John Deere 319D and 323D Skid Steer Loader(EH Controls) Operation & Test Manual - TM11422
Complete Operation & Test technical manual with Electrical Wiring Diagrams for John Deere 319D and 323D Skid Steer Loader(EH Controls), with all the shop information to maintain, diagnose, and service like professional mechanics.
John Deere 319D & 323D Skid Steer Loader (EH Controls) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostic Trouble Codes (DTCs)
Engine Control Unit (ECU) Diagnostic Trouble Codes
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
Left Joystick Controller (JSL)
Right Joystick Controller (JSR)
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Hydrostatic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
Dealer Fabricated Tools
Total PagesSize: 984 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
Total Pages: 1,001 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TM11422 - John Deere 319D and 323D Skid Steer Loader (EH Controls) Technical Manual (Operation & Test).EPUB
TM11422 - John Deere 319D and 323D Skid Steer Loader (EH Controls) Technical Manual (Operation & Test).PDF
TABLE OF CONTENTS
9000 - GENERAL INFORMATION
01 - Safety
Add and Operate Attachments Safely
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tip Over
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Clean Debris from Machine
Decommissioning Proper Recycling and Disposal of Fluids and Components
Drive Metal Pins Safely
Follow Safety Instructions
Handle Cab Door Safely
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating On Slopes
Operating Or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Service Cooling System Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Steps and Handholds Correctly
Wear Protective Clothing
Work In Ventilated Area
9001 - DIAGNOSTIC TROUBLE CODES (DTC)
10 - Engine Control Unit (ECU) Diagnostic Trouble Codes
000029.03 342200224 Foot Throttle Sensor Out of Range High
000029.04 342200224 Foot Throttle Sensor Out of Range Low
000029.14 342200224 Foot Throttle Sensor (Out of Range High)
000091.03 342200224 Hand Throttle Sensor Out of Range High
000091.04 342200224 Hand Throttle Sensor Out of Range Low
000091.14 342200224 Hand Throttle Sensor (Out of Range High)
000100.03 342200224 Engine Oil Pressure High
000107.00 342200224 Engine Air Filter Switch Data Above Normal
000171.03 342200224 Ambient Air Temperature Out of Range High
000171.04 342200224 Ambient Air Temperature Out of Range Low
000237.13 342200224 Vehicle Identification Number
000647.05 342200224 Fan Coil Output Driver Out of Range Low
000647.06 342200224 Fan Coil Output Driver Out of Range High
000647.30 342200224 Fan Coil Output Driver Unknown Fault
000676.05 342200224 Glow Plug Relay Output Out of Range Low
000676.06 342200224 Glow Plug Relay Output Out of Range High
001110.31 342200224 Engine Protection Has Shut Down Engine
001321.05 342200224 Starter Relay Output Out of Range Low
001321.06 342200224 Starter Relay Output Out of Range High
001321.16 342200224 Starter Relay Output Moderately High Value
001508.00 342200224 Hydraulic Oil Temperature Data Above Normal
001508.03 342200224 Hydraulic Oil Temperature Out of Range High
001508.04 342200224 Hydraulic Oil Temperature Out of Range Low
001713.00 342200224 Hydraulic Filter Restriction Switch Data Above Normal
002023.09 342200224 No EMU on CAN Bus Abnormal Data Rate
522826.05 342200224 Fan Reversing Coil Output Out of Range Low
522826.06 342200224 Fan Reversing Coil Output Out of Range High
Engine Control Unit (ECU) Diagnostic Trouble Codes
20 - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes_{4202}
000070.02 342200224 Park Brake Release Input Erratic or Bad Data
000070.04 342200224 Park Brake Release Input Out of Range Low
000096.03 342200224 Fuel Level Sensor Out of Range High
000096.04 342200224 Fuel Level Sensor Out of Range Low
000158.00 342200224 System Voltage Data Above Normal
000158.01 342200224 System Voltage Data Below Normal
000162.04 342200224 2-Speed Switch Input Out of Range Low
000920.05 342200224 Alarm Output Out of Range Low
000920.06 342200224 Alarm Output Out of Range High
001196.11 342200224 Anti Theft Unknown Fault
001504.04 342200224 Seat Switch Input Out of Range Low
001550.05 342200224 AC Compressor Clutch Output Out of Range Low
001550.06 342200224 AC Compressor Clutch Output Out of Range High
002000.09 342200224 No ECU Data on CAN Bus Abnormal Data Range
002228.09 342200224 No HCU Data on CAN Bus Abnormal Data Range
003413.04 342200224 Door Switch Input Out of Range Low
003597.03 342200224 5 Volt Sensor Supply 1 Out of Range High
003597.04 342200224 5 Volt Sensor Supply 1 Out of Range Low
520850.04 342200224 Over Ride Switch Input Out of Range Low
521050.04 342200224 Aux Flow On-Off Switch Input Out of Range Low
522379.05 342200224 Park Brake Release Output Out of Range Low
522379.06 342200224 Park Brake Release Output Out of Range High
522398.02 342200224 Park Brake Run Switch Input Erratic or Bad Data
522398.04 342200224 Park Brake Run Switch Input Out of Range Low
522820.05 342200224 High Flow Driver Out of Range Low
522820.06 342200224 High Flow Driver Out of Range High
522826.04 342200224 VSF Purge Switch Input Out of Range Low
522827.04 342200224 VSF Auto Switch Input Out of Range Low
522828.04 342200224 Creep Mode Switch Input Out of Range Low
522859.04 342200224 Lap Bar Switch Input Out of Range Low
523217.06 342200224 Hydraulic Valve Power 3 Out of Range High
523218.06 342200224 Propel Valve Power 2 to HCU Out of Range High
523219.06 342200224 Hydraulic Valve Power 1 Out of Range High
523693.03 342200224 Aux Hyd Channel 1 Input Out of Range High
523693.04 342200224 Aux Hyd Channel 1 Input Out of Range Low
523694.03 342200224 Aux Hyd Channel 2 Input Out of Range High
523694.04 342200224 Aux Hyd Channel 2 Input Out of Range Low
523694.12 342200224 Aux Hyd Channel 2 Input Device Fault
523822.04 342200224 High Flow Switch Input Out of Range Low
523917.05 342200224 Two Speed Output Out of Range Low
523917.06 342200224 Two Speed Output Out of Range High
523935.05 342200224 Aux Hyd Extend Output Out of Range Low
523935.06 342200224 Aux Hyd Extend Output Out of Range High
523941.05 342200224 Aux Hyd Retract Output Out of Range Low
523941.06 342200224 Aux Hyd Retract Output Out of Range High
524225.04 342200224 Remote Start Input Out of Range Low
524264.11 342200224 Checksum Error Unknown Fault
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
30 - Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
000168.03 342200224 Unswitched Power Input Out of Range High
000168.04 342200224 Unswitched Power Input Out of Range Low
001594.00 342200224 Left Speed Sensor Input Data Above Normal
001594.01 342200224 Left Speed Sensor Input Data Below Normal
001594.02 342200224 Left Speed Sensor Input Erratic or Bad Data
001594.14 342200224 Left Speed Sensor Input
001595.00 342200224 Right Speed Sensor Input Data Above Normal
001595.01 342200224 Right Speed Sensor Input Data Below Normal
001595.02 342200224 Right Speed Sensor Input Erratic or Bad Data
001595.14 342200224 Right Speed Sensor Input
002201.09 342200224 Right Joystick CAN Data Abnormal Data Rate
002213.09 342200224 Left Joystick CAN Data Abnormal Data Rate
002660.07 342200224 Right Joystick X-axis Mechanical Fault
002661.07 342200224 Right Joystick Y-axis Mechanical Fault
002697.07 342200224 Left Joystick X-axis Mechanical Fault
002698.07 342200224 Left Joystick Y-axis Mechanical Fault
003597.03 342200224 5 Volt Sensor Supply 1 Out of Range High
003597.04 342200224 5 Volt Sensor Supply 1 Out of Range Low
520194.13 342200224 Machine Model ID Wrong or Missing Calibrate Error
520194.14 342200224 Machine Model ID Wrong or Missing
520652.05 342200224 Bucket Curl Solenoid Current Out of Range Low
520652.06 342200224 Bucket Curl Solenoid Current Out of Range High
520652.16 342200224 Bucket Curl Solenoid Current Moderately High Value
520653.05 342200224 Bucket Dump Solenoid Current Out of Range Low
520653.06 342200224 Bucket Dump Solenoid Current Out of Range High
520653.16 342200224 Bucket Dump Solenoid Current Moderately High Value
520849.03 342200224 Float Switch Input Out of Range High
520849.04 342200224 Float Switch Input Out of Range Low
522447.05 342200224 Right Pump Fwd Sol Current Out of Range Low
522447.06 342200224 Right Pump Fwd Sol Current Out of Range High
522447.16 342200224 Right Pump Fwd Sol Current Moderately High Value
522448.05 342200224 Right Pump Rev Sol Current Out of Range Low
522448.06 342200224 Right Pump Rev Sol Current Out of Range High
522448.16 342200224 Right Pump Rev Sol Current Moderately High Value
522449.05 342200224 Left Pump Rev Sol Current Out of Range Low
522449.06 342200224 Left Pump Rev Sol Current Out of Range High
522449.16 342200224 Left Pump Rev Sol Current Moderately High Value
522450.05 342200224 Left Pump Fwd Sol Current Out of Range Low
522450.06 342200224 Left Pump Fwd Sol Current Out of Range High
522450.16 342200224 Left Pump Fwd Sol Current Moderately High Value
523217.03 342200224 Hydraulic Valve Power 3 to HCU Out of Range High
523217.04 342200224 Hydraulic Valve Power 3 to HCU Out of Range Low
523218.03 342200224 Propel Valve Power 2 to HCU Out of Range High
523218.04 342200224 Propel Valve Power 2 to HCU Out of Range Low
523219.03 342200224 Hydraulic Valve Power 1 to HCU Out of Range High
523219.04 342200224 Hydraulic Valve Power 1 to HCU Out of Range Low
523411.05 342200224 Boom Down Solenoid Current Out of Range Low
523411.06 342200224 Boom Down Solenoid Current Out of Range High
523411.16 342200224 Boom Down Solenoid Current Moderately High Value
523414.05 342200224 Boom Up Solenoid Current Out of Range Low
523414.06 342200224 Boom Up Solenoid Current Out of Range High
523414.16 342200224 Boom Up Solenoid Current Moderately High Value
523426.05 342200224 Hyd Port Lock Solenoid Current Out of Range Low
523426.06 342200224 Hyd Port Lock Solenoid Current Out of Range High
524264.11 342200224 Checksum Error Unknown Fault
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
40 - Left Joystick Controller (JSL) Diagnostic Trouble Codes
002697.03 342200224 Left Joystick X-axis Out of Range High
002697.04 342200224 Left Joystick X-axis Out of Range Low
002697.13 342200224 Left Joystick X-axis Calibrate Error
002697.14 342200224 Left Joystick X-axis Error
002698.03 342200224 Left Joystick Y-axis Out of Range High
002698.04 342200224 Left Joystick Y-axis Out of Range Low
002698.13 342200224 Left Joystick Y-axis Calibrate Error
002698.14 342200224 Left Joystick Y-axis Error
Left Joystick Controller (JSL) Diagnostic Trouble Codes
50 - Right Joystick Controller (JSR) Diagnostic Trouble Codes
002660.03 342200224 Right Joystick X-axis Out of Range High
002660.04 342200224 Right Joystick X-axis Out of Range Low
002660.13 342200224 Right Joystick X-axis Calibrate Error
002660.14 342200224 Right Joystick X-axis See Manual
002661.03 342200224 Right Joystick Y-axis Out of Range High
002661.04 342200224 Right Joystick Y-axis Out of Range Low
002661.13 342200224 Right Joystick Y-axis Calibrate Error
002661.14 342200224 Right Joystick Y-axis See Manual
Right Joystick Controller (JSR) Diagnostic Trouble Codes
9005 - OPERATIONAL CHECKOUT PROCEDURE
10 - Operational Checkout Procedure
Operational Checkout
9010 - ENGINE
05 - Theory of Operation
Cold Start Operation
John Deere Engine
15 - Diagnostic Information
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Hard to Start or Does Not Start When Cold
Engine Intake and Exhaust Component Location
John Deere Engine
25 - Tests
Engine Power Test Using Turbocharger Boost Pressure
John Deere Engine
9015 - ELECTRICAL SYSTEM
05 - System Information
Electrical Diagram Information
Electrical Schematic Symbols
10 - System Diagrams
Attachment Control Boom Harness (W12) Component Location
Attachment Control Boom Harness (W12) Wiring Diagram
Attachment Control Frame Harness (W11) Component Location
Attachment Control Frame Harness (W11) Wiring Diagram
Cab Harness (W2) Component Location
Cab Harness (W2) Wiring Diagram
Dual Flasher Harness (W5) Component Location
Dual Flasher Harness (W5) Wiring Diagram
Engine Harness (W1) Component Location
Engine Harness (W1) Wiring Diagram
Fan Bypass Solenoid Harness (W17) Component Location
Fan Bypass Solenoid Harness (W17) Wiring Diagram
Fan Speed Solenoid Harness (W9) Component Location
Fan Speed Solenoid Harness (W9) Wiring Diagram
Fuse and Relay Specifications
Heater and Air Conditioner Harness (W16) Component Location
Heater and Air Conditioner Harness (W16) Wiring Diagram
Hydraulic Valve Harness (W10) Component Location
Hydraulic Valve Harness (W10) Wiring Diagram
Main Harness (W3) Component Location
Main Harness (W3) Wiring Diagram
Quik-Tatch342204242 Actuator Harness (W15) Component Location
Quik-Tatch342204242 Actuator Harness (W15) Wiring Diagram
Quik-Tatch342204242 Boom Harness (W14) Component Location
Quik-Tatch342204242 Boom Harness (W14) Wiring Diagram
Quik-Tatch342204242 Frame Harness (W13) Component Location
Quik-Tatch342204242 Frame Harness (W13) Wiring Diagram
Radio Harness (W8) Component Location
Radio Harness (W8) Wiring Diagram
Rear Light Harness (W7) Component Location
Rear Light Harness (W7) Wiring Diagram
System Functional Schematic
System Functional Schematic, Wiring Diagram and Component Location Master Legend
15 - Sub-System Diagnostics
Back-Up Alarm Circuit Theory of Operation
Controller Area Network (CAN) Theory of Operation
Electrohydraulic (EH) Controls Circuit Theory of Operation
Engagement and Monitor Unit (EMU) Circuit Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Quik-Tatch Circuit Theory of Operation
Starting Circuit Theory of Operation
16 - Monitor Operation
Anti-Theft Security System Configuration342200224If Equipped
Anti-Theft Security System Enable342200224If Equipped
Anti-Theft Security System Operation342200224If Equipped
Engagement and Monitor Unit Data Items
Engagement and Monitor Unit Display Messages
Engagement and Monitor Unit Initial Configuration
Engagement and Monitor Unit Operation
Engagement and Monitor Unit Service Menu Operation
20 - References
Alternator Test
Auxiliary Hydraulics Calibration
Backup Alarm Remove and Install
Battery Remove and Install
Boom and Bucket Calibration
Controller Area Network (CAN) Circuit Test
Control Panel Remove and Install
Electrical Component Checks
Electrical Component Specifications
Engagement and Monitor Unit (EMU) Remove and Install
Engine Control Unit (ECU) Remove and Install
Hydraulic Control Unit (HCU) Remove and Install
Hydrostatic System Calibration
Install CINCH342204242 Contact
Install DEUTSCH 342204242 Contact
Install WEATHER PACK 342204242 Contact
Joystick Disassemble and Assemble
Left Joystick Controller (JSL) Remove and Install
Manual Tracking Adjustment Procedure
Motor Speed Sensor Remove and Install
Reading Diagnostic Trouble Codes (DTCs)
Remove Connector Body from Blade Terminals
Repair 32 and 48 Way CINCH342204242 Connectors
Replace CINCH342204242 Connectors
Replace DEUTSCH 342204242 Circular Connectors
Replace DEUTSCH 342204242 Connectors
Replace DEUTSCH 342204242 Rectangular or Triangular Connectors
Replace Metri-Pack342204242 Connectors
Replace (Pull Type) Metri-Pack342204242 Connectors
Replace (Push Type) Metri-Pack342204242 Connectors
Replace WEATHER PACK 342204242 Connector
Right Joystick Controller (JSR) Remove and Install
Service ADVISOR342204242 Connection Procedure
Solenoid Test
9020 - POWER TRAIN
05 - Theory of Operation
Hydrostatic Motor Gearbox Operation (S.N. 342200224192141)
Hydrostatic Motor Gearbox Operation (S.N. 192142342200224 )
Power Train System Operation
Track Adjuster and Recoil Spring Operation
15 - Diagnostic Information
Excessive Oil Leakage From Idlers And Rollers
Frequent Track Tension Adjustment Required
Individual Undercarriage Component Wear
Loose Track
342200234Popping342200235 Of Track
Power Train Component Location
Tight Track
25 - Tests
Check and Adjust Track Tension
9025 - HYDRAULIC SYSTEM
05 - Theory of Operation
High Flow Pump Operation342200224If Equipped
Hydraulic Control Valve Operation
Hydraulic Fan Operation
Hydraulic Oil Filter Manifold Operation
Hydraulic Pump Operation
Hydraulic System Operation
Self Leveling Valve Operation342200224If Equipped
15 - Diagnostic Information
Boom Drifts Down
Boom Drifts Up
Boom Will Not Lower
Boom Will Not Raise
Bucket Drifts Down
Bucket Drifts Up
Bucket Dumps During Self Leveling Cycle
Bucket Will Not Curl
Bucket Will Not Dump
Bucket Will Not Self Level When Boom is Raised
Diagnose Hydraulic System Malfunctions
Hydraulic Fan System Malfunctions
Hydraulic Fan Will Not Reverse Direction
Hydraulic Functions 342200234Jerky342200235 or 342200234Spongy342200235
Hydraulic Functions Slow or No Power
Hydraulic Oil Overheats
Hydraulic System Component Location
Hydraulic System Noise
Hydraulic System Schematic
No Hydraulic Functions
25 - Tests
Boom Lowering Valve Test (S.N. 342200224194401)
Boom Release Cable Adjustment (S.N. 342200224194401)
Charge Pressure Relief Valve Test
Charge Pump Flow Test
Circuit Relief Valve Test
Fan Bypass Valve Test
Function Drift Test
Hydraulic Cylinder Leakage Test
Hydraulic Fan Motor Case Drain Test
Hydraulic Fan Motor Speed Test
Hydraulic Pump Flow Test
Hydraulic System Pressure Release
Hydraulic System Relief Valve Test
JT02156A Digital Pressure _ Temperature Analyzer Installation
JT05800 Digital Thermometer Installation
Pilot Control Accumulator Precharge Test
Port Lock Solenoid Valve and Port Lock Spool Test
Remote Start Box Installation
9026 - HYDROSTATIC SYSTEM
05 - Theory of Operation
Charge Pump Operation
Hydrostatic Control Valve Operation
Hydrostatic Motor Operation342200224Single Speed (S.N. 342200224192141)
Hydrostatic Motor Operation (S.N. 192142342200224 )
Hydrostatic Motor Operation342200224Two Speed (S.N. 342200224192141)
Hydrostatic Pump Operation
Hydrostatic System Operation
Park Brake System Operation
Steering Control Operation
15 - Diagnostic Informtion
Grinding Noise While Operating Machine (Single Speed)
Grinding Noise While Operating Machine (Two Speed)
Hydrostatic Pump Or Hydrostatic Motor Noise
Hydrostatic System Component Location
Hydrostatic System Schematic
Low Power
Machine Does Not Move In Either Direction
Machine Will Not Shift Into Or Out Of High Speed
Mistracking
Park Brake Does Not Hold (Single Speed)
Park Brake Does Not Hold (Two Speed)
Park Brakes Do Not Release (Single Speed)
Park Brakes Do Not Release (Two Speed)
Slow Response To Changes In Speed
Wheels or Tracks Powered On One Side, Not The Other
25 - Tests
Engine Speed Control for Testing
Hydrostatic Pump Control Neutral Adjustment
Hydrostatic Pump Flow Test
Hydrostatic Pump Mechanical Neutral Adjustment
Hydrostatic Pump System Pressure Relief Test
Park Brake Release Pressure Test
Track Speed Test
9031 - HEATING AND AIR CONDITIONING
05 - Theory of Operation
Air Conditioning System Cycle of Operation
15 - Diagnostic Information
Air Conditioner Runs Constantly, Too Cool
Air Conditioning and Heater System Component Location
Air Conditioning Does Not Cool Interior of Cab
Air Conditioning System Does Not Operate
Heater Does Not Warm Interior of Cab
Heater System Does Not Operate
Interior Windows Continue to Fog
25 - Tests
Air Conditioner and Heater Operational Checks
Air Conditioner Compressor Clutch Test
Air Conditioner Freeze Control Switch Test
Air Conditioning High-Low Pressure Switch Test
Operating Pressure Diagnostic Chart
R134a Oil Charge Capacity
R134a Refrigerant Cautions
R134a Refrigerant Charge Capacity
Refrigerant Cautions and Proper Handling
Refrigerant Leak Testing
9900 - DEALER FABRICATED TOOLS
DFT1318 Motor Speed Sensor Test Harness
DFT1325 Solenoid Power Harness
