John Deere Tractors 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901419)

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Price: US$ 65.00

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5075E, 5065E, 5055E (European), with all the shop information to maintain, diagnose, and service like professional mechanics.

John Deere Tractors 5055E, 5065E & 5075E workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm901419 - 5055E, 5065E and 5075E Tractors Diagnostic Technical Manual (European Edition) Technical Manual.pdf
tm901419 - 5055E, 5065E and 5075E Tractors Diagnostic Technical Manual (European Edition) Technical Manual.epub

Total Pages: 1,395 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General
      Safety
      General Specifications
      General References
   Diagnostic Trouble Codes
      CCU Code Diagnostics
      ICC Code Diagnostics
      PTR Code Diagnostics
   Observable Symptoms
      Engines
      Fuel and Air
      Electrical
      Control Units
      PowrReverser™ Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Station
   System Diagnosis
      Starting, Charging and Start Aid
      PowrReverser™ Transmission
      Differential Lock
      MFWD
      PTO
      Steering
      Rear Brakes
      Rear SCV System Diagnosis
      Mid-Mount Control Valve System Diagnosis
      Rear Hitch System Diagnosis
      Air Conditioning
   Engines
      General Information
      Tests and Adjustments
      Engine System Theory of Operation
   Fuel and Air
      General Information
      Fuel and Air Theory of Operation
   Electrical System
      Fuse/Relay Block
      Tests and Adjustments
      Theory of Operation
      Functional Schematics (Cab)
      Functional Schematics (IOOS)
      Connector Information
   Control Units
      General References
      Tests and Adjustments
      CCU
      ICC
      PTR
   PowrReverser™ Transmission
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   TSS Transmission
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Drive Systems
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Steering and Brakes
      General Information
      Preliminary and Operational Checks
      Test and Adjustments
      Theory of Operation
   Hydraulics
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Operator`s Station
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Service Tools
      Dealer-Fabricated Tools
      Service Tools and Kits

tm901419 - 5055E, 5065E and 5075E Tractors Diagnostic Technical Manual (European Edition)

Table of Contents

Foreword

Section 210: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Fire Prevention

In Case of Fire

Avoid Static Electricity Risk When Refueling

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator’s Manuals for ISOBUS Controllers

Use Seat Belt Properly

Vibration

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Passenger Seat

Use Safety Lights and Devices

Towing Trailers/Implements Safely (Mass)

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Group 10: General Specifications

General Specifications

Group 15: General References

Bolt and Cap Screw Torque Values

Glossary of Terms

JIC Hydraulic Symbols

Wiring Diagram and Schematic Information

Electrical Schematic Symbols

Reading Wiring Schematics and Diagrams

Visually Inspect Electrical System

Seven-Step Electrical Procedure

Using a Probe Light

Circuit Types

Circuit Malfunctions

Troubleshooting Circuit Malfunctions

Understanding Electrical vs. Electronic Circuits

Intermittent Electronic Problems

Relay Circuit Types

Using a Digital Multimeter

Troubleshooting Unresolved Problems

Section 211: Diagnostic Trouble Codes

Group CCU: CCU Code Diagnostics

CCU - Non-Tractor CCU Codes

CCU 000096.03 - Fuel Level Sensor Circuit Voltage High

CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low

CCU 000100.01 - Engine Oil Pressure Signal Extremely Low

CCU 000100.04 - Engine Oil Pressure Signal Out of Range Low

CCU 000110.00 - Engine Coolant Temperature Signal Extremely High

CCU 00110.03 - Engine Coolant Temperature Sensor Out of Range High

CCU 00110.04 - Engine Coolant Temperature Sensor Out of Range Low

CCU 000110.16 - Engine Coolant Temperature Signal Moderately High

CCU 000237.02 - VIN Security Data Conflict

CCU 000237.31 - VIN Security Messages Missing

CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault

CCU 000628.02 - CCU EOL Data Fault

CCU 000630.14 - Rear PTO Configuration Invalid

CCU 001638.00 - Hydraulic Oil Temperature Very Hot

CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High

CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low

CCU 001638.16 - Hydraulic Oil Temperature High

CCU 001883.00 - Rear PTO Overspeed

CCU 001883.01 - Rear PTO Underspeed

CCU 002818.31 - Operator Presence Switch Not Activated

CCU 003509.03 - Sensor Supply Voltage Out of Range High

CCU 003509.04 - Sensor Supply Voltage Out of Range Low

CCU 523316.04 - CCU Switched Supply Voltage Low

CCU 523839.02 - Secondary Brake Switch Conflict

CCU 523844.12 - Differential Lock Braking Disabled

CCU 523907.02 - PTO Remote Enable Switch Conflict

CCU 523908.02 - Rear PTO External Switch Conflict

CCU 524037.02 - MFWD Switch Circuit Fault

CCU 524223.03 - Differential Lock Circuit Voltage High

CCU 524224.14 - PTO Switch Voltage Mismatch

CCU 524235.05 - MFWD Solenoid Circuit Fault

CCU 524252.05 - Rear PTO Solenoid Circuit Fault

CCU 524255.31 - Rear Remote PTO Enabled

CCU 600006.31 - Default DTC

Group ICC: ICC Code Diagnostics

ICC - Non-Tractor ICC Codes

ICC 000237.02 - ICC VIN Security Mismatch

ICC 000237.31 - ICC VIN Security Missing

ICC 000628.12 - ICC Programming Fault

ICC 000630.02 - ICC Calibration Memory Fault

ICC 002818.31 - Operator Presence Switch Not Activated

Group PTR: PTR Code Diagnostics

PTR 000084.07 - Excessive Wheel Speed Detected During Calibration

PTR 000158.01 - System Switched Voltage Low

PTR 000162.02 - High/Low Switch Circuit Conflict

PTR 000162.31 - High, Low Switch Stuck On

PTR 000190.18 - Engine Speed Missing During Shift

PTR 000191.17 - Top Shaft Speed Too Low

PTR 000598.02 - Clutch Switch Open With Pedal Up

PTR 000598.04 - Clutch Switch Signal Failed Low

PTR 000628.02 - EOL Check Sum Error

PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High

PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High

PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low

PTR 001504.10 - Seat Switch Closed Too Long

PTR 002820.31 - Operator Not Present During Shift

PTR 002825.07 - Not Valid Neutral Park Command

PTR 003509.03 - PTR Sensor Supply Voltage High

PTR 003509.04 - PTR Sensor Supply Voltage Low

PTR 521233.05 - High Valve Driver Fault

PTR 521234.05 - Low Valve Driver Fault

PTR 521235.05 - Reverse Valve Driver Fault

PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict

PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal

PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict

PTR 523959.31 - No Wheel Speed While in Gear

PTR 524020.31 - Reverser in Gear at Power-Up

PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault

PTR 524160.02 - Not Valid Neutral/Not Neutral Switch

PTR 524173.02 - Clutch Pedal Compare Error

PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged

PTR 524173.15 - Clutch Pedal Voltage High

PTR 524173.16 - Both Clutch Pedals Voltage High

PTR 524173.17 - Clutch Pedal Voltage Low

PTR 524173.18 - Both Clutch Pedals Voltage Low

PTR 524230.05 - Enable Valve Driver Fault

PTR 524230.07 - Enable Valve Stuck

PTR 524234.03 - Pressure Sensor Voltage High

PTR 524234.04 - Pressure Sensor Voltage Low

PTR 524254.03 - Transmission Enable Valve Power High

PTR 524254.04 - Transmission Enable Valve Power Low

PTR 524267.15 - High Speed Shuttle Shift

Section 212: Observable Symptoms

Group 20: Engines

Engine Problems

Group 30: Fuel and Air

Fuel and Air Problems

Group 40: Electrical

12-Volt Electrical Problems

Group 45: Control Units

Electronic Problems

Group 55: PowrReverser™ Transmissions

PowrReverser™ Transmission Problems

Group 56: Drive Systems

Drive System Problems

Group 60: Steering and Brakes

Steering and Brake System Problems

Group 70: Hydraulics

Hitch Problems

Selective Control Valve Problems

Group 90: Operator Station

Air Conditioning Problems

Section 213: System Diagnosis

Group 40: Starting, Charging and Start Aid

Starting, Charging and Start Aid System Diagnosis

Group 55: PowrReverser™ Transmission

PowrReverser™ Transmission System Diagnosis

Group 56A: Differential Lock

Differential Lock System Diagnosis

Group 56B: MFWD

MFWD System Diagnosis

Group 56C: PTO

Rear Mechanical PTO System Diagnosis

EH PTO System Diagnosis

Group 60A: Steering

Steering System Diagnosis

Group 60B: Rear Brakes

Rear Brake System Diagnosis

Group 70A: Rear SCV System Diagnosis

Single and Dual Rear SCV System Diagnosis

Group 70B: Mid-Mount Control Valve System Diagnosis

Dual Mid-Mount Control Valve System Diagnosis

Group 70C: Rear Hitch System Diagnosis

Rear Mechanical Hitch System Diagnosis

EQRL Hitch System Diagnosis

Group 90: Air Conditioning

Air Conditioning System Diagnosis

Section 220: Engines

Group 05: General Information

John Deere Engine Repair—Use Component Technical Manual

General Engine Specifications

List of All Tractor-Specific Engine Information

Group 15: Tests and Adjustments

Throttle Lever Adjustment—Cab

Group 20: Engine System Theory of Operation

Overview of 5055E , 5065E , and 5075E Tractor Engines

Section 230: Fuel and Air

Group 05: General Information

John Deere Engine Fuel Systems Repair—Use Component Technical Manual

Group 20: Fuel and Air Theory of Operation

Fuel System Operation— 5055E, 5065E and 5075E

Air Intake System Operation

Section 240: Electrical System

Group 05: Fuse/Relay Block

Fuse/Relay Block Diagram Listing

Access Fuses and Relays

Load Center Fuses and Relays—Cab (sync shuttle Transmission)

Center Console Relay and Diode—Cab (sync shuttle Transmission)

Load Center Fuses and Relays—Cab (PowrReverser™ Transmission)

Center Console Relay and Diode—Cab (PowrReverser™ Transmission)

EEC Light Module Relays—Cab (PowrReverser™ Transmission)

Light Module Relay—Cab

Load Center - 1 Fuses and Relays—IOOS (PowrReverser™ Transmission)

Load Center - 2 Fuses and Relays—IOOS— (PowrReverser™ Transmission)

Center Console Relay and Diode—IOOS (PowrReverser™ Transmission)

Group 15: Tests and Adjustments

Starting Circuit Test

Fuel Shutoff Solenoid Circuit Test

Battery Inspection Test

Charging System Test

Warning Lights Circuit Test

Turn Signal Lights Circuit Test

Brake Lights Circuit Test

Accessory Power and Junction Block Circuit Test

Engine Speed Sensor Circuit Test

Engine Oil Pressure Switch Circuit Test

Air Filter Restriction Switch Circuit Test

Fuel Level Sender Circuit Test

Engine Coolant Temperature Sender Circuit Test

Tail Light Circuit Test

Front Work Light Circuit Test

Beacon Light Circuit Test

Rear Work Light Circuit Test

Headlight and Backlighting Circuit Test

Radio and Dome Light Circuit Test

HVAC Circuit Test

Wiper System Circuit Test

Key Switch Test

Switch Test

Fuel Transfer Pump Circuit Test

Group 20: Theory of Operation

Starting System Operation

Cold Start System Operation

Charging System Operation

Lighting System Operation—Turn Signals

Lighting System Operation—Warning Lights

Lighting System Operation—Tail Lights

Lighting System Operation—Headlights and Loader Lights

Work Light and Beacon Light Operation

Instrument Cluster Operation—Tachometer/Hour Meter

Instrument Cluster Operation—Fuel Gauge

Instrument Cluster Operation—Coolant Temperature Gauge

PTO Warning System Operation

Air Filter Restriction Indicator Operation

Accessory Power and Junction Block Power Operation

Blower Motor Operation

Front Wiper/Washer Operation

Rear Wiper/Washer Operation

Dome Light Operation

Wheel Speed Sensor Operation

Group 25: Functional Schematics (Cab)

Functional Schematics Listing (Cab)

Schematic and Component Identification Legend (Cab)

SE1—Key Switch, Starter, Alternator, Starting Aid And Fuel Pump Circuit

SE2A—Mechanical PTO, Neutral Start, Fuel Circuit (9/3 TSS), SE2B—EH PTO, Neutral Start, Fuel Circuit (12/12 PR), SE3—Accessory Power, SE4—Horn

SE7—Common Vehicle Lighting Section, Common Cab Work Lighting

SE8—Turn Signal Switch and Hazard Warning Lights

SE9—Power Source, SE11—Trailer Interfaces, SE12—Loader Lights , SE13A—Backup Alarm, SE13B—Beacon Lamp

SE15B—Power Outlet, SE16—Heater, SE17—Air Conditioning

SE20—Front Windshield Wiper And Washer System, SE21—Rear Windshield Wiper And Washer System, SE22—Dome Light, Door Switch And Radio Option, SE23—Air Seat Option

SE24A—Instrumentation (PR), SE24B—Instrumentation (TSS)

SE25—Seat Switch, Rear PTO Switch, SE26—ELX Relay And Fuses, SE27—MFWD, SE28—Brake Switch

SE29—PR Transmission Controller

SE30—EQRL Controller (PR)

SE32—CAN Terminators (PR)

Group 26: Functional Schematics (IOOS)

Functional Schematics Listing (IOOS)

Schematic and Component Identification Legend (IOOS)

SE01— Key Switch, Starter and Alternator

SE02— Light Circuit

SE03— Instrument Cluster

SE04— Transmission Controller

SE05— Transmission Controller and Service ADVISOR™ Unit

SE06— Trailer Circuit, Horn and Seat Switch

Group 30: Wiring Harnesses (Cab)

Wiring Harnesses Schematic Listing

Engine Wiring Harness

Hood Wiring Harness

Cab Wiring Harness

Transmission Wiring Harness (Cab)

Rear Wiring Harness

Wiring Harness Module EEC

Roof Wiring Harness

Group 30A: Wiring Harnesses (IOOS)

Wiring Harnesses Schematic Listing

Hood Wiring Harness

Transmission Wiring Harness (IOOS)

Front Wiring Harness

Alternator Supply Wiring Harness

Beacon Lamp Wiring Harness

Console PR Wiring Harness

Group 35: Connector Information

Front Console-to-Cab Harness Connector 1

Front Console-to-Cab Harness Connector 2

Front Console-to-Cab Harness Connector 3

Roof Harness-to-Cab Harness Connector 1

Roof Harness-to-Cab Harness Connector 2

Section 245: Control Units

Group 05: General References

Electro-Hydraulic Controller General Information

Performance Monitor General Operation

Recall, Record, and Clear Codes

Diagnostic Trouble Code Listing

CCU Code List

ICC Code List

PTR Code List

Control Unit Addresses

CCU Address List

ICC Address List

PTR Address List

Programming Control Units

CAN Network Voltage Checks

CAN Communication System Theory of Operation

CAN System Diagnosis

VIN Security Fault Diagnosis

Group 15: Tests and Adjustments

Electro-Hydraulic Controller Switched Supply Voltage and Ground Test

Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test

Open Circuit Load Test

EHC—Electrohydraulic Control Unit Test

ICC—Instrument Cluster Control Unit Test

Group CCU: CCU

Chassis Control Unit (CCU) Calibration

Chassis Control Unit (CCU) Configuration and Calibration

CCU—Hydraulic Oil Temperature Sensor Circuit Test (PR Transmission)

CCU—MFWD Solenoid Circuit Test (PR Transmission)

CCU—Sensor Excitation Circuit Test (PR Transmission)

CCU—Rear PTO Solenoid Circuit Test (PR Transmission)

CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)

CCU—Secondary Brake Switch Circuit Test (PR Transmission)

CCU—Differential Lock Switch Circuit Test (PR Transmission)

CCU—Differential Lock Solenoid Circuit Test (PR Transmission)

CCU—Fuel Level Sensor Circuit Test (PR Transmission)

CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)

CCU—Right Fender PTO ON/OFF Switch Circuit Test (PR Transmission)

CCU—Left Fender PTO ON/OFF Switch Circuit Test (PR Transmission)

CCU 000 — Initial Address

CCU 001 — Recall Diagnostic Codes

CCU 002 — System Beep Address With Speed Sensors

CCU 003 — System Beep Address Without Speed Sensors

CCU 004 — Switched Supply Voltage

CCU 005 — Rear PTO Speed Signal Status

CCU 006 — Primary Wheel Speed Signal Status

CCU 007 — Rear PTO Switch Status

CCU 008 — Engine Speed Signal Status

CCU 010 — Hydraulic Oil Temperature Sensor Voltage

CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status

CCU 013 — Primary Fuel Level Sensor Voltage

CCU 014 — Primary Fuel Level Sensor Resistance

CCU 015 — Sensor Reference Voltage Status

CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status

CCU 025 — MFWD Switch Status

CCU 050 — CCU Unswitched Supply Voltage

CCU 051 — Sensor Reference Voltage

CCU 052 — Hydraulic Oil Temperature

CCU 054 — Fuel Level Percent

CCU 055 — Primary Wheel Speed

CCU 058 — Rear PTO Speed

CCU 059 — Engine Speed

CCU 060 — Front PTO Speed

CCU 063 — Differential Drive Shaft Speed

CCU 064 — Engine Oil Pressure Switch Status

CCU 065 — Engine Coolant Temperature

CCU 066 — Engine Coolant Temperature Sensor Voltage

CCU 102 — Fuel Sensor Setup

CCU 103 — MFWD Configuration

CCU 104 — Rear PTO Configuration 1

CCU 105 — Rear PTO Configuration 2

CCU 106 — Rear PTO Speed Configuration

CCU 107 — Rear PTO Pulses Per Revolution

CCU 108 — Front PTO Pulses Per Revolution

CCU 109 —Front PTO Installed

CCU 111 — Rear Tire Rolling Circumference

CCU 115 — Differential Lock Configuration

CCU 116 — Differential Lock Switch

CCU 117 — Differential Lock Disengage Wheel Speed Configuration

CCU 120 — Rear PTO Valve Current

CCU 129 — MFWD Engaged with Battery Input

CCU 130 — Secondary Handbrake Configuration

CCU 134 — Engine Hours Display/Input

CCU 135 — Engine Function Configuration

CCU 180 — Not Used

CCU 200-251 — General Control Unit Data

CCU - Beep Mode Test With Speed Sensors

CCU - Beep Mode Test Without Speed Sensors

CCU - Hydraulic Oil Temperature Sensor Circuit Test

CCU - Engine Speed Sensor Circuit Test

CCU - Wheel Speed Sensor Circuit Test

CCU - Controller Theory of Operation

CCU - Hydraulic Oil Temperature Sensor Theory of Operation

CCU - Engine Speed Sensor Theory of Operation

CCU - Wheel Speed Sensor Theory of Operation

Group ICC: ICC

Instrument Cluster Control Unit (ICC) Configuration and Calibration

ICC 000 — Initial Address

ICC 001 — Recall Diagnostic Codes

ICC 002 — ICU System Beep Address

ICC 005 — Switch Status

ICC 006 — Indicator Status

ICC 010 — Fuel Level Sender Voltage

ICC 020 — Units Selection

ICC 021 — Auto Clear DTC Hours

ICC 022 — Backlight Dimming Percentage

ICC 031 — Revert to Hours Status

ICC 032 — ICC Flash Rate 1

ICC 033 — ICC Flash Rate 2

ICC 036 — Engine Coolant Warning Level

ICC 037 — Engine Coolant Stop Level

ICC 040 — Fuel Gauge Configuration

ICC 041 — Resistance Verses Fuel Level Gauge Constant 1

ICC 042 — Resistance Verses Fuel Level Gauge Constant 2

ICC 043 — Resistance Verses Fuel Level Gauge Constant 3

ICC 044 — Resistance Verses Fuel Level Gauge Constant 4

ICC 045 — Resistance Verses Fuel Level Gauge Constant 5

ICC 046 — Resistance Verses Fuel Level Gauge Constant 6

ICC 047 — Resistance Verses Fuel Level Gauge Constant 7

ICC 048 — Resistance Verses Fuel Level Gauge Constant 8

ICC 049 — Resistance Verses Fuel Level Gauge Constant 9

ICC 200-248 — General Control Unit Data

Group PTR: PTR

Power Train Reverser (PTR) Control Unit Calibration

Power Train Reverser (PTR) Control Unit Configuration and Calibration

PTR—Clutch Enable Pressure Sensor Circuit Test

PTR—Clutch Enable Solenoid Circuit Test

PTR—Clutch Pedal Position Circuit Test

PTR—Clutch Pedal Switch Circuit Test

PTR—Forward Neutral Reverse (FNR) Switch Circuit Test

PTR—High/Low Shifter Switch Circuit Test

PTR—Park Switch Circuit Test

PTR—Power Shuttle Control Circuit Test

PTR—Start Signal Circuit Test

PTR—Top Shaft Speed Sensor Circuit Test

PTR—Transmission Forward Solenoid Circuit Test (High)

PTR—Transmission Forward Solenoid Circuit Test (Low)

PTR—Transmission Reverse Solenoid Circuit Test

PTR—Speed Lever Neutral Switch Circuit Test

PTR 000 — Initial Address

PTR 001 — Recall Diagnostic Codes

PTR 002 — PTR System Beep Mode

PTR 003 — PTR System Beep Mode With Speed Sensors

PTR 004 — Engine and Countershaft Speed Sensor Status

PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status

PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status

PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status

PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command

PTR 009 — High, Low, and Reverse Driver Status

PTR 010 — Trans Enable Solenoid Current

PTR 011 — Power Shuttle Input Voltage

PTR 012 — Trans Enable Pressure Sensor Voltage

PTR 013 — Clutch Pedal Potentiometer Channel A Voltage

PTR 014 — Clutch Pedal Potentiometer Channel B Voltage

PTR 015 — Creeper Lever Position Sensor Voltage

PTR 022 — Clutch Pack Overfill Protection Status

PTR 032 — Clutch Pedal Position

PTR 033 — Clutch Pedal Pressure Command

PTR 034 — Trans Enable Actual Pressure

PTR 036 — Countershaft Speed

PTR 050 — PTR Switched Supply Voltage

PTR 051 — PTR Sensor Supply Voltage

PTR 052 — Hydraulic Oil Temperature

PTR 060 — Transmission Type

PTR 061 — Hydraulic Oil Type Selection

PTR 062 — Temperature Offset For Alternate Hydraulic Oil

PTR 063 — Transmission Calibration

PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values

PTR 065 — Forward Valve High Fill Pressure Adjustment

PTR 066 — Forward Valve High Fill Time Adjustment

PTR 067 — Forward Valve Low Fill Pressure Adjustment

PTR 068 — Forward Valve Low Fill Time Adjustment

PTR 069 — Reverse Valve Fill Pressure Adjustment

PTR 070 — Reverse Valve Fill Time Adjustment

PTR 072 — Has Calibration been Completed

PTR 075 — PTR PowerShuttle Setup Status

PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure

PTR 077 — PowerShuttle Minimum Wheel Speed

PTR 078 — PowerShuttle Pressure Offset

PTR 079 — High Speed Shuttle Shift Limit

PTR 084 — Engine Brake Torque

PTR 086 — Hi/Lo Switch Setup

PTR 087 — Park Switch Polarity

PTR 088 — Seat Switch Polarity

PTR 100 — Come Home Mode Enable

PTR 101 — Come Home Mode Relay Block Polarity

PTR 200-251 — General Control Unit Data

PTR - Control Unit Beep Mode Test With Speed Sensors

PTR - Control Unit Beep Mode Test Without Speed Sensors

PTR - Directional Reverser Switch Circuit Test

PTR - Clutch Disengaged Switch Circuit Test

PTR - Optional Infinitely Variable Shuttle Control Circuit Test

PTR - Park Switch Circuit Test

PTR - Seat Switch Circuit Test

PTR - Forward Solenoid Circuit Test

PTR - Reverse Solenoid Circuit Test

PTR - Clutch Enable Proportional Valve Circuit Test

PTR - Clutch Pedal Position Sensor Circuit Test

PTR - Enable Pressure Sensor Circuit Test

PTR - Countershaft Speed Sensor Circuit Test

PTR - Control Unit Theory of Operation

PTR - Directional Reverser Switch Theory of Operation

PTR - Clutch Disengaged Switch Theory of Operation

PTR - Optional Infinitely Variable Shuttle Control Theory of Operation

PTR - Park Switch Theory of Operation

PTR - Seat Switch Theory of Operation

PTR - Forward Solenoid Theory of Operation

PTR - Reverse Solenoid Theory of Operation

PTR - Clutch Enable Proportional Valve Theory of Operation

PTR - Clutch Pedal Position Sensor Theory of Operation

PTR - Enable Pressure Sensor Theory of Operation

PTR - Countershaft Speed Sensor Theory of Operation

Section 255A: PowrReverser™ Transmission

Group 05: General Information

PowrReverser™ Transmission Identification

Install Test Equipment - Transmission

Group 10: Preliminary and Operational Checks

PR Transmission Preliminary Checks

PR Transmission Operational Checks

Group 15: Tests and Adjustments

PowrReverser™ Control Valve Tests

PR Pump Flow Test

PR Main Pressure Relief Valve Adjustment

Transmission System Pressure Test

PTO Clutch Leak Test

Checking and Adjusting Clutch Pedal Free Play

Group 20: Theory of Operation

PowrReverser™ Transmission Theory of Operation

Group 25: Schematics and Diagrams

PowrReverser™ Transmission Component Location Listing

PR Transmission Hydraulic Schematic

Power Train Components

PowrReverser™ Components

Transmission Components

Section 255B: TSS Transmission

Group 15: Tests and Adjustments

Checking and Adjusting Clutch Pedal Free Play

Group 20: Theory of Operation

TSS Transmission Theory of Operation

Group 25: Schematics and Diagrams

Component Location Information

Transmission Components (TSS)

Mechanical PTO Clutch Components

Park Brake Components (TSS Transmission)

Rear PTO Components

Rear 540/540E PTO Components

Section 256: Drive Systems

Group 05: General Information

Install Test Equipment - Drive System

Group 10: Preliminary and Operational Checks

Preliminary Checks - Drive System

Rear Differential Lock Operational Check

PTO Operational Checks

MFWD Operational Checks

Group 15: Tests and Adjustments

MFWD Troubleshooting

PTO Clutch Lever Linkage Adjustment

PTO 540/540E Lever and Linkage Adjustment

Group 20: Theory of Operation

Drive Systems Theory of Operation Reference Listing

Differential Power Flow

Rear Differential Lock Operation

Final Drive Operation

Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (Mechanical)

Mechanical PTO Operation

540/540E Mechanical PTO Operation

Electro-Hydraulic PTO Operation

Electro-Hydraulic PTO Valve Operation

Electro-Hydraulic PTO Clutch Operation

Group 25: Schematics and Diagrams

Drive Systems Component Location Listing

Final Drive Components

540/540E Mechanical PTO Components

Section 260: Steering and Brakes

Group 05: General Information

Install Test Equipment - Steering and Brake

Group 10: Preliminary and Operational Checks

Steering Preliminary Check

Steering Operational Check

Rear Brakes Preliminary Check

Rear Brake Operational Test

Group 15: Test and Adjustments

Steering Pump Flow Test

Steering Valve Relief Test

Steering Leak Test

Checking Toe-In—MFWD Axle

Adjusting Toe-In—MFWD Axle

Set MFWD Steering Stops Turning Radius

Bleed Rear Brakes

Rear Brake Valve Leak Test

Brake Pedal Adjustment

Adjust Brake Retractors

Group 20: Theory of Operation

Steering Valve Operation—Park Position and Manual Turning

Steering Valve Operation—Power Turning

Hydraulic Brake System Operation

Brake Valve Operation

Section 270: Hydraulics

Group 05: General Information

Install Test Equipment - Hydraulics

Warming Transmission/Hydraulic System Oil

Group 10: Preliminary and Operational Checks

Hydraulic System Preliminary Checks

Hydraulic System Operational Checks

Group 15: Tests and Adjustments

Pump Flow Test (Tractors With SCV)

Main Relief Valve Test (Tractors With SCV)

SCV Leakage Test

Rockshaft Leakage Test

Rockshaft Lift Cycle Test

Mid-Mount Control Valve Cable Adjustment

Rear SCV Cable Adjustment

Rockshaft Position-Sensing Feedback Linkage Adjustment

Rockshaft Draft-Sensing Feedback Linkage Adjustment

Rockshaft Lever Friction Adjustment

Hitch Limit Adjustment for EQRL (If Equipped)

Group 20: Theory of Operation

Hydraulic System Theory of Operation Information Reference Listing

Hydraulic System Operation

Hydraulic Filter Operation

Hydraulic Pump Operation

Rockshaft Control Valve Operation—Neutral Phase

Rockshaft Control Valve Operation—Delivery Phase

Rockshaft Control Valve Operation—Discharge Phase

Main Relief Valve Operation

Rate-of-Drop Valve Operation

Surge Relief Valve Operation

Rockshaft Draft-Sensing Operation

Selective Control Valve—Neutral Position

Selective Control Valve—Retract Position

Selective Control Valve—Extend Position

Selective Control Valve—Float Position

Dual Mid-Mount Control Valve Operation—Neutral Position

Dual Mid-Mount Control Valve Operation—Extend and Retract Positions

Dual Mid-Mount Control Valve Operation—Float Position

Dual Mid-Mount Control Valve Operation—Regenerative Position

Quick Disconnect Coupler Operation (Mid-Mount Control Valve)

Quick Disconnect Coupler Operation (Rear SCV)

Section 290: Operator's Station

Group 05: General Information

Operator Station— Install Test Equipment

Group 10: Preliminary and Operational Checks

A/C System Preliminary Checks

Air Conditioning Operational Checks

Group 15: Tests and Adjustments

HVAC Circulation Blower Motor Circuit Test

HVAC Compressor Clutch Engagement and Cycle Test

HVAC System Pressure Check

HVAC Temperature Drop Check

Summary of A/C Testing

A/C System Moisture Removal Procedure

Adjust Heater Temperature Control Cable

Adjust A/C Temperature Control Switch

Group 20: Theory of Operation

Air Conditioning Theory of Operation

Section 299: Service Tools

Group 05: Dealer-Fabricated Tools

DFRW26—Test Lead for Automotive-Style Fuses

DFRW51—Electronic Circuit Load Tester

DFRW126—Modified Tap Out Harness

DFRW133—Tap Out Harness

Group 10: Service Tools and Kits

AR94522—ISO SCV Coupler

JDG774—Solenoid Test Harness

JT02051—Manifold with Gauges

JT02081—Halogen Leak Detector

JT02153—Current Clamp-On Probe

JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°

JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°

JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°

JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw

JT03110—Adapter

JT03262—Adapter

JT03345—Gauge

JT03364—Hose with Coupler

JT03367—Connector

JT03481—Kit

JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT

JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB

JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT

JT03520—Special Adapter

JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)

JT05494—7/16-20 M 37° x 3/4-16 M ORB

JT05498—Hose 508 mm (20 in.)

JT05634—Pressure Gauge

JT05685—Battery Load Tester

JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS

JT05791—Digital Multimeter

JT05843—Hydrometer

JT07032—Gauge 400 kPa (60 psi)

JT07041—Gauge 2800 kPa (400 psi)

JT07148—Digital Hydraulic Tester

JDG10466

JDG1478

John Deere Tractors 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901419)

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