John Deere Tractors 6105J, 6140J, 6140JH, 6155J, 6155JH, 6105JH Diagnosis and Tests Service Technical Manual (TM609419)
Catalog:
Price: US$ 65.00
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 2WD or MFWD Tractors 6105J, 6105JH, 6140J, 6140JH, 6155J & 6155JH (Worldwide Edition), with all the technical information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 6105J, 6140J, 6140JH, 6155J, 6155JH, 6105JH Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm609419 - 6105J, 6105JH, 6140J, 6140JH, 6155J and 6155JH Tractors Diagnostic Technical Manual (November 2015) Technical Manual.pdf
tm609419 - 6105J, 6105JH, 6140J, 6140JH, 6155J and 6155JH Tractors Diagnostic Technical Manual (November 2015) Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 1,961 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Precautions
General References
Diagnostic Trouble Codes
BCU Diagnostic Trouble Codes
Observable Symptoms
Electrical System
Transmission
Drive Systems
Steering And Brakes
Hydraulic System
Engine
Function Test
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Descriptions
Electrical System
Sub-System Diagnostics (Cab Tractor)
Sub-System Diagnostics (Open Operator Station Tractor)
Component Tests
Functional schematics
Wiring Harnesses and Connectors (Cab Tractor)
Wiring Harnesses and Connectors (Open Operator Station Tractor)
Electronic Control Units
Operation and General Information on Diagnostics
Data BUS System Diagnostics
Data BUS Systems, Operation
BCU - Basic Control Unit
Forward/Reverse Module
Function Test
Tests and Adjustments
Operation
PowrQuad Transmissions
Preliminary Tests
Function Test
Tests and Adjustments
Operation
SyncroPlus Transmission
Operational Checks
Tests and Adjustments
Operation
Drive Systems
Function Tests
Tests and Adjustments
Operation
Operation for 6105J and 6105JH Tractors Only
Steering and Brakes
Function Test
Tests and Adjustments
Operation
Hydraulic System
Function Tests
Tests and Adjustments
Operation
Oil Filter, Charge Pump and Hydraulic Pump
Hitch
Selective Control Valves (SCV)
Hydraulic Block
Operator`s Cab
Tests and Adjustments
Operation
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
tm609419 - 6105J, 6105JH, 6140J, 6140JH, 6155J and 6155JH Tractors Diagnostic Technical Manual (November 2015)
Table of Contents
Foreword
Section 210: Safety
Group 05: Safety Precautions
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Information - "Important"
Information - "Note"
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Prevent Acid Burns
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Clean Vehicle of Hazardous Pesticides
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Safe Maintenance of Mechanical Front-Wheel Drive (MFWD) System
Do Not Look Directly Into Radar Tube
Keep ROPS Installed Properly
Avoid Harmful Asbestos Dust
Replace Safety Signs
Decommissioning: Proper Recycling and Disposal of Fluids and Components
Live With Safety
Safety Measures for Electronic Control Units
Group 15: General References
General References—Summary
Unified Non-Metric Bolt and Cap Screw Torque Values
Unified Metric Bolt and Cap Screw Torque Values
Hydraulic System Non-Metric Fitting Torque Values
Hydraulic System Metric Fitting Torque Values
Component ID Table
Reading a Functional Schematic
Reading a Diagnostic Schematic
Wiring Schematics and Symbols
Visually Inspect Electrical System
Electrical Circuit Malfunctions
Seven Step Electrical Test Procedure
Hydraulic System — Hydraulic Circuit Symbols
Section 211: Diagnostic Trouble Codes
Group BCU: BCU Diagnostic Trouble Codes
BCU 000070.31 - Park Brake Malfunction
BCU 000084.02 - Wheel Speed Sensor Circuit Malfunction
BCU 000168.16 - Excessive System Voltage (Engine Running)
BCU 000168.17 - Insufficient System Voltage (Engine above 1500 rpm)
BCU 000168.18 - Insufficient System Voltage (Engine speed up to 1500 rpm)
BCU 000186.02 - Rear PTO Speed Sensor Circuit Fault
BCU 000186.17 - No Rear PTO Speed Detected
BCU 000190.02 - Engine Speed Sensor Circuit Malfunction
BCU 000629.12 - Control Unit Internal Problem
BCU 000639.12 - Control Unit Internal Problem
BCU 000746.31 - Differential Lock Solenoid Circuit Fault
BCU 000980.07 - Rear PTO Switch Connector Defective
BCU 001676.31 - LTC Coolant Pump Relay Circuit Fault
BCU 299780.07 - Turn Signal Switch Fault
BCU 302073.31 - Rear PTO Solenoid Circuit Malfunction
BCU 302080.31 - Differential Lock Switch Malfunction
BCU 302085.31 - MFWD Switch Malfunction
BCU 302086.31 - MFWD Clutch Solenoid Circuit Fault
BCU 302106.31 - Control Unit Internal Fault
BCU 302123.31 - Signal From Forward/ Reverse Switch Does Not Match Not-Neutral Switch Signal
BCU 302124.31 - Alternator Relay Electric Circuit Malfunction
BCU 302131.31 - Turn Signal Switch Circuit Fault
BCU 302132.31 - Turn Signal Fuses F03/04 and/or F03/07 Failed
BCU 302133.31 - Rear PTO Selector Fault
BCU 302240.31 - Control Unit Plugged Into Wrong Wiring Harness
BCU 303027.31 - Hitch Control Unit Incorrectly Calibrated
BCU 303028.31 - Hitch Control Unit Not Calibrated
BCU 303037.03 - 5 V power supply too high
BCU 303037.04 - 5 V Power Supply Too Low
BCU 303041.02 - Open Circuit at Coil 1 of the Stepper Motor
BCU 303042.02 - Open Circuit at Coil 2 of the Stepper Motor
BCU 303043.02 - Electric Circuit Malfunction, Stepper Motor Coil 1
BCU 303044.02 - Electric Circuit Malfunction, Stepper Motor Coil 2
BCU 303045.04 - System Voltage Too Low
BCU 303047.03 - System Voltage Too High
BCU 303049.03 - Quick Raise/Lower Switch Signal Voltage Too High
BCU 303049.04 - Quick Raise/Lower Switch Signal Voltage Too Low
BCU 303052.03 - Right Draft Sender Signal Voltage Too High
BCU 303052.04 - Right Draft Sender Signal Voltage Too Low
BCU 303053.03 - Sensitivity Potentiometer Signal Voltage Too High
BCU 303053.04 - Sensitivity Potentiometer Signal Voltage Too Low
BCU 303054.03 - Depth-Setting Potentiometer Signal Voltage Too High
BCU 303054.04 - Depth Potentiometer Voltage Too Low
BCU 303055.03 - Position Sensor Signal Voltage Too High
BCU 303055.04 - Position Sensor Signal Voltage Too Low
BCU 303056.03 - Raise Limit Potentiometer Signal Voltage Too High
BCU 303056.04 - Raise Limit Potentiometer Signal Voltage Too Low
BCU 303057.03 - Rate of Drop Potentiometer Signal Voltage Too High
BCU 303057.04 - Rate of Drop Potentiometer Signal Voltage Too Low
BCU 303060.02 - Stepper Motor Deadband Step Outside Specification
BCU 303177.18 - Low Hydraulic Oil Temperature During Calibration
BCU 303252.02 - Distorted Signal from the Right Draft Sensor During Calibration
BCU 303252.03 - Right Draft Sensor Voltage Too High During Calibration
BCU 303252.04 - Right Draft Sensor Signal Voltage Too Low During Calibration
BCU 303255.03 - Position Sensor Signal Voltage Too High During Calibration
BCU 303255.04 - Position Sensor Signal Voltage Too Low During Calibration
BCU 303260.16 - Stepper Motor (Raise) Free Step Above Upper Threshold During Calibration
BCU 303260.18 - Stepper Motor (Raise) Free Step Above Lower Threshold During Calibration
BCU 303261.16 - Stepper Motor (Lower) Free Step Above Upper Threshold During Calibration
BCU 303261.18 - Stepper Motor (Lower) Free Step Above Lower Threshold During Calibration
Section 212: Observable Symptoms
Group 40: Electrical System
Control Unit(s) Not Displayed
Diagnostic Mode Cannot Be Entered or Connection Problems with Service ADVISOR (Cab Tractors)
Diagnostic Mode Cannot Be Accessed or Connection Problems with Service ADVISOR (Open operator's station)
Problems with the Battery
Problem with starter motor
Horn problem
Group 55: Transmission
PowrQuad Transmission Problem
SyncroPlus Transmission Problem
Group 56: Drive Systems
Rear PTO problem
Group 60: Steering And Brakes
Brake Problem
Steering problem
Park brake problem
Group 70: Hydraulic System
Hydraulic hitch problem
Section 220: Engine
Group 10: Function Test
Safety
Engine Preliminary Checks
Group 15: Tests and Adjustments
Dynamometer Test
Section 230: Fuel, Air Intake and Cooling Systems
Group 15: Tests and Adjustments
Tests and Adjustments—Summary of References
General Information
Explanation of Tests
Safety for Tests
Special Tools
Specifications
Intake System Test
Cooling System Leak Test
Thermostat Opening Pressure Test
Variable Speed Fan Drive Test
Fuel System - Check the Fuel Transfer Pump
Hand Throttle Lever and Accelerator Pedal Adjustment
Adjust Accelerator Pedal
Group 20: Descriptions
Description of Components - Summary of References
Fuel Supply System Description
Air Intake System Operation
Coolant System Description
Cooling System Radiator Description
Annular Oil Cooler Description (Transmission Oil)
Variable Speed Fan Drive Operation ( -XXXXXX)
Fan Belt Tensioner Operation
Section 240: Electrical System
Group 10: Sub-System Diagnostics (Cab Tractor)
Sub-System Diagnostics (Cab) — Summary of References
Special Tools
Starter Motor and Charging Circuit (Cab Tractors)
Panel Warning Lights (Cab Tractors)
Horn (Cab Tractors)
Lights (Cab Tractors)
Work lights (Cab Tractors)
Radio, Digital Clock, Dome and Console Lights (Cab Tractors)
Fan and Air Conditioning System (Cab Tractors)
Windshield Wiper and Washer (Cab Tractors)
Beacon light (Cab Tractors)
Electronic Hitch Control (Cab Tractors)
Front-Wheel Drive (Cab Tractors)
Differential Lock (Cab Tractors)
Hazard Warning Lights Unit (Cab Tractors)
Speed Sensor and Radar
Service socket
BUS Terminator and Terminating Resistor
BCU Power Supply (Cab Tractors)
PTO (Cab Tractors)
Brakes (Cab Tractors)
Group 10A: Sub-System Diagnostics (Open Operator Station Tractor)
Sub-System Diagnostics (Open Operator Station Tractor)—Summary of References
Special Tools
Starter Motor and Charging Circuit (Open Operator Station Tractor)
Panel Warning Lights (Open Operator Station Tractor)
Horn - Optional (Open Operator Station Tractor)
Operator's Seat (Open Operator Station Tractor)
Lights (Open Operator Station Tractor)
Work Lights (Open Operator Station Tractor)
3-Terminal and 7-Terminal Sockets (Open Operator Station Tractor)
Electronic Hitch Control (Open Operator Station Tractor)
PTO (Open Operator Station Tractor)
Front-Wheel Drive (Open Operator Station Tractor)
Differential lock (Open Operator Station Tractor)
Hazard Warning Lights Unit (Open Operator Station Tractor)
Speed Sending Units (Open Operator Station Tractor)
Power Feed and Audible Alarm (Open Operator Station Tractor)
Brake System (Open Operator Station Tractor)
Service Socket (Open Operator Station Tractor)
BUS Terminating Resistor (Open Operator Station Tractor)
Group 15: Component Tests
Starter Motor and Charging Circuit
Instrument Panel
Horn - Optional
Lighting Circuits
Work lights
3-pin and 7-pin Sockets (If Equipped)
Dome Light (If Equipped)
Fan, Air Conditioning and Automatic A/C control (If Equipped)
Windshield Wiper and Washer System (If Equipped)
Beacon light (If Equipped)
Electronic Hitch Control
PTO
MFWD
Differential lock
Hazard Warning Lights Unit
Brake System
Alternator
Acoustic Alarm (If Equipped)
Group 25C: Functional schematics
Functional Schematic and Wiring Harnesses (Cab Tractor) — Summary of References
Fuse and Relay Box
Fuses and Relays (OOS)
Fuses and Relays (Cab)
Ground Connections (SE00)
Starting Motor and Charging Circuit (SE01)
Instrument Cluster Unit (Cab) (SE02A)
Instrument Cluster Unit (OOS) (SE02B)
Accessory, Connector and Horn Circuit (SE03)
Seat Compressor (SE04)
Head, Tail and Clearance Light (SE6)
Worklights (SE07)
Radio, Dome and Console Light (SE09)
Blower and AC System (SE10)
Fixed Windshield Wiper Front and Washer System (SE11)
Windshield Wiper Rear and Washer System (SE12)
Beacon Light (SE13)
Power Outlet SAE and Trailer Socket ECE (SE14)
Electric Rockshaft Control (SE15)
BCU (SE16)
BCU (SE16a)
Diagnostic Connector (SE17)
Implement CAN (SE99)
Group 26: Wiring Harnesses and Connectors (Cab Tractor)
Wiring Harnesses and Connectors (Cab Tractor)— Summary of References
Wiring Harness - Power Supply (Cab Tractor)
Engine Wiring Harness (Cab Tractor)
Headlights Wiring Harness (Cab Tractor)
Cab Wiring Harness (Cab Tractor)
Cowl Harness (Cab Tractor)
Cab Roof Harness (Cab Tractor)
Windshield Wiper Harness - Rear (Cab Tractor)
Air Conditioning and Fan Harness (Cab Tractor)
Transmission Front End Harness (Cab Tractor)
Transmission Rear End Harness (Cab Tractor)
F101 - F120
F021/1 - F021/3
F023/1 - F023/3
K101 - K113
M5
S17
X14/1
X14/2
X28
X35
X37
X58
X106
X107
X112/1A
X112/1B
X112/2A
X112/2B
X113/1
X113/2
X122
X125
X158
X182
X188
X239
X245
X269F
X269M
X321
X324
X400
X406/1F
X406/1M
X430
X431
X450
X473
X504
X505
X515
X544
X560F
X560M
X571
X587M
X588
X613
X614
X615
X616/1
X616/2
X616/3
XGND1
XGND1/1
XGND2
XGND2/1
XGND5
XGND5/1
Group 26A: Wiring Harnesses and Connectors (Open Operator Station Tractor)
Wiring Harnesses and Connectors (Open Operator Station Tractor) Summary of References
Wiring Harness - Power Supply (Open Operator Station Tractor)
Engine Wiring Harness (Open Operator Station Tractor)
Front End of Transmission Harness (Open Operator Station Tractor)
Transmission Rear End Harness (Open Operator Station Tractor)
Dashboard Wiring Harness (Applicable for 6105J and 6105JH Tractors) (Open Operator Station Tractor)
3-Pin Outlet Socket Harness (Applicable for 6105J and 6105JH Tractors) (Open Operator Station Tractor)
Battery Cut-Off Switch Wiring Harness (Applicable for 6105J and 6105JH Tractors) (Open Operator Station Tractor)
Section 245: Electronic Control Units
Group 05: Operation and General Information on Diagnostics
Special Tools
General Operation and Entering the Program Mode
Calling up Addresses and Diagnostic Trouble Codes
Description of the Diagnostic Trouble Codes
Electronic Control Units— Summary of Addresses
Group 10: Data BUS System Diagnostics
29-Bit CAN BUS - Check
11-Bit CAN BUS - Check
29-Bit CAN BUS - Check (tractors with open operator's platform and SE tractors with stage II engines acc. to 97/68/EC, level 12)
Group 20: Data BUS Systems, Operation
Data BUS systems — Summary of References
Data BUS systems
CAN BUS Systems
CAN BUS Systems in Tractors without Engine Control Unit (ECU)
CAN BUS Systems in Tractors with Engine Control Unit (ECU), Level 1
CAN BUS Systems on Tractors with Engine Control Unit (ECU), Level 4
CAN BUS Systems in Tractors with AutoPowr/IVT Transmission
CAN-BUS Systems on Cab and Open Operator's Station Tractors
CAN BUS Systems – Plug Layout
Group BCU: BCU - Basic Control Unit
BCU — Basic Control Unit — Summary of References
Calibration and Input Addresses (Basic Functions)
Hitch Control Calibration and Input Addresses
Operation (Basic Functions)
Preliminary Test of BCU Electrical Circuit
Test Procedure in the Case of Occasional BCU Circuit Problems
Circuit test for PTO Switch (S21)
Circuit test for front-wheel drive switch (S63)
Circuit test for Differential Lock Switch (S22)
Circuit test for hazard warning switch (S62)
Circuit test for Hazard Warning Switch (S66)
Circuit test for turn signal switch (S08)
Circuit test for Engine Speed Sender (B01)
Circuit Test for Wheel Speed Sensor (B09)
Circuit test for Sensitivity Potentiometer (B26)
Circuit test for Depth-setting Potentiometer (B27)
Circuit test for Position Sensor (B21)
Circuit test for Rate-of-Drop Potentiometer (B27)
Circuit test for Raise-Limit Potentiometer (B27)
Circuit Test for Wheel Speed Sensor (B35)
Circuit Test for Park Brake Switch (B37)
Circuit Test for PTO Speed Sensor (B06)
Circuit/harness test for Rapid Raise Switch (S24)
Circuit test for PTO Solenoid Valve (Y04)
Circuit test for Front-Wheel Drive Solenoid Valve (Y03)
Circuit test for Differential Lock Solenoid Valve (Y05)
Circuit test on R.H. Draft Sensor (B19)
Circuit test on L.H. Draft Sensor (B20)
Circuit test for Rockshaft Control Stepper Motor (M08)
Circuit Test for LTC Coolant Pump Relay K02/3
Circuit Test for Alternator Relay (K02/2)
BCU — Theory of Operation (Basic Functions)
Theory of Operation (Hitch Control)
Section 251: Forward/Reverse Module
Group 10: Function Test
Forward/Reverse Module—Function Test
Group 15: Tests and Adjustments
Forward/Reverse Module—System Test.
Forward/Reverse Module—System Pressure Test
Forward/Reverse Module—System Pressure Adjustment
Forward/Reverse Module—Test of Components Associated with System Pressure.
Forward/Reverse Module—Filter Relief Valve Test
Forward/Reverse Module—Engagement Override Valve and Clutch Pedal Valve Test.
Forward/Reverse Module—Disk Clutch and Disk Brake Test
Forward/Reverse Module—Lube Oil Pressure Test
Forward/Reverse Module—Cooling System Test
Forward/Reverse Module—Flow Rate Test
Forward/Reverse Module—Cooler Relief Valve Test.
Forward/Reverse Module—Transmission Oil Filter Test
Forward/Reverse Module—Modulation Time Adjustment
Forward/Reverse Module—Test Port and Sensor Layout
Forward/Reverse Module—Test and Adjust Shift Components.
Forward/Reverse Module—Park Lock Adjustment
Forward/Reverse Module—Test and Adjust Range Shift Linkage
Forward/Reverse Module—Test and Adjust Gear Shift Linkage.
Forward/Reverse Module—Forward/Reverse Lever Linkage Adjustment
Forward/Reverse Module—Forward/Reverse Lever Adjustment
Forward/Reverse Module—Clutch Pedal Adjustment
Group 20: Operation
Forward/Reverse Module—Summary of References
Forward/Reverse Module—Transmission Oil Circuit Operation (Schematic Included)
Forward/Reverse Module—Cross-Sectional View
Forward/Reverse Module—Components
Forward/Reverse Module—Components and Power Flow
Forward/Reverse Module—Transmission Oil Pump
Forward/Reverse Module—Valves and Other Hydraulic Components
Forward/Reverse Module—Hydraulic Circuit Schematic
Forward/Reverse Module—Description of Various Valves and Components
Forward/Reverse Module—Pressure Regulating Valve and Filter Relief Valve Operation
Forward/Reverse Module—Forward/Reverse Modulation Operation
Forward/Reverse Module—Clutch Pedal Valve Operation
Forward/Reverse Module—Engagement Override Valve Operation
Forward/Reverse Module - Cooling System Operation
Section 255: PowrQuad Transmissions
Group 05: Preliminary Tests
Hydraulic System and Transmission Diagnostics Preliminary Tests
Group 10: Function Test
PowrQuad Transmission—Function Test
Group 15: Tests and Adjustments
PowrQuad Transmission—System Test
PowrQuad Transmission—Test Ports
PowrQuad Transmission—Cooler Flow Rate Test.
PowrQuad Transmission—System Pressure Test.
PowrQuad Transmission—Lube Oil Pressure Test.
PowrQuad Transmission—Lube Oil Pressure Test (Forward Clutch).
PowrQuad Transmission—Lube Oil Pressure Test (Reverse Clutch).
PowrQuad Transmission—Forward Clutch Pressure Test
PowrQuad Transmission—Reverse Brake Pressure Test.
PowrQuad Transmission—B1 Brake Pressure Test.
PowrQuad Transmission—B2 Brake Pressure Test.
PowrQuad Transmission—B3 Brake Pressure Test.
PowrQuad Transmission—C4 Clutch Pressure Test.
PowrQuad Transmission—System Pressure Adjustment.
PowrQuad Transmission—Test Results Table.
PowrQuad Transmission—Forward/Reverse Lever Linkage Adjustment
PowrQuad Transmission—Shift and Park Lock Linkage Adjustment
Group 20: Operation
PowrQuad Transmission—Summary of References
PowrQuad-Plus Transmission—Layout
PowrQuad Module—Layout
PowrQuad Transmission Module—Table of Actuated Components
PowrQuad Transmission Module—Air Pump
PowrQuad Transmission Module—Transmission Oil Pump
PowrQuad Transmission Module—Pressure Regulating Valve and Filter Relief Valve
PowrQuad Transmission Module—Centrifugal Force Valve and Anticavitation Check Valve
PowrQuad Transmission Module—Clutch Cooling Components
PowrQuad Transmission Module—Clutch Cooling Valve (Forward/Reverse)
PowrQuad Transmission Module—System 1 and System 2 Oil
PowrQuad Transmission Module—Hydraulic Schematic, Mechanically Actuated PowrQuad Module
PowrQuad Transmission Module—Forward/Reverse Modulation and Mechanically Actuated PowrQuad Module Operation
PowrQuad Module—Start Safety Circuit, Mechanically Actuated PowrQuad Module
PowrQuad Module—Shift Modulation and Mechanically Actuated PowrQuad Module Operation
PowrQuad Module—Forward/Reverse Lever and Gear Shift Lever, Mechanically Actuated PowrQuad Module Operation
Range Box—Layout
Creeper — Operation
Section 255A: SyncroPlus Transmission
Group 10: Operational Checks
SyncroPlus Transmission - Operational Check-Out, Summary of References
SyncroPlus Transmission - Operational Check-Out
Group 15: Tests and Adjustments
SyncroPlus Transmission - Tests and Adjustments, Summary of References
SyncroPlus Transmission - Special Tools, Summary of References
SyncroPlus Transmission - System Check
SyncroPlus Transmission - System Pressure Test
SyncroPlus Transmission - Adjusting System Pressure
SyncroPlus Transmission - Check the Components Dependent on System Pressure
SyncroPlus Transmission - Check the Filter Bypass Valve
SyncroPlus Transmission - Check the Engagement Override Valve and the Clutch Pedal Valve
SyncroPlus Transmission - Clutch Pedal Valve Modulation Test
SyncroPlus Transmission - Check the Lube Oil Pressure
SyncroPlus Transmission - Cooling System Test
SyncroPlus Transmission - Check the Flow Rate
SyncroPlus Transmission - Check the Cooler Relief Valve
SyncroPlus Transmission - Check the Transmission Oil Filter
SyncroPlus Transmission - Layout of Test Ports and Sensors
SyncroPlus Transmission - Check and Adjust the Shift Mechanism/Linkage
SyncroPlus Transmission - Check and Adjust the Park Lock
SyncroPlus Transmission - Adjust the Clutch Pedal
Group 20: Operation
SyncroPlus Transmission - Theory of Operation, Summary of References
SyncroPlus Transmission - Layout
SyncroPlus Transmission - Lubrication System
SyncroPlus Transmission - Shift Operation
SyncroPlus Transmission - Synchronization
SyncroPlus Transmission - Operation of Transmission Oil Circuit (including Diagram)
SyncroPlus Transmission - Transmission Oil Pump
SyncroPlus Transmission - Perma Clutch II Module, Exploded View
SyncroPlus Transmission - Perma Clutch II Module, Layout
SyncroPlus Transmission - Perma Clutch II Module, Power Flow
SyncroPlus Transmission - Perma Clutch II Module, Hydraulic Diagram
SyncroPlus Transmission - Perma Clutch II Module, Description of Various Valves and Components
SyncroPlus Transmission - Perma Clutch II Module, Pressure Regulating and Filter Bypass Valves
SyncroPlus Transmission - Perma Clutch II Module, Clutch Pedal Valve and Engagement Override Valve
SyncroPlus Transmission - Perma Clutch II Module, Cooling
SyncroPlus Transmission - Gear Transmission, Layout
SyncroPlus Transmission - Gear Transmission, Power Flow
SyncroPlus Transmission - Gear Transmission, Neutral Start Switch
SyncroPlus Transmission - Range Transmission, Layout
SyncroPlus Transmission - Range Transmission, Power Flow
SyncroPlus Transmission - Range Transmission, Park Lock
SyncroPlus Transmission - Creeper Transmission, Layout and Theory of Operation
SyncroPlus Transmission - Creeper Transmission, Power Flow
Section 256: Drive Systems
Group 10: Function Tests
Drive Systems—System Test.
Group 15: Tests and Adjustments
Drive System Test
MFWD Clutch Pressure Test.
Differential Hydraulic Lock Pressure Test.
Rear PTO Pressure Test.
Drive Systems—Test Result Table
Group 20: Operation
Drive Systems—Summary of References
MFWD Clutch—Layout
MFWD Clutch—Oil Circulation and Power Flow
Differential—Layout
Differential—Power Flow
Differential—Oil Circulation
Final Drive—Operation and Layout
Rear PTO Options—Description
Rear PTO Options—PTO Modulator Valve and Solenoid
Rear PTO Options—PTO Clutch and Brake
Rear PTO Options—Lube Cutoff Valve
Rear Power Take-Off Options - Power Flow
Group 25: Operation for 6105J and 6105JH Tractors Only
Drive Systems — Summary of References
Front-Wheel Drive Clutch — Layout
Front-Wheel Drive Clutch—Oil Flow and Power Flow with Mechanical Front-Wheel Drive Engaged
Oil Flow and Power Flow with PTO Disengaged
Front-Wheel Drive Clutch — Cooling and Lubrication
Differential—Layout
Differential—Forward Power Flow
Differential—Power Flow when Cornering
Differential—Oil-Flow with Differential Lock Engaged
Differential—Oil-Flow with Differential Lock Disengaged
Final Drives — Operation and Layout
Rear PTO — Description
Rear PTO Options — PTO Modulating Valve and Solenoid Valve
Rear PTO Options — PTO Clutch and PTO Brake
Rear PTO—Oil Flow (540 rpm PTO gear train)
Rear PTO—Oil Flow (540 rpm PTO gear train, reversible)
Section 260: Steering and Brakes
Group 10: Function Test
Safety Precautions
Steering Test
Brake Test
Group 15: Tests and Adjustments
Tests and Adjustments—Summary of References
Special Tools
Connecting SensoControl Test Equipment
Specified Values
Steering Valve Leaf Spring Test
Brake System Test
Bleed Brakes (Brake Valve, Power Brakes, MFWD and Disk Brakes)
Adjust Brake Pedals and Switches
Group 20: Operation
Operation—Summary of References
Steering Valve Description - Operation
Brake Valve (Power Brakes) - Operation
Brake Valve (MFWD and Disk Brake) - Operation
Rear Brake Operation
Section 270: Hydraulic System
Group 10: Function Tests
Hydraulic System — Function Test, Summary of References
Hydraulic System - Load Check
Hydraulic System - External Control of Hitch, Operational Check-Out
Hydraulic System - Selective Control Valves (M-SCV), Function Test
Group 15: Tests and Adjustments
Hydraulic System - Tests and Adjustments, Summary of References
Hydraulic System - Special Tools, Summary of References
Hydraulic System - Safety Measures for Hydraulic Checks
PFC Hydraulic System - Hydraulic System Diagnostics Work Sheet
Hydraulic System - Heating Up Hydraulic Oil
PFC Hydraulic System - Oil Pressure Test Ports
PC Hydraulic System - Oil Pressure Test Ports
PFC Hydraulic System - Checking and Adjusting the Maximum Load Sense Pressure
PFC Hydraulic System - Checking and Adjusting the System Pressure
PFC Hydraulic System - Dynamic Test and Adjustment of Differential Pressure
PFC Hydraulic System - Priority Circuit 1, Checking and Adjusting the Load Sense Oil Pressure for Steering
PFC Hydraulic System - Check and Adjust Oil Pressure, Priority Circuit 3
PFC Hydraulic System - Check and Adjust Hydraulic Pump Flow
PFC Hydraulic System - Check Charge Pump Flow
PFC Hydraulic System - Checking the Charge and Lube Oil Pressure
Hydraulic System - Selective Control Valves (M-SCV 300), Adjusting the Automatic Release of Detent
Hydraulic System - Selective Control Valve (M-SCV 450), Adjusting the Automatic Release of Detent
Hydraulic System - Selective Control Valves (SCV), Checking the Couplers for Leaks
Hydraulic System - Checking the Hitch Valve and the Stepper Motor
Hydraulic System - Hitch Valve, Centering the Stepper Motor
Hydraulic System - Hitch Valve, Checking for Leaks
Hydraulic System - Hitch Valve, Rough Adjustment of the Raise and Lower Valves
Hydraulic System - Hitch Valve, Checking the Position Sensor
Hydraulic System - Hitch Valve, Check and Adjust Draft Sensors
Group 20: Operation
Hydraulic System — Operation, Summary of References
Hydraulic System - Summary of Abbreviations
PFC Hydraulic System - Summary of Components
PFC Hydraulic System - Hydraulic and Functional Schematic
PFC Hydraulic System - Lube and Charge Oil Circuit - Hydraulic and Functional Schematic
PFC Hydraulic System - Priority Circuit 1 - Hydraulic and Functional Schematic
PFC Hydraulic System - Priority Circuit 3 - Hydraulic and Functional Schematic
PC Hydraulic System - Summary of Components
PC Hydraulic System - Hydraulic System Diagram and Operation
Group 20A: Oil Filter, Charge Pump and Hydraulic Pump
Hydraulic System - Oil Filter, Charge Pump and Hydraulic Pump, Summary of References
Hydraulic System - Hydraulic Oil Filter, Operation
PFC Hydraulic System - Charge Pump - Operation
PFC Hydraulic System - Hydraulic Pump, Operation
PFC Hydraulic System - Hydraulic Pump, Operating Modes
Hydraulic System - Hydraulic Oil Filter, Component Information
PFC Hydraulic System - Charge Pump - Component Information
PFC Hydraulic System - Hydraulic Pump - Component Information
Group 20B: Hitch
Hitch - Summary of References
Hitch - Summary of Components
Hitch - Hitch Control Operation
Hitch - Hitch Valve, Operation
Hitch - Position Sensor, Operation
Hitch - Load Sensor Operation
Hitch - Direct Control
Hitch - Controls
Group 20C: Selective Control Valves (SCV)
Selective Control Valves (SCV) - Summary of References
Selective Control Valve (M-SCV 100) - Operation
Selective Control Valve (M-SCV 300) - Operation
Selective Control Valve (M-SCV 450) - Operation
Group 20D: Hydraulic Block
Hydraulic System - Hydraulic Hitch, Summary of References
PFC Hydraulic System - Hydraulic Block, Summary of Components
PFC Hydraulic System - Priority 1 Control Block, Component Information
PFC Hydraulic System - Control Block (Without Priority 2), Component Information
PFC Hydraulic System - Priority 3 Control Block, Component Information
PC Hydraulic System - Hydraulic Block, Summary of Components
PC Hydraulic System - Priority Valve, Component Information
Hydraulic System - Housing With Connections (P, LS, R) for External Control Valves, Component Information
Section 290: Operator's Cab
Group 15: Tests and Adjustments
Operational Checkout (Summary of References)
Safety in the Workplace
Handling Refrigerant
Safety Equipment
In the Event of an Emergency
Storage of Refrigerant Containers
Refrigerant R134a
Important
Special Tools
Specification
Explanation Of Checks
Pressure Deviations
Group 20: Operation
Operation of Air Conditioning/Heating/Ventilation—Summary of References
Principle of Heat Exchange
Refrigerant Circuit Layout (Cab Tractors)
Refrigerant Circuit Operation
Component Description
Expansion Valve
Thermostat Switch
Heating and Ventilation
Section 299: Special Tools
Group 05: Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated) — Summary
Retainer Tool
Adjustment Tool
DFRW2—Needle Valve Test Hose Assembly
DFRW85 Reverse Brake Test Plate
DFLX10 and DFLX11—Test Harnesses
DFLX12—Special Tool for 11-bit and 29-bit CAN BUS
DFLX14—Solenoid Valve Test Harness
Group 10: Special Tools (Available as Spare Parts)
Special Tools (Available as Spare Parts) — Summary
AR52361 - Socket
D01019AA - Single-Stage, Manually Operated Pump
D05104ST - Pump
FKM10002 / JT05470 - Universal Pressure Test Kit
FKM10242 - Pressure Gauge
FKM10470 - Pressure Measuring System (Stage 1)
FKM10471 - Pressure Measuring System (Stage 2)
FKM10472 - Flow Measurement System
FKM10472-4 - Temperature Sensor
JDG839 - Adapter
JDH43A - Tester for Pressure-Relief Valves
JT03248 - Fitting
JT05470 / FKM10002 - Universal Pressure Test Kit
JT05719 - Hand-Held Digital Tachometer
JT05791A or JDG1478 - Analog/Digital Multimeter
JT05800 - Digital Thermometer
JT07115 - Pressure Test Kit
JT07120 - Adjustable Restrictor
KJD10128 - Fitting
KJD10352 - Adapter
John Deere Tractors 6105J, 6140J, 6140JH, 6155J, 6155JH, 6105JH Diagnosis and Tests Service Technical Manual (TM609419)
