Complete Repair Service Technical Manual for John Deere Tractors Models 5415, 5615, 5715 (April 2013), with workshop information to maintain, service, repair, and rebuild like professional mechanics.

John Deere Tractors Models 5415, 5615, 5715 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm606719 - 5415, 5615, and 5715 Tractors (April 2013) Technical Manual.pdf
tm606719 - 5415, 5615, and 5715 Tractors (April 2013) Technical Manual.epub

Total Pages: 742 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   Version Date
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine
      Engine Removal and Installation
   Fuel, Air Intake, Cooling and Exhaust Systems
      Speed Control Linkage
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aid
      Exhaust System
   Electrical System
      Connectors
      Wiring Harnesses
      Charging Circuit
      Starting Motor Circuit
      Fuses, Relays and Switches
      Monitoring Systems
      Electrical Components
   PowrQuad and PowrQuad Plus Transmissions
      Removal and Installation of Components
      Transmission Shift Controls
      PowrQuad Module
      Reduction Gear
      Range Transmission
   Drive Systems
      Removal and Installation of Components
      U-Jointed Shafts and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Hydraulic Pump Drive
      Final Drives
      Rear PTO
      Front PTO
   Steering and Brakes
      Hydrostatic Steering
      Brake Valve
      Rear Brakes
      Handbrake
      Hydraulic Trailer Brake
      Air Brakes
   Hydraulic System
      Controls
      Hydraulic Pump
      Valves
      Hitch
      Selective Control Valves and Couplers
   Miscellaneous
      Removal and Installation of Components
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Pick-Up Hitch
      Front Hitch
      Front Loader
   Operator`s Cab
      Removal and Installation of Components
      Controls and Instruments
      Air-Condtioning System
      Heating System
      Seats
      Operator`s Cab
      Parts for Electronic Hitch Control
   Special Tools (Dealer-Fabricated)
      Special Tools (Dealer-Fabricated)
      Special Tools (available as spare parts)

tm606719 - 5415, 5615, and 5715 Tractors (April 2013)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Fire Prevention

In Case of Fire

Keep ROPS Installed Properly

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator Manuals for ISOBUS Implements

Use Seat Belt Properly

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Instructional Seat

Use Safety Lights and Devices

Use a Safety Chain

Transport Towed Equipment at Safe Speeds

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Dispose of Waste Properly

Group 10: General Specifications

Machine Specifications

Machine Specifications, Continued

Machine Specifications, Continued

Machine Specifications, Continued

Machine Dimensions

Maximum Permissible Load Specifications

Estimated Vehicle Speed, Synchronized Transmissions (PY)

Repair Specifications

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Repair Specifications - Cont..

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Abbreviations

Group 20: Fuel and Lubricants

Diesel Fuel Specifications

Lubricity of Diesel Fuel

Diesel Fuel Storage

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Oil

Heavy Duty Diesel Engine Coolant

Engine Break - In Oil

Engine Cooling System

Liquid Coolant Conditioner

Transmission and Hydraulic Oil

MFWD Gear Oil

Grease (Specific Application)

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel injection pump serial number location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features

Standard Features

Operating Foldable Rops

Fixed ROPS Crossbar

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use Component Technical Manual

Remove Engine

Install Engine

Group 10: Cooling System

Specifications

Engine Coolant Pump Repair—Use Component Technical Manual

Remove right-side fan guard (Serial Number -XXXXXX)

Remove right-side fan guard (Serial Number XXXXXX-)

Remove left-side fan guard (Serial Number -XXXXXX)

Remove left-side fan guard (Serial Number XXXXXX-)

Remove and Install Coolant Recovery Tank (Serial Number -XXXXXX)

Remove and Install Coolant Recovery Tank (Serial Number XXXXXX-)

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Section 30: Fuel System

Group 05: Fuel System

Injection Pump, Nozzle and Governor Repair—Use Component Technical Manual

Remove, Inspect and Install Fuel Tank—Reference Listing

Remove, Inspect and Install Fuel Tank (Serial Number -XXXXXX)

Remove, Inspect and Install Fuel Tank (Serial Number XXXXXX-)

Replace Fuel Filter (Engine Tier 0 and 1)

Remove and Install Fuel Filter/Primer Pump Assembly (Engine Tier 0 and 1)

Remove and Install The Water Separator Assembly

Group 10: Air Intake System

Turbocharger Repair—Use Component Technical Manual

Specifications

Other Material

Remove, Inspect, and Install Air Cleaner Elements

Remove Turbocharger

Install Turbocharger

Turbocharger Break-In

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage—Reference Listing

Inspect and Repair Speed Control Linkage (OOS)

Section 40: Electrical Repair

Group 05: Battery, starter and alternator

Starter Repair—Use Component Technical Manual—PowerTech 4.5L Diesel Engine Base Engine

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter

Replace Alternator/Regulator

Group 10: Electrical system components

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor

Replace Engine Oil Pressure Switch

Replace Key Switch—Reference Listing

Replace Key Switch

Replace Light Switch

Replace Turn Signal Switch—Reference Listing

Replace Turn Signal Switch

Replace Instrument Panel—Reference Listing

Replace Instrument Panel

Replace Rear PTO Switch—Reference Listing

Replace Rear PTO Switch—OOS

Replace Neutral Start Switch

Replace Fuel Level Sender—Reference Listing

Replace Fuel Level Sender— (Serial number -XXXXXX)

Replace Fuel Level Sender— (Serial number XXXXXX-)

Replace Seat Switch—Reference Listing

Replace Seat Switch—OOS (if equipped)

Replace Start Relay

Group 15: Wiring Harness

Service Equipment and Tools

Essential Tools

Service Parts Kits

Replace Connector Body—Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) Metri-Pack® Connectors

Repair (Push Type) Metri-Pack® Connectors

Replace Front Wiring Harness—(Serial number -XXXXXX)

Replace Hood Wiring Harness (Serial Number XXXXXX-)

Replace Battery Cable

Replace Engine Wiring Harness

Replace Wiring Harness—, Synchronized Transmission

Replace 7 Pin Connector Wiring Harness

Replace Rear Wiring Harness—(Serial number -XXXXXX)

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing—Reference Listing

Separate Engine from Clutch Housing

Install Engine to Clutch Housing—Reference Listing

Install Engine to Clutch Housing

Inspect and Repair Clutch Pedal and Linkage—Reference Listing

Inspect and Repair Clutch Pedal and Linkage (OOS)

Group 10: Clutch Assembly

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

Traction Clutch Finger Adjustment

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Group 15: Synchronized Transmission

John Deere Transmission Repair—Use CTM

Separate Clutch Housing from Transmission—Reference Listing

Separate Clutch Housing from Transmission—(Serial Number -XXXXXX)

Separate Clutch Housing from Transmission — Serial Number XXXXXX-)

Install Clutch Housing to Transmission—Reference Listing

Install Clutch Housing to Transmission—(Serial Number -XXXXXX)

Install Clutch Housing to Transmission — (Serial Number XXXXXX-)

Inspect and Repair Gear Shift Lever—Reference Listing

Inspect and Repair Gear Shift Lever (RH)

Inspect and Repair Range Shift Lever (LH)

Inspect and Repair Gear and Range Shift Levers (RH)

Remove Transmission—Reference Listing

Remove Transmission

Install Transmission—Reference Listing

Install Transmission

Inspect and Repair Park Brake Lever (if equipped)

Remove, Inspect, and Repair Park Brake (if equipped)

Group 20: Rear PTO Drive Shaft

John Deere Transmission Repair—Use CTM

Inspect and Repair Rear PTO Lever and Linkage—Reference Listing

Inspect and Repair Rear PTO Lever and Linkage (OOS)

Group 25: Differential

John Deere Transmission Repair—Use CTM

Remove, Inspect, and Install Differential Lock Assembly—Reference Listing

Remove, Inspect, and Install Differential Lock Assembly (OOS)

Group 30: Final Drive

Service Equipment and Tools

Other Material

Remove and Install Final Drive Assembly—Reference Listing

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 35: Mechanical Front Wheel Drive

Special or Essential Tools

Tools

Other Material

Inspect and Repair MFWD Lever and Linkage—Reference Listing

Inspect and Repair MFWD Lever and Linkage (OOS)

Remove and Install MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gearbox

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft—Reference Listing

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly—Reference Listing

Remove and Install MFWD Axle Housing Assembly

Remove, Inspect and Install MFWD Axle Supports—Reference Listing

Remove, Inspect and Install MFWD Axle Supports

Disassemble and Inspect MFWD Outer Drive—Reference Listing

Disassemble and Inspect MFWD Outer Drive

Assemble MFWD Outer Drive—Reference Listing

Assemble MFWD Outer Drive

Remove, Inspect and Install MFWD Knuckle Housing—Reference Listing

Remove, Inspect and Install MFWD Knuckle Housing

Remove, Inspect, and Install MFWD Axle Shaft—Reference Listing

Remove, Inspect, and Install MFWD Axle Shaft

Remove and Install MFWD Differential Carrier Assembly

Disassemble and Inspect MFWD Differential Carrier Assembly

Assemble MFWD Differential Carrier Assembly

Filling/Draining Planetary Drive

Filling/Draining MFWD Axle Housing

Group 40: Creeper Assembly

Other Material

Remove and Install Creeper Assembly

Disassemble, Inspect, and Assemble Creeper Assembly

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Steering Column and Valve—Reference Listing

Remove and Install Straight Steering Column and Valve (without oil cooler)

Remove and Install Tilt Steering Column (if equipped)

Remove and Install Steering Valve (with oil cooler)

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder—Reference Listing

Remove and Install Steering Cylinder—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—Reference Listing

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle

Remove and Install Steering Cylinder—MFWD Axle—Reference Listing

Remove and Install Steering Cylinder—MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Reference Listing

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle

Remove, Inspect and Install Tie Rod Assembly—2WD Axle—Reference Listing

Remove, Inspect and Install Tie Rod Assembly—2WD Axle

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle—Reference Listing

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines—Reference Listing

Inspect and Replace Steering Hydraulic Lines—without oil cooler (5415)

Inspect and Replace Steering Hydraulic Lines—with oil cooler (5615 and 5715)

Steering Hydraulic Lines—with oil cooler (5615 and 5715)

Group 10: Brake Repair

Other Material

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Section 70: Hydraulic Repair

Group 05: Hydraulic pump and filter

Service Parts Kit

Service Equipment and Tools

Specifications

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply/Return Lines

Group 06: Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler—Reference Listing

Remove, Inspect, and Install Hydraulic Oil Cooler

Group 10: Rockshaft

Other Material

Service Parts Kits

Inspect and Repair Rockshaft Control Lever Assembly—Reference Listing

Inspect and Repair Rockshaft Control Lever Assembly

Inspect and Repair Rockshaft Control Linkage

Inspect and Repair Draft Sensing Support Assembly

Replace Main Relief Valve

Replace Rockshaft Surge Relief Valve

Remove, Inspect, and Install Rate-of-Drop Valve

Replace Rockshaft Control Valve

Remove and Install Rockshaft Case

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Group 15: Dual Selective Control Valve

Other Material

Service Parts Kits

Remove and Install Dual Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)

Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)

Group 16: Single Selective Control Valve

Other Material

Service Parts Kits

Inspect and Repair SCV Levers and Linkage (OOS)

Remove and Install Single Selective Control Valve (SCV)—Reference Listing

Remove and Install Single Selective Control Valve (SCV)

Disassemble, Inspect and Assemble Single (Third) Selective Control Valve (SCV)—Reference Listing

Disassemble, Inspect, and Assemble Single (Third) Selective Control Valve (SCV)

Inspect and Replace Hydraulic Hoses—Single (Third) Selective Control Valve (SCV)

Group 20: Hydraulic Power Beyond

Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up—Reference Listing

Remove and Install Hydraulic Lines and Fittings—Power Beyond Hook-Up

Section 80: Miscellaneous Repair

Group 05: Front Axle—2WD

Remove and Install Front Axle—2WD—Reference Listing

Remove and Install Front Axle—2WD

Inspect and Replace Pivot Pin and Bushings—2WD Axle

Remove and Install Spindle Assembly—2WD Axle—Reference Listing

Remove and Install Spindle Assembly—2WD Axle

Inspect and Replace Spindle Shaft Bushings—2WD Axle

Group 10: Wheels

Inspect and Replace Front Wheel Bearings—Reference Listing

Inspect and Replace Front Wheel Bearings - 2WD

Group 15: 3-Point Hitch

Inspect and Repair Draft Links—Reference Listing

Inspect and Repair Fixed Draft Links (if equipped with sway chain)

Inspect and Repair Lift Link—Reference Listing

Inspect and Repair Standard Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link—Reference Listing

Inspect and Repair Center Link

Remove and Install Drawbar and Support—Reference Listing

Remove and Install Drawbar and Support

Drawbar and Support (Continued)

Group 20: Fenders

Remove and Install Fenders—Reference Listing

Remove and Install Fenders—(Serial Number -XXXXXX)

Remove and Install Fenders (Serial Number XXXXXX-)

Group 25: Hood

Remove and Install Hood

Section 90: Operator Station Repair

Group 05: Seat and Support

Remove and Install Seat and Support—Reference Listing

Remove and Install Seat and Support—OOS

Group 06: Control Console and Panel

Remove and Install Right-Side Control Console and Panel (Serial Number -XXXXXX)

Remove and Install Right-Side Control Console and Panel (Serial Number XXXXXX-)

Remove and Install Left-Side Control Console and Panel (Serial Number -XXXXXX)

Remove and Install Left-Side Control Console and Panel (Serial Number XXXXXX-)

Remove and Install Cowl Cover (Serial Number -XXXXXX)

Remove and Install Cowl Cover (Serial Number XXXXXX-)

Group 10: ROLL-GARD®

Remove and Install Roll-Gard™—Reference Listing

Remove and Install Roll-Gard™ (OOS)

Section 290: Dealer Fabricated Tools

Group 00: Dealer Fabricated Tools

PTO Clutch Finger Height Gauge

Traction Clutch Finger Height Gauge

Traction Clutch Finger Height Adjustment Tool

DFLV1A Final Drive Turning Tool

DFRW20—Compressor Holding Fixture

John Deere Tractors Models 5415, 5615, 5715 Repair Service Manual (TM606719)