Caterpillar ARTICULATED TRUCKS D250E II (Prefix 4PS), D300E II (Prefix 5KS) Repair Service Manuals
Complete service repair manuals with electrical wiring diagrams for Caterpillar ARTICULATED TRUCKS D250E II (Prefix 4PS), D300E II (Prefix 5KS) Repair Service Manuals, with all the workshop service information to maintain, diagnose, repair, and rebuild.
Caterpillar ARTICULATED TRUCKS D250E II, D300E II Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
RENR1512 - Testing & Adjusting (D250E Series II & D300E Series II Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems).pdf
RENR1512 - Testing and Adjusting (D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems).pdf
RENR3403 - Systems Operation (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System).pdf
RENR3403 - Testing & Adjusting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System).pdf
RENR3403 - Troubleshooting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System).pdf
SENR864 - Specifications (D250E SERIES II AND D300E SERIES II ARTICULATED TRUCKS BRAKE).pdf
SENR8101 - Schematic (Articulated Dump Truck Electrical Systems).pdf
SENR8107 - Specifications (Articulated Dump Truck Electrical Systems).pdf
SENR8109 - Disassembly and Assembly (Articulated Dump Truck Output Transfer Drive).pdf
SENR8160 - Specifications (Articulated Dump Truck Hydraulic Systems).pdf
SENR8161 - Systems Operation (Articulated Dump Truck Hydraulic Systems).pdf
SENR8161 - Testing and Adjusting (Articulated Dump Truck Hydraulic Systems).pdf
SENR8162 - Specifications (Articulated Dump Truck Suspension Systems).pdf
SENR8163 - Systems Operation (Articulated Truck Suspension Systems).pdf
SENR8163 - Testing and Adjusting (Articulated Truck Suspension Systems).pdf
SENR8166 - Systems Operation (Articulated Dump Truck Power Train).pdf
SENR8166 - Testing and Adjusting (Articulated Dump Truck Power Train).pdf
SENR8167 - Specifications (Articulated Dump Truck Power Train).pdf
SENR8181 - Systems Operation (Torque Converter Mounted Retarder).pdf
SENR8181 - Testing and Adjusting (Torque Converter Mounted Retarder).pdf
SENR8188 - Disassembly & Assembly (Articulated Dump Truck Operator's Station & Electrical System).pdf
SENR8536 - Specifications (D250E Series II and D300E Series II Articulated Trucks Power Train).pdf
SENR8537 - Systems Operation (D250E SERIES II & D300E SERIES II ARTICULATED TRUCKS POWER T.).pdf
SENR8537 - Testing and Adjusting (D250E SERIES II & D300E SERIES II ARTICULATED TRUCKS POWER T.).pdf
SENR8594 - Specifications (D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems).pdf
SENR8595 - Systems Operation (D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems).pdf
SENR8649 - Systems Operation (D250E SERIES II AND D300E SERIES II ARTICULATED TRUCKS BRAKE).pdf
SENR8649 - Testing and Adjusting (D250E SERIES II AND D300E SERIES II ARTICULATED TRUCKS BRAKE).pdf
SENR8678 - Schematic (D250E Series II & D300E Series II Articulated Trucks Hydraulic Schematic).pdf
SENR8687 - Schematic (D250E & D300E Series II Articulated Trucks Electrical Schematic).pdf
SENR8688 - Systems Operation (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Power Train Electronic Control System).pdf
SENR8688 - Testing & Adjusting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Power Train Electronic Control System).pdf
SENR9124 - Disassembly and Assembly (D250E Series II and D300E Series II Articulated Trucks 3306B Engine Supplement).pdf
SENR9128 - Disassembly and Assembly (D250E Series II and D300E Series II Articulated Trucks Power Train).pdf
SENR9129 - Disassembly and Assembly (D250E Series II and D300E Series II Articulated Trucks Machine Systems).pdf
Total Pages: 2,521 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
TABLE OF CONTENTS
RENR1512 - Testing & Adjusting (D250E Series II & D300E Series II Articulated Trucks Steering, Suspension, & Body Hoist Hydraulic Systems)......4
Counterbalance Valve (Tailgate) - Test and Adjust......5
Gear Pump (Hoist) - Test and Adjust......9
General Information Table......12
General Information......14
Hoist Control Valve - Test......16
Hoist Cylinder - Test......22
Hoist System Troubleshooting......25
Hydraulic Accumulator (Suspension) - Test and Charge......28
Hydraulic Oil Contamination - Test......38
Manual Suspension Valve - Test......40
Metering Pump (Steering) - Test......42
Operation Checks......45
Piston Pump (Steering) - Test and Adjust......48
Pressure Reducing Valve (Hoist Pilot Pressure) - Test and Adjust......62
Pump Flow - Test......67
Relief Valve (Hoist Lower) - Test and Adjust......72
Relief Valve (Hoist Raise) - Test and Adjust......76
Relief Valve (Hoist Raise, Hoist Lower) - Test and Adjust......80
Secondary Steering Pump - Check......89
Signal and Pressure Reducing Valve (Steering) - Check......93
Steering Cylinder - Test......97
Steering System Troubleshooting......100
Suspension Height (Front) - Check and Adjust......104
Suspension System Troubleshooting......108
Tailgate Cylinder - Test......110
Visual Inspection......113
RENR1512 - Testing and Adjusting (D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems)......114
Counterbalance Valve (Tailgate) - Test and Adjust......115
Gear Pump (Hoist) - Test and Adjust......119
General Information Table......122
General Information......124
Hoist Control Valve - Test......128
Hoist Cylinder - Test......133
Hoist System Troubleshooting......136
Hydraulic Accumulator (Suspension) - Test and Charge......138
Hydraulic Oil Contamination - Test......148
Manual Suspension Valve - Test......150
Metering Pump (Steering) - Test......152
Operation Checks......154
Piston Pump (Steering) - Test and Adjust......157
Pressure Reducing Valve (Hoist Pilot Pressure) - Test and Adjust......171
Pump Flow - Test......176
Relief Valve (Hoist Lower) - Test and Adjust......180
Relief Valve (Hoist Raise) - Test and Adjust......183
Relief Valve (Hoist Raise, Hoist Lower) - Test and Adjust......187
Secondary Steering Pump - Check......194
Signal and Pressure Reducing Valve (Steering) - Check......198
Steering Cylinder - Test......201
Steering System Troubleshooting......204
Suspension Height (Front) - Check and Adjust......208
Suspension System Troubleshooting......212
Tailgate Cylinder - Test......213
Visual Inspection......215
RENR3403 - Systems Operation (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System)......216
Action Alarm......217
Action Lamp......219
Alert Indicator Description......220
Calibration Mode......225
Component Description......240
Display Components......241
General Information......242
Harness Code Mode......245
Main Display Module......247
Modes of Operation......254
Normal Mode......257
Numeric Readout Mode......260
Odometer Mode......263
Quad Gauge Module......264
Related Components......267
Scrolling Mode......268
Senders 1......270
Senders 2......272
Service Meter Mode......278
Service Mode......279
Setup Mode......284
SpeedometerTachometer Module......286
Switches......288
Tachometer Mode......290
Tattletale Mode......291
Units Mode......294
Warning Operation......296
RENR3403 - Testing & Adjusting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System)......300
Connector Contact Description of Main Display Module......301
Electrical Connector - Inspect......306
Glossary of Terms......308
Main Display Module Initialization - Adjust......312
Module - Replace......315
System Schematic......318
System Self Test......321
RENR3403 - Troubleshooting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Caterpillar Monitoring System)......323
Accessing Diagnostic Information......324
Alert Indicator Is Always Flashing......327
Alert Indicator Never Flashes......330
Charging System......333
Diagnostic Code List......349
Electrical Component and Connector Locations......352
Fuel Level Sender......355
General Information......357
Harness Code......358
Initial Troubleshooting Procedure......364
Pulse Width Modulated Sensor......367
Sensor Dynamic Operation......370
Sensor Signal Voltage......374
Service Tools......378
Switch Circuits......380
Using Caterpillar Electronic Technician to Determine Diagnostic Codes......383
SENR8101 - Schematic (Articulated Dump Truck Electrical Systems)......386
Collage......387
Main......417
SENR8107 - Specifications (Articulated Dump Truck Electrical Systems)......419
Alternators......420
Introduction......425
Starter Motors......426
Starter Solenoids......429
SENR8109 - Disassembly and Assembly (Articulated Dump Truck Output Transfer Drive)......432
SENR8160 - Specifications (Articulated Dump Truck Hydraulic Systems)......494
Auxiliary Relief Valve (5U9852)......495
Diverter Valve (8J2261)......496
Hand Metering Unit (5C6978)......498
Hand Metering Unit (HMU) (3G7387)......500
Hoist Control Valve (5U8596)......502
Hoist Cylinders (5U7773 and 5U777)......505
Hydraulic Pump (5U557 and 5U558)......506
Hydraulic Pump (6U8013)......509
Introduction......512
Load Control Valve (4U2296)......513
Steering Control Valve (5U282)......514
Steering Cylinder (5U9000 and 6U1040)......517
Supplemental Steering Pump (5U6876)......519
Supplemental Steering Pump (6U2802)......521
Supplemental Steering Pump (6U5329)......523
Supplemental Steering Valve (6U5036)......525
Tailgate Cylinder (6U492)......526
SENR8161 - Systems Operation (Articulated Dump Truck Hydraulic Systems)......527
SENR8161 - Testing and Adjusting (Articulated Dump Truck Hydraulic Systems)......559
SENR8162 - Specifications (Articulated Dump Truck Suspension Systems)......582
Accumulator (6U0120)......583
Accumulator (6U0666)......585
Accumulator Precharge PressureTemperature Relationship All Models Except D250B And D300B......587
Accumulator Precharge PressureTemperature Relationship D250B And D300B 6U3250 Suspension Cylinders Installed......590
Hydraulic Pump (5U557 and 5U558)......591
Hydraulic Pump (6U8013)......594
Introduction......597
Levelling Assembly (Electronic)......598
RestrictorCheck Valve (6U3107)......600
Rotary Valve (4U8213)......601
Suspension Control Valve (5U1928)......603
Suspension Control Valves (6U4737, 6U9271 and 6U9634)......605
Suspension Control Valves (6U5104 and 7U0986)......606
Suspension Cylinder (5U6868)......608
Suspension Cylinder (6U3250)......611
Suspension Cylinder (6U4161 and 6U4480)......614
Suspension Cylinder (6U4385 and 5U3568)......615
Suspension Cylinder (6U4600)......618
Suspension Cylinder (7U0630)......621
SENR8163 - Systems Operation (Articulated Truck Suspension Systems)......622
SENR8163 - Testing and Adjusting (Articulated Truck Suspension Systems)......651
SENR8166 - Systems Operation (Articulated Dump Truck Power Train)......666
SENR8166 - Testing and Adjusting (Articulated Dump Truck Power Train)......734
SENR8167 - Specifications (Articulated Dump Truck Power Train)......753
Differential And Bevel Gear D250B, D300B, D25C, D30C, D330C, D350C, and D35C Front Axle......754
Differential And Bevel Gear D35C Rear Axle......759
Differential Input Transfer Gearbox. D35C Only......763
Final Drive, Wheel And Brake D250B and D300B......766
Final Drive, Wheel And Brake D25C, D30C, D330C, D350C and D35C Front Axle......769
Final Drive, Wheel And Brake D35C Rear Axle......772
Inter-Axle Differential(Early Type)......774
Inter-Axle Differential(Later Type)......776
Introduction......777
Output Transfer Drive (Early Type)......778
Output Transfer Drive(Later Type)......781
Planetary Transmission......784
Reducing Valve Group (9P3060)......788
Selector And Pressure Control Valve......791
Tag Axle(If Equipped)......795
Torque Converter And Pump Drive Housing......799
Torque Converter Lock-Up Selector Valve......801
Torque Converter Outlet Relief Valve (2P3675)......803
Torque Converter......805
Transmission And Scavenge Pump (8P8208)......808
Transmission Hydraulic Controls......811
Transmission Oil Filter (6P4603)......813
SENR8181 - Systems Operation (Torque Converter Mounted Retarder)......816
SENR8181 - Testing and Adjusting (Torque Converter Mounted Retarder)......833
SENR8188 - Disassembly & Assembly (Articulated Dump Truck Operator's Station & Electrical System)......838
Accelerator Control......839
Dash Panel Components - D250B and D300B......842
Dash Panel Components - D25C, D30C, D35C, D350C, D35HP, D400, D44B, D550B......847
Door Lock......853
Electrical System Switches and Sensors......855
Engine Mounted Switches and Sender Units - D250B and D300B......861
Engine Mounted Switches and Sender Units - D25C, D30C, D35C and D350C......863
Engine Mounted Switches and Sender Units - D35HP and D400......865
Engine Mounted Switches and Sender Units - D44B and D550B......867
Service Brake Valve......869
Steering Column and Hand Metering Unit......872
Transmission Hand Controls......875
SENR8536 - Specifications (D250E Series II and D300E Series II Articulated Trucks Power Train)......880
Accumulator (Differential Lock)......882
Accumulator (Retarder)......883
Center Axle......885
Differential and Bevel Gear......887
Final Drive and Wheel......895
Front Axle......897
Front Drive Shaft......899
Hitch Drive Shaft......900
Lockup Clutch and Solenoid Valve......902
Main Drive Shaft......906
Oil Filter (Transmission)......907
Output Transfer Gear Group......910
Priority Valve......913
Rear Axle......915
Rear Drive Shaft......917
Relief Valve (Torque Converter Outlet)......918
Retarder Hydraulic Control Valve......920
Retarder Solenoid Control Valve......922
Selector and Pressure Control Valve......924
Solenoid Valve (Differential Lock)......928
Solenoid Valve (Lockup Clutch)......930
Solenoid Valve (Retarder)......931
Solenoid Valve (Upshift and Downshift)......935
Solenoid and Relief Valve (Output Transfer Gears)......937
Speed Sensor (Transmission)......939
Torque Converter and Retarder......940
Torque Converter......945
Transmission Hydraulic Control......947
Transmission Mounting......950
Transmission Planetary......952
Transmission Pump......957
SENR8537 - Systems Operation (D250E SERIES II & D300E SERIES II ARTICULATED TRUCKS POWER T.)......959
SENR8537 - Testing and Adjusting (D250E SERIES II & D300E SERIES II ARTICULATED TRUCKS POWER T.)......999
SENR8594 - Specifications (D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems)......1050
Counterbalance Valve (Tailgate)......1051
Gear Pump (Hoist)......1052
Hoist Control Valve......1054
Hoist Cylinder......1059
Hydraulic Accumulator (Suspension)......1061
Hydraulic Tank......1063
Lowering Control Valve......1066
Metering Pump (Steering)......1067
Pilot Control Actuator (Hoist Lower)......1071
Pilot Control Actuator (Hoist Raise)......1073
Piston Pump (Steering)......1075
Pressure Switch (Steering)......1078
Proportional Solenoid (Hoist)......1080
Relief Valve (Hoist Lower)......1081
Relief Valve (Hoist Raise)......1083
Relief Valve (Hoist)......1085
Secondary Steering Pump and Electric Motor......1088
Signal and Pressure Reducing Valve (Steering)......1090
Steering Cylinder......1091
Suspension Cylinder (Front)......1093
Tailgate Cylinder......1095
SENR8595 - Systems Operation (D250E Series II and D300E Series II Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems)......1097
Gear Pump (Hoist)......1098
General Information......1101
Hoist Control Valve......1105
Hoist System......1119
Hydraulic Accumulator (Suspension)......1138
Metering Pump (Steering)......1142
Piston Pump (Steering)......1149
Secondary Steering Pump and Electric Motor......1158
Secondary Steering System......1161
Signal and Pressure Reducing Valve (Steering)......1166
Steering System......1169
Suspension Cylinder (Front)......1178
Suspension System......1181
SENR864 - Specifications (D250E SERIES II AND D300E SERIES II ARTICULATED TRUCKS BRAKE)......1184
Accumulator Gp - Brake......1185
Brake Gp - Service......1187
Parking Brake (Part of 138-8600 Gear & Case Gp - Output Transfer)......1189
Pump Gp - Brake......1191
Service Brake Control Valve......1193
Switch Assembly - Pressure (Low Brake Pressure)......1195
Switch Assembly - Pressure (Parking Brake Engaged)......1196
Switch Assembly - Pressure (Stop Lamp)......1197
Switch Assembly - Pressure (Stop Signal Transmitter)......1199
Valve Gp - Another Service Brake System (ASBS)......1201
Valve Gp - Check & Pressure Reducing......1203
SENR8649 - Systems Operation (D250E SERIES II AND D300E SERIES II ARTICULATED TRUCKS BRAKE)......1205
SENR8649 - Testing and Adjusting (D250E SERIES II AND D300E SERIES II ARTICULATED TRUCKS BRAKE)......1225
SENR8678 - Schematic (D250E Series II & D300E Series II Articulated Trucks Hydraulic Schematic)......1263
Main......1264
SENR8687 - Schematic (D250E & D300E Series II Articulated Trucks Electrical Schematic)......1266
Collage......1267
Main......1282
SENR8688 - Systems Operation (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Power Train Electronic Control System)......1284
Backup Alarm Function......1285
Backup Alarm......1286
Body Float Function......1288
CAT Data Link......1289
Caterpillar Monitoring System......1291
Component Descriptions......1295
Controlled Throttle Shifting Function......1296
Diagnostic Operation......1297
Differential Lock Function......1298
Directional Shift Management Function......1302
Elevated Shift Function......1303
General Information......1304
Hoist System Function......1307
Lockup Clutch Function......1310
Neutral Coast Function......1311
Neutral Start Function......1312
Normal Operation......1313
Parking Brake Function......1315
Power Train Electronic Control Module (ECM)......1317
Rapid Downshift Function......1322
Relays......1323
Secondary Steering Function......1326
Sensors......1327
Solenoid Valves......1332
Switches......1339
Tattletale Function......1349
Top Gear Function......1352
SENR8688 - Testing & Adjusting (D250E Series II, D300E Series II, D350E Series II & D400E Series II Articulated Trucks Power Train Electronic Control System)......1353
Backup Alarm - Troubleshoot......1354
Calibration......1357
Check of Electronic Control Module Using Signal Generator and Counter......1358
Electrical Components And Connector Locations......1359
Electrical Connector - Inspect......1363
Electronic Control Module (ECM) - Flash Program......1365
Electronic Control Module (ECM) - Replace......1366
Fuse - Troubleshoot......1369
General Information......1370
Glossary of Electrical Terms......1372
Position Sensor (Transmission Gear) - Check......1375
Position Sensor (Transmission Gear) - Remove and Install......1376
Service Tools......1379
Shift Point Specifications......1381
Speed Sensor (Transmission Output) - Replace......1385
System Schematic......1387
Troubleshooting Diagnostic Codes......1389
Using Caterpillar Electronic Technician (ET) to Determine Diagnostic Codes......1394
Using Caterpillar Monitoring System to Determine Diagnostic Codes......1399
SENR9124 - Disassembly and Assembly (D250E Series II and D300E Series II Articulated Trucks 3306B Engine Supplement)......1402
Aftercooler - Remove and Install......1404
Air Cleaner - Remove and Install......1412
Alternator - Remove and Install......1416
Battery - Remove and Install......1419
Cab - Tilt......1423
Crankcase Guard - Remove and Install......1432
Crankshaft Vibration Damper and Pulley - Remove and Install......1435
Electric Starting Motor - Remove and Install......1439
Engine - Install......1448
Engine - Remove......1475
Engine Front Support - Install......1503
Engine Front Support - Remove......1505
Engine Oil Cooler - Install......1507
Engine Oil Cooler - Remove......1515
Engine Oil Filler - Remove and Install......1524
Engine Oil Filter and Oil Filter Base - Remove and Install......1530
Engine Rear Mount - Install......1540
Engine Rear Mount - Remove......1542
Exhaust Extension - Remove and Install......1544
Expansion Tank - Remove and Install......1546
Fan Drive - Assemble......1555
Fan Drive - Disassemble......1558
Fan Guard - Remove and Install......1561
Fan and Fan Drive - Install......1563
Fan and Fan Drive - Remove......1565
Fuel Filter (Primary) and Fuel Filter Base - Remove and Install......1567
Fuel Filter (Secondary) and Fuel Filter Base - Install......1575
Fuel Filter (Secondary) and Fuel Filter Base - Remove......1579
Fuel Priming Pump - Remove and Install......1584
Hood - Remove and Install......1587
In-Line Refrigerant Dryer - Remove and Install......1592
Muffler - Remove and Install......1595
Oil Pan - Remove and Install......1602
Oil Pan Plate - Remove and Install......1607
Precleaner - Remove and Install......1610
Radiator - Assemble......1612
Radiator - Disassemble......1621
Radiator - Install......1631
Radiator - Remove......1642
Refrigerant Accumulator - Remove and Install......1653
Refrigerant Compressor - Remove and Install......1657
Refrigerant Condenser - Remove and Install......1661
Transmission Oil Cooler - Install......1665
Transmission Oil Cooler - Remove......1672
Turbocharger - Remove and Install......1681
V-Belts - Remove and Install......1686
Water Pump - Install......1690
Water Pump - Remove......1695
Water Temperature Regulator - Remove and Install......1701
SENR9128 - Disassembly and Assembly (D250E Series II and D300E Series II Articulated Trucks Power Train)......1707
Accumulator (Differential Lock) - Remove and Install......1710
Accumulator (Retarder) - Install......1715
Accumulator (Retarder) - Remove......1717
Axle Shaft - Install......1720
Axle Shaft - Remove......1723
Center Drive Axle - Install......1726
Center Drive Axle - Remove......1731
Differential and Bevel Gear (Center) - Assemble......1735
Differential and Bevel Gear (Center) - Disassemble......1756
Differential and Bevel Gear (Center) - Install......1772
Differential and Bevel Gear (Center) - Remove......1774
Differential and Bevel Gear (Front and Rear) - Assemble......1777
Differential and Bevel Gear (Front and Rear) - Disassemble......1799
Differential and Bevel Gear (Front and Rear) - Install......1815
Final Drive - Assemble......1819
Final Drive - Disassemble......1823
Final Drive - Install......1826
Final Drive - Remove......1828
Front Drive Axle - Install......1830
Front Drive Axle - Remove......1836
Front Drive Shaft - Remove and Install......1842
Hitch Drive Shaft Bearings - Remove and Install......1844
Lockup Clutch and Solenoid Valve - Assemble......1860
Lockup Clutch and Solenoid Valve - Disassemble......1866
Lockup Clutch and Solenoid Valve - Install......1872
Lockup Clutch and Solenoid Valve - Remove......1874
Main Drive Shaft - Remove and Install......1876
Output Transfer Gears - Assemble......1879
Output Transfer Gears - Disassemble......1888
Priority Valve - Remove and Install......1899
Rear Drive Axle - Install......1902
Rear Drive Axle - Remove......1908
Relief Valve (Torque Converter Outlet) - Assemble......1914
Relief Valve (Torque Converter Outlet) - Disassemble......1918
Relief Valve (Torque Converter Outlet) - Install......1922
Relief Valve (Torque Converter Outlet) - Remove......1924
Retarder - Assemble......1926
Retarder - Disassemble......1929
Retarder Hydraulic Control Valve - Assemble......1931
Retarder Hydraulic Control Valve - Disassemble......1936
Retarder Hydraulic Control Valve - Install......1941
Retarder Hydraulic Control Valve - Remove......1944
Retarder Solenoid Control Valve - Assemble......1947
Retarder Solenoid Control Valve - Disassemble......1952
Retarder Solenoid Control Valve - Install......1958
Retarder Solenoid Control Valve - Remove......1961
Shift Cylinder - Remove and Install......1964
Solenoid Valve (Differential Lock) - Remove and Install......1973
Speed Sensor (Transmission) - Remove and Install......1977
Spindle - Install......1984
Spindle - Remove......1985
Tire and Rim - Install......1986
Tire and Rim - Remove......1988
Torque Converter - Assemble......1990
Torque Converter - Disassemble......2006
Torque Converter and Retarder - Connect......2022
Torque Converter and Retarder - Install......2025
Torque Converter and Retarder - Remove......2038
Torque Converter and Retarder - Separate......2053
Transmission Hydraulic Control Valve - Assemble......2057
Transmission Hydraulic Control Valve - Disassemble......2063
Transmission Hydraulic Control Valve - Install......2069
Transmission Hydraulic Control Valve - Remove......2081
Transmission Oil Filter Base - Remove and Install......2093
Transmission Oil and Scavenge Pump - Assemble......2097
Transmission Oil and Scavenge Pump - Disassemble......2102
Transmission Oil and Scavenge Pump - Install......2107
Transmission Oil and Scavenge Pump - Remove......2110
Transmission Planetary - Assemble......2113
Transmission Planetary - Disassemble......2146
Transmission and Transfer Gears - Connect......2174
Transmission and Transfer Gears - Install......2176
Transmission and Transfer Gears - Remove......2190
Transmission and Transfer Gears - Separate......2205
Universal Joint (Center) - Remove and Install......2207
Universal Joint (Hitch) - Remove and Install......2211
Universal Joint (Rear) - Remove and Install......2214
Wheel Bearings and Duo-Cone Seals - Install......2219
Wheel Bearings and Duo-Cone Seals - Remove......2225
SENR9129 - Disassembly and Assembly (D250E Series II and D300E Series II Articulated Trucks Machine Systems)......2230
Accumulator (Suspension) - Remove and Install......2233
Brake Accumulator (Parking) - Remove and Install......2239
Brake Accumulator (Service) - Remove and Install......2242
Cab - Install......2246
Cab - Remove......2258
Cab Tilt Cylinder - Remove and Install......2271
Center Axle Stabilizer Rod - Remove and Install......2275
Center Suspension Frame - Install......2278
Center Suspension Frame - Remove......2283
Check and Pressure Reducing Valve (Brake Accumulator) - Install......2288
Check and Pressure Reducing Valve (Brake Accumulator) - Remove......2291
Electric Drive Pump (Secondary Steering) - Assemble......2295
Electric Drive Pump (Secondary Steering) - Disassemble......2302
Electric Drive Pump (Secondary Steering) - Install......2307
Electric Drive Pump (Secondary Steering) - Remove......2311
Equalizer Arm - Install......2315
Equalizer Arm - Remove......2319
Fender - Remove and Install......2323
Front Frame and Rear Frame - Connect......2331
Front Frame and Rear Frame - Separate......2338
Front Suspension Arm - Install......2346
Front Suspension Arm - Remove......2350
Front Suspension Cylinder - Install......2354
Front Suspension Cylinder - Remove......2356
Fuel Tank - Install......2359
Fuel Tank - Remove......2363
Gear Pump (Hoist) - Install......2368
Gear Pump (Hoist) - Remove......2372
Hoist Control Valve - Assemble......2376
Hoist Control Valve - Disassemble......2388
Hoist Control Valve - Install......2400
Hoist Control Valve - Remove......2404
Hoist Cylinder - Install......2409
Hoist Cylinder - Remove......2412
Hydraulic Oil Filter and Bypass Valve - Install......2415
Hydraulic Oil Filter and Bypass Valve - Remove......2420
Hydraulic Tank - Install......2425
Hydraulic Tank - Remove......2429
Metering Pump (Steering) - Install......2433
Metering Pump (Steering) - Remove......2435
Oscillating Hitch - Install......2438
Oscillating Hitch - Remove......2441
Parking Brake - Assemble......2443
Parking Brake - Disassemble......2446
Parking Brake - Install......2449
Parking Brake - Remove......2451
Piston Pump (Brake) - Assemble......2454
Piston Pump (Brake) - Disassemble......2459
Piston Pump (Brake) - Install......2464
Piston Pump (Brake) - Remove......2467
Piston Pump (Steering) - Assemble......2471
Piston Pump (Steering) - Disassemble......2480
Piston Pump (Steering) - Install......2488
Piston Pump (Steering) - Remove......2492
Pressure Reducing Valve - Remove and Install......2497
Rear Axle Stabilizer Rod - Remove and Install......2501
Rear Suspension Frame - Install......2504
Rear Suspension Frame - Remove......2510
Service Brake - Assemble......2516
Service Brake - Disassemble......2521
Service Brake - Install......2525
Service Brake - Remove......2528
Service Brake Control Valve - Remove and Install......2532
Steering Check and Combiner Valve - Install......2538
Steering Check and Combiner Valve - Remove......2542
Steering Cylinder - Install......2546
Steering Cylinder - Remove......2549
Tailgate - Install......2553
Tailgate - Remove......2555
Tailgate Cylinder - Install......2558
Tailgate Cylinder - Remove......2560
Truck Body - Install......2563
Truck Body - Remove......2566
Caterpillar ARTICULATED TRUCKS D250E II (Prefix 4PS), D300E II (Prefix 5KS) Repair Service Manuals
