Complete Repair Service Technical Manual for John Deere Tractors 6100D, 6110D, 6115D, 6125D, 6130D (S.N. 060000-) Tier 3, with workshop information to maintain, repair, and service like professional mechanics.

John Deere 2WD or MFWD Tractors 6100D, 6110D, 6115D, 6125D & 6130D (Tier 0 - Tier III-Stage IIIA) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm608819 - 6100D, 6110D, 6115D, 6125D and 6130D (Tier 0-Tier 3_Stage IIIA) Tractors Repair Technical Manual (60000—), Nov. 2014—.pdf
tm608819 - 6100D, 6110D, 6115D, 6125D and 6130D (Tier 0-Tier 3_Stage IIIA) Tractors Repair Technical Manual (60000—), Nov. 2014—.epub

Total Pages: 751 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Information
      Fuels, Lubricants and Coolant
   Engine Repair
      Engine
      Cooling System
   Fuel, Air Intake, and Exhaust Systems
      Fuel System
      Air Intake System
      Exhaust System
   Electrical System
      Connectors
      Charging Circuit
      Starting Circuit
      Electrical System Components
   Drive Systems and Transmission
      Towing
      Component Removal
      PTO
      Clutch
   Steering and Brakes
      Steering Repair
      Front Axle-2WD
      Front Axle-MFWD
      Brake Repair
   Hydraulics
      Hydraulic Pump
      Hydraulic Oil Cooler
      Hitch Valve
      Hydraulic Rear Selective Control Valve
      Hydraulic Mid-Mount Selective Control Valve
      Hydraulic Trailer Brake Valve
   Miscellaneous
      Hood and Fenders
      Hitch and Drawbar
      Front Support
   Open Operator Station Repair
      Seat and Support
      ROPS
      Operator Platform
      Cowl Repair
   Cab-Operator Station Repair
      Removal and Installation of Components
      Air Conditioning System
      Heating System
      Seat
   Special Tools
      Dealer Fabricated Tools
      Service Tools

tm608819 - 6100D, 6110D, 6115D, 6125D and 6130D(Tier 0 —Tier 3/Stage IIIA) Tractors Repair Technical Manual(60000—), 11/2014—

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Wear Protective Clothing

Service Machines Safely

Stay Clear of Rotating Drivelines

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Handle Starting Fluid Safely

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Clean Vehicle of Hazardous Pesticides

Handling Batteries Safely

Avoid Harmful Asbestos Dust

Dispose of Waste Properly

Avoid High-Pressure Fluids

Wait Before Opening High-Pressure Fuel System

Protect Against High Pressure Spray

Service Cooling System Safely

Prevent Machine Runaway

Keep ROPS Installed Properly

Avoid Backover Accidents

Park Machine Safely

Support Machine Properly

Work in Clean Area

Work In Ventilated Area

Illuminate Work Area Safely

Use Proper Lifting Equipment

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Use Steps and Handholds Correctly

Transport Tractor Safely

Practice Safe Maintenance

Use Proper Tools

Construct Dealer-Made Tools Safely

Replace Safety Signs

Install All Guards

Live With Safety

Group 10: General Information

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Identify Zinc-Flake Coated Fasteners

Use Torque Wrench Adapter

Group 15: Fuels, Lubricants and Coolant

Handle Fuel Safely—Avoid Fires

Handle Fluids Safely—Avoid Fires

Cold Weather Operation

Hot Weather Operation

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Fill Fuel Tank

Diesel Engine Break-In Oil

Diesel Engine Oil — Tier 2 and Stage II

Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Liquid Coolant Conditioner

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle and Wheel Hub Oil

Grease

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Section 20: Engine Repair

Group 05: Engine

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Engine

Remove and Install Rocker Arm Cover

Repair Engine—Use CTM

Group 10: Cooling System

Essential, Recommended, and Fabricated Tools

Specifications

Test Radiator and Deaeration Tank

Test Radiator Cap

Remove and Install Radiator

Remove and Install Cooling Package

Remove and Install Deaeration Tank

Cooling System Repair—Use CTM

Section 30: Fuel, Air Intake, and Exhaust Systems

Group 05: Fuel System

Specifications

Remove and Install Fuel Tank

Replace Fuel Level Sender

Remove and Install Fuel Supply Pump

Remove, Inspect and Install Fuel Cooler

Replace Fuel Strainer and In-Line Check Valve

Group 10: Air Intake System

Specifications

Turbocharger Repair

Remove and Install Air Cleaner—Axial Type

Remove, Inspect and Install Charge Air Cooler (CAC)

Air Intake Pipe Connections

Group 15: Exhaust System

Other Material

Specifications

Service Exhaust System

Section 40: Electrical System

Group 05: Connectors

Essential, Recommended, and Fabricated Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP™ Connector

Repair AMPSEAL 16™ Connectors

CAN Controlled SCV Connectors

Remove Connector Body from Blade Terminals

CINCH™ Control Unit Connectors

Exploded View—CINCH™ FlexBox Connectors

CINCH™ FlexBox Connectors

Repair CPC™ Blade Type Connectors

Repair CPC™, Large Mate-N-Loc™, and Metrimate™ Pin Type Connectors

Repair DEUTSCH™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair ITT Connector

Repair Small Mate-N-Loc™ Socket Connector

Repair Small Mate-N-Loc™ Pin Connector

Repair (Pull Type) Metri-Pack™ Connectors

Repair (Push Type) Metri-Pack™ Connectors

Repair Molex™ Control Unit Connectors

Repair Molex™ Connector

Repair SUMITOMO™ Connectors

Repair Tyco™ Fuel Injector Connector

Repair WEATHER PACK™ Connector

Repair YAZAKI™ Connectors

Group 10: Charging Circuit

Specifications

Repair Alternator—Use CTM

Remove and Install Alternator

Group 15: Starting Circuit

Specifications

Repair Starter—Use CTM

Remove and Install Starter Motor

Group 20: Electrical System Components

General Repair Procedures

Repair Engine Electrical System Components—Use CTM

Remove and Install Instrument Panel

Replace Key Switch

Remove and Replace Light Switch

Replace Turn Signal Switch

Remove and Replace EH Directional Reverser Lever

Remove and Install Acceleration Potentiometer (Shuttle Control)

Replace Horn Switch

Replace Starter Relay

Replace Speakers

Replace Antenna

Replace Wiper Control Switch

Remove And Install Wiper Motor

Replace Blower Control Switch

Replace Air Conditioning On-Off Switch

Replace Air Conditioning Temperature Control Switch

Replace Blower Motor Resistor

Replace A/C High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace EH PTO Switch

Replace Electro-Hydraulic Control (EHC) Unit—OOS

Replace Electro-Hydraulic Control (EHC) Unit—Cab

Replace Engine Control Unit (ECU)

Section 50: Drive Systems and Transmission

Group 00: Towing

Towing Tractor

Group 05: Component Removal

Essential or Recommended Tools

Other Material

Specifications

Transaxle Separation and Repair

Transmission Component Identification

Transmission Drain Plug Locations

Remove and Install Rear PTO Drive Shaft Assembly

Remove and Install Final Drive Assembly

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Drop Gearbox

Split Tractor

Group 10: PTO

PTO Repair—Use CTM

Group 15: Clutch

Other Material

Specifications

Remove and Install Clutch Linkage

Remove and Install Clutch Pedal Position Sensor

Adjust Interlock Cable

Adjust Clutch Pedal and Linkage

Section 60: Steering and Brakes

Group 05: Steering Repair

Specifications

Remove and Install Steering Wheel

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Valve (Open Operator Station)

Remove and Install Steering Valve (Cab Tractors)

Start-Up Procedure After Hydraulic System Repairs

Group 10: Front Axle—2WD

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove Front Axle—2WD

Install Front Axle—2WD

Disassemble Front Axle—2WD

Assemble Front Axle—2WD

Adjust Knuckle and Spindle Assembly Axial Play—2WD

Assemble Wheel Hub—2WD

Adjust Wheel Bearings—2WD

Remove and Install Axle Pivot Pins/Bushings—2WD

Install Tie Rod—2WD

Check And Adjust Toe-In—2WD

Remove and Install Steering Cylinder—2WD

Disassemble, Inspect and Assemble Steering Cylinder—2WD

Group 15: Front Axle—MFWD

Essential, Recommended, and Fabricated Tools

Specifications

Remove, Inspect and Install Tie Rod Assembly—MFWD

Check And Adjust Toe-In—MFWD

Remove and Install Steering Cylinder—MFWD

Disassemble, Inspect and Assemble Steering Cylinder—MFWD

Remove Front Axle—MFWD

Install Front Axle—MFWD

Group 20: Brake Repair

Specifications

Remove and Replace Brake Pedals and Linkage

Adjust Brake Linkage and Pedal Travel

Checking and Adjusting Hand Brake Lever

Section 70: Hydraulics

Group 05: Hydraulic Pump

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Hydraulic Pumps

Disassemble, Inspect and Assemble Hydraulic Pumps

Start-Up Procedure After Hydraulic System Repairs

Group 10: Hydraulic Oil Cooler

Remove and Install Hydraulic Oil Cooler

Group 15: Hitch Valve

Other Material

Specifications

Disassemble and Assemble Control Linkages and Levers—(OOS)

Disassemble and Assemble Control Cables and Levers—(Cab)

Inspect and Repair Hitch Control Box

Remove and Install Hitch Valve

Replace Main Relief Valve

Replace Shock Relief Valve

Remove, Inspect and Install Rate-of-Drop Valve

Remove, Inspect and Install Load Sense Relief Valve

Inspect and Repair Draft Sensing Assembly

Install Draft Link Shaft

Remove, Inspect and Install Lift Arms

Remove, Inspect and Install Lift Cylinders

Draft Control and Position Control Linkage Adjustment—OOS

Draft Control and Position Control Cable Adjustment—Cab

3-Point Hitch Position Feedback Linkage Adjustment

Draft Sensing Feedback Cable Adjustment

Group 20: Hydraulic Rear Selective Control Valve

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Inspect and Repair SCV Levers and Linkage (Cab)

Remove and Install Rear Selective Control Valve (SCV)

Disassemble, Inspect and Assemble Single Rear Selective Control Valve (SCV)

Disassemble, Inspect and Assemble Dual Rear Selective Control Valve (SCV)

Triple Rear Selective Control Valve (SCV) Sectional View

Disassemble, Inspect and Assemble Triple Rear Selective Control Valve (SCV)

Rear SCV Control Cable Adjustment

Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustment

Group 25: Hydraulic Mid-Mount Selective Control Valve

Other Material

Specifications

Inspect and Repair Joystick and Linkage

Remove and Install Mid-Mount Selective Control Valve (SCV)

Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)

Disassemble, Inspect and Assemble Triple Mid-Mount Selective Control Valve (SCV)

Group 30: Hydraulic Trailer Brake Valve

Specifications

Remove, Inspect and Install Hydraulic Trailer Brake (HTB) Valve

Hydraulic Trailer Brake Valve Control Cable Adjustment

Section 80: Miscellaneous

Group 05: Hood and Fenders

Remove and Install Front Fender

Remove and Install Fender Extensions—OOS

Remove and Install Fenders—Cab Tractors

Remove and Install Hood

Group 10: Hitch and Drawbar

Specifications

Remove and Install Drawbar and Support

Inspect and Repair Stabilizer Chains

Remove and Install Trailer Hitch

Checking the Manually-Operated Hitch (EEC Type) for Wear

Checking the Manually-Operated Hitch (CUNA Type) for Wear

Group 15: Front Support

Essential, Recommended, and Fabricated Tools

Specifications

Remove, Inspect, and Install Front Support

Section 90: Open Operator Station Repair

Group 05: Seat and Support

Remove and Install Seat and Support

Group 10: ROPS

Specifications

Check ROPS

Remove and Install ROPS

Group 15: Operator Platform

Other Material

Specifications

Remove Operator Station

Install Operator Station

Group 20: Cowl Repair

Remove and Install Cowl

Section 95: Cab—Operator Station Repair

Group 00: Removal and Installation of Components

Essential, Recommended, and Fabricated Tools

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filters

Remove and Install Headliner

Remove and Install Right-Side Control Console

Remove and Install Left-Side Control Console

Remove and Install Cowl

Remove and Install Windshield

Remove and Install Rear Window

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Cab Roof

Remove and Install Safety Exit Door

Installing Door Lock

Remove Operator Cab

Install Operator Cab

Group 10: Air Conditioning System

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver-Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Remove and Install the Evaporator and Expansion Valve

Arrangement of Condensation Water Drain Hoses

Remove and Install A/C Thermostat Switch

Adjust Thermostat Switch Bowden Cable

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 15: Heating System

Remove and Install Heater Core

Remove and Install Fan Motors

Remove and Install Fan Motor Resistors

Remove and Install Heater Valve

Adjust Heater Valve Bowden Cable

Group 20: Seat

Remove and Install Seat and Support

Section 99: Special Tools

Group 05: Dealer Fabricated Tools

DFRW243 Short Adapter

Group 10: Service Tools

Essential, Recommended, and Fabricated Tools

John Deere Tractors 6100D, 6110D, 6115D, 6125D & 6130D Repair Service Manual (TM608819)