John Deere Tractors 5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF, 5075GN, 5085GN, 5100GN, 5075GV, 5085GV Repair Service Manual (TM406419)
Complete Repair Technical Manual for John Deere 5075G (F, L, N, V) , 5080G, 5085G (F, L, N, V) , 5090G(, H) , 5100G(F, N) Tractors (S.N. -00468, -,000469- (Engine F5A) T3A), with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 5100GN, 5100GF, 5090GH, 5090G, 5085GV, 5085GN, 5085GL, 5085GF, 5080G, 5075GV, 5075GN, 5075GL, 5075GF workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm406419 - John Deere 5080G, 5090G,5090GH,5075GL, 5085GL,5075GF,5085GF, 5100GF,5075GN,5085GN, 5100GN,5075GV,5085GV Tractors Repair (Worldwide Edition) Technical Manual.PDF
tm406428 - Remise en état des tacteurs 5080G, 5090G, 5090GH, 5075GL, 5085GL,5075GF, 5085GF, 5100GF,5075GN, 5085GN, 5100GN,5075GV, 5085GV -: (Édition internationale) French.pdf
tm406429 - Reparatur der Traktoren 5080G, 5090G, 5090GH, 5075GL, 5085GL,5075GF, 5085GF, 5100GF,5075GN, 5085GN, 5100GN,5075GV, 5085GV -: (Weltweite Ausgabe) German.pdf
tm406439 - Riparazione dei trattori5080G, 5090G, 5090GH, 5075GL, 5085GL,5075GF, 5085GF, 5100GF,5075GN, 5085GN, 5100GN,5075GV, 5085GV -: (Edizione universale) Italian.pdf
tm406454 - Reparação de Tratores5080G, 5090G, 5090GH, 5075GL, 5085GL,5075GF, 5085GF, 5100GF,5075GN, 5085GN, 5100GN,5075GV, 5085GV -: (Edição Mundial) Portuguese.pdf
Total Pages: 1,382 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English German etc
MAIN SECTIONS (5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF, 5075GN, 5085GN, 5100GN, 5075GV, 5085GV)
Foreword
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine
Removal and Installation of Engine Components
Fuel and Air Intake Systems
Speed Control Linkage
Fuel System
Air Intake System
Electrical System
Battery, Starter Motor, and Alternator
Switches and Sensors
Drive Train (without Transmission)
Component Removal and Installation
Front-Wheel Drive Clutch - Transmission
Differential
Final Drives
Power Take-Off
Transmission Housing - Sensors
Mechanical Transmissions
Removal and Installation of Power Train Components
Clutch
Hi-Lo Clutch (24/24-Speed Transmission)
Transmission
Power Reverser Transmission (24-12)
Removal and Installation of Components - 24/12-Speed Transmission
Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission
Steering and Brake Systems
Steering System
Brake System
Hydraulic System
Hydraulic Pump and Filter
Hitch
Three-Point Hitch
Selective Control Valves
Miscellaneous
Removal and Installation of Components
Front Axle
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Fenders
Operator`s Cab and Open Operator`s Station
Remove and Install Operator`s Cab/Open Operator`s Station
Controls and Instruments
Air-Conditioning System
Heating System
Operator`s Cab
Open Operator`s Station
Operator`s Seat
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
TABLE OF CONTENTS................1
Section 05: Safety................23
Group 05: Safety Measures................23
Recognize Safety Information................25
Understand Signal Words................26
“Important” - Information................27
”Note” Information................28
Follow Safety Instructions................29
Handle Fluids Safely—Avoid Fires................30
Prevent Battery Explosions................31
Prepare for Emergencies................32
Prevent Acid Burns................33
Service Cooling System Safely................35
Avoid High-Pressure Fluids................36
Park Machine Safely................37
Support Machine Properly................38
Wear Protective Clothing................39
Work in Clean Area................40
Service Machines Safely................41
Work In Ventilated Area................42
Illuminate Work Area Safely................43
Replace Safety Signs................44
Use Proper Lifting Equipment................45
Keep ROPS Installed Properly................46
Service Tires Safely................47
Avoid Harmful Asbestos Dust................48
Avoid Heating Near Pressurized Fluid Lines................49
Remove Paint Before Welding or Heating................50
Use Proper Tools................51
Dispose of Waste Properly................52
Use Safety Lights and Devices................53
Practice Safe Maintenance................54
Service Front-Wheel Drive Tractor Safely................55
Live With Safety................56
Section 10: General Information................57
Group 05: Specifications................1228
Summary of References - Specifications................1228
Engine................64
Transmission................66
Front-Wheel Drive Clutch................67
Hydraulic System................68
Electrical System................69
Capacities................70
Sound Level................71
Fuel System................72
Brakes................73
Three-Point Hitch................74
Loads and Weights................75
Towable Loads................76
Shipping Weights................77
Maximum Permissible Axle Loads and Total Weights................79
Load Capacity of Tires................81
Load Capacity of Tires With Front Loader................93
Observe Rear Wheel Tread Width Limitations................94
Metric Bolt and Screw Torque Values................97
Unified Inch Bolt and Screw Torque Values................99
Diesel Fuel................102
Handling and Storing Diesel Fuel................103
Do Not Use Galvanized Containers................104
Fill Fuel Tank................105
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III................107
Diesel Engine Oil — Tier 2 and Stage II................109
Transmission and Hydraulic Oil................111
Front-Wheel Drive Axle and Rear Drop Axle Oil................112
Grease................113
Oil Filters................114
Lubricant Storage................115
Mixing of Lubricants................116
Diesel Engine Coolant................117
Operating in Warm Temperature Climates................118
Alternative and Synthetic Lubricants................119
Serial Number Plates................120
Product Identification Number Location................121
Engine Serial Number................122
Fuel Injection Pump Serial Number Location................124
Power Steering Valve Serial Number Location................125
Air-Conditioning Compressor Serial Number Location................126
Transmission Serial Number Location................127
Front Axle (2WD) Serial Number Location................128
Front-Wheel Drive Serial Number................129
Group 10: Tune-Up................58
Summary of References - Tune-Up................131
Using High-Pressure Washers................132
Preliminary engine test................133
Clean Radiator and Oil Cooler................134
Clean Air-Conditioning System Condenser................136
Check Hoses and Hose Clamps................138
Clean Engine Crankcase Vent Tube................140
Clean the Dust Unloading Valve................141
Engine Air Filter................142
Cleaning the Primary Filter Element................144
Cleaning a Dusty Element................145
Secondary (Safety) Element................146
Clean Cab Air Filters................147
Check Belt Wear and Tension................337
Check Engine Oil Level................149
Check Brake System Oil Level................150
Check Coolant Level................152
Check Transmission/Hydraulic System Oil Level................153
Check the Fuel Filter................154
Bleed Fuel System................293
Starting Motor................160
Battery - Checking Specific Gravity................161
Check Neutral Start System................162
Check Setting of Head Lights and Work Lights................164
Check Lights................165
Final Engine Check................166
Tractor Operation Check................167
Group 15: Predelivery Inspection................169
Predelivery Inspection................169
Section 20: Engine................170
Group 00: Removal and Installation of Engine Components................170
Summary of References - Remove and Install Engine Components................172
Engine Repair................173
Specifications................1228
Remove Engine................175
Install Engine................188
Water Pump Repair................199
Remove and Inspect Radiator................200
Remove and Inspect Radiator (5G Remove and Inspect Radiator (5G & 5GH){pgNO}170 5GH)................201
Remove and Inspect Radiator (5GL)................212
Remove and Inspect Radiator (5GV, 5GN Remove and Inspect Radiator (5GV, 5GN & 5GF){pgNO}170 5GF)................218
Install Radiator................228
Remove Oil Cooler................229
Replace Thermostat................231
Remove engine side panels................233
Install engine side panels................236
Vertical Exhaust Pipe Disassembly................237
Horizontal Exhaust Pipe Disassembly................240
Remove Muffler Cover................241
Separate Engine from Front Support................243
Section 30: Fuel and Air Intake Systems................245
Group 05: Speed Control Linkage................245
Summary of References - Speed Control Linkage................247
Adjust Hand Throttle Lever and Accelerator Pedal................248
Recondition Hand Throttle Lever and Accelerator Pedal................257
Group 10: Fuel System................72
Fuel System - Summary of References................260
Injection Pump, Nozzle and Governor Repair................261
Drain Fuel Tank................262
Remove, Inspect and Install Fuel Tank................263
Remove, Inspect and Install Fuel Tank (5G Remove, Inspect and Install Fuel Tank (5G & 5GH){pgNO}245 5GH)................264
Remove, Inspect and Install Fuel Tank (5GL)................270
Remove, Inspect, and Install Fuel Tank (5GV, 5GN, 5GF)................274
Remove, Inspect, and Install Additional Fuel Tank (5GV, 5GN, 5GF)................280
Remove, Inspect and Install Fuel Tank Protection................285
Replace Fuel Filter................287
Replace Fuel Filter (5G Replace Fuel Filter (5G & 5GH){pgNO}245 5GH)................288
Replace Fuel Filter (5GL, 5GV, 5GN Replace Fuel Filter (5GL, 5GV, 5GN & 5GF){pgNO}245 5GF)................290
Replace Fuel Transfer Pump................292
Bleed Fuel System................293
Group 15: Air Intake System................245
Summary of References - Air Intake System................297
Turbocharger Repair................298
Remove and Install the Air Cleaner Element................299
Remove and Install the Air Cleaner Element (5G Remove and Install the Air Cleaner Element (5G & 5GH){pgNO}245 5GH)................300
Remove and Install the Air Cleaner Element (5GL)................301
Remove and Install the Air Cleaner Element (5GV, 5GN Remove and Install the Air Cleaner Element (5GV, 5GN & 5GF){pgNO}245 5GF)................302
Remove and Install Air Intake Hoses................305
Remove and Install Air Intake Hoses (5G Remove and Install Air Intake Hoses (5G & 5GH){pgNO}245 5GH)................306
Remove and Install Air Intake Hoses (5GL, 5GV, 5GN Remove and Install Air Intake Hoses (5GL, 5GV, 5GN & 5GF){pgNO}245 5GF)................311
Section 40: Electrical System................314
Group 05: Battery, Starter Motor, and Alternator................314
Battery, Starter Motor and Alternator - Summary of References................317
Starting Motor Repair................318
Disconnect Battery................319
Connect Battery................320
Remove Battery................321
Install Battery................322
Remove and Install Battery (5G Remove and Install Battery (5G & 5GH){pgNO}314 5GH)................323
Remove and Install Battery (5GL)................325
Remove and Install Battery (5GV, 5GN Remove and Install Battery (5GV, 5GN & 5GF){pgNO}314 5GF)................327
Remove and Install Starter Motor................330
Alternator/Regulator Repair................332
Replace Alternator/Regulator................333
Check Belt Wear and Tension................337
Group 10: Switches and Sensors................314
Summary of References - Switches and Sensors................341
Replace Air Filter Restriction Switch B02................342
Replace Fuel Level Sensor B03................343
Replace Engine Oil Pressure Switch B04................347
Replace Park Brake Switch B05................348
Replace Transmission Speed Sensor B06................350
Replace PTO Speed Selection Switch B07/A................352
Replace PTO Speed Selection Switch B07/B................354
Replace PTO Safety Switch B08................356
Replace Air-Conditioning Pressure Switch B15................358
Replace Neutral Start Switch B36................359
Replace Coolant Temperature Sensor B56................360
Replace Brake Oil Level Sensor B69................361
Replace Engine Speed Sensor B72................362
Replace Brake Pedal Switches B112................363
Replace Thermostat B150................364
Replace Resistor B151................365
Replace Position Sensor B200 (EHS II)................366
Replace Draft Sensor B201 (EHS II)................367
Replace Pressostat B304................368
Replace Main Switch S01................369
Replace Light/Horn Switch S09................371
Replace PTO Mode Switch S21/A (Independent PTO)................374
Replace PTO Mode Switch S21/B (Ground Drive PTO)................375
Replace Hazard Warning Light Switch S106................376
Replace Raise Limit Switch S200 (EHS II)................378
Replace Fuel Shut-Off Solenoid Valve Y13................379
Replace Dashboard................380
Replace Instrument Panel................383
Remove and Install Dashboard Cowls................384
Section 50A: Drive Train (without Transmission)................393
Group 00: Component Removal and Installation................393
Drive Systems - Component Removal and Installation, Summary of References................396
Specifications................1228
Remove and Install Front-Wheel Drive Clutch................398
Remove and Install Differential Assembly................400
Remove and Install Final Drive Assembly................403
Remove Rear PTO Cover................407
Install Rear PTO Cover................409
Group 15: Front-Wheel Drive Clutch - Transmission................66
Summary of References - Front-Wheel Drive Clutch................413
Specifications................1228
Disassemble and Inspect Front-Wheel Drive Clutch................415
Front-Wheel Drive Clutch Cross Section................422
Assemble Front-Wheel Drive Clutch................424
Group 20: Differential................393
Summary of References - Differential................434
Essential Tools................936
Service Equipment and Tools................436
Specifications................1228
Disassemble, Inspect and Assemble Four Pinion Differential Assembly................438
Four Pinion Differential Backlash Adjustment................442
Four Pinion Differential Bearing Preload Adjustment................444
Inspect and Repair Differential Lock Pedal and Linkage................446
Inspect and Repair Hydraulic Differential Lock and Linkage................448
Remove, Inspect and Install Differential Lock Assembly................450
Group 25: Final Drives................393
Summary of References - Final Drives................457
Specifications................1228
Remove and Inspect Planetary Drive Assembly................459
Install Planetary Drive Assembly................463
Remove, Inspect and Install Axle Shaft Assembly................468
Disassemble, Inspect and Assemble Gears and Shafts of Final Drive (HighCrop Tractors)................472
Group 30: Power Take-Off................394
Power Take-Off - Summary of References................476
Power Take-Off - Special Tools................477
Inspect and Repair Rear PTO Clutch Lever and Linkage................478
Remove, Inspect and Install Hydraulic PTO Clutch Cylinder Assembly................482
Inspect and Repair Rear PTO Engagement Lever and Linkage................484
Disassemble, Inspect and Assemble PTO Shift Leverage Assembly................487
Disassemble, Inspect and Assemble Rear PTO Engagement Control................490
Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly................492
Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve................495
Remove and Install Rear PTO Drive Shaft................498
Disassemble Electro-Hydraulic Rear PTO Cover................500
Assemble Electro-Hydraulic Rear PTO Cover................503
Disassemble Electro-Hydraulic Rear PTO Clutch Drive Shaft................507
Assemble Electro-Hydraulic Rear PTO Clutch Drive Shaft................511
Remove Electro-Hydraulic Rear PTO Drive Shaft................516
Disassemble Electro-Hydraulic Rear PTO Drive Shaft................517
Assemble Electro-Hydraulic Rear PTO Drive Shaft................520
Install Electro-Hydraulic Rear PTO Drive Shaft................524
Remove Electro-Hydraulic Rear PTO Input Shaft................525
Disassemble and Assemble Electro-Hydraulic Rear PTO Input Shaft................526
Install Electro-Hydraulic Rear PTO Input Shaft................527
Remove Electro-Hydraulic Rear PTO Brake................528
Disassemble Electro-Hydraulic Rear PTO Brake................530
Assemble Electro-Hydraulic Rear PTO Brake................534
Install Electro-Hydraulic Rear PTO Brake................539
Group 35: Transmission Housing - Sensors................394
Remove, Inspect and Install Housing Sensors................544
Section 50B: Mechanical Transmissions................547
Group 00: Removal and Installation of Power Train Components................547
Remove and Install Power Train Components - Summary of References................550
Remove and Install Power Train Components - Specifications................1228
Separate Engine from Clutch Housing................552
Install Engine on Clutch Housing................565
Separate Clutch Housing from Transmission................575
Install Clutch Housing on Transmission................576
Separate Clutch Housing from Transmission - not for 24/12 Speed Transmission................577
Install Clutch Housing on Transmission - not for 24/12 Speed Transmission................583
Replace Clutch Housing Seal - 12/12 Speed Transmission................589
Replace Clutch Housing Seal - 24/24 Speed Transmission................590
Group 05: Clutch................547
Summary of References - Clutch................595
Specifications................1228
Inspect and Repair Clutch Pedal and Linkage................597
Remove and Install Clutch Assembly................599
Disassemble and Inspect Clutch Assembly................602
Assemble Clutch Assembly................611
Traction Clutch Finger Adjustment................617
PTO Clutch Finger Adjustment................619
Remove and Inspect Clutch Release Mechanism................621
Install Clutch Release Mechanism................624
Group 10: Hi-Lo Clutch (24/24-Speed Transmission)................547
Summary of References - Hi-Lo Clutch (24/24-Speed Transmission)................629
Specifications................1228
Remove and Inspect Mechanical Hi-Lo Drive................631
Install Mechanical Hi-Lo Drive................634
Disassemble, Inspect and Assemble Mechanical Hi-Lo Shift Shaft Assembly................637
Disassemble, Inspect and Assemble Mechanical Hi-Lo Synchronizer................639
Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft................641
Disassemble, Inspect and Assemble Mechanical Hi-Lo Reduction Shaft................643
Inspect and Repair Mechanical Hi-Lo Shift Lever................645
Seal Ring Replacement of Hydraulic Hi-Lo Clutch Drive Shaft................647
Remove and Inspect Hydraulic Hi-Lo Clutch Assembly................652
Install Hydraulic Hi-Lo Clutch Assembly................655
Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch................659
Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft................663
Group 20: Transmission................66
Transmission - Summary of References................666
Transmission - Specifications................1228
Remove and Install Transmission................668
Inspect and Repair Gear and Range Shift Levers................670
Remove, Inspect and Install Range Shaft................674
Range Shaft End Play Adjustment................680
Remove, Inspect and Install Primary and Reverse Shafts................681
Primary Shaft End Play Adjustment................694
Remove, Inspect and Install Pinion Shaft................696
Pinion Shaft Cone Point Adjustment................703
Pinion Bearing Preload Adjustment................705
Remove, Inspect and Install Secondary Shaft................708
Secondary Shaft End Play Adjustment................720
Section 50C: Power Reverser Transmission (24-12)................724
Group 00: Removal and Installation of Components - 24/12-Speed Transmission................66
Removal and Installation of Components - 24/12-Speed Transmission, Summary of References................727
Removal and Installation of Components - 24/12-Speed Transmission, Specifications................1228
Removal and Installation of Components - 24/12-Speed Transmission, Special Tools................729
Separate Clutch Housing from Transmission - 24/12-Speed Transmission................730
Install Clutch Housing on Transmission - 24/12-Speed Transmission................735
Guide of Forward High Clutch Drive Shaft and Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................741
Remove Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................743
Replace Seal Rings of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................745
Install Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................746
Remove Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................750
Replace Seal Rings of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................752
Install Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................754
Remove Air Pump - 24/12-Speed Transmission................757
Install Air Pump - 24/12-Speed Transmission................759
Group 15: Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission................66
Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Summary of References................762
Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Specifications................1228
Remove Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission................764
Install Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission................766
Disassemble, Inspect and Assemble Electro-Hydraulic Forward High Clutch - 24/12-Speed Transmission................769
Disassemble, Inspect and Assemble Electro-Hydraulic Forward Low Clutch - 24/12-Speed Transmission................775
Disassemble, Inspect and Assemble Electro-Hydraulic Reverse Clutch - 24/12-Speed Transmission................781
Remove Secondary Shaft Assembly - 24/12-Speed Transmission................788
Disassemble, Inspect and Assemble Secondary Shaft Assembly - 24/12-Speed Transmission................789
Install Secondary Shaft Assembly - 24/12-Speed Transmission................794
Remove Drive Shaft Assembly - 24/12-Speed Transmission................795
Replace Clutch Housing Seal - 24/12-Speed Transmission................796
Disassemble, Inspect and Assemble Drive Shaft Assembly - 24/12-Speed Transmission................797
Install Drive Shaft Assembly - 24/12-Speed Transmission................801
Section 60: Steering and Brake Systems................802
Group 05: Steering System................802
Summary of References - Steering System................805
Specifications................1228
Remove and Install Steering Column and Valve................808
Disassemble and Inspect Steering Valve................823
Assemble Steering Valve................827
Remove and Install Steering Cylinder................832
Remove and Install Steering Cylinder (Two-Wheel Drive F and V Tractors)................834
Remove and Install Steering Cylinder (Two-Wheel Drive HighCrop Tractors)................836
Disassemble, Inspect and Assemble Steering Cylinder................838
Disassemble, Inspect and Assemble Steering Cylinder (5GV, 5GN, 5GF and 5GL Tractors)................841
Disassemble, Inspect and Assemble Steering Cylinder (Two-Wheel Drive HighCrop Tractors)................845
Remove, Inspect and Install Tie Rod Assembly (Standard Tractors)................847
Remove, Inspect and Install Tie Rod Assembly (5GV, 5GN, 5GF and 5GLTractors)................851
Remove, Inspect and Install Tie Rod Assembly (Two-Wheel Drive HighCrop Tractors)................856
Group 10: Brake System................802
Summary of References - Brake System................859
Specifications................1228
Change Brake System Oil................861
Remove and Install Brake Cylinders and Pedals................864
Remove and Install Brake Cylinders and Pedals (5G Remove and Install Brake Cylinders and Pedals (5G & 5GH){pgNO}802 5GH)................865
Remove and Install Brake Cylinders and Pedals (5GL)................868
Remove and Install Brake Cylinders and Pedals (5GV, 5GN Remove and Install Brake Cylinders and Pedals (5GV, 5GN & 5GF){pgNO}802 5GF)................871
Disassemble and Inspect Brake Pedals................874
Brake Cylinders Cross Section................876
Remove and Inspect Brakes................877
Install Brakes................880
Trailer Brake Valve System Components................883
Remove and Install Trailer Brake Valve................884
Disassemble and Inspect Trailer Brake Valve................886
Inspect and Replace Brake Hydraulic Lines................890
Remove, Inspect and Install Brake Linkage................892
Remove, Inspect and Install Park Brake Lever................895
Remove, Inspect and Install Park Brake Linkage................897
Remove Brake Pump................903
Install Brake Pump................906
Section 70: Hydraulic System................907
Group 05: Hydraulic Pump and Filter................907
Summary of References - Hydraulic Pump and Filter................910
Specifications................1228
Remove and Install Hydraulic Pump................912
Remove and Install Third Hydraulic Pump (If Equipped)................914
Remove Hydraulic Pump External Components................917
Install Hydraulic Pump External Components................924
Remove and Install Hydraulic Filter/Manifold................926
Remove Hydraulic Filter................927
Inspect and Replace Hydraulic Suction Lines................928
Inspect and Replace Third Hydraulic Pump Suction Lines (If Equipped)................930
Inspect and Replace Hydraulic Supply Lines................931
Group 10: Hitch................907
Summary of References - Hitch................935
Essential Tools................936
Specifications................1228
Inspect and Repair Hitch Control Lever and Linkage................938
Remove, Inspect and Install Hitch Valve................941
Safety and Relief Valve Adjustment................945
Remove, Inspect and Install EHS II................947
Remove, Inspect and Install Draft and Position Sensing Linkage................951
Sensing Spring Adjustment................954
Remove and Install Rockshaft Assembly................955
Remove and Install Rockshaft Assembly (5G Remove and Install Rockshaft Assembly (5G & 5GH){pgNO}907 5GH)................956
Remove and Install Rockshaft Assembly (5GL)................959
Remove, Inspect and Install Lift Arms and Cylinder of Rockshaft Assembly................963
Remove Hitch Control Linkage (Standard Tractors)................966
Remove Hitch Control Linkage (F and V Tractors)................969
Inspect and Repair Hitch Control Linkage................972
Install Hitch Control Linkage (Standard Tractors)................976
Install Hitch Control Linkage (F and V Tractors)................980
Remove, Inspect and Install Draft and Position Sensing Linkage (EHS II)................983
Hitch Sensitivity Adjustment................987
Rockshaft Position Control Lever Adjustment................988
Rockshaft Draft Control Lever Adjustment................989
Distributor Control Valve Adjustment................991
Group 15: Three-Point Hitch................74
Summary of References - Three-Point Hitch................994
Inspect and Repair Draft Links (Standard Tractors)................995
Inspect and Repair Draft Links (F and V Tractors)................997
Inspect and Repair Adjustable Lift Link................1000
Inspect and Repair Hydraulically Adjustable Lift Link................1003
Inspect and Repair Center Link................1005
Group 20: Selective Control Valves................908
Summary of References - Selective Control Valves................1008
Selective Control Valve and Lever Assembly (5G Selective Control Valve and Lever Assembly (5G & 5GH){pgNO}908 5GH)................1009
Selective Control Valve and Lever Assembly (5 GL)................1012
Remove and Install Selective Control Valve (SCV)................1014
Remove and Install Selective Control Valve (SCV) - Tractors With Mid-Mounted Couplers................1016
Disassemble, Inspect and Assemble Selective Control Valve Lever................1019
Selective Control Valve Levers - Exploded View................1022
Section 80: Miscellaneous................1025
Group 00: Removal and Installation of Components................1025
Summary of References - Removal and Installation of Components (Miscellaneous)................1028
Specifications................1228
Remove Hood................1030
Remove Hood (5G Remove Hood (5G & 5GH){pgNO}1025 5GH)................1031
Remove Hood (5GL)................1034
Remove Hood (5GV, 5GN Remove Hood (5GV, 5GN & 5GF){pgNO}1025 5GF)................1035
Install Hood................1037
Remove and Install Front Axle - Two-Wheel Drive Standard Tractors................1038
Remove and Install Front Axle - Two-Wheel Drive V, N and F Tractors................1041
Remove and Install Front Axle - Two-Wheel Drive HighCrop Tractors................1045
Remove, Inspect and Install Front Axle Drive Shaft................1048
Remove and Install Front Axle - Four-Wheel Drive Standard, HighCrop and F Tractors................1057
Remove and Install Front Axle - Four-Wheel Drive V and N Tractors................1059
Group 10: Front Axle................1025
Summary of References - Front Axle................1063
Specifications................1228
Inspect and Replace Pivot Pin and Bushings................1065
Remove and Install Spindle Assembly (Standard Tractors)................1067
Remove and Install Spindle Assembly (F and V Tractors)................1070
Remove and Install Spindle Assembly (HighCrop Tractors)................1073
Inspect and Replace Spindle Shaft Bushings................1075
Inspect and Replace Front-Wheel Bearings (Standard Tractors)................1077
Inspect and Replace Front-Wheel Bearings (F and V Tractors)................1079
Inspect and Replace Front-Wheel Bearings (HighCrop Tractors)................1082
Group 15: Front and Rear Wheels................1025
Remove and Install Front or Rear Wheels................1088
Group 20: Trailer Mounting and Swinging Drawbar................1108
Summary of References - Trailer Mounting and Swinging Drawbar................1108
Check the Manually - Operated Hitch (EEC Type) for Wear................1094
Check the Manually-Operated Hitch (CUNA Type) for Wear................1097
Check the Manually-Operated Hitch (CUNA D2 Type) for Wear................1099
Check the Tow Hook for Wear (F and V Tractors)................1101
Check the Swinging Drawbar for Wear................1102
Remove Guide Rails for Height-Adjustable Trailer Hitch................1104
Install Guide Rails for Height-Adjustable Trailer Hitch................1106
Swinging Drawbar................1108
Group 25: Fenders................1026
Summary of References - Fenders................1111
Remove and Install Fenders (5G Remove and Install Fenders (5G & 5GH){pgNO}1026 5GH)................1112
Remove and Install Fenders (5GL)................1116
Section 90: Operator's Cab and Open Operator's Station................1120
Group 00: Remove and Install Operator's Cab/Open Operator's Station................1120
Summary of References - Remove and Install Operator's Cab/Open Operator's Station................1123
Remove Operator's Cab................1124
Install Operator's Cab................1139
Remove Open Operator's Station................1140
Install Open Operator's Station................1156
Group 05: Controls and Instruments................1120
Summary of References - Controls and Instruments................1158
Remove Control Lever Moldings................1159
Remove Instrument Panel................1171
Remove and Install EHS II Control Panel................1174
Group 15: Air-Conditioning System................1120
Air-Conditioning System - Summary of References................1177
Air-Conditioning System - Special Tools................1178
Air-Conditioning System - Specifications................1228
Torques for Tightening Refrigerant Hoses................1180
Air-Conditioning System - Safety at Work................1181
Storage of Refrigerant Containers................1183
Air-Conditioning - Important................1184
Service Work on Air-Conditioning System................1185
Fill with Refrigerant Oil................1190
Discharging the System................1192
Evacuating the System................1193
Filling With Refrigerant Oil................1194
Filling the System................1195
Topping Up a Partly Discharged System................1196
Leakage Test................1197
Replace Air-Conditioning Receiver-Drier................1198
Remove, Inspect, and Install Air-Conditioning Condenser................1200
Remove, Inspect and Install Air-Conditioning Compressor................1202
Check Level in the Compressor................1204
Air-Conditioning Evaporator - Parts................1205
Remove and Install Air-Conditioning Evaporator................1207
Air Conditioning Control Unit Disassembly................1213
Group 20: Heating System................1121
Summary of References - Heating System................1216
Remove, Inspect and Install Cab Heater Valve................1217
Remove, Inspect and Install Cab Heater Core................1219
Remove, Inspect and Install Cab Air-Conditioning Core................1221
Remove, Inspect and Install Blower Motor................1224
Group 25: Operator's Cab................1121
Summary of References - Operator's Cab................1227
Specifications................1228
Remove and Install Sun Visor................1229
Remove and Install Windshield................1230
Windshield - Exploded View................1234
Remove and Install Lower Front Windows................1236
Lower Front Windows - Exploded View................1238
Remove and Install Cab Door................1240
Remove and Install Inner Handle................1242
Cab Door - Exploded View................1244
Remove and Install Rear Side Cab Windows................1246
Rear Side Cab Windows, Exploded View................1248
Remove and Install Rear Window................1249
Rear Window - Exploded View................1252
Remove and Install Cab Recirculating/Fresh Air Filter................1254
Cab Roof Disassembly................1256
Post-Cover Disassembly................1267
Group 30: Open Operator's Station................1121
Summary of References - Open Operator's Station................1274
Remove and Install 2-post ROPS (Standard Tractors)................1275
Remove and Install 2-post ROPS (F and V Tractors)................1278
Group 35: Operator's Seat................1121
Remove and Install Operator's Seat and Support................1287
Section 99: Special Tools................1291
Group 05: Special Tools (Dealer-Fabricated)................1291
Summary of References — Dealer-Manufactured Tools................1296
Adapter................1297
Cone Point Adjustment Tools................1298
Draft Control Adjusting Tool................1300
Seal Ring Replacement Kit - Tool 1................1301
Seal Ring Replacement Kit - Tool 2................1302
Group 10: Special Tools (Available as Spare Parts)................1291
Summary of References - Special Tools and Test Equipment................1305
D01019AA - Single-Speed Hydraulic Hand Pump Assembly................1307
D01072AA - Bushing, Bearing, and Seal Driver Set................1308
D01210AA - Slide Hammer Puller................1309
FKM10436 - Oil Injector................1310
FKM10443 - Charging Valve................1311
FKM10475 - Adjusting Tool................1312
JDE83 - Flywheel Turning Tool................1313
JDG19 - Lifting Eyes................1314
JDG1337 - Clutch Repair Fixture................1315
JDG1375 - Clutch Finger Height Gauge................1316
JDG10974EU - Air-Conditioning Service Unit................1317
KJD10447 - Oil Seal Installer................1318
KJD10494 - Tensioning Tool................1319
KJD10567 - Lifting Device for Operator's Cab................1320
KJD119029 - Bearing Cup Driver................1321
KJD119034 - Seal Ring Driver................1322
KJD119183 - Cover Installation Tool................1323
KJD677629 - Final Drive Assembly Removal Tool................1324
KJD715004 - Bearing Cone Driver................1325
KJD715082 - Bearing Cone Driver................1326
KJD715093 - Bearing Cone Driver................1327
KJD715243 - Bearing Cone Driver................1328
KJD715583 - Bearing Cup Driver................1329
KJD715600 - Bearing Cup Driver................1330
KJD715665 - Bushing Driver................1331
KJD715667 - Bushing Driver................1332
KJD715668 - Seal Driver................1333
KJD715669 - Bearing Cup Driver................1334
KJD10570 - Safety Equipment (Air-Conditioning Service)................1335
KJD10571 - Protective Cover for Air-Conditioning Service Unit................1336
KJD10572 - Standard Flushing Kit (Air-Conditioning Service)................1337
KJD10573 - UV Contrast Agent (Air-Conditioning Service)................1338
KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)................1339
KJD10575 - PAG Oil (Air-Conditioning Service)................1340
KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)................1341
KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit................1342
KJD715800 - Dummy Pinion Shaft................1343
KJD715801 - Plug Driver................1344
KJD715802 - Bearing Driver................1345
KJD715804 - Seal Driver................1346
KJD715805 - Alignment Tool................1347
KJD715808 - Bearing Cup Driver................1348
KJD715810 - Dummy Differential Assembly................1349
KJD715815 - Pin Installation Tool................1350
KJD715821 - Bearing Driver and Alignment Tool................1351
KJD715824 - Seal Ring Driver................1352
KJD715825 - Bearing Driver................1353
KJD715826 - Seal Ring Driver................1354
KJD715827 - Bearing Cup Driver................1355
KJD715829 - Bushing Driver................1356
KJD715830 - Bearing Driver and Alignment Tool................1357
KJD715836 - Seal Ring Driver................1358
KJD715837 - Bearing Driver................1359
KJD715838 - Bearing Driver................1360
KJD715843 - Bearing Driver................1361
KJD715844 - Bearing Cup Driver................1362
KJD715845 - Shaft Installation Tool................1363
KJD715848 - Bearing and Gear Assembly Driver................1364
KJD715887 - Seal Ring Replacement Kit - Tool 2................1365
KJD715888 - Seal Ring Replacement Kit - Tool 1................1366
KJD716105 - Spacer................1367
KJD716106 - Seal Driver................1368
KJD716107 - Seal Driver................1369
KJD716108 - Bearing Driver................1370
KJD716110 - Bearing Support Driver................1371
KJD716111 - Bearing Driver................1372
KJD716133 - Seal Ring Driver................1373
KJD716134 - Seal Ring Driver................1374
KJD716138 - Bushing Driver................1375
KJD716139 - Bearing Driver................1376
KJD716140 - Bearing Driver................1377
KJD716143 - Bearing Driver................1378
KJD716144 - Alignment Tool................1379
KJD716156 - Bearing Cone Driver................1380
KJD716157 - Bearing Driver................1381
KJD716170 - Seal Ring Driver................1382
KJD716171 - Bearing Cone Driver................1383
KJD716202 - Shaft Holding Tool................1384
KJD716211 - Bearing Driver................1385
KJD716216 - Seal Ring Driver................1386
KJD716217 - Bushing Driver................1387
KJD716218 - Seal Ring Driver................1388
KJD716219 - Bearing Driver................1389
KJD716220 - Seal Ring Driver................1390
KJD716300 - Bushing Driver................1391
KJD716302 - Bearing Cup Driver................1392
KJD716303 - Bearing Cup Driver................1393
KJD716304 - Seal Driver................1394
KJD716305 - Bushing Driver................1395
OTC7062A - Holder................1396
John Deere Tractors 5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF, 5075GN, 5085GN, 5100GN, 5075GV, 5085GV Repair Service Manual (TM406419)
