Complete Repair Service Technical Manual for John Deere Tractors 5075M (FT4/Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB), with workshop information to maintain, repair, and service like professional mechanics.

John Deere 5075M, 5085M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm116419 - 5075M (FT4 Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4 Stage IIIB) Tractors Repair Technical Manual.pdf
tm116419 - 5075M (FT4 Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4 Stage IIIB) Tractors Repair Technical Manual.epub

Total Pages: 1,791 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
   Engine
      Engine
      Cooling System
   Fuel, Air Intake and Exhaust Systems
      Fuel System
      Air Intake System
      Air Exhaust System
   Electrical System
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harnesses
   Power Train
      Separation
      SS Transmission
      PR/SR Transmission
      PR Plus Transmission
      Clutch Assembly-SS Transmission
      Clutch Assembly-PR/SR Transmission
      Clutch Assembly-PR Plus Transmission
      Differential
      Control Valve
      Final Drives
      Hi-Crop Final Drives
      Rear PTO Drive Shaft
      Mechanical Front-Wheel Drive
      Creeper Assembly
      Front PTO
   Steering and Brake
      Steering Repair
      Brake Repair
      Air Brakes Repair
   Hydraulic
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Hitch Valve
      Hydraulic Rear Selective Control Valve-Mono-Block Valve
      Hydraulic Rear Selective Control Valve-Sectional Valve
      Hydraulic Mid-Mount Selective Control Valve-Mono-Block Valve
      Hydraulic Mid-Mount Selective Control Valve-Sectional Valve
      Hydraulic Lines
      Hydraulic Trailer Brake Valve
      Front Hitch
   Miscellaneous
      Front Axle-2WD
      3-Point Hitch
      Fenders
      Hood
   Operator's Station
      Seat and Support
      Control Console
      Roll-Gard
      Cab Components
      Open Operator Station Components
      Air Conditioning System
      Heating System
   Special Tools
      Dealer Fabricated Tools

tm116419 - 5075M (FT4/Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Prevent Battery Explosions

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Agricultural Chemicals Safely

Protect Against High Pressure Spray

Work In Ventilated Area

Recognize Safety Information

Avoid Backover Accidents

Prevent Machine Runaway

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Use a Safety Chain

Work in Clean Area

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Avoid Harmful Asbestos Dust

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Avoid High-Pressure Fluids

Install All Guards

Use Proper Lifting Equipment

Illuminate Work Area Safely

Live With Safety

Service Machines Safely

Support Machine Properly

Remove Paint Before Welding or Heating

Park Machine Safely

Stay Clear of Rotating Drivelines

Follow Safety Instructions

Use Proper Tools

Service Tires Safely

Keep ROPS Installed Properly

Construct Dealer-Made Tools Safely

Practice Safe Maintenance

Understand Signal Words

Replace Safety Signs

Avoid Heating Near Pressurized Fluid Lines

Wear Protective Clothing

Handling Batteries Safely

Handle Agricultural Chemicals Safely

Service Cooling System Safely

Use Steps and Handholds Correctly

Transport Tractor Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Group 10: General Specifications

Regions and Country Versions

Features and Accessories

Machine General Specifications

Drain and Refill Capacities

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 15: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number

Engine Serial Number

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioner Compressor Serial Number Location

Cab Serial Number

Section 20: Engine

Group 05: Engine

Service Equipment and Tools

Specifications

Other Material

John Deere Engine Repair—Use Component Technical Manual

Remove Engine

Install Engine

Group 10: Cooling System

Specifications

Engine Water Pump Repair—Use Component Technical Manual

Drain Coolant

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Remove and Install Viscous Clutch

Section 30: Fuel, Air Intake and Exhaust Systems

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair—Use Component Technical Manual

Replace Fuel Level Sender

Remove, Inspect, and Install Main Fuel Tank

Remove, Inspect, and Install Auxiliary Fuel Tank

Replace Fuel Filters

Remove and Install Fuel Primer Pump Assembly

Remove, Inspect, and Install Fuel Cooler

Replace Fuel Strainer and In-Line Check Valve

Inspect and Replace Fuel System Lines

Group 15: Air Intake System

Specifications

Turbocharger Repair

Remove, Inspect and Install Air Cleaner Elements—Axial Type

Remove and Install Air Cleaner—Axial Type

Remove Turbocharger

Install Turbocharger

Remove, Inspect and Install Charge Air Cooler (CAC)

Group 20: Air Exhaust System

Specifications

Install Vertical Exhaust Pipe

Remove and Install Aftertreatment Device

Section 40: Electrical System

Group 05: Battery, Starter and Alternator

Starter Repair—Use Component Technical Manual

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Remove and Install Alternator

Group 10: Electrical System Components

Essential or Recommended Tools

Other Material

Specifications

Servicing Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Replace Engine Sensors

Remove and Install Electrical Shifter Pod

Replace Key Switch

Replace Battery Disconnect Relay

Replace Battery Disconnect Switch

Replace Light Switch

Replace Warning Light Switch

Replace Roll Mode Switch

Replace Exhaust Filter Cleaning Switch

Replace Power Shuttle Control

Replace Beacon Light Switch

Replace Speakers

Replace Antenna

Replace Multifunction Switch

Replace Instrument Panel

Replace Rear PTO ON/OFF Switch—OOS

Replace Rear PTO ON/OFF Switch—Cab

Replace Remote PTO Enable Switch

Replace Hitch Control Module—Electrohydraulic Hitch

Replace EH Hitch Load/Depth Sensor

Replace Hand Throttle Position Sensor (OOS)

Replace Hand Throttle Position Sensor (Cab)

Replace Foot Throttle Position Sensor

Replace Neutral Start Switch—SS Transmission

Replace Reverse Switch—SS Transmission

Replace Park Switch—PR/SR Transmission

Replace Speed Lever Neutral Switch—PR/SR Transmission with Creeper

Replace Creeper Lever Position Sensor

Replace Fuel Level Sender

Replace Front Wiper Switch

Replace Rear Wiper Switch

Replace Front Wiper Motor

Replace Blower Control Switch

Replace A/C Deicing Switch

Replace A/C On/Off Switch

Replace HVAC Resistor

Replace A/C High/Low Pressure Switch

Replace Dome Light

Replace Left Door Switch

Replace Seat Switch—Cab

Replace Seat Switch—OOS

Replace Electrohydraulic Control (EHC) Unit—Cab

Replace Electrohydraulic Control (EHC) Unit—OOS

Replace Engine Control Unit (ECU)

Replace Neutral Start Relay

Replace Flasher Logic Relay

Replace Rear PTO Speed Sensor

Replace Ground Drive PTO Switch—OOS, Low Profile

Replace EH Hitch Solenoids

Replace Top Shaft Speed Sensor

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor—PR/SR Transmission

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor—PR/SR Transmission

Replace Hitch Draft Sensor

Replace Hitch Position Sensor

Replace Forward Neutral Reverse (FNR) Switch—PR/SR Transmission

Replace Brake Pedal Switch

Replace High/Low Shifter Switch—PowrReverser Plus Transmission

Replace Mid-Mount SCV 3rd Function Switch

Replace Multi-Function Control Lever Switch

Replace Left External Raise/Lower Switch

Replace Mid-Mount Solenoid

Replace Clutch Enable Solenoid Valve—PR/SR Transmission

Replace Transmission Reverse Solenoid Valve—PR/SR Transmission

Replace Transmission Forward (High) Solenoid Valve—PR/SR Transmission

Replace Transmission Forward (Low) Solenoid Valve—PR/SR Transmission

Replace PTO Solenoid Valve—PR/SR Transmission

Replace MFWD Solenoid

Replace MFWD Switch

Replace Differential Lock Solenoid Valve

Replace Differential Lock Switch—OOS

Replace Differential Lock Switch—Cab

Replace Seat Height Control Switch

Replace Headlight Bulb

Replace Warning Light Bulb—Cab

Replace Turn/Warning Light and/or Clearance Light Bulb—Cab

Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab

Replace Tail Light and/or Warning Light Bulb—Open Operator Station

Replace Turn/Warning Light and/or Clearance Light Bulb—Open Operator Station

Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Open Operator Station

Replace Work Light Bulb—OOS

Replace Work Light Bulb—Cab

Replace Fender Light Bulb—OOS

Replace Loader Light Bulb—If Equipped

Replace Loader Light Bulb—If Equipped (Cab with License and Clearance Lights)

Replace Dome Light Bulb—Cab

Replace Controls Illumination Light Bulb—Cab

Replace Rotary Beacon Light Bulb—If Equipped

Group 15: Wiring Harnesses

Service Equipment and Tools

Essential Tools

Replace Connector Body—Blade Terminals

Replace WEATHER PACK™ Connector

Install WEATHER PACK™ Contact

Repair (Pull Type) METRI-PACK™ Connectors

Repair (Push Type) METRI-PACK™ Connectors

Exploded View—CINCH Flexbox Connectors

CINCH™ Flexbox Connectors

Repair DEUTSCH™ Connectors

Replace W005 Convenience Outlet Harness (Convenience Outlet with Square Terminals)

Replace W006 Convenience Outlet Harness (Convenience Outlet with Round Terminals)

Replace W010 Positive Battery Cable

Replace W011 Negative Battery Cable

Replace W012 Engine Power Cable

Replace W013 Front Windshield Wiper Harness

Replace W014 Multifunction Switch Jumper Harness

Replace W015 Key Switch Wiring Harness

Replace W016 Auxiliary Power Strip Harness

Replace W017 Roof License Plate Lighting Harness

Replace W018 Positive Battery Cable and W019 Engine Power Cable with Battery Disconnect

Replace W020 Battery Disconnect Harness

Replace W021 Operator Station Ground Cable

Replace W023 7-Pin Trailer Connector Extension Harness (Front)

Replace W024 Front Hitch Harness

Replace W025 Front PTO Harness

Replace W026 Fuel Preheater Harness

Replace W100 Hood Harness

Replace W101 Left Loader Light Harness

Replace W102 Right Loader Light Harness

Replace W103 Loader Light Switch Harness

Replace W104 Right Beacon Light Harness

Replace W105 Left Beacon Light Harness

Replace W106 Left Rear Work Light Harness

Replace W107 Right Rear Work Light Harness

Replace W108 Deluxe Canopy Warning Light Harness

Replace W110 Brake Light Harness

Replace W111 Right Work Light Fender Extension Harness

Replace W113 Left Work Light and Hitch Switch Harness

Replace W116 Right Rear Tail Light Harness

Replace W117 Left Rear Tail Light Harness

Replace W118 Right Front Grab Handle Light Harness

Replace W119 Left Front Grab Handle Light Harness

Replace W120 Right Beacon Light Harness

Replace W121 Left Beacon Light Harness

Replace W201 Back-Up Alarm Harness (OOS, SS)

Replace W202 Back-Up Alarm Harness (Cab, SS)

Replace W300 Chassis Harness (OOS, SS)

Replace W302 Chassis Harness (OOS, PR)

Replace W303 Chassis Harness (OOS, PR/SR, Secondary Brake)

Replace W306 Chassis Harness (Low Profile, PR)

Replace W307 Engine Harness

Replace W309 Exhaust Filter Temperature Sensor Harness

Replace W500 Cab Harness (SS) ( -Aug 2013)

Replace W500 Cab Harness (SS) (Aug 2013- )

Replace W502 Cab Harness (PR) ( -Aug 2013)

Replace W502 Cab Harness (PR) (Aug 2013- )

Replace W503 and W505 Cab Harness (PR/SR, Secondary Brake)

Replace W504 Cab Power Harness

Replace W570 Transmission Harness (SS)

Replace W573 Transmission Harness (PR, Creeper)

Replace W574 Transmission Harness (PR/SR, Secondary Brake)

Replace W701 Mid-Mount SCV Harness (Cab)

Replace W702 Mid-Mount SCV Harness (OOS)

Replace W703 Multi-Function Control Lever Harness (with Hi/Lo)

Replace W704 Multi-Function Control Lever Harness (without Hi/Lo)

Replace W705 Multi-Function Control Lever Switch Harness

Replace W706 Multi-Coupler Harness

Replace W875 Hitch Harness/Draft Sensor

Replace W876 Right Hand Fender EH Hitch Switch Harness

Replace W900 Front Console Harness (SS) ( -Aug 2013)

Replace W900 Front Console Harness (SS) (Aug 2013- )

Replace W902 Front Console Harness (PR) ( -Aug 2013)

Replace W902 Front Console Harness (PR) (Aug 2013- )

Replace W903 Front Console Harness (PR/SR, Secondary Brake)

Replace W920 Roof Harness (Cab)

Replace W922 Roof Harness (Cab, Secondary Brake)

Replace W930 Air Seat Harness (Cab)

Replace Injector Harness

Section 50: Power Train

Group 05: Separation

Specifications

Remove, Inspect, and Repair Speed and Range Shift Levers—SS and PR Transmission (Cab)

Remove, Inspect, and Repair Speed and Range Shift Levers—SS and PR Transmission (OOS)

Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (Cab)

Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (OOS)

Remove and Install Drive Train Assembly

Separate Transmission Case from Differential Case

Remove and Inspect Transmission

Install Transmission

Disassemble and Inspect Transmission Lube Pump

Assemble Transmission Lube Pump

Group 10: SS Transmission

Specifications

Service Equipment and Tools

Disassemble, Inspect, and Assemble Top Shaft Assembly—SS Transmission

Disassemble, Inspect, and Assemble Speed Shift Assembly—SS Transmission

Disassemble, Inspect, and Assemble Differential Drive Shaft—SS Transmission

Disassemble, Inspect, and Repair Range Shift Assembly—SS Transmission

Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly

Disassemble, Inspect, and Assemble Countershaft Assembly—SS Transmission

Park Lock Adjustment Procedure

Group 15: PR/SR Transmission

Specifications

Service Equipment and Tools

Exploded View—Synchronizer

Disassemble, Inspect, and Assemble Top Shaft Assembly—PR/SR Transmission

Disassemble, Inspect, and Assemble Speed Shift Assembly—PR/SR Transmission

Disassemble, Inspect, and Assemble Differential Drive Shaft—PR/SR Transmission

Disassemble, Inspect, and Repair Range Shift Assembly—PR/SR Transmission

Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR/SR Transmission

Disassemble, Inspect, and Assemble Countershaft Assembly—PR/SR Transmission

Park Lock Adjustment Procedure

Group 20: PR Plus Transmission

Specifications

Service Equipment and Tools

Exploded View—Synchronizer

Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Plus Transmission

Disassemble, Inspect, and Repair Range Shift Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly

Disassemble, Inspect, and Assemble Countershaft Assembly—PR Plus Transmission

Park Lock Adjustment Procedure

Group 25: Clutch Assembly—SS Transmission

Specifications

Remove and Install Clutch and Shaft Assembly—SS Transmission

Disassemble, Inspect, and Assemble Clutch Shaft Assembly

Disassemble, Inspect, and Assemble Pump Idler Shaft Assembly

Disassemble and Inspect Clutch Pack

Assemble Clutch Pack

Remove, Inspect, and Repair Clutch Pedal and Linkage

Group 30: Clutch Assembly—PR/SR Transmission

Specifications

Remove and Install Clutch and Shaft Assembly—PR/SR Transmission

Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR/SR Transmission

Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR/SR Transmission

Disassemble, Inspect, and Assemble Reverse Idler Shaft Assembly—PR/SR Transmission

Disassemble and Inspect Clutch Pack—PR/SR Transmission

Assemble Clutch Pack—PR/SR Transmission

Remove, Inspect, and Repair Clutch Pedal and Linkage—PR/SR Transmission

Group 35: Clutch Assembly—PR Plus Transmission

Specifications

Remove and Install Clutch and Shaft Assembly—PR Plus Transmission

Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly

Disassemble, Inspect, and Assemble Reverse Clutch Assembly

Disassemble, Inspect, and Assemble High Clutch Assembly

Disassemble and Inspect Clutch Pack

Assemble Clutch Pack

Remove, Inspect, and Repair Clutch Pedal and Linkage

Remove and Install Hydraulic Accumulator

Group 40: Differential

Specifications

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 45: Control Valve

Specifications

Remove, Inspect, and Install Control Valve—SS Transmission—Cab

Remove, Inspect, and Install Control Valve—SS Transmission—OOS

Disassemble, Inspect, and Repair Control Valve—SS Transmission

Remove, Inspect, and Install Control Valve—PR/SR and PR Plus Transmission—Cab

Remove, Inspect, and Install Control Valve—PR/SR and PR Plus Transmission—OOS

Disassemble, Inspect, and Repair Control Valve—PR/SR and PR Plus Transmission

Group 50: Final Drives

Other Material

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 55: Hi-Crop Final Drives

Other Material

Specifications

Remove and Install Hi-Crop Axle Assembly

Remove, Inspect, and Install Hi-Crop Final Drive Assembly

Group 60: Rear PTO Drive Shaft

Other Material

Specifications

Remove, Inspect, and Install Rear PTO Lever and Linkage—Cab

Remove, Inspect, and Install Rear PTO Lever and Linkage—OOS

Remove, Inspect, and Install Rear PTO Lever and Linkage—Low Profile

PTO 540/540E Shift Lever and Linkage Adjustment

Remove and Install Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble Standard (540) Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble 540/540E Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble 540/540E/1000 with Exchangeable Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble 540/540E/1000 Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble 540/540E/Ground Drive PTO Shaft Assembly

Disassemble, Inspect, and Assemble Rear PTO Clutch Assembly

Group 65: Mechanical Front-Wheel Drive

Other Material

Specifications

MFWD Axle Repair—Use Component Technical Manual

Remove and Install MFWD Gearbox

Disassemble, Inspect and Install MFWD Idler Shaft Assembly

Disassemble, Inspect, and Install MFWD Output Shaft Assembly

Remove, Inspect, and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Group 70: Creeper Assembly

Other Material

Specifications

Remove, Inspect, and Install Creeper Control Lever and Cable—SS Transmission (OOS)

Remove, Inspect, and Install Creeper Control Lever and Cable—PR/SR and PR Plus Transmission (OOS)

Remove, Inspect, and Install Creeper Control Lever and Cable—SS Transmission (Cab)

Remove, Inspect, and Install Creeper Control Lever and Cable—PR/SR and PR Plus Transmission (Cab)

Remove, Inspect, and Install Creeper Gear Assembly

Creeper Interlock Shimming Procedure

Group 75: Front PTO

Other Material

Specifications

Front PTO General Repair Procedures

Clean Front PTO Oil Screen

Replace Front PTO Solenoid Valve

Remove Front PTO Oil Pump

Exploded View of Front PTO Oil Pump

Install Oil Pump in Front PTO

Front PTO Sectional View

Disassemble Front PTO

Assemble Front PTO

Disassemble Front PTO Clutch

Assemble Front PTO Clutch

Remove Front PTO Drive Coupling

Install Front PTO Drive Coupling

Remove Front PTO

Install Front PTO

Remove Front PTO Oil Cooler

Install Front PTO Oil Cooler

Section 60: Steering and Brake

Group 05: Steering Repair

Other Material

Specifications

Remove and Install Steering Wheel

Remove and Install Steering Valve

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Cylinder—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle

Remove, Inspect and Install Tie Rod Assembly—2WD Axle

Remove and Install Steering Cylinder— MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Valve

Brake Valve Sectional View

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Remove, Inspect and Install Secondary Brakes

Secondary Brake Adjustment

Inspect and Replace Brake Hydraulic Lines

Brake Pedal Adjustment

Bleed Brakes

Group 15: Air Brakes Repair

Specifications

Safety Information When Working on the Air Brake System

Air Brake System, Screw Union Installation

Remove and Install Compressor

Disassemble and Assemble Compressor

Remove and Install Compressed Air Tank

Remove and Install Pressure Regulating Valve

Remove and Install Dual-Line Air Brake Control Valve

Remove and Install Single-Line Brake Control Valve

Remove and Install Coupler

Air Brake System

Air Brake Test Procedure

Section 70: Hydraulic

Group 05: Hydraulic Pump and Filter

Service Equipment and Tools

Specifications

Remove and Install Hydraulic Pumps

Remove and Install Hydraulic Pump External Components

Disassemble, Inspect and Assemble Hydraulic Pumps

Remove and Install Hydraulic Oil Filter and Manifold

Group 10: Hydraulic Oil Cooler

Remove, Inspect and Install Hydraulic Oil Cooler

Group 15: Hitch Valve

Other Material

Specifications

Inspect and Repair Control Lever and Cables—Mechanical Hitch (OOS)

Inspect and Repair Control Lever and Linkages—Mechanical Hitch (Low Profile)

Inspect and Repair Control Lever and Cables—Mechanical Hitch (Cab)

Inspect and Repair Hitch Control Linkage—Mechanical Hitch

Inspect and Repair Hitch Control Linkage—Mechanical Hitch (Low Profile)

Remove and Install Hitch Valve—Mechanical Hitch ( -July 2013)

Remove and Install Hitch Valve—Mechanical Hitch (July 2013- )

Remove and Install Hitch Valve—Electrohydraulic Hitch

Hitch Valve Repair—Electrohydraulic Hitch

Hitch Valve Exploded View—Electrohydraulic Hitch

Hitch Valve Repair—Mechanical Hitch ( -July 2013)

Hitch Valve Repair—Mechanical Hitch (July 2013- )

Hitch Valve Exploded View—Mechanical Hitch ( -July 2013)

Hitch Valve Exploded View—Mechanical Hitch (July 2013- )

Replace Main/Implement Relief Valve—Mechanical Hitch ( -July 2013)

Replace Main/Implement Relief Valve—Mechanical Hitch (July 2013- )

Replace Shock Relief Valve—Mechanical Hitch ( -July 2013)

Replace Shock Relief Valve—Mechanical Hitch (July 2013- )

Remove, Inspect and Install Rate-of-Drop Valve—Mechanical Hitch ( -July 2013)

Remove, Inspect and Install Rate-of-Drop Valve—Mechanical Hitch (July 2013- )

Remove, Inspect and Install Check Valve—Mechanical Hitch ( -July 2013)

Remove, Inspect and Install Check Valve—Mechanical Hitch (July 2013- )

Remove, Inspect and Install Load Sense Relief Valve—Mechanical Hitch (July 2013- )

Inspect and Repair Draft Sensing Assembly—Mechanical Hitch

Inspect and Repair Draft Sensing Assembly—Electrohydraulic Hitch

Remove, Inspect and Install Lift Arms

Remove, Inspect and Install Lift Cylinders

Mechanical Hitch Adjustment

Group 20: Hydraulic Rear Selective Control Valve—Mono-Block Valve

Other Material

Specifications

Inspect and Repair SCV Levers and Linkage (Open Operator Station)

Inspect and Repair SCV Levers and Linkage (Low Profile)

Inspect and Repair SCV Levers and Linkage (Cab)

Remove and Install Rear Selective Control Valve (SCV)

Remove and Install Rear Selective Control Valve (SCV) with Air Brakes

Disassemble, Inspect and Assemble Single Rear Selective Control Valve (SCV)

Disassemble, Inspect and Assemble Dual Rear Selective Control Valve (SCV)

Triple Rear Selective Control Valve (SCV) Sectional View

Disassemble, Inspect and Assemble Triple Rear Selective Control Valve (SCV)

SCV Diverter Plug Operation

Rear SCV Control Cable Adjustment

Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustment

Group 20B: Hydraulic Rear Selective Control Valve—Sectional Valve

Other Material

Specifications

Inspect and Repair SCV Levers and Linkage (Open Operator Station)

Remove and Install Rear Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Dual Rear Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Triple Rear Selective Control Valve (SCV)

SCV Diverter Plug Operation

Rear SCV Control Cable Adjustment

Group 25: Hydraulic Mid-Mount Selective Control Valve—Mono-Block Valve

Other Material

Specifications

Inspect and Repair Joystick and Linkage

Inspect and Repair Multi-Function Control Lever and Linkage (Aug 2013- )

Remove and Install Mid-Mount Selective Control Valve (SCV)

Remove and Install Mid-Mount Selective Control Valve (SCV) with Multi-Function Control Lever (Aug 2013- )

Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)

Disassemble, Inspect and Assemble Triple Mid-Mount Selective Control Valve (SCV)

SCV Diverter Plug Operation

Mid-Mount SCV Control Cable Adjustment

Mid-Mount SCV Control Cable Adjustment with Multi-Function Control Lever (Aug 2013- )

Group 25B: Hydraulic Mid-Mount Selective Control Valve—Sectional Valve

Other Material

Specifications

Inspect and Repair Multi-Function Lever and Linkage

Remove and Install Mid-Mount Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Mid-Mount Selective Control Valve (SCV)

SCV Diverter Plug Operation

Mid-Mount SCV Control Cable Adjustment

Group 30: Hydraulic Lines

Specifications

Inspect and Replace Hydraulic Lines ( -July 2013)

Inspect and Replace Hydraulic Lines (July 2013- )

Group 35: Hydraulic Trailer Brake Valve

Other Material

Specifications

Remove, Inspect and Install Hydraulic Trailer Brake (HTB) Valve

Remove, Inspect, and Install Hydraulic Trailer Brake (HTB) Valve with Air Brakes

Disassemble, Inspect and Assemble Hydraulic Trailer Brake (HTB) Valve

Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines ( -July 2013)

Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines (July 2013- )

Group 40: Front Hitch

Specifications

Remove Front Hitch

Install Front Hitch

Remove and Install Mowing Unit Suspension Brackets

Remove and Install Front Hitch Lines and Hoses (without Multi-Valve)

Remove and Install Front Hitch Lines and Hoses (with Multi-Valve)

Remove and Install Front Hitch Multi-Valve

Remove Front Hitch Cylinders

Install Front Hitch Cylinders

Front Hitch Joint Repair

Section 80: Miscellaneous

Group 05: Front Axle—2WD

Service Equipment and Tools

Specifications

Remove and Install Front Axle—2WD

Inspect and Replace Pivot Pin and Bushings—2WD Axle

Remove and Install Spindle Assembly—2WD Axle

Inspect and Replace Spindle Shaft Bushings—2WD Axle

Inspect and Replace Front Wheel Bearings

Group 10: 3-Point Hitch

Specifications

Remove 3-Point Hitch Linkage

Install Lower Draft Links

Install Lift Links

Install Center Link

Remove and Install Drawbar and Support

Remove and Install Drawbar Support (No Trailer Hitch)

Remove and Install Drawbar Support (Trailer Hitch)

Remove and Install Trailer Hitch

Checking the Manually Operated Trailer Hitch for Wear

Checking the Remote Controlled Trailer Hitch for Wear

Checking the Tow Hook for Wear

Checking the Drawbar for Wear

Remove, Inspect, and Repair Automatic Trailer Hitch

Remote Control for Automatic Trailer Hitch

Proper Use of Drawbar

Group 15: Fenders

Other Material

Specifications

Welding Near Electronic Control Units

Remove and Install Fenders—Open Operator Station

Remove and Install Fenders—Low Profile

Remove and Install Fenders—Cab

Group 20: Hood

Remove and Install Hood

Section 90: Operator's Station

Group 05: Seat and Support

Specifications

Remove and Install Seat and Support—Open Operator's Station

Remove and Install Seat and Support—Cab

Group 10: Control Console

Specifications

Remove and Install Right-Side Control Console—OOS, Mechanical Hitch Control

Remove and Install Right-Side Control Console—OOS, Electrohydraulic Hitch Control

Remove and Install Right-Side Control Console—Low Profile

Remove and Install Right-Side Control Console—Cab

Remove and Install Left-Side Control Console—Cab

Remove and Install Front Control Console

Remove and Install Cowl Cover

Group 15: Roll-Gard

Specifications

Remove and Install Roll-Gard

Remove and Install Rear Roll-Gard—Low Profile

Group 20: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Instructional Seat

Remove and Install Left-Side Upholstery

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Inner Roof for Air Conditioning Housing Repair

Remove Cab

Install Cab

Park Position Indicator Installation and Adjustment Procedure—Cab

Group 25: Open Operator Station Components

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove Open Operator Station

Install Open Operator Station

Park Position Indicator Installation and Adjustment Procedure—OOS

Group 30: Air Conditioning System

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Adjust A/C Deicing Switch

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver/Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install HVAC Housing Cover

Remove Blower Motors

Remove Evaporator/Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 35: Heating System

Adjust Heater Temperature Control Cable

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Section 99: Special Tools

Group 05: Dealer Fabricated Tools

DFLV1A-Final Drive Turning Tool

DFRW20—Compressor Holding Fixture

DFT1162—Snap Ring Removal Tool

Group 10: Service Tools

D15032NU — Vacuum Pump Kit

D05330ST — Supplemental Accessory Kit

JDE83 — Flywheel Turning Tool

JDG19 — Special Mounting Brackets

JDG364 — Weatherpack Extraction Tool

JDG776 — Weatherpack Extractor, 56-Series Metripack, Blue Handle

JDG777 — Extractor, Weatherpack Narrow

JDG783 — Packard Crimping Tool

JDG10562 — Nut Wrench

JDG10810 — Shaft Socket

JDG10940 — Transmission Top Shaft Socket

JT01748 — Lifting Bracket

JT01767 — Supplemental Lawn and Grounds Care Products Hydraulic Fitting Kit

JT02081—Halogen Leak Detector

JT02098 — Air Conditioning Flushing Kit

JT07115 — Master Hydraulic Test Kit

JT07115 SUP — Supplemental Master Hydraulic Test Kit

JT07195B — Technicians Electrical Repair Kit

JT02095 — R134a Start-Up Kit

JT07196 — Technicians A/C R134a Service Kit

JT07120 — Load Valve Assembly

JT03105 — Connector (1/2 (m) NPT X 1/4 (f) NPT)

JT03261 — Coupler (1/4 (m) NPT)

JT05412 — Industrial Universal Pressure Test Kit

JT05470 — Universal Pressure Test Kit

JT05497 — Hose Assembly, 3048 mm (120 in.) Long

JT07115 — Master Hydraulic Test Kit

JT07115 SUP — Supplemental Master Hydraulic Test Kit

JT07117 — Three-Gauge Manifold

JT03348 — Tee Fitting (1/2 (f) NPT x 1/2 (f) NPT x 1/2 (f) NPT)

KJD10194 - Test Kit for Air Pressure Braking System

KJD10580 - Brake Bleed Filling Reservoir

R36659 — Hydraulic Jumper Hose (3 ft)

John Deere Tractors 5115ML, 5115M, 5100ML, 5100MH, 5100M, 5085ML, 5075M Repair Service Manual (TM116419)