John Deere Self-Propelled Forage Harvesters 5720 and 5820 Diagnostic and Repair Service Manual (TM1244)

John Deere Self-Propelled Forage Harvesters 5720 and 5820 Diagnostic and Repair Service Manual (TM1244)

TM1244 - John Deere 5720 and 5820 Self-Propelled Forage Harvesters Technical Manual.PDF

Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere 5720, 5820 Self-Propelled Forage Harvesters (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

John Deere Self-Propelled Forage Harvesters 5720 and 5820 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS
SECTION 10 - GENERAL
SECTION 20 - ENGINE REPAIR (6466A)
SECTION 25 - ENGINE REPAIR (6619A)
SECTION 30 - FUEL AND AIR REPAIR
SECTION 40 - ELECTRICAL SYSTEM
SECTION 50 - POWER TRAIN
SECTION 60 - STEERING AND BRAKES
SECTION 70 - HYDRAULIC REPAIR
SECTION 80 - MACHINE FUNCTIONS
SECTION 90 - OPERATOR'S STATION REPAIR
SECTION 100 - HARVESTING UNITS
SECTION 220 - ENGINE OPERATION AND TESTS (6466A)
SECTION 225 - ENGINE OPERATION AND TESTS (6619A)]
SECTION 230 - FUEL / AIR OPERATION AND TESTS
SECTION 240 - ELECTRICAL OPERATION AND TESTS
SECTION 250 - POWER TRAIN OPERATION AND TESTS
SECTION 260 - STEERING / BRAKES OPERATION
SECTION 270 - HYDRAULIC TESTING
SECTION 290 - OPERATOR STATION OPERATION AND TESTS

Total Pages/Size: 1,774 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS (exploded view)
SECTION 10 - GENERAL
Group 00 - Specifications, Torques and Special Tools
Group 05 - Predelivery, Delivery and After-Sale Service
Group 10 - Tune-Up
Group 15 - Lubrication
Group 20 - Diagnosing and Testing Procedures
Group 25 - Engine Removal
SECTION 20 - ENGINE REPAIR (6466A)
Group 00 - Specifications and Special Tools
Group 05 - Cylinder Head, Valves and Camshaft
Group 10 - Cylinder Block, Liners, Pistons and Rods
Group 15 - Crankshaft, Main Bearings and Flywheel
Group 20 - Lubrication System
Group 25 - Cooling System
SECTION 25 - ENGINE REPAIR (6619A)
Group 00 - Specifications and Special Tools
Group 05 - Cylinder Head, Valves and Camshaft
Group 10 - Cylinder Block, Liners, Pistons and Rods
Group 15 - Crankshaft, Main Bearings and Flywheel
Group 20 - Lubrication System
Group 25 - Cooling System
SECTION 30 - FUEL AND AIR REPAIR
Group 00 - Specifications and Special Tools
Group 05 - Air Intake System
Group 10 - Diesel Fuel System
SECTION 40 - ELECTRICAL SYSTEM
Group 00 - Specifications, Torques and Special Tools
Group 05 - Charging System (-594000)
Group 10 - Charging System (594001-)
Group 15 - John Deere Starter
Group 20 - Delco-Remy Starting Motor
Group 25 - Lights, Instruments and Accessory Repair
SECTION 50 - POWER TRAIN
Group 00 - Specifications, Torques and Special Tools
Group 05 - Hydraulic Oil Lines and Hoses
Group 10 - Hydrostatic Drive
Group 15 - Transmission
Group 20 - Differential
Group 25 - Final Drive
Group 30 - Power Rear Wheel Drive
5720 (-604141)
5820 (-594000)
Group 34 - Cam Lobe Motor
5720 (604142-)
5820 (594001-)
Group 35 - Cam Lobe Motor Repair
Group 40 - Power Rear Wheel Control Valve
SECTION 60 - STEERING AND BRAKES
Group 00 - Specifications, Torques and Special Tools
Group 05 - Shaft Seal
Group 10 - Steering Hand Pump
Group 15 - Steering Control Valve
Group 20 - Steering Cylinder
Group 25 - Steering System
Group 30 - Brakes
Group 35 - Master Cylinder
Group 40 - Slave Cylinder
SECTION 70 - HYDRAULIC REPAIR
Group 00 - Specifications, Torques and Special Tools
Group 05 - Hydraulic Outlet
Group 10 - Resrvoir
Group 15 - Main Hydraulic Pump (-680000)
Group 20 - Main Hydraulic Pump (680001-)
Group 25 - Gear Case Cooler Pump
Group 30 - Main System Control Valve
Group 31 - Relief Valves
Group 35 - Height Control Valve
Group 40 - Lift Cylinder
Group 45 - Belt Tightener Cylinder
Group 50 - Knife Sharpener Motor
Group 55 - Spout Control Motor
Group 60 - Electrohydraulic Modules
Group 65 - Rotary Screen Motor (594001-)
SECTION 80 - MACHINE FUNCTIONS
Group 00 - Specifications, Torques and Special Tools
Group 05 - Diagnosing Malfunctions
Group 10 - Feed Rolls
Group 15 - Stationary Knife
Group 20 - Feed Roll Arm
Group 25 - Knife Bracket
Group 30 - Cutterhead
Group 35 - Knife Sharpener
Group 40 - Feed Roll Gear Case
Group 45 - Augers
Group 50 - Fan and Spout
Group 55 - Clutch
Group 60 - Main Gear Case
SECTION 90 - OPERATOR'S STATION REPAIR
Group 00 - Specifications, Torques and Special Tools
Group 05 - Pressurizer System
Group 10 - Air Conditioning System
Group 15 - Cab Removal
Group 20 - Heating System
Group 25 - Lights, Instruments and Accessories
Group 30 - Personal Posture Seat
Group 35 - Moscellaneous Components
SECTION 100 - HARVESTING UNITS
Group 00 - Specifications and Torques
Group 25 - Kernel Processor
SECTION 220 - ENGINE OPERATION AND TESTS (6466A)
Group 00 - Specifications and Special Tools
Group 05 - System Operation
Group 10 - System Tests and Diagnosis
SECTION 225 - ENGINE OPERATION AND TESTS (6619A)]
Group 00 - Specifications and Special Tools
Group 05 - System Operation
Group 10 - System Tests and Diagnosis
SECTION 230 - FUEL / AIR OPERATION AND TESTS
Group 00 - Specifications and Special Tools
Group 05 - Air Intake System
Group 10 - Diesel Fuel System
SECTION 240 - ELECTRICAL OPERATION AND TESTS
Group 00 - Specifications and Special Tools
Group 05 - General Information and Diagrams (-594000)
Group 15 - Charging Circuit Diagrams (594001-)
Group 20 - Test John Deere Starter
Group 25 - Test Delco-Remy Starter
Group 30 - Test Metal Detector (-650000)
Group 35 - IRON-GARD Metal Detector
Group 40 - Test Electric Clutch
SECTION 250 - POWER TRAIN OPERATION AND TESTS
Group 00 - Specifications, Torques and Special Tools
Group 05 - Diagnosing Power Train Malfunctions
Group 10 - Power Train Operation and Tests
Group 15 - Power Rear Wheel Drive Operation and Tests 5720 (-604141)
Group 20 - Power Rear Wheel Drive
5720 (604142-)
5820 (594001-)
SECTION 260 - STEERING / BRAKES OPERATION
Group 05 - Steering
Group 10 - Brakes
SECTION 270 - HYDRAULIC TESTING
Group 00 - Specifications, Torques and Special Tools
Group 05 - General Information
Group 10 - Diagnosing Malfunctions
Group 15 - Test Hydraulic System
Group 20 - Rotary Air Screen
SECTION 290 - OPERATOR STATION OPERATION AND TESTS
Group 00 - Specifications, Torques and Special Tools
Group 05 - Pressurizer System
Group 10 - Air Conditioning System Operation
Group 15 - Air Conditioning System Tests and Diagnosis
Group 20 - Heating System Operation and Tests
Group 25 - Lights, Instruments and Accessories