Complete Repair Service Technical Manual for John Deere Tractors 5055E, 5060E, 5065E & 5075E (Asia, India) , with workshop information to maintain, repair, and service like professional mechanics.

John Deere Tractors 5055E, 5060E, 5065E & 5075E workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm901919 - 5310, 5055E, 5060E, 5065E And 5075E Tractors Repair Technical Manual (India and Asia Edition) Technical Manual.pdf
tm901919 - 5310, 5055E, 5060E, 5065E And 5075E Tractors Repair Technical Manual (India and Asia Edition) Technical Manual.epub

PRODUCT DETAILS:
Total Pages: 827 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel, Air Intake and Exhaust Systems
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair (12x12 PR Transmission)
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO
      Differential
      Final Drives
      Mechanical Front Wheel Drive
   Power Train Repair (9x3 TSS Transmission)
      Clutch Housing
      Clutch Assembly
      Transmission
      Rear PTO
      Differential
      Final Drives
      Mechanical Front Wheel Drive
   Steering and Brake Repair
      Steering Repair
      Brake Repair
      Trailer Brake Valve Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      JD Rockshaft
      Selective Control Valve (SCV)
   Miscellaneous Repair
      Front Axle
      Wheels
      3-Point Hitch
      Hood
      Ballast
   Operator Station Repair (OOS)
      Seat and Support
      Control Console and Panel
      Roll-GardROLL-GARD is a trademark of Deere & Company.
      Operator Platform
      Fenders
      Canopy (If Equipped)
   Operator Station Repair (Cab)
      Seat and Support
      Control Console and Panel
      Cab Components
      Air Conditioning System
      Heating System

tm901919 - 5310, 5055E, 5060E, 5065E And 5075E Tractors RepairTechnical Manual(India and Asia Edition)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Fire Prevention

In Case of Fire

Avoid Static Electricity Risk When Refueling

Keep ROPS Installed Properly

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator’s Manuals for ISOBUS Controllers

Use Seat Belt Properly

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Instructional Seat

Use Safety Lights and Devices

Transport Towed Equipment at Safe Speeds

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Group 11: General Specifications

Machine General Specifications

Repair Specifications

Ground Speed Estimates — PowrReverser™ Transmission

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Glossary of Terms

Group 15: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 20: Serial Number Locations

Serial Numbers

Product Identification Number

Record Engine Serial Number

Fuel Injection Pump Serial Number

Alternator Serial Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transaxle Serial Number Location (12x12 PR Transmission)

Record Mechanical Front Wheel Drive (MFWD) Serial Number

Record Front Axle (2-WD) Serial Number

OOS Serial Number

Cab Serial Number

Keep Proof of Ownership

Keep Machines Secure

Group 25: Features and Accessories

Features and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM

Remove Engine

Install Engine

Group 30: Cooling System

Special or Essential Tools

Specifications

Torques for Hardware

Clean Grille, Radiator, Charge Air Cooler (CAC), and Fuel Cooler (SyncShuttle)

Clean Front Grille, Radiator, Condenser, Oil Cooler and Fuel Cooler (PowrReverser™)

Remove and Inspect Radiator

Water Pump — Exploded View

Remove Water Pump

Disassemble Water Pump

Assemble Water Pump

Install Water Pump

Inspect Thermostat

Cooling System Deaeration

Check Fan/Alternator Belt Tension

Install Radiator

Replace Thermostat

Section 30: Fuel, Air Intake and Exhaust Systems

Group 05: Fuel System

Special or Essential Tools

Self-Manufactured Tool Template For Front Plate Replacement

Torques For Hardware

Injection Pump, Nozzle and Governor Repair—Use CTM

Remove, Inspect and Install Fuel Tank (OOS)

Remove, Inspect, and Install Fuel Tank (Cab)

Group 10: Air Intake and Exhaust System

Remove, Inspect, and Install Air Cleaner Elements

Check Air Inlet Pipe

Remove Turbocharger

Exhaust Manifold Inspection

Install Turbocharger

Turbocharger Break-In

Turbocharger Repair

Service Exhaust System

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage (OOS)

Inspect and Repair Speed Control Linkage (Cab)

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use CTM

Remove and Install Battery(OOS)

Remove and Install Battery (Cab)

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical System Components

Service Equipment and Tools

Other Material

Specifications

Repair Engine Electrical System Components—Use CTM

Replace Air Filter Restriction Sensor

Replace Coolant Temperature Sensor

Replace Engine Speed Sensor

Replace Engine Oil Pressure Sensor

Replace Key Switch (OOS)

Replace Key Switch (CAB)

Replace Light Switch

Replace Beacon Lamp Switch (CAB)

Replace Beacon Lamp Switch (OOS)

Replace Turn Signal Switch (CAB)

Replace Turn Signal Switch (OOS)

Replace Wiper Control Switch

Remove And Install Wiper Motor

Remove and Replace EH Directional Reverser Lever (If Equipped)

Replace Instrument Cluster

Replace Instrument Panel (CAB)

Replace Instrument Panel (OOS)

Replace Starter Relay

Replace Rear PTO ON/OFF Switch (PR Transmission™)

Replace Clutch Pedal Position Sensor (PR Transmission™)

Remove and Install Rear PTO Switch (TSS Transmission)—Cab

Replace Electro-Hydraulic Control (EHC) Unit—Cab (If Equipped)

Replace Clutch Enable Solenoid Valve—PR Transmission

Replace Transmission Reverse Solenoid Valve—PR Transmission

Replace Transmission Forward Solenoid Valve—PR Transmission

Replace Park Pawl Switch

Replace Seat Switch (Cab)

Replace Seat Switch (OOS)

Replace Neutral Start Switch

Replace MFWD Switch

Replace 7 Pin Connector

Replace Horn

Replace Fuel Level Sender (OOS)

Replace Fuel Level Sender (Cab)

Group 15: Wiring Harness

Special or Essential Tools

Service Parts Kits

Remove Connector Body from Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Replace Battery Positive Cable (OOS)

Replace Battery Positive Cable (Cab)

Replace Engine Power Cable

Engine Power Cable (OOS)

Replace Hood Wiring Harness

Replace Engine Wiring Harness (OOS)

Replace Engine Wiring Harness (Cab)

Replace Front Windshield Wiper Harness (Cab)

Replace Roof Harness—Cab

Replace Console Wiring Harness (9x3 TSS Transmission)

Replace Console Wiring Harness (9x3 TSS Transmission)— OOS

Replace Console Wiring Harness—Cab (12x12 PR Transmission™)

Replace Console Wiring Harness—OOS (12x12 PR Transmission™)

Replace Rear Wiring Harness (9x3 TSS Transmission)

Replace Rear Wiring Harness (12x12 PR Transmission™)

Replace Rear Wiring Harness—OOS (12x12 PR Transmission™)

Replace Transmission Wiring Harness—Cab (12x12 PR Transmission™)

Replace 7 Pin Connector Wiring Harness

Section 50: Power Train Repair (12x12 PR Transmission)

Group 05: Clutch Housing

John Deere Transmission Repair — Use CTM

Specifications

Separate Engine from Clutch Housing (PR)

Install Engine to Clutch Housing (PR)

Remove, Inspect, and Repair Clutch Pedal and Linkage (PR)

Group 10: Clutch Assembly

Specifications

John Deere Transmission Repair — Use CTM

Group 15: Transmission

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Inspect and Repair Gear Shift Lever

Inspect and Repair Range Shift Lever

Inspect and Repair Gear Shift Lever — Cab

Inspect and Repair Range & Gear Shift Lever

Inspect and Repair Range Shift Lever — Cab

Group 21: Rear PTO

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Group 26: Differential

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

John Deere Transmission Repair — Use CTM

Group 30: Final Drives

Service Equipment and Tools

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Group 35: Mechanical Front Wheel Drive

Mechanical Front Wheel Drive – If Equipped—Summary of References

Service Equipment and Tools

Essential Tools

Other Material

Specifications

MFWD Axle Repair — Use CTM

MFWD Dropbox Repair—Use CTM

Remove, Inspect and Install MFWD Drive Shaft(PR)

Remove and Install MFWD Axle Housing Assembly(PR)

Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)(PR)

Section 51: Power Train Repair (9x3 TSS Transmission)

Group 05: Clutch Housing

John Deere Transmission Repair — Use CTM

Service Equipment and Tools

Other Material

Essential Tools

Specification

Separate Engine from Clutch Housing (TSS)

Install Engine to Clutch Housing (TSS)

Inspect and Repair Clutch Pedal and Linkage (TSS)

Group 10: Clutch Assembly

Specification

John Deere Transmission Repair — Use CTM

Group 15: Transmission

Specifications

John Deere Transmission Repair — Use CTM

Inspect and Repair Gear Shift Lever — Cab

Inspect and Repair Range Shift Lever — Cab

Group 21: Rear PTO

Other Material

Specifications

John Deere Transmission Repair — Use CTM

Remove, Inspect and Install Rear PTO Lever and Linkage

Group 26: Differential

John Deere Transmission Repair — Use CTM

Group 30: Final Drives

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 35: Mechanical Front Wheel Drive

Mechanical Front Wheel Drive – If Equipped—Summary of References

Service Equipment and Tools

Essential Tools

Other Material

Specifications

MFWD Axle Repair—Use CTM

Inspect and Repair MFWD Lever and Linkage

Remove and Install MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gear box

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Steering Wheel

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Column and Valve

Disassemble and Inspect Steering Valve - Sauer Danfoss

Assemble Steering Valve - Sauer Danfoss

Disassemble and Inspect Steering Valve - Eaton

Assemble Steering Valve - Eaton

Remove and Install Steering Cylinder—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle

Remove, Inspect and Install Tie Rod Assembly—2WD Axle

Remove and Install Steering Cylinder— MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals and Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Bleed Brakes

Adjust Brake Retractors

Inspect and Replace Brake Hydraulic Lines

Group 15: Trailer Brake Valve Repair

Trailer Brake Valve Components

Specification

Drain Transmission/Hydraulic Oil

Install Trailer Brake Valve Adapters

Install Trailer Brake Valve

Disconnect Pump to Rockshaft Oil Line

Disconnect Oil Lines, Tractor Brake Valve to Trailer Brake Valve

Install Trailer Brake Valve Return Oil Line

Install Pump to Trailer Brake Valve Oil Line

Install Trailer Brake Valve Oil Line to Rockshaft Housing

Install Trailer Brake Valve Oil Line to Tractor Brake Valve

Install Clamps

Fill Transmission/Hydraulic Oil

Bleed Brake System

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Essential Tools

Specifications

Service Parts Kits

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply and Suction/Return Lines

Group 15: JD Rockshaft

Other Material

Specifications

Inspect and Repair Rockshaft Control Lever Assembly

Inspect and Repair Rockshaft Control Linkage

Inspect and Repair Draft Sensing Support Assembly

Replace Main Relief Valve

Replace Rockshaft Surge Relief Valve

Replace Rockshaft Control Valve

Remove and Install Rockshaft Case

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Group 20: Selective Control Valve (SCV)

Specification

Inspect and Repair SCV Lever and Linkage

Remove and Install EATON Selective Control Valve

Remove and Install Rear Coupler Bracket

Remove and Install SCV Oil Lines

Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)

Section 80: Miscellaneous Repair

Group 05: Front Axle

Specification

Remove and Install Front Axle—2WD

Remove and Install Front Axle — MFWD

Inspect and Replace Pivot Pin and Bushings—2WD Axle

Remove and Install Spindle Assembly—2WD

Inspect and Replace Spindle Shaft Bushings—2WD Axle

Group 10: Wheels

Specifications

Remove and Install Front or Rear Wheels

Inspect and Replace Front Wheel Bearings

Tighten Bolts—Rear Axle (M-20 Stud)

Tighten Nuts—Front Axle (MFWD)

Tighten Cap Screws—Front Axle (2WD)

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Fixed Draft Links

Inspect and Repair Telescopic Draft Links (If Equipped)

Inspect and Repair Lift Link (If Equipped)

Inspect and Repair Lift Link (If Equipped)

Inspect and Repair Adjustable Lift Link (If Equipped)

Inspect and Repair Adjustable Lift Link (If Equipped)

Inspect and Repair Center Link

Group 20: Hood

Specification

Remove and Install Hood

Hood lock Mechanism Parts

Remove and Install Hood lock Mechanism

Group 25: Ballast

Specifications

Remove and Install Front Ballast

Remove and Install Rear Ballast

Section 90: Operator Station Repair (OOS)

Group 05: Seat and Support

Specifications

Remove and Install Seat and Support (OOS)

Group 10: Control Console and Panel

Remove and Install Center Control Console

Remove and Install Right-Side Control Console (OOS)

Remove and Install Left-Side Control Console (OOS)

Group 15: Roll Gard™

Specifications

Remove and Install Roll Gard™

ROPS Serial Number

Group 20: Operator Platform

Specification

Remove and Install Right-Hand Side Platform and Step

Remove and Install Left-Hand Side Platform and Step

Group 25: Fenders

Remove and Install Fenders

Group 30: Canopy (If Equipped)

Specifications

Remove and Install Canopy

Section 91: Operator Station Repair (Cab)

Group 05: Seat and Support

Remove and Install Seat and Support (Cab)

Group 10: Control Console and Panel

Specifications

Remove and Install Right-Side Control Console

Remove and Install Left-Side Control Console

Remove and Install Center Control Console (TSS Transmission)

Remove and Install Center Control Console (PR Transmission)

Group 20: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Cowl Cover

Remove and Install Left-Side Upholstery

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Inner Roof for Air Conditioning Housing Repair ( -XXXXXX)

Remove and Install Inner Roof for Air Conditioning Housing Repair (XXXXXX- )

Remove Cab ( -XXXXXX)

Remove Cab (XXXXXX- )

Install Cab ( -XXXXXX)

Install Cab (XXXXXX- )

Group 30: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Adjust A/C Temperature Control Switch

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver/Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove, Inspect, and Install Compressor Relief Valve

Remove and Install HVAC Housing Cover ( -XXXXXX)

Remove and Install Outer Roof Assembly (XXXXXX- )

Remove Blower Motors

Remove Evaporator/Heater Core ( -XXXXXX)

Remove Evaporator/Heater Core (XXXXXX- )

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core ( -XXXXXX)

Install Evaporator/Heater Core (XXXXXX- )

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 35: Heating System

Adjust Heater Temperature Control Cable

Replace Heater Temperature Control Cable ( -XXXXXX)

Replace Heater Temperature Control Cable (XXXXXX- )

Remove Heater Control Valve ( -XXXXXX)

Remove Heater Control Valve (XXXXXX- )

Leak Test Heater Control Valve

Install Heater Control Valve ( -XXXXXX)

Install Heater Control Valve (XXXXXX- )

John Deere Tractors 5055E, 5060E, 5065E, 5075E Repair Service Manual (TM901919)