical System

Group 05: Electrical System - Connectors

Electrical System - Connectors, Summary of References

Connectors—Special Tools, Summary of References

Installation of the Repair Cable Kit (Smoke and Heat Exhaust System)

General

Using high-pressure washers

Strip Wire Ends

Install Electrical Terminal

WEATHER PACK Connectors

METRI PACK Connector with Terminal Lock at the Rear

METRI PACK Connector with Terminal Lock at the Front

METRI PACK Connectors

Connectors for Electronic Control Units

Connector

CRIMP SNAP IN Connectors

KOSTAL Connectors

DEUTSCH Connectors

Individual Terminals

Bosch™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair Molex™ Connectors

Repair SUMITOMO™ Connectors

Repair YAZAKI™ Connectors

Group 10: Electrical System - Charging Circuit

Electrical System - Charging Circuit, Summary of References

Electrical System - Disconnect the Electrical Circuit

Electrical System - Remove and Install Battery

Electrical System - Alternator Removal and Installation

Group 15: Electrical System - Starter Motor Circuit

Electrical System - Starter Circuit, Summary of References

Electrical System - Starter Removal and Installation

Group 20: Electrical System - Headlights

Electrical System - Lights, Summary of References

General information

Electrical System - Adjust Headlights

Adjusting the Lights on the Cab Frame

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Section 45: Electronic Control Units

Group 05: Removal and Installation of Control Units

Electronic Control Units - Summary of References

Instructions when replacing a control unit

Position of the control units

Engine Control Unit - Removal and Installation

Main Control Unit - Removal and Installation

Instrument unit - Removing and installing

Front chassis control unit - Removal and installation

Immobilizer control unit - Removal and installation

Steering Control Unit (AutoTrac™) - Removal and Installation

Group 10: Terminating Resistors - Removal and Installation

Terminating Resistors - Summary of References

CAN Bus Terminating Resistor A010 (CAN Bus - Vehicle)

CAN BUS Terminating Resistor A53 (CAN BUS - Implement)

A131 - CAN BUS Terminating Resistor (Engine CAN Bus)

Section 50A: Drive Train (without Transmission)

Group 00: Drive Train (without Transmission) - Removal and Installation of Components

Drive Train (without Transmission) - Removal and Installation of Components, Summary of References

Drivetrain (without Transmission) - Special Tools

Drivetrain (without Transmission) - Repair Specifications

Drain Transmission/Hydraulic Oil

Fill with Transmission/Hydraulic Oil

Remove the Final Drives

Install the Final Drives

Rear PTO Removal

Install the Rear PTO

Removing the Front PTO

Installing the Front PTO

Group 10: Drivetrain (without Transmission) - Universal-Jointed Shafts and Torsion Dampers

Drive Train (without Transmission) - U.J. Shafts and Torsion Dampers, Summary of References

U.J. Shafts and Torsion Dampers - Special Tools

Universal-Jointed Shafts and Torsion Dampers - Repair Specifications

U.J. Shafts and Torsion Dampers - Removing the U.J. Shaft (FWD)

Universal-Jointed Shafts and Torsion Dampers - Reconditioning the Universal-Jointed Shaft

Universal-Jointed Shafts and Torsion Dampers - Installing the Universal-Jointed Shaft (MFWD)

U.J. Shafts and Torsion Dampers - Remove the Engine U.J. Shaft

U.J. Shafts and Torsion Dampers - Removing and Installing the Ring-Shaped Cooler

U.J. Shafts and Torsion Dampers - Removing the Torsion Damper

U.J. Shafts and Torsion Dampers - Replacing the Torsion Damper Bearing

U.J. Shafts and Torsion Dampers - Installing the Torsion Damper

Universal-Joint Shafts and Torsion Dampers - Installing the Engine Universal-Joint shafts

Group 15: Drivetrain (without Transmission) - Mechanical Front-Wheel Drive

Drive Train (without Transmission) - Mechanical Front-Wheel Drive, Summary of References

Mechanical Front-Wheel Drive - Special Tools

Mechanical Front-Wheel Drive - Repair Specifications

Mechanical Front-Wheel Drive - Replace the Front-Wheel Drive Solenoid Valve

Mechanical Front-Wheel Drive - Sectional View

Mechanical Front Wheel Drive - Exploded View

Removing the Mechanical Front-Wheel Drive

Mechanical Front-Wheel Drive - Removing the FWD Clutch (on Tractors with Park Brake)

Mechanical Front-Wheel Drive - Removing the FWD Clutch (on Tractors without Park Brake)

Mechanical Front-Wheel Drive - Repair the Front-Wheel Drive Clutch

Mechanical Front-Wheel Drive - Installing the FWD Clutch (on Tractors with Park Brake)

Mechanical Front-Wheel Drive - Installing the FWD Clutch (on Tractors without Park Brake)

Mechanical Front-Wheel Drive - Adjusting Axial Play of Clutch Shaft

Installing the Mechanical Front-Wheel Drive

Group 20: Drivetrain (without Transmission) - Differential

Drive Train (without Transmission) - Differential, Summary of References

Differential - Special Tools

Differential - Repair Specifications

Differential – Replacing Differential Lock Solenoid Valve (Y05)

Differential - Sectional View

Differential - Exploded View

Removing the Differential

Repair Differential

Installing the Differential

Differential - Adjusting Preload

Differential - Adjusting Backlash

Group 25: Drivetrain (without Transmission) - Hydraulic Pump Drive

Drive Train (without Transmission) - Hydraulic Pump Drive, Summary of References

Hydraulic Pump Drive - Special Tools

Hydraulic Pump Drive - Repair Specifications

Hydraulic Pump Drive - Sectional View

Hydraulic Pump Drive - Exploded View

Hydraulic Pump Drive - Removal of the Pump Drive Pinion

Hydraulic Pump Drive - Recondition the Pump Drive Pinion

Hydraulic Pump Drive - Installation of the Pump Drive Pinion

Hydraulic Pump Drive - Removal of the Pump Drive Gear

Hydraulic Pump Drive - Repair the Pump Drive Gear

Hydraulic Pump Drive - Install the Pump Drive Gear

Hydraulic Pump Drive - Check and Adjust the Backlash of the Pump Drive Pinion

Group 30: Drivetrain (without Transmission) - Final Drives

Drive Train (without Transmission) - Final Drives, Summary of References

Final Drives - Special Tools

Final Drives - Repair Specifications

Final Drives - Sectional View

Final Drives - Removing the Planetary Carrier

Disassembling the Final Drives

Final Drives - Reconditioning the Axle Housing

Final Drives - Reconditioning the Axle Shaft

Final Drives - Recondition the Planetary Carrier

Assembling the Final Drives

Final Drives - Installing the Planetary Carrier and Checking the Rolling Drag Torque

Group 35: Drivetrain (without Transmission) - Rear PTO Options

Drive Train (without Transmission) - Rear PTO Options, Summary of References

Rear PTO Options - Special Tools

Rear PTO Options - Repair Specifications

Rear PTO Options - Replacing the Output Shaft Seal Ring

Rear PTO Options - PTO Clutch - Sectional View

Rear PTO Options - PTO Clutch - Exploded View

Rear PTO Options - Removing the PTO Clutch

Rear PTO Options - Reconditioning the PTO Clutch

Rear PTOs - Reconditioning the PTO brake

Rear PTO Options - Installing the PTO Clutch

Rear PTO Options - PTO Drive Train - Exploded View

Rear PTO Options - Removing the PTO Drive Train

Rear PTO Options - Reconditioning the Output Shaft

Rear PTO Options - Reconditioning the Countershaft

Rear PTO Options - PTO Shifter - Exploded View (540/540E/1000 rpm Shiftable)

Rear PTO Options - Install the PTO Drivetrain

Rear PTO Options - Adjusting the Tapered Roller Bearing of the Countershaft

Rear PTO Options - Adjusting the Tapered Roller Bearing of the Bearing Support

Rear PTO Options - Reconditioning the PTO Shaft Spline Identifier

Rear PTO Options - Removing the Modulating Valve

Rear PTO Options - Reconditioning the Modulating Valve

Rear PTO Options - Installing the Modulating Valve

Rear PTO Options - Recondition Solenoid Valve for Rear PTO

Rear PTOs - Replacing B06 sensor for rear PTO speed

Rear PTOs - Reconditioning the oil sight glass

Group 40: Drivetrain (without Transmission) - Front PTO

Drive train (without transmission) - Front PTO, Summary of references

Front PTO - Special Tools

Front PTO - Repair Specifications

Front PTO - Sectional View

Front PTO - Exploded view

Front PTO - Changing the Oil Filter

Disassembling the Front PTO

Assemble Front PTO

Front PTO - Replacing the front PTO speed sensor

Front PTO - Replacing the front PTO proportional solenoid valve

Front PTO - Replacing the Oil Cooler

Group 45: Drivetrain (without Transmission) - Front Implement Drive

Drive Systems - Front Implement Drive, Summary of References

Front Implement Drive - General Information

Front Implement Drive - Repair Specifications

Front Implement Drive - Exploded View

Removing the Front Implement Drive

Reconditioning the Front Implement Drive

Installing the Front Implement Drive

Front Implement Drive - Tightening the Clutch Screws (after 100 Operating Hours)

Section 50C: PowrQuad™ Transmission

Group 00: PowrQuad™ Transmission - Removal and Installation of Components

PowrQuad™ Transmission - Removal and Installation of Components, Summary of References

PowrQuad™ Transmission – Installation and Removal of Components, Special Tools

PowrQuad™ Transmission - Removal and Installation of Components, Repair Specifications

PowrQuad™ Plus Transmission, Removal and Installation

AutoQuad™ Plus Transmission, Removal and Installation

Remove the PowrQuad™ Transmission - Preliminary Work

Removing the PowrQuad™ Transmission

Install the PowrQuad™ Transmission

Remove the Creeper or Option Transmissions

Install the Creeper or Option Transmissions

Remove the Range Transmission

Install the Range Transmission

Group 05: PowrQuad™ Transmission - Transmission Shift Unit

PowrQuad™ Transmission - Transmission Shift Controls, Summary of References

PowrQuad™ Transmission - Repair Specifications

PowrQuad™ Transmission - Check and Adjust Shift Mechanisms/Linkages and Park Lock

PowrQuad™ Transmission - Repair Range Shift Mechanism with Integrated Electrical Gear Shift Mechanism

PowrQuad™ Transmission - Repair Electrical Clutch Actuation

Group 10: PowrQuad™ Transmission - PowrQuad™ Module

PowrQuad™ Transmission - PowrQuad Module, Summary of References

PowrQuad™ Transmission - Special Tools, Summary of References

PowrQuad™ Transmission - Repair Specifications

PowrQuad™ Transmission - Transmission Components

PowrQuad™ Transmission - Replace Neutral Start Switch (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Replace the Temperature Sensor and Pressure Switches

PowrQuad™ Transmission - Replace Temperature Sensor and Pressure Switches (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove and Install the Oil Filter Housing

PowrQuad™ Transmission - Remove and Install the Oil Filter Housing (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Replace the Oil Filter Housing

PowrQuad™ Transmission - Replace Seal Ring for Transmission Input Shaft

PowrQuad™ Transmission - Remove and Install the Front Valve Housing

PowrQuad™ Transmission - Remove and Install Front Valve Housing (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove and Install Valves in the Front Valve Housing

PowrQuad™ Transmission - Remove and Install Valves in Front Valve Housing (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove and Install the Front Transmission Cover

PowrQuad™ Transmission - Remove and Install Front Transmission Cover (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove and Install the Valves in the Front Transmission Cover

PowrQuad™ Transmission - Remove and Install Valves in Front Transmission Cover (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Repair Clutch Pedal Valve (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove and Install the Shift Valve Housing

PowrQuad™ Transmission - Remove and Install Shift Valve Housing (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove and Install Valves in Shift Valve Housing

PowrQuad™ Transmission - Remove and Install Valves in Shift Valve Housing (with Mechanically Actuated PowrQuad Module)

PowrQuad™ Transmission - Remove the Transmission Oil Pump

PowrQuad™ Transmission - Repair the Transmission Oil Pump

PowrQuad™ Transmission - Install the Transmission Oil Pump

PowrQuad™ Transmission - Remove the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Repair the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Install the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Remove the B1 Brake Housing

PowrQuad™ Transmission - Repair the B1 Brake

PowrQuad™ Transmission - Install the B1 Brake Housing

PowrQuad™ Transmission - Remove the B2-B3 Brake Housing

PowrQuad™ Transmission - Repair the B2 Brake

PowrQuad™ Transmission - Repair the B3 Brake

PowrQuad™ Transmission - Install the B2-B3 Brake Housing

PowrQuad™ Transmission - Remove the C4 Clutch

PowrQuad™ Transmission - Repair the C4 Clutch

PowrQuad™ Transmission - Install the C4 Clutch

PowrQuad™ Transmission - Remove the Reverse Brake

PowrQuad™ Transmission - Repair the Reverse Brake

PowrQuad™ Transmission - Install the Reverse Brake

PowrQuad™ Transmission - Remove Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Repair Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Install Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Replace Clutch Carriers for C4 Clutch and Forward Clutch

PowrQuad™ Transmission - Replace the Transmission Output Shaft and Rear PTO Drive Shaft

Group 15: PowrQuad™ Transmission - Creeper Transmission

PowrQuad™ Transmission - Repair the Creeper Transmission, Summary of References

PowrQuad™ Transmission - Special Tools, Summary of References

PowrQuad™ Transmission - Repair Specifications

PowrQuad™ Transmission - Repair the Creeper Transmission

Group 20: PowrQuad™ Transmission - Range Transmission 6150M

PowrQuad™ Transmission - Range Transmission - Repair, Summary of References - 6150M

PowrQuad™ Transmission - Special Tools, Summary of References - 6150M

PowrQuad™ Transmission - Repair Specifications for 6150M

PowrQuad™ Transmission - Range Transmission - Sectional View - 6150M

PowrQuad™ Transmission - Remove the Park Lock Pawl, Shifter Assembly Parts and Differential Drive Shaft - 6150M

PowrQuad™ Transmission - Remove the Drive Shaft - 6150M

PowrQuad™ Transmission - Disassemble the Drive Shaft - 6150M

PowrQuad™ Transmission - Assemble the Drive Shaft - 6150M

PowrQuad™ Transmission - Install the Drive Shaft - 6150M

PowrQuad™ Transmission - Adjust the Axial Play of the Drive Shaft - 6150M

PowrQuad™ Transmission - Install the Differential Drive Shaft, Cone Point Adjustment - 6150M

PowrQuad™ Transmission - Adjust the Axial Play of the Differential Drive Shaft - 6150M

PowrQuad™ Transmission - Install the Park Lock Pawl and Shifter Assembly Parts - 6150M

PowrQuad™ Transmission - Adjust the Range Shift - 6150M

PowrQuad™ Transmission - Repair the Shift Cover - 6150M

PowrQuad™ Transmission - Replace Sensors B035, B172 - 6150M

Group 25: PowrQuad™ Transmission - Range Transmission 6170M

PowrQuad™ Transmission - Range Transmission - Repair, Summary of References - 6170M

PowrQuad™ Transmission - Range Transmission - Special Tools, Summary of References - 6170M

PowrQuad™ Transmission - Range Transmission - Repair Specifications - 6170M

PowrQuad™ Transmission - Range Transmission - Sectional View - 6170M

PowrQuad™ Transmission - Remove the Park Lock Pawl, Shifter Assembly Parts and Differential Drive Shaft - 6170M

PowrQuad™ Transmission - Remove the Drive Shaft - 6170M

PowrQuad™ Transmission - Disassemble the Drive Shaft - 6170M

PowrQuad™ Transmission - Assemble the Drive Shaft - 6170M

PowrQuad™ Transmission - Install the Drive Shaft - 6170M

PowrQuad™ Transmission - Adjust the Axial Play of the Drive Shaft - 6170M

PowrQuad™ Transmission - Install the Differential Drive Shaft, Cone Point Adjustment - 6170M

PowrQuad™ Transmission - Adjust the Axial Play of the Differential Drive Shaft - 6170M

PowrQuad™ Transmission - Install the Park Lock Pawl and Shifter Assembly Parts - 6170M

PowrQuad™ Transmission - Adjust the Range Shift - 6170M

PowrQuad™ Transmission - Repair the Shift Cover - 6170M

PowrQuad™ Transmission - Replace Sensors B035, B172 - 6170M

Section 60A: Steering system

Group 10: Steering - Hydrostatic Steering

Steering and Brakes - Hydrostatic Steering, Summary of References

Hydrostatic Steering - Special Tools

Hydrostatic Steering - Repair Specifications

Hydrostatic Steering - Preliminary Work

Hydrostatic Steering - Disconnecting/Connecting Steering or Brake Hoses

Hydrostatic Steering - Removing the Steering Unit

Hydrostatic Steering - Exploded View of Steering Unit

Hydrostatic Steering - Steering Wheel and Steering Column (with Cab)

Hydrostatic Steering - Steering Wheel and Steering Column (with Open Operator's Station)

Hydrostatic Steering - Installing the Steering Unit

Group 15: Steering - AutoTrac™

Steering System - AutoTrac™, Summary of References

AutoTrac™ - Repair Specifications

AutoTrac™ - Exploded View

AutoTrac™ - Replacing the Steering Control Valve

AutoTrac™ - Y114-1 - Solenoid Valve for Steering Control Valve (Enable Valve)

AutoTrac™ - Y114-2 - Solenoid Valve for Steering Control Valve (Left Turn)

AutoTrac™ - Y114-3 - Solenoid Valve for Steering Control Valve (Right Turn)

AutoTrac™ - B138 - Replace the Steering Wheel Position Sensor

AutoTrac™ B139 - Replacing the Wheel Angle Sensor

Section 60B: Brakes

Group 10: Brakes - Brake Valve

Brakes - Brake Valve, Summary of References

Brake Valve - Special Tools

Brake Valve - Repair Specifications

Brake Valve - Disconnecting/Connecting Steering or Brake Hoses

Brake Valve - Changing the Accumulator

Brake Valve - Repair the Guide and Piston

Brake Valve - Exploded View

Removing the Power Brake Valve

Reconditioning the Power-Fill Brake Valve

Install the Power Brake Valve

Removing the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Recondition the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Installing the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Group 15: Brakes - Rear Brakes

Brakes - Rear Brakes, Summary of References

Rear Brakes - Special Tools, Summary of References

Rear Brakes - Repair Specifications

Rear Brakes - Exploded View

Removing the Rear Brakes

Reconditioning the Rear Brakes

Install the Rear Brakes

Rear Brakes - Replacing the Delay Valve

Group 20: Brakes - Hydraulic Trailer Brake

Brakes - Hydraulic Trailer Brake, Summary of References

Hydraulic Trailer Brake - Repair Specifications

Hydraulic Trailer Brake - Repair Instructions

Hydraulic Trailer Brake - Changing the Trailer Brake Valve

Hydraulic Trailer Brake - Change the Coupler

Group 25: Brakes - Air Brake System

Brakes - Air-brake system, Summary of references

Air-brake system - Special tools

Air-Brake System - Repair Specifications

Air Brake System - Safety Instructions

Air Brake System - Installing the Compressed-Air Hoses

Air-brake system - Replacing the compressor

Air-Brake System - Repair the Compressor

Air-Brake System - Replacing the Compressed-Air Tank

Air-brake system - Replacing the trailer control valve (for dual-line brakes)

Air-brake system - Replacing the trailer control valve (for single-line brakes)

Air Brake System - Changing the Coupling Ends

Group 30: Brakes - Park Brake

Brakes - Park Brake, Summary of References

Park Brake - Repair Specifications

Park Brake - Exploded View

Reconditioning the Park Brake

Park Brake - Adjusting the Brake Band

Park Brake - Replace the Brake Cable

Section 70: Hydraulic System

Group 05: Hydraulic System - General Information

Hydraulic System - General Information, Summary of References

Hydraulic System - General Safety and Repair Information

Group 10: Operator Controls

Hydraulic System - Repair the Controls, Summary of References

Other Material

Repair Specifications

Selective Control Valves (M-SCVs) - Removing and Installing the Actuating Elements

Selective Control Valves (M-SCV) - Adjusting the Control Cable

Removing and Installing the Multi-Function Lever (on Floor Plate) for M-ICV

Adjust the Multi-Function Lever (on Floor Plate) for M-ICVs

Group 15: Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump, and Hydraulic Pump

Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump and Hydraulic Pump, Summary of References

Repair Specifications

Remove and Install F1 - Hydraulic Oil Primary Filter

F5 - Recondition Hydraulic Oil Filter

Removing the P3 and P4 - Hydraulic Pump (PC Hydraulic System)

Removing the G35 - Mounting Plate with Lube Oil Valve (PC Hydraulic System)

Removing and Installing the V19 - Lube Oil Valve (PC Hydraulic System)

Install G35 - Installation Plate with Lube Oil Valve (PC Hydraulic System)

Installing the P3 and P4 - Hydraulic Pump (PC Hydraulic System)

Remove and Install P1 - Charge Oil Pump (PFC Hydraulic System)

Removing and Installing the V10 - Lube Oil Valve (PFC Hydraulic System)

Removing and Installing the R6 - Additional Oil Reservoir (PFC Hydraulic System)

R2 - Oil Reservoir, Hydraulic Pump (PFC Hydraulic System)

G1 - PFC Hydraulic System - Hydraulic Pump, Remove and Install the Pressure-and-Flow Regulator

Removing and Installing the P2 - Hydraulic Pump (PFC Hydraulic System)

Group 20: Hydraulic System - Priority 1 to 3 Control Blocks

Hydraulic System - Repair the Priority 1 to 3 Control Blocks, Summary of References

Reconditioning the Priority 1 to 3 Control Blocks - Special Tools, Summary of References

Repair Specifications

Remove and Install G37 - Priority Valve (PC Hydraulic System)

Recondition G37 - Priority Valve (PC Hydraulic System)

Remove and Install the G2 - Priority 1 Control Block (PFC Hydraulic System)

Reconditioning G2 - Priority 1 Control Block (PFC Hydraulic System)

Removing and Installing the G11, G44, and G45 - Control block with or without Priority 2 (PFC Hydraulic System)

Reconditioning G11 - Priority 2 Control Block (PFC Hydraulic System)

Reconditioning the G44 and G45 - Control Block (without Priority 2) (PFC Hydraulic System)

Remove and Install G15 - Priority 3 Control Block (PFC Hydraulic System)

Reconditioning G15 - Priority 3 Control Block (PFC Hydraulic System)

Group 25: Hydraulic System - Rear Hitch

Hydraulic System - Repair the Rear Hitch, Summary of References

Recondition the Rear Hitch - Special Tools, Summary of References

Other Material

Repair Specifications

Removing and Installing the M008 - Stepper Motor (Hitch Valve)

Removing and Installing the G38 and G16 - Hitch Valve

Reconditioning the G38 - Hitch Valve (Rear Hitch) (PC Hydraulic System)

Reconditioning the G16 - Hitch Valve (Rear Hitch) (PFC Hydraulic System)

B021 - Remove and Install the Position Sensor and Toothed Segment (Rear Hitch) (6150M)

B21 - Remove and Install the Position Sensor and Toothed Segment (Rear Hitch) (6170M)

Remove and Install the Rockshaft (Rear Hitch) (6150M)

Remove and Install the Rockshaft (Rear Hitch) (6170M)

Removing and Installing the C11 and C12 - Lift Cylinders (Rear Hitch)

Reconditioning the C11 and C12 - Lift Cylinders (Rear Hitch)

B041 - Remove and Install the Draft Load Potentiometer and Draft Link Support (Rear Hitch)

Rear Hitch - Recondition the Hydraulic Center Link (HCL)

Group 30: Hydraulic System - Selective Control Valves (SCVs) and Couplers

Repair the Selective Control Valves (SCVs) and Couplers - Summary of References

Repair Specifications

Removing and Installing the Selective Control Valves (SCVs)

Reconditioning the G17 - Selective Control Valves (M-SCV 100)

Reconditioning the G18 - Selective Control Valves (M-SCV 200)

Reconditioning the G27 - Selective Control Valves (M-SCV 450)

J5 and J6 - Recondition the Couplers (SCV)

Group 35: Hydraulic System - Independent Control Valves (ICVs)

Repair the Independent Control Valves (ICV) - Summary of References

Repair Specifications

Removing and Installing the G24, G25, and G26 - Independent Control Valves (M-ICV)

Reconditioning the G24, G25, and G26 - Independent Control Valves (M-ICV)

Section 80A: Machine-Specific Systems

Group 00: Machine-Specific Systems - Removal and Installation of Components

Machine-Specific Systems - Removal and Installation of Components, Summary of References

Machine-Specific Systems - Special Tools

Machine-Specific Systems - Repair Specifications

Remove the Axle, Preliminary Work

Removing Suspended Front-Wheel Drive Axle

Removing Front-Wheel Drive Axle on 6150M

Removing Front-Wheel Drive Axle on 6170M

Remove Front Axle

Install Suspended Front-Wheel Drive Axle

Install Front-Wheel Drive Axle on 6150M

Install Front-Wheel Drive Axle on 6170M

Install the Front Axle

Install the Axle, Additional Work

Removing the Front Hitch

Installing the Front Hitch

Remove the Front Axle Support, Preliminary Work

Remove the Front Axle Support for Suspended Front-Wheel Drive Axle

Removing Front-Axle Support on 6150M with Front-Wheel Drive Axis

Remove the Front Axle Support on 6170 with Front-Wheel Drive Axle

Remove Front Axle Support at Front Axle

Installing the Front Axle Support

Install Front Axle Support, Additional Work

Group 10: Machine-Specific Systems – Main Frame

Machine-Specific Systems - Main Frame, Summary of References

Main Frame - Repair Specifications

Reconditioning Main Frame

Group 15: Machine-Specific Systems - Front Wheels, Rear Wheels and Fenders

Machine-specific systems - Front wheels, rear wheels, and fender, Summary of references

Front Wheels, Rear Wheels and Fenders - Special Tools

Front Wheels, Rear Wheels and Fenders - Repair Specifications

Front Wheels, Rear Wheels and Fenders - Pivoting Front Fender

Front Wheels, Rear Wheels and Fenders - Removing Front Wheel

Front Wheels, Rear Wheels and Fenders - Reconditioning Front Rim

Front wheels, rear wheels, and fenders - Installing a front wheel

Front Wheels, Rear Wheels and Fenders - Removing the Rear Wheels (with Flanged Axle)

Front Wheels, Rear Wheels and Fenders - Reconditioning the Rear Rim (with Flanged Axle)

Front Wheels, Rear Wheels and Fenders - Installing the Rear Wheel (with Flanged Axle)

Front Wheels, Rear Wheels and Fenders - Removing the Rear Wheel (with Rack-and-Pinion Axle)

Front Wheels, Rear Wheels and Fenders - Reconditioning the Rear Rim (with Rack-and-Pinion Axle)

Front Wheels, Rear Wheels and Fenders - Installing the Rear Wheel (with Rack-and-Pinion Axle)

Front Wheels, Rear Wheels and Fenders - Installing the Reinforced Rear Wheel

Group 20: Machine-Specific Systems – Trailer Hitch and Swinging Drawbar

Machine-Specific Systems - Trailer Hitch and Swinging Drawbar, Summary of References

Repair Specifications

Check the Manually-Operated Hitch for Wear

Check the Manually-Operated Hitch for Wear (Italy and Spain Only)

Check the Remote-Controlled Trailer Hitch for Wear

Trailer Hitch, Checking the Guide Rails

Checking the Tow-Hook for Wear

Checking the Hitch Ball for Wear

Check Drawbar for Wear

Removing and Installing the Center Link Bracket

Removing and Installing the Guide Rails

Reconditioning the Automatic Trailer Hitch

Remote Control for Automatic Trailer Hitch

Reconditioning the Height-Adjustable Trailer Hitch (Italy and Spain Only)

Swinging Drawbar

Swinging Drawbar with Pick-Up Hitch

Adjust Holding Tab

Attaching Safety Decals on the Swinging Drawbar

Group 25: Machine-Specific Systems - Pick-Up Hitch

Machine-Specific Systems - Hydraulic Pick-Up Hitch, Summary of References

Pick-Up Hitch - Specifications

Hydraulic Pick-Up Hitch — General Safety and Repair Information

Check Tow Hook on Pick-Up Hitch for Wear

Remove and Install the Pick-Up Hitch

Pick-Up Hitch - Exploded View

Pick-Up Hitch - Control Lever and Lift Links

Pick-Up Hitch - Hydraulic Parts

Pick-Up Hitch - Recondition the Retainer Spring

Pick-Up Hitch - Recondition the Latch Housing

Pick-Up Hitch - Recondition the Hydraulic Cylinder

Section 80B: Suspension Systems

Group 10: Suspension Systems - Suspended Front-Wheel Drive Axle

Suspension Systems - Suspended Front-Wheel Drive Axle, Summary of References

Special Tools

Repair Specifications

Relieving Hydraulic System Pressure

Removing/Installing the Oscillation Limiter

Removing the Panhard Link

Install the Panhard Link

Removing and Installing Linkage

Removing Position Sensor of Suspended Front-Wheel Drive Axle

Reconditioning Position Sensor of Suspended Front-Wheel Drive Axle

Installing Position Sensor of Suspended Front-Wheel Drive Axle

Remove Hydraulic Cylinder

Reconditioning the Hydraulic Cylinder

Install Hydraulic Cylinders

Remove the Control Block

Reconditioning the Valves in the Control Block

Install the Control Block

Removing and Installing the Accumulator

Reconditioning the Accumulator

Remove and Recondition the Bearing Support

Install the Bearing Support

Section 90: Operator's Cab

Group 00: Removal and Installation of Components

Operator's Cab - Installation and Removal of Components, Summary of References

Operator's Cab - Installation and Removal of Components, Special Tools

Operator's Cab - Installation and Removal of Components, Repair Specifications

Tilt the Operator's Cab Upward and Downward - Special Tools

Tilt the Operator's Cab Upward

Tilting the Operator's Cab Downward

Remove the Operator’s Cab

Installing the Operator's Cab

Removing the Operator's Platform

Installing the Operator's Platform

Testing and Adjusting Shift Units

Group 15: Operator's Cab - Air-Conditioning System

Operator's Cab - Air-Conditioning System, Summary of References

Air Conditioning System - Special Tools

Air-Conditioning System - Repair Specifications

Air Conditioning System - Observing AC Hose Torques

Air Conditioning System - Safety at Work

Air Conditioning System - Storage of Refrigerant Containers

Air-Conditioning - Important

Air Conditioning System - Service Work

Air Conditioning System - Preventive Maintenance

Air-Conditioning System - Test with Air Conditioning Service Unit

Air-Conditioning System - Air-Conditioning Service Unit, Filling with Refrigerant Oil

Air conditioning system - Instructions for starting up the DENSO air conditioning compressor

Air-Conditioning System - Leak Test

Air Conditioning System - Removing the Compressor

Air conditioning system - Checking level in the compressor

Air-Conditioning System - Disassembling the Magnetic Clutch

Air Conditioning System - Checking the Clutch Hub Clearance

Air-Conditioning System - Install Compressor

Air conditioning system - Removing and installing the condenser

Air conditioning system - Removing and installing the receiver-drier

Air conditioning system - Removing and installing the evaporator with expansion valve

Air conditioning system - Replacing the expansion valve

Air Conditioning System - Installing the Condensation Drain Hoses

Air conditioning system - Removing and installing the pressurizer blower motor

Air conditioning system - Removing and installing the cab air filters

Air Conditioning System - Remove and Install the Interior Filter

Air-Conditioning System - Removing and Installing the B015 Refrigerant Pressure Switch

Air conditioning system - Removing and installing the heater valve

Air-Conditioning System - Removing and Installing the B014 - Thermostat Switch

Air-Conditioning System - Removing and Installing the B095 - De-Icing Switch

Air conditioning system - Setting the Bowden cables for air distribution

Group 30: Operator's Cab - Seats

Operator's Cab - Seat, Summary of References

Seat Tools — Summary of References

Repair Specifications

Other Material

General Information on Seat Repairs

Air Comfort Seat MSG95GL, Removal and Installation

Air Comfort Seat MSG95GL, Boot Removal and Installation

Air Comfort Seat MSG95GL - Removal and Installation of Compressor

Air Comfort Seat MSG95GL - Air Spring Removal and Installation

Air Comfort Seat MSG95GL - Seat Suspension Removal and Installation

Air Comfort Seat MSG95GL, Vehicle Connection Harness, Removal and Installation

Air Comfort Seat MSG95GL - Seat Suspension Harness, Removal and Installation

Air Comfort Seat MSG95GL - Actuation for Height Adjustment Removal and Installation

Air Comfort Seat MSG95GL, Check and Adjust the Bowden Cables for Height Adjustment

Air Comfort Seat MSG95GL, Removal and Installation of Bowden Cable for Height Adjustment Downward

Air Comfort Seat MSG95GL, Removal and Installation of Bowden Cable for Height Adjustment Upward

Air Comfort Seat MSG95GL, Level Control Removal and Installation

Air Comfort Seat MSG95GL - Adjust Level Control (Micro-Switch, Vent Valve)

Air Comfort Seat MSG95GL - Air Hoses Removal and Installation

Air Comfort Seat MSG95GL - Air Distributor Removal and Installation

Recondition the CommandARM™

Instructional Seat, Seat Belt Removal and Installation

Group 35: Operator's Cab - Operator's Cab

Operator's cab, Summary of references

Special Tools - Summary of References

Remove and Install the Cab Frame

Cab Mounting, Torques

Remove and Install the Outer Roof

Remove and Install the Roof Hatch

Remove and Install the Pull-Down Sunshades

Remove and Install the Switch Cover

Socket (C-Post), Removal and Installation

Remove and Install the Windshield

Remove and Install the Panoramic Windshield

Remove and Install the Rear Window

Install the Door Lock

Adjust Windshield and Rear Window Contact Pressure

Remove and Install the Cab Door

Remove and Install the Storage Compartment

Inner Roof Trim, Removal and Installation

Remove and Install the Windshield Washer Reservoir

Section 300: Special Tools

Group 05: General Information

Special Tools - General Information

John Deere Tractors 6150M, 6170M Repair Service Manual (TM405919)