Complete Repair Service Technical Manual for John Deere Tractors 5045E, 5055E, 5065E & 5075E (FT4) North America, with all the workshop information to maintain, repair, and service like professional mechanics.

John Deere Tractors 5045E, 5055E, 5065E & 5075E (FT4) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm901519 - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Repair Technical Manual Technical Manual.pdf
tm901519 - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Repair Technical Manual Technical Manual.epub

Total Pages: 954 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications (9x3 TSS Transmission)
      General Specifications (12x12 PR Transmission)
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel, Air Intake and Exhaust Systems
      Fuel System
      Air Intake System
      Exhaust System
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair (12x12 PR Transmission)
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO
      Differential
      Final Drives
      Mechanical Front Wheel Drive
   Power Train Repair (9x3 TSS Transmission)
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO
      Differential
      Final Drives
      Mechanical Front Wheel Drive
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      JD Rockshaft
      EATON Selective Control Valve (SCV)
      Mid Mount Selective Control Valve (SCV)
   Miscellaneous Repair
      Front Axle
      Wheels
      3-Point Hitch
      Hood
   Operator Station Repair (OOS)
      Seat and Support
      Center Console
      Roll-GardROLL-GARD is a trademark of Deere & Company.
      Operator Platform
      Fenders
      Canopy (If Equipped)
   Operator Station Repair (Cab)
      Seat and Support
      Control Console
      Cab Components
      Air Conditioning System
      Heating System

tm901519 - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 10: General Specifications (9x3 TSS Transmission)

Machine Specifications

Repair Specifications

Ground Speed Estimates — Sync Shuttle Transmission

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Glossary of Terms

Group 11: General Specifications (12x12 PR Transmission)

Machine Specifications

Repair Specifications

Ground Speed Estimates — PowrReverser PowrReverser is a trademark of Deere & Company Transmission

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Glossary of Terms

Group 15: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Water Quality for Mixing with Coolant Concentrate

Testing Coolant Freeze Point

Transmission and Hydraulic Oil

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Use Correct Transmission/Hydraulic Filter Element

Gear Oil

Grease

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number

Record Engine Serial Number

Fuel Injection Pump Serial Number

Alternator Serial Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transaxle Serial Number Location (12x12 PR Transmission)

Record Front Axle (2-WD) Serial Number

Record Mechanical Front Wheel Drive (MFWD) Serial Number

Group 25: Features and Accessories

Features and Accessories

Standard Features

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM

Remove Engine — Cab

Remove Engine — OOS

Install Engine — Cab

Install Engine — OOS

Remove and Install Rocker Arm Cover

Group 30: Cooling System

Special or Essential Tools

Specifications

Torques for Hardware

Remove and Inspect Radiator (OOS)

Remove and Inspect Radiator (Cab)

Water Pump — Exploded View

Cooling System Repair—Use CTM

Section 30: Fuel, Air Intake and Exhaust Systems

Group 05: Fuel System

Special or Essential Tools

Injection Pump, Nozzle and Governor Repair—Use CTM

Remove, Inspect and Install Fuel Tank (OOS)

Remove, Inspect and Install Fuel Tank (Cab)

Remove, Inspect and Install Fuel Cooler

Group 10: Air Intake System

Remove, Inspect, and Install Air Cleaner Elements

Remove, Inspect and Install Air Cleaner Assembly

Check Air Inlet Pipe with Turbocharger

Remove and Install Turbocharger

Turbocharger Repair

Group 15: Exhaust System

Other Material

Specifications

Service Exhaust System

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use CTM

Remove and Install Battery (OOS)

Remove and Install Battery (Cab)

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical System Components

Essential or Recommended Tools

Other Material

Specifications

Servicing Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Repair Engine Electrical System Components—Use CTM

Replace Air Filter Restriction Sensor

Replace Coolant Temperature Sensor

Replace Engine Speed Sensor

Replace Engine Oil Pressure Sensor

Replace Key Switch (OOS)

Replace Key Switch (CAB)

Replace Light Switch (OOS)

Replace Light Switch (CAB)

Replace Turn Signal Switch (OOS)

Remove and Replace Turn Signal Switch (Cab)

Replace Wiper Control Switch

Remove And Install Wiper Motor

Remove and Install Instrument Panel

Remove and Replace Forward, Neutral, Reverse Lever (If Equipped)

Remove and Install Acceleration Potentiometer (Shuttle Control) (If Equipped)

Replace Horn Switch (If Equipped)

Replace Starter Relay

Replace Hand Throttle Position Sensor

Replace Foot Throttle Position Sensor

Replace Rear PTO ON/OFF Switch (OOS)

Replace Rear PTO ON/OFF Switch (Cab)

Replace Electro-Hydraulic Control (EHC) Unit—OOS

Replace Electro-Hydraulic Control (EHC) Unit—Cab

Replace Engine Control Unit (ECU) (2.9 L)

Replace Enable Proportional Solenoid Valve—PR Transmission

Replace Transmission Reverse Solenoid Valve—PR Transmission

Replace Transmission Forward Solenoid Valve—PR Transmission

Replace Clutch Pedal Position Sensor (PR Transmission)

Remove and Install Rear PTO Switch (TSS Transmission)—OOS

Remove and Install Rear PTO Switch (TSS Transmission)—Cab

Replace Neutral Start Switch

Replace Seat Switch (OOS)

Replace Seat Switch (Cab)

Replace Fuel Level Sender (OOS)

Replace Fuel Level Sender (Cab)

Group 15: Wiring Harness

Service Equipment and Tools

Essential Tools

Remove Connector Body from Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) METRI-PACK™ Connectors

Repair (Push Type) METRI-PACK™ Connectors

Exploded View—CINCH Flexbox Connectors

CINCH™ Flexbox Connectors

Repair DEUTSCH™ Connectors

Replace Positive Battery Cable (OOS)

Replace Negative Battery Cable (OOS)

Replace Battery Positive Cable (Cab)

Replace Engine Power Cable

Replace Hood Wiring Harness

Replace Beacon Lamp Wiring Harness (If Equipped)

Replace Left Rear Work Light Harness (OOS)

Replace Right Rear Work Light Harness (OOS)

Replace Front Console Wiring Harness—OOS (9x3 TSS Transmission)

Replace Front Console Wiring Harness—OOS (12x12 PowrReverser™ Transmission)

Replace Front Console Wiring Harness—Cab (9x3 TSS Transmission)

Replace Front Console Wiring Harness—Cab (12x12 PowrReverser PowrReverser is a trademark of Deere & Company Transmission)

Replace Transmission Wiring Harness—OOS (12x12 PowrReverser PowrReverser is a trademark of Deere & Company Transmission)

Replace Transmission Wiring Harness—OOS (9x3 TSS Transmission)

Replace Engine Harness

Replace Cab Power Harness

Replace Rear Wiring Harness—Cab (9x3 TSS Transmission)

Replace Rear Wiring Harness—Cab (12x12 PowrReverser™ Transmission)

Replace Transmission Harness—Cab (12x12 PowrReverser PowrReverser is a trademark of Deere & Company Transmission)

Replace Roof Harness—Cab

Replace Exhaust Filter Harness

Replace Injector Harness

Section 50: Power Train Repair (12x12 PR Transmission)

Group 05: Clutch Housing

John Deere Transmission Repair — Use CTM

Specifications

Separate Engine from Clutch Housing (PR)

Install Engine to Clutch Housing (PR)

Remove, Inspect, and Repair Clutch Pedal and Linkage (PR)

Group 10: Clutch Assembly

Specifications

John Deere Transmission Repair — Use CTM

Group 15: Transmission

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Inspect and Repair Gear Shift Lever

Inspect and Repair Range Shift Lever

Group 21: Rear PTO

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Group 26: Differential

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

John Deere Transmission Repair — Use CTM

Group 30: Final Drives

Service Equipment and Tools

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Group 35: Mechanical Front Wheel Drive

Mechanical Front Wheel Drive – If Equipped—Summary of References

Service Equipment and Tools

Essential Tools

Other Material

Specifications

MFWD Axle Repair — Use CTM

MFWD Dropbox Repair—Use CTM

Remove, Inspect and Install MFWD Drive Shaft(PR)

Remove and Install MFWD Axle Housing Assembly(PR)

Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)(PR)

Section 51: Power Train Repair (9x3 TSS Transmission)

Group 05: Clutch Housing

John Deere Transmission Repair — Use CTM

Service Equipment and Tools

Other Material

Essential Tools

Specification

Separate Engine from Clutch Housing (TSS)

Install Engine to Clutch Housing (TSS)

Inspect and Repair Clutch Pedal and Linkage (TSS)

Inspect and Repair Clutch Pedal and Linkage (TSS- Cab)

Group 10: Clutch Assembly

Specification

John Deere Transmission Repair — Use CTM

Group 15: Transmission

Specifications

John Deere Transmission Repair — Use CTM

Inspect and Repair Gear Shift Lever

Inspect and Repair Range Shift Lever

Group 21: Rear PTO

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Remove, Inspect and Install Rear PTO Lever and Linkage

Remove, Inspect and Install Rear PTO Lever and Linkage — (OOS)

Group 26: Differential

John Deere Transmission Repair — Use CTM

Group 30: Final Drives

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 35: Mechanical Front Wheel Drive

Mechanical Front Wheel Drive – If Equipped—Summary of References

Service Equipment and Tools

Essential Tools

Other Material

Specifications

MFWD Axle Repair—Use CTM

Inspect and Repair MFWD Lever and Linkage

Remove and Install MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gear box

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Steering Wheel

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Column and Valve

Disassemble and Inspect Steering Valve - Sauer Danfoss

Assemble Steering Valve - Sauer Danfoss

Disassemble and Inspect Steering Valve - Eaton

Assemble Steering Valve - Eaton

Remove and Install Steering Cylinder—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle

Remove, Inspect and Install Tie Rod Assembly—2WD Axle

Remove and Install Steering Cylinder— MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals and Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Bleed Brakes

Adjust Brake Retractors

Inspect and Replace Brake Hydraulic Lines (Cab)

Inspect and Replace Brake Hydraulic Lines (OOS)

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Essential Tools

Specifications

Service Parts Kits

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply and Suction/Return Lines

Group 15: JD Rockshaft

Other Material

Specifications

Inspect and Repair Rockshaft Control Lever Assembly

Inspect and Repair Rockshaft Control Linkage

Inspect and Repair Draft Sensing Support Assembly

Replace Main Relief Valve

Replace Rockshaft Surge Relief Valve

Replace Rockshaft Control Valve

Remove and Install Rockshaft Case

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Group 25: EATON Selective Control Valve (SCV)

Install Single Selective Control Valve (SCV)

Install Rear Coupler Bracket

Install Hydraulic Hoses

Install Second Selective Control Valve (SCV)

Assemble Rear Quick Coupler

Install Hydraulic Hoses

Group 30: Mid Mount Selective Control Valve (SCV)

Service Parts Kit

Other Material

Specifications

Remove and Install Mid Mount Control Valve

Remove, Inspect and Install Joystick and Cables—Mid Mount Valve

Disassemble, Inspect, and Assemble Joystick—Mid Mount Coupler

Disassemble, Inspect and Assemble Mid Mount Control Valve

Inspect and Replace Hydraulic Hoses—Mid Mount Coupler

Section 80: Miscellaneous Repair

Group 05: Front Axle

Specification

Remove and Install Front Axle—2WD

Remove and Install Front Axle — MFWD

Inspect and Replace Pivot Pin and Bushings—2WD Axle

Remove and Install Spindle Assembly—2WD

Inspect and Replace Spindle Shaft Bushings—2WD Axle

Group 10: Wheels

Specifications

Remove and Install Front or Rear Wheels

Inspect and Replace Front Wheel Bearings

Tighten Bolts—Rear Axle (M-20 Stud)

Tighten Nuts—Front Axle (MFWD)

Tighten Cap Screws—Front Axle (2WD)

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Fixed Draft Links

Inspect and Repair Telescopic Draft Links (If Equipped)

Inspect and Repair Lift Link (If Equipped)

Inspect and Repair Lift Link (If Equipped)

Inspect and Repair Adjustable Lift Link (If Equipped)

Inspect and Repair Adjustable Lift Link (If Equipped)

Inspect and Repair Center Link

Group 25: Hood

Remove and Install Hood

Section 90: Operator Station Repair (OOS)

Group 05: Seat and Support

Remove and Install Seat and Support (OOS)

Disassemble, Inspect and Assemble Seat and Seat Switch

Group 06: Center Console

Remove and Install Cowl Cover (OOS)

Remove and Install Right-Side Control Console

Remove and Install Left-Side Control Console

Remove and Install Instrument Panel

Group 10: Roll-Gard™

Specifications

Remove and Install Roll-Gard™

ROPS Serial Number

Group 15: Operator Platform

Specifications

Remove Right-Side Platform and Step

Remove and Install Left-Side Platform and Handrail

Group 20: Fenders

Remove and Install Fenders

Group 25: Canopy (If Equipped)

Specifications

Remove and Install Canopy

Section 91: Operator Station Repair (Cab)

Group 05: Seat and Support

Remove and Install Seat and Support (Cab)

Group 10: Control Console

Specifications

Remove and Install Right-Side Control Console—Cab

Remove and Install Left-Side Control Console—Cab

Remove and Install Cowl Cover (Cab)

Remove and Install Front Control Console

Group 20: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Left-Side Upholstery

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Inner Roof for Air Conditioning Housing Repair

Remove and Install Inner Roof for Air Conditioning Housing Repair

Remove Cab

Remove Cab

Install Cab

Install Cab

Group 30: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Adjust A/C Temperature Control Switch

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver/Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove, Inspect, and Install Compressor Relief Valve

Remove Blower Motors

Remove Evaporator/Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 35: Heating System

Adjust Heater Temperature Control Cable

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

John Deere Tractors 5045E, 5055E, 5065E, 5075E Repair Service Manual (TM901519)