Bell Dump Truck B50D Repair Service Manual + Parts Manual + Operators Manual
Complete service repair manual with electrical wiring diagrams for Bell Dump Truck B50D Series, with all the technical information to maintain, diagnose, repair, and service like professional mechanics.
Bell Dump Truck B50D workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,221 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
B50D - Specifications
B50D - Product Manual
B50D - Parts Manual
B50D - Operators Manual
B50D - Service Manual MAIN SECTIONS
1 - Introduction
2 - Engine
3 - Electrical
4 - Transmission
5 - Pneumatic
6 - Hydraulic
7 - Heating & Air Con
8 - Service
ARTICULATED DUMP TRUCK
(ADT) Mk V
SERVICE MANUAL
Document Part Number 872219
THIS MANUAL IS APPLICABLE TO -
B35D 6X6 ADT
B40D 6X6 ADT
B40D 6X4 ADT Supertruck
B50D 6X6 ADT
Operators Manual Contents
SAFETY...25
Specification...25
Safety Features...25
Material Safety Data Sheets (MSDS)...26
Unauthorised Modifications of the Roll Over Protective Structure (ROPS) and the Falling Objects P...26
Noise Emission Levels...26
General Safety...26
SAFETY DECALS...33
USER?S INFORMATINON FEEDBACK FORM...43
CHAPTER 1. SPECIFICATIONS...45
MACHINE SPECIFICATIONS...45
RECOMMENDED LUBRICANTS AND COOLANT ADDITIVES...49
RECOMMENDED TORQUE SETTINGS...50
SERIAL NUMBER PLATES...52
CHAPTER 2. OPERATOR CONTROL AND INSTRUMENTS...53
SECTION 1. OPERATOR CONTROLS...53
INTRODUCTION...53
ACCELERATOR AND BRAKE PEDALS...54
STEERING WHEEL...54
OPERATOR?S SEAT...55
TRAINER SEAT...57
RIGHT HAND CONTROL PANEL...58
SECTION 2. INSTRUMENTS...61
ENGINE OIL PRESSURE GAUGE...62
COOLANT TEMPERATURE GAUGE...62
AIR PRESSURE GAUGE...62
TRANSMISSION OIL TEMP. GAUGE...62
FUEL GAUGE...63
SPEEDOMETER...63
ALPHA NUMERICAL DISPLAY...63
MENU DISPLAY SCREEN...64
INDICATORS...65
GENERAL...66
SECTION 3. SWITCHES...69
SWITCHES LEFT HAND SIDE...69
IGNITION SWITCH...71
BATTERY DISCONNECT SWITCH...73
BATTERY CIRCUIT BREAKER BOX...74
STEERING COLUMN SWITCH...74
CLIMATE CONTROL...75
AIR CONDITIONER...75
LIGHTS...76
HATCH IN ROOF...77
CIRCUIT BREAKER PANEL...77
FUSES AND DIODES...78
RELAYS...79
MISCELLANEOUS EQUIPMENT...79
WHEEL SPANNER AND BRACE...80
WINDSCREEN WASHER WATER RESERVOIR...80
WINDSCREEN WIPER AND WASHER NOZZLE...80
HORNS...80
FIRE EXTINGUISHER (OPTIONAL)...81
EMERGENCY EXIT HAMMER...82
ELECTRICAL MIRROR BRACKETS...82
12-VOLT ACCESSORY SOCKET...82
CHAPTER 3. PROCEDURES BEFORE STARTING...83
SECTION 1. SAFETY...83
SAFETY INSTRUCTIONS...83
NORMAL EXIT...83
EMERGENCY EXIT...83
SECTION 2. BEFORE STARTING...85
SAFETY RULES...85
CHAPTER 4. OPERATING INSTRUCTIONS...87
SECTION 1. SAFETY...87
SAFETY RULES...87
SECTION 2. STARTING...89
BEFORE STARTING THE ENGINE...89
SHUTTING DOWN THE ENGINE...90
USING BOOSTER BATTERIES...90
SECTION 3. RUNNING-IN...93
RUNNING-IN INSTRUCTIONS...93
DOWN SHIFTING OR REVERSE INHIBITOR...94
DECELARATION AND STOPPING...94
BRAKING...95
Operating with Inter-axle Differential Lock...96
SECTION 4. OPERATING THE MACHINE...99
LOADING THE MACHINE...99
STEERING...99
OPERATING INDOORS...100
CHAPTER 5. OPERATING TECHNIQUES...101
SAFETY RULES...101
Gear Selection...101
GEAR PRE-SELECTION...102
GEAR HOLD FUNCTION...102
TRANSPORT OPERATION...103
CHAPTER 6. RECOVERY AND TRANSPORTATION...107
SECTION 1. TOWING...107
SAFETY RULES...107
SECTION 2. LIFTING...111
MACHINE LIFTING POINTS...111
MACHINE TIE-DOWN POINTS...113
TRANSPORTING...113
CHAPTER 7. PRE-SERVICE INSTRUCTIONS...115
SECTION 1.SERVICE POSITION...115
INSTALL THE BIN PROP...116
INSTALL THE ARTICULATION SAFETY BAR...116
LOWER AND RAISE THE BELLY PLATE...117
SECTION 2. RULES WHEN SERVICING...121
GENERAL...121
DIESEL FUEL...121
CONTAMINATED OILS AND FLUIDS...122
CHAPTER 8. MENU DISPLAY UNIT AND ALPHA NUMERICAL DISPLAY...125
START-UP DISPLAY...125
DEFAULT SCREEN...126
TO SELECT BETWEEN MENUS...126
CHAPTER 9. SERIAL NUMBERS...131
NUMBERS...131
CRIME PREVENTION TIPS...133
CHAPTER 10. MAINTENANCE SCHEDULES...137
CHAPTER 11. AS REQUIRED SERVICE...141
SECTION 1. ENGINE...141
INTRODUCTION...141
SERVICE INSTRUCTIONS...141
SECTION 2. HYDRAULICS...149
CHECK THE BREATHER, HOSES AND CONNECTIONS...149
CHAPTER 12. DAILY OR 10 HOURLY SERVICE CHECKS...151
SECTION 1. ENGINE...151
INTRODUCTION...151
SECTION 2. TRANSMISSION...153
TRANSMISSION...153
SECTION 3. TRANSFER CASE...157
CHECK THE TRANSFER CASE FLUID LEVEL...157
SECTION 4. HYDRAULICS, CAB AND ELECTRICAL...159
HYDRAULICS...159
SECTION 5. LUBRICATION...161
AUTO GREASING SYSTEM...161
Parts Manual Contents
SECTION 1 : GENERAL INFORMATION...21
SECTION 2 : ENGINE...35
Engine...36
Crankcase...38
Timing Case...42
Oil Pan & Oil Dipstick...44
Cylinder Head, Valves...46
Cylinder Head, Decompression Valve Pipe...50
Crankshaft & Flywheel...52
Connecting Rods & Pistons...54
Camshaft & Timing Parts...56
Injection System...58
Fuel Lines...60
Fuel Filter...62
Turbocharger...64
Air Compressor...66
Inlet Manifolds...68
Exhaust Manifold...70
Starter Motor...72
Alternator...74
Alternator Support Bracket...76
Electrical Equipment...78
Oil Pump...80
Oil Filter & Oil Cooler...82
Turbocharger Oil Lines...84
Water Pump...86
Fan...88
Belt Tensioner & Belts...90
Engine Supports...92
P.T.O...94
Airconditioner Compressor...96
Engine, Cooling System...98
Engine Fuel System Kit...102
Depth Fuel Filter...104
Fuel-water Filter Unit...106
Engine, Exhaust Kit...108
Engine, Exhaust Shield Kit...110
Bin Heating Kit Option...114
Non Bin Heating Kit...118
Air Intake Kit...120
Air Cleaner Assembly...122
SECTION 3 : DRIVETRAIN...125
Transmission, Fill Tube...132
Transmission, Main Shaft...134
Transmission, Flange...136
Transmission, Front Support & Oil Pump...138
Transmission, P1 Planetary...140
Transmission, P2 Planetary...142
Transmission, Control Valve (Part 1)...144
Transmission, Control Valve (Part 2)...148
Transmission, Oil Cooler...152
Transmission, Torque Converter...154
Transmission Kit...126
Transmission, Main Housing...130
Transmission, Flexplate & Adapter...156
Transmission, Rotating Clutch...158
Transmission, Converter Housing...160
Transmission, P3 Planetary & Rear Cover...162
Transmission, Wiring Harness...166
Transmission, Shift Selector (Version 8 & 8A)...168
Control Unit...170
Transmission, Cooler Box...172
Transmission Cooler, Fan Assembly...174
Transmission Cooler Assembly...176
Transfer Case Cooler Kit...178
Transfer Box...180
Transfer Box Casing...182
Transfer Box Input Shaft Assembly...184
Transfer Box Idler Shaft Assembly...186
Transfer Box Rear Output Shaft Assembly...188
Transfer Box Front Output Shaft Assembly...190
Transfer Box Filtration System...192
Driveline Kit...194
Propshafts...198
Thru Drive Kit...200
Park Brake Kit...202
Park Brake Assembly...204
Actuator Assembly...206
Axle, Front...208
Axle, Middle...210
Axle, Rear...214
Axle, Guards...216
Final Drive, WDB - B50D...218
Final Drive, WDB - B50D SS...220
Brake & Breather, Front Axle...222
Brake & Breather, Middle & Rear Axle...224
Brake, WDB, Plate...226
Front & Rear Differential Assembly - B50D...228
Front & Rear Differential Assembly - B50D SS...232
Middle Differential Assy, Planetary - B50D...236
Middle Differential Assy, Housing - B50D...238
Middle Differential Assembly - B50D SS...242
Middle Differential Lock Actuator...246
Wheel Set (5 Piece)...248
Wheel Set (3 PIECE)...250
SECTION 4 : HYDRAULICS...253
Front Chassis, Voac Block...254
Voac Block A...256
Voac Block B...258
Voac Block C...260
Front Chassis, Accumulator Supply...262
Front Chassis, Hydraulic Tank...264
Hydraulic Tank Filter Assembly...266
Front Chassis, Fan Motor & Cooler...268
Hydraulic Cooler Fan Motor...270
Front Chassis, Tip Hoses & Test Points...272
Front Chassis, Case Drain & Return...274
Front Chassis, Pumps Suction & Delivery...276
Hydraulic Pump...278
Front Chassis, Steering Kit...280
Steering Control Valve, Eaton...282
Steering Cylinder...284
Pump, Emergency Steering...286
Emergency Steering Pump Check Valve...288
Front Adaptive Suspension...290
Damping Valve Assy, Susp, LHS...294
Damping Valve Assy, Susp, RHS...296
Hydraulic Kit, Cab, Global...298
Brake Pedal...300
Hydraulic Kit, Cab, Bell...302
Cab Tilt System...306
Pump, Cab Tilt...308
Rear Chassis...310
Tip Cylinder Breakdown...312
Relief Valve Manifold...314
SECTION 5 : PNEUMATICS...317
Pneumatic Kit, Front Chassis...318
Air Dryer Kit...324
Air Dryer Repair Kit...326
Reservoir Kit...328
Pneumatic Kit, Rear Chassis...330
Pneumatic Kit, Cab...332
Park Brake Valve...338
Bin Tip Lever Kit...340
Pneumatic Block Assembly...342
SECTION 6 : ELECTRICAL...345
Chassis, Engine Harness...346
Chassis, Power Harness...348
Chassis, Artic Harness...350
Chassis, Transmission Harness...352
Chassis, Rear Harness...354
Cab, Harness...356
Cab, Transmission Harness...366
Dash Switches...368
Light Breakdowns...370
Control Panel, Hvac...372
Window Wiper & Washer Kit...374
Option, Fleetmatic Kit...376
External Harness, Connectors...378
Cab Harness, Connectors...390
SECTION 7 : FRAME & BODY...397
Bonnet Kit...398
Bonnet, Latch...400
Bonnet, Rubbers & Fan Mountings...402
Cab...404
Mirror Brackets & Mountings...406
Rear View Mirrors...408
Cab Front Insulation Parts...410
Cab Hand-rails & Mountings...412
Cab Interior Hatches, Trims & Lids...414
Cab Interior Misc. Parts...416
Roof Interior Liners & Hatch...418
Cab Interior Floor & Panels...420
Cab Windows...422
Door, Hvac System...424
Cab Door Assembly...426
Cab Door, Misc. Parts...428
Cab Floor Insulation Parts...430
Cab Floor Mountings...432
Cab Rear Seals...434
Cab Peak...436
Cab Clamps...438
Steering Column...440
Seat Installation, GRAMMER (Euro Spec)...442
Seat Assy, Seat Section, GRAMMER (Euro Spec)...444
Seat Assy, Base Section, GRAMMER (Euro Spec)...446
Seat Installation, SEARS...448
Seat Assembly, Base, SEARS...450
Cab Air Ducting, Hvac System...452
Aircon Drier Unit & Piping...454
Aircon Unit...456
Aircon System, Front Chassis...458
Voac Mounting & Cover Kit...460
Grill Kit...462
Belly Plate Kit...464
Front Chassis Kit...466
Front Chassis Clamps...468
Rhs Mudguard...470
Fuel Tank...472
LHS Mudguard...474
Hydraulic Tank & Battery Box...476
Front Suspension Kit...478
Suspension Strut...480
Oscillation Joint...482
Artic Joint...484
Rear Chassis Kit...486
Rear Chassis Clamps...488
Bin Pivot...490
Bin, Misc Parts...492
Bin Liner Kit...494
Spill Guard Kit...496
Tailgate Kit...498
Rear Suspension...502
Front Chassis Grease Kit...506
Rear Chassis Grease Kit...508
Decals...512
SECTION 8 : SERVICE KITS...519
Service Kits...520
SECTION 9 : LUBRICANTS, ADHESIVES & PAINTS...527
Lubricants...528
Adhesives...529
Paints & Procedures...530
SECTION 10 : SPECIAL TOOLS...531
Engine - Om 501/502 Service Tools, Kit 262129...532
Engine - Om 501/502 Service Tools, Kit 262130...534
Engine - Om 501/502 Service Tools, Kit 262131...540
Engine - Om 501/502 Service Tools, Kit 262132...542
Allison Transmission...544
Engine & Transmission Alignment...548
Gear Ratio 17000 Transfer Case...550
Axles, Diffs & WDB, Repair & Overhaul...554
Suspension, Repair & Overhaul...556
Hydraulics, Repair & Overhaul...558
Frame & Oscillation Tools...560
Diagnostic Tools (Driveline)...562
Tyre Inflation Kit...564
SECTION 11 : AUTOMATIC GREASING SYSTEM...567
Auto Greasing Kit...568
Greasing System Layout...570
Greasing Installation Main Lines...572
Front Twin Distribution Port Block...574
Middle Twin Distribution Port Block...576
Rear Twin Distribution Port Block...578
Gina Programming Kit...580
Twin Pump Components...582
SECTION 12 : NUMERICAL INDEX...585
Bell Dump Truck B50D Repair Service Manual + Parts Manual + Operators Manual
