John Deere Tractors 5225, 5325, 5425, 5525, 5603, 5625 Diagnosis and Tests Service Technical Manual (TM2197)
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5225, 5325, 5425, 5525, 5603, 5625, with all the service information to maintain, diagnose, service, rebuild like professional mechanics.
John Deere Tractors 5225, 5325, 5425, 5525, 5625, 5603 workshop technical Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm2197 - 5225, 5325, 5425, 5525, 5625, and 5603 Tractors Diagnostic Technical Manual.pdf
Total Pages: 2,004 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
GENERAL
Safety
General Specifications
General References
DIAGNOSTIC TROUBLE CODES
CCU Code Diagnostics
HCU Code Diagnostics
PTR Code Diagnostics
OBSERVABLE SYMPTOMS
Engines
Fuel and Air
Electrical
Control Units
POWRREVERSER Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Station
SYSTEM DIAGNOSIS
Starting, Charging and Start Aid
POWRREVERSER Transmission
Differential Lock
MFWD
Rear PTO
Steering
Rear Brakes
Rear SCV System Diagnosis
Mid-Mount Control Valve System Diagnosis
Rear Hitch System Diagnosis
Air Conditioning
ENGINES
General Information
Tests and Adjustments
Engine System Theory of Operation
FUEL AND AIR
General Information
Fuel and Air Theory of Operation
ELECTRICAL
Load Center Fuses and Relays
Tests and Adjustments
Theory of Operation
Functional Schematics
Connector Information
CONTROL UNITS
General References
Tests and Adjustments
CCU
HCU
PTR
POWRREVERSERPOWRREVERSER is a trademark of Deere & Company
Transmission
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
DRIVE SYSTEMS
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
STEERING AND BRAKES
General Information
Preliminary And Operational Checks
Test And Adjustments
Theory Of Operation
HYDRAULICS
General Information
Operational and Preliminary Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
OPERATOR STATION
General information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
SERVICE TOOLS
Dealer Fabricated Tools
Service Tools and Kits
tm2197 - 5225, 5325, 5425, 5525, 5625, and 5603 Tractors Diagnostic Technical Manual
Table of Contents
Foreword
Section 210: GENERAL
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service and Operate Chemical Sprayers Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Prevent Machine Runaway
Handle Starting Fluid Safely
Service Cooling System Safely
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Construct Dealer-Made Tools Safely
Clean Vehicle of Hazardous Pesticides
Live With Safety
Group 10: General Specifications
Reference 210-10-001, General Specifications
Reference 210-10-002, General Reference List
Group 15: General References
Reference 210-15-002, Bolt and Cap Screw Torque Values
Reference 210-15-003, Glossary of Terms
Reference 210-15-004, JIC Hydraulic Symbols
Reference 210-15-005, Wiring Diagram and Schematic Information
Reference 210-15-006, Electrical Schematic Symbols
Reference 210-15-007, Reading Wiring Schematics and Diagrams
Reference 210-15-008, Visually Inspect Electrical System
Reference 210-15-009, Seven-Step Electrical Procedure
Reference 210-15-010, Using a Probe Light
Reference 210-15-011, Circuit Types
Reference 210-15-012, Circuit Malfunctions
Reference 210-15-013, Troubleshooting Circuit Malfunctions
Reference 210-15-014, Understanding Electrical vs. Electronic Circuits
Reference 210-15-015, Intermittent Electronic Problems
Reference 210-15-016, Relay Circuit Types
Reference 210-15-017, Using a Digital Multimeter
Reference 210-15-101, Troubleshooting Unresolved Problems
Section 211: DIAGNOSTIC TROUBLE CODES
Group CCU: CCU Code Diagnostics
CCU 000629.12 - CCU Control Unit Fault
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001883.01 - Rear PTO Underspeed
CCU 524016.04 - CCU Switched Supply Voltage Low
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524224.14 - Rear PTO Disabled
CCU 524235.05 - MFWD Solenoid Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
Group HCU: HCU Code Diagnostics
HCU 000158.04 - HCU Switched Supply Voltage Low
HCU 000168.04 - HCU Unswitched Supply Voltage low
HCU 000190.02 - Rear Hitch Calibration Fault/Engine Speed Low
HCU 000629.12 - HCU Control Unit Fault
HCU 000630.13 - HCU Calibration Fault/Not Calibrated
HCU 001079.03 - HCU Sensor Supply Voltage High
HCU 001079.04 - HCU Sensor Supply Voltage Low
HCU 001638.02 - HCU Calibration Fault/Hydraulic Oil Temperature Low
HCU 001873.03 - Rear Hitch Position Sensor Circuit Voltage High
HCU 001873.04 - Rear Hitch Position Sensor Circuit Voltage Low
HCU 001873.13 - HCU Calibration Fault/Rear Hitch Position Sensor Circuit
HCU 001881.03 - Rear Hitch Draft Sensor Circuit Voltage High
HCU 001881.04 - Rear Hitch Draft Sensor Circuit Voltage Low
HCU 001881.13 - HCU Calibration Fault/Rear Hitch Draft Sensor Circuit
HCU 521000.02 - Rear Hitch External Switch Circuit Fault
HCU 521000.31 - Rear Hitch External Switch Circuit Fault
HCU 521001.02 - HCU Calibration Fault/Rear Hitch Raise Valve Gain
HCU 521001.05 - Rear Hitch Raise Solenoid Current Low
HCU 521001.06 - Rear Hitch Raise Solenoid Current High
HCU 521001.07 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521001.11 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521001.13 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521002.05 - Rear Hitch Lower Solenoid Current Low
HCU 521002.06 - Rear Hitch Lower Solenoid Current High
HCU 521002.07 - HCU Calibration Fault/Rear Hitch Lower Valve
HCU 521002.11 - HCU Calibration Fault/Rear Hitch Lower Valve
HCU 521002.13 - HCU Calibration Fault/Rear Hitch Return Valve
HCU 523832.03 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage High
HCU 523832.04 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage Low
HCU 523833.03 - Rear Hitch Height-Limit Sensor Circuit Voltage High
HCU 523833.04 - Rear Hitch Height-Limit Sensor Circuit Voltage Low
HCU 523834.03 - Rear Hitch Control Lever Sensor Circuit Voltage High
HCU 523834.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low
HCU 523834.13 - Hitch Calibration Fault/Hitch Control Lever
HCU 523842.03 - Rear Hitch Load/Depth Sensor Circuit Voltage High
HCU 523842.04 - Rear Hitch Load/Depth Sensor Circuit Voltage Low
HCU 523843.02 - Rear Raise/Lower Switch Circuit Fault
HCU 523910.02 - HCU Control Unit Fault
HCU 523952.31 - Rear Hitch Disabled/HCU Configuration
HCU 524016.04 - HCU Switched Supply Voltage Low/Rear Hitch Solenoids
Group PTR: PTR Code Diagnostics
PTR 000162.02 - Hi/Lo switch Circuit Conflict
PTR 000162.30 - Hi/Lo switch Stuck On
PTR 000168.01 - PTR Unswitched Supply Voltage Low
PTR 000190.18 - Engine Speed Low
PTR 000191.00 - Transmission Overspeed During Calibration
PTR 000191.17 - Transmission Underspeed
PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict
PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict
PTR 000628.02 - EOL Data Fault
PTR 000630.07 - PTR Calibration Fault/Tractor Movement
PTR 000630.14 - PTR Not Calibrated
PTR 000734.05 - Forward Solenoid Circuit Fault
PTR 000735.05 - Reverse Solenoid Circuit Fault
PTR 000736.05 - Hi/Lo solenoid Circuit Fault
PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High
PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low
PTR 001079.03 - Sensor Reference Circuit Voltage High
PTR 001079.04 - Sensor Reference Circuit Voltage Low
PTR 001504.30 - Seat Switch Circuit Fault
PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear
PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command
PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear
PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault
PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict
PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High
PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, NR
PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low
PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, NR
PTR 524060.03 - Transmission Enable Signal High During Operation
PTR 524060.04 - Transmission Enable Signal Low During Operation
PTR 524081.31 - Come-Home Mode Active
PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal
PTR 524230.05 - Enable Proportional Valve Circuit Fault
PTR 524230.07 - Enable Valve Stuck Open
PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High
PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low
Section 212: OBSERVABLE SYMPTOMS
Group 20: Engines
Engine Problems
Group 30: Fuel and Air
Fuel and Air Problems
Group 40: Electrical
12-Volt Electrical Problems
Connector Problems
Group 45: Control Units
Control Unit Problems
Group 51: Syncshuttle™ Transmissions
Syncshuttle Syncshuttle is a trademark of Deere & Company Transmission Problems
Group 55: PowrReverser™ Transmissions
PowrReverser PowrReverser is a trademark of Deere & Company Transmission Problems
Group 56: Drive Systems
Drive System Problems
Group 60: Steering and Brakes
Steering and Brake System Problems
Group 70: Hydraulics
Hitch Problems
Selective Control Valve Problems
Group 90: Operator Station
Air Conditioning Problems
Section 213: SYSTEM DIAGNOSIS
Group 40: Starting, Charging and Start Aid
Reference 213-40-001, Starting, Charging and Start Aid System Diagnosis
Group 51: Syncshuttle™ Transmission
Reference 213-51-001, SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Diagnosis
Group 55: PowrReverser™ Transmission
Reference 213-55-001, POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission System Diagnosis
Group 56A: Differential Lock
Reference 213-56A-001, Differential Lock System Diagnosis
Group 56B: MFWD
Reference 213-56B-001, MFWD System Diagnosis—5225, 5325, 5425, 5525 and 5625 With SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions
Reference 213-56B-002, MFWD System Diagnosis—5225, 5325, 5425, 5525 and 5625 With POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions
Reference 213-56B-003, MFWD System Diagnosis—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Group 56C: Rear PTO
Reference 213-56C-001, Rear Mechanical PTO System Diagnosis
Reference 213-56C-002, Rear Electro-Hydraulic PTO System Diagnosis
Group 60A: Steering
Reference 213-60A-001, Steering System Diagnosis
Group 60B: Rear Brakes
Reference 213-60B-001, Rear Brake System Diagnosis
Group 70A: Rear SCV System Diagnosis
Reference 213-70A-001, Triple Deluxe Rear SCV System Diagnosis
Reference 213-70A-002, Single and Dual Rear SCV System Diagnosis
Group 70B: Mid-Mount Control Valve System Diagnosis
Reference 213-70B-001, Triple Mid-Mount Control Valve System Diagnosis
Reference 213-70B-002, Dual Mid-Mount Control Valve System Diagnosis
Group 70C: Rear Hitch System Diagnosis
Reference 213-70C-001, Rear Mechanical Hitch System Diagnosis
Reference 213-70C-002, Rear Electro-Hydraulic Hitch System Diagnosis
Group 90: Air Conditioning
Reference 213-90-001, Air Conditioning System Diagnosis
Section 220: ENGINES
Group 05: General Information
Reference 220-05-001, John Deere Engine Repair—Use CTM301 or CTM104
Reference 220-05-002, General Engine Specifications
Reference 220-05-003, List of All Tractor-Specific Engine Information
Group 15: Tests and Adjustments
Reference 220-15-002, Throttle Lever Adjustment—Straddle Mount Tractors
Reference 220-15-003, Throttle Lever Adjustment—Isolated Open Operator Station and Cab Tractors
Reference 220-15-004, Foot Throttle Pedal Stop Adjustment—Isolated Open Operator Station and Cab Tractors
Group 20: Engine System Theory of Operation
Reference 220-20-001, Overview of 5225, 5325, 5425, 5525, 5625, 5603, 5083E Limited, 5093E Limited, and 5101E Limited Tractor Engines
Section 230: FUEL AND AIR
Group 05: General Information
John Deere Engine Fuel Systems Repair—Use CTM301 or CTM207
Group 20: Fuel and Air Theory of Operation
Reference 230-20-001, Fuel System Operation—Straddle Mount (5-Cylinder)
Reference 230-20-002, Fuel System Operation—Isolated Open Operator Station and Cab Tractors (5-Cylinder)
Reference 230-20-003, Fuel System Operation—5425 and 5525 Straddle Mount (4-Cylinder)
Reference 230-20-003a, Fuel System Operation—5625 Straddle Mount
Reference 230-20-004, Fuel System Operation—5425, 5525 Isolated Open Operator Station and Cab Tractors
Reference 230-20-004a, Fuel System Operation—5625, 5603 (Cab and IOOS), and Early Model 5E Limited
Reference 230-20-004b, Fuel System Operation—Later Model 5E Limited
Reference 230-20-005, Air Intake System Operation (5-Cylinder)
Reference 230-20-006, Air Intake System Operation (4-Cylinder)
Section 240: ELECTRICAL
Group 05: Vehicle Electrical Center and Fuse/Relay Block
Reference 240-05-001, Vehicle Electrical Center and Fuse/Relay Block Diagram Listing
Reference 240-05-002, Vehicle Electrical Center (VEC)
Reference 240-05-003, HVAC and Wiper Fuse/Relay Block
Reference 240-05-004, POWRREVERSER POWRREVERSER is a trademark of Deere & Company Fuse Block
Reference 240-05-005, Center Console Relays
Reference 240-05-006, Center Console Relays—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions
Group 15: Tests and Adjustments
Reference 240-15-001, Starting Circuit Test—SYNCSHUTTLE Transmissions
Reference 240-15-002, Fuel Shutoff Solenoid Circuit Test—SYNCSHUTTLE Transmissions
Reference 240-15-003, Starting Circuit Test—POWRREVERSER Transmissions
Reference 240-15-004, Fuel Shutoff Solenoid Circuit Test—POWRREVERSER Transmissions
Reference 240-15-005, Battery Inspection Test
Reference 240-15-006, Charging System Test
Reference 240-15-007, Cold Start Circuit Test
Reference 240-15-008, Warning Lights Circuit Test
Reference 240-15-009, Turn Signal Lights Circuit Test
Reference 240-15-010, MFWD Circuit Test—5225, 5325, 5425, 5525 and 5625
Reference 240-15-011, Accessory Power and Junction Block Circuit Test
Reference 240-15-012, Mid-Mount SCV Circuit Test
Reference 240-15-013, Engine Speed Sensor Circuit Test
Reference 240-15-014, Engine Oil Pressure Switch Circuit Test
Reference 240-15-015, Air Filter Restriction Switch Circuit Test
Reference 240-15-016, Fuel Level Sender Circuit Test
Reference 240-15-017, Engine Coolant Temperature Sender Circuit Test
Reference 240-15-018, Tail Light Circuit Test
Reference 240-15-019, Front Work Light Circuit Test
Reference 240-15-020, Beacon Light Circuit Test—Cab Tractors
Reference 240-15-021, Rear Work Light Circuit Test
Reference 240-15-022, Headlight and Backlighting Circuit Test
Reference 240-15-023, Radio and Dome Light Circuit Test—Cab Tractors
Reference 240-15-024, HVAC Circuit Test—Cab Tractors
Reference 240-15-025, Wiper System Circuit Test—Cab Tractors
Reference 240-15-026, Key Switch Test
Reference 240-15-027, Fuel Transfer Pump Circuit Test
Group 20: Theory of Operation
Reference 240-20-200, Starting System Operation SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions—Normal
Reference 240-20-201, Starting System Operation SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions—Bypass Attempt
Reference 240-20-202, Starting System Operation POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions—Mechanical PTO
Reference 240-20-203, Starting System Operation POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions—Electro-Hydraulic PTO
Reference 240-20-204, Cold Start System Operation
Reference 240-20-205, Charging System Operation
Reference 240-20-206, Lighting System Operation—Turn Signals—Cab Tractors
Reference 240-20-207, Lighting System Operation—Turn Signals—Isolated Open Operator Station (IOOS) and Straddle Mount Tractors
Reference 240-20-208, Lighting System Operation—Warning Lights—Cab Tractors
Reference 240-20-209, Lighting System Operation—Warning Lights—Isolated Open Operator Station (IOOS) and Straddle Mount Tractors
Reference 240-20-210, Lighting System Operation—Tail Lights
Reference 240-20-211, Lighting System Operation—Headlights and Loader Lights
Reference 240-20-212, Work Light and Beacon Light Operation—Cab Tractors
Reference 240-20-213, Work Light Operation—Straddle Mount and Isolated Open Operator Station (IOOS)
Reference 240-20-214, Instrument Cluster Operation—Tachometer/Hour Meter
Reference 240-20-215, Instrument Cluster Operation—Fuel Gauge
Reference 240-20-216, Instrument Cluster Operation—Coolant Temperature Gauge
Reference 240-20-217, PTO Warning System Operation
Reference 240-20-218, Air Filter Restriction Indicator Operation
Reference 240-20-219, Accessory Power and Junction Block Power Operation
Reference 240-20-220, Mid-Mount SCV
Reference 240-20-221, Mechanical Front Wheel Drive (MFWD) Operation—5225, 5325, 5425, 5525 and 5625
Reference 240-20-222, Blower Motor Operation—Cab Tractors
Reference 240-20-223, A/C Compressor Operation—Cab Tractors
Reference 240-20-224, Front Wiper/Washer Operation—Cab Tractors
Reference 240-20-225, Rear Wiper/Washer Operation—Cab Tractors
Reference 240-20-226, Dome Light Operation—Cab Tractors
Reference 240-20-227, Convenience Outlet Operation
Reference 240-20-228, Wheel Speed Sensor Operation
Reference 240-20-229, Fuel Transfer Pump Operation—5625, 5603, and 5E Limited
Group 25: Functional Schematics
Reference 240-25-001, Functional Schematics Listing
Reference 240-25-100, Schematic and Component Identification Legend
Reference 240-25-101, SE1—Starting and Charging Circuits, SE2—Cold Start Circuit, SE3—PTO and Fuel Shutoff Circuit
Reference 240-25-102, SE4—Accessory Power, SE5—Optional Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Optional Beacon Light —5225, 5325, 5425, 5525 and 5625
Reference 240-25-102a, SE4—Accessory Power, SE5—Optional Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Optional Beacon Light —5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-103, SE9—Rear Work Lights, SE10—Tail/Turn Lights and SE11—Turn Signal Switch and Hazard Warning Lights
Reference 240-25-104, SE12—Power Source, SE13—Trailer Interface, SE14—Power Outlet and Cigar Lighter, SE15—Air Seat Option, SE16—Back-Up Alarm and SE17—Mid-Mount SCV Option
Reference 240-25-105, SE18—HVAC Standard Cab
Reference 240-25-106, SE19—Front Wiper, SE20—Rear Wiper, SE21—Console Light and Dome Light and SE22—Radio
Reference 240-25-107, SE23—Instrumentation
Reference 240-25-108, SE24—ELX Relay and Fuses, SE25—MFWD Option, SE26—Seat Switch and Wheel Speed and SE27—Brake Switch
Reference 240-25-109, SE28—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-110, SE29—ELECTRO-HYDRAULIC Control, SE30—ELECTRO-HYDRAULIC Hitch Control and SE31—Power and Service Advisor
Reference 240-25-111, Cold Start Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-112, Cold Start Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-113, Charging Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-114, Charging Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-115, Starting Circuit Diagnostic Wiring Diagram, 5225, 5325, 5425 and 5525 Cab and IOOS—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-115a, Starting Circuit Diagnostic Wiring Diagram, 5625 Cab and IOOS—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-116, Starting Circuit Diagnostic Wiring Diagram, Straddle Mount—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-116a, Starting Circuit Diagnostic Wiring Diagram, 5625 Straddle Mount—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-117, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5425, 5525, 5603, 5083E Limited, 5093E Limited, and 5101E Limited Cab and Isolated Open Operator Station (IOOS)—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-117a, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5625 Cab and Isolated Open Operator Station (IOOS)—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-118, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5425 and 5525 Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-118a, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5625 Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-119, Starting Circuit Five-Cylinder Engine Diagnostic Wiring Diagram, Cab and Isolated Open Operator Station (IOOS) —POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-120, Starting Circuit Five-Cylinder Engine Diagnostic Wiring Diagram, Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-121, Horn Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-122, Horn Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-123, Headlight and Loader Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-123a, Headlight and Loader Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-124, Headlight and Loader Light Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-125, Front Work Lights and Beacon Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-125a, Front Work Lights and Beacon Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-126, Front Work Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-127, Rear Work Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-127a, Rear Work Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-128, Rear Work Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-129, Rear Work Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-130, Turn Signal and Warning Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-130a, Turn Signal and Warning Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-131, Turn Signal and Warning Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-132, Turn Signal and Warning Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-133, Tail Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-133a, Tail Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-134, Tail Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-135, Tail Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-136, Junction Block and Accessory Power Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-136a, Junction Block and Accessory Power Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-137, Junction Block and Accessory Power Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-138, Junction Block and Accessory Power Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-139, Radio and Dome Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-139a, Radio and Dome Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-140, PTO Horn Diagnostic Wiring Diagram—5225, 5325, 5425 and 5525 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-140a, PTO Horn Diagnostic Wiring Diagram—5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-140b, PTO Horn Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-141, PTO Horn Diagnostic Wiring Diagram—5225, 5325, 5425 and 5525 Straddle Mount
Reference 240-25-141a, PTO Horn Diagnostic Wiring Diagram—5625 Straddle Mount
Reference 240-25-142, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-143, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Straddle Mount
Reference 240-25-144, Engine Speed Sensor Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-145, Engine Speed Sensor Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-146, Wheel Speed Sensor Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-147, Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-148, Engine Oil Pressure Switch Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-149, Engine Oil Pressure Switch Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-150, Air Filter Restriction Switch Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-151, Air Filter Restriction Switch Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-152, Fuel Level Sender Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-153, Fuel Level Sender Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-154, Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-155, Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-156, HVAC Diagnostic Wiring Diagram—Cab Tractors
Reference 240-25-157, Wiper System Diagnostic Wiring Diagram—Cab Tractors
Reference 240-25-158, Mid-Mount SCV Diagnostic Wiring Diagram
Reference 240-25-159, Fuel Transfer Pump Diagnostic Wiring Diagram—5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-160, Fuel Transfer Pump Diagnostic Wiring Diagram—5625 Straddle Mount
Reference 240-25-161, Fuel Transfer Pump Diagnostic Wiring Diagram—5603 and 5E Limited
Group 30: Connector Information—5225, 5325, 5425, 5525 and 5625
Reference 240-30-001, Front Console-to- Engine Connector X1, Cab and IOOS Tractors—SYNCSHUTTLE
Reference 240-30-002, Front Console-to- Engine Connector X1, Cab and IOOS Tractors—POWRREVERSER
Reference 240-30-003, Chassis-to- Engine Connector X1, Straddle Mount—SYNCSHUTTLE
Reference 240-30-004, Chassis-to-Engine Connector X1, Straddle Mount—POWRREVERSER
Reference 240-30-005, Front Console-to-Chassis Connector X3, Cab Tractors—SYNCSHUTTLE
Reference 240-30-006, Front Console-to-Chassis Connector X3, Isolated Open Operator Station—SYNCSHUTTLE
Reference 240-30-007, Front Console-to-Chassis Connector X3, Cab Tractors—POWRREVERSER
Reference 240-30-008, Front Console-to-Chassis Connector X3, Isolated Open Operator Station—POWRREVERSER
Reference 240-30-009, Front Console-to-Chassis Connector X4, Cab Tractors—SYNCSHUTTLE
Reference 240-30-010, Front Console-to- Chassis Connector X4, Cab Tractors—POWRREVERSER
Reference 240-30-011, Front Console-to- Chassis Connector X4, Isolated Open Operator Station (IOOS)—SYNCSHUTTLE
Reference 240-30-012, Front Console-to- Chassis Connector X4, Isolated Open Operator Station (IOOS)—POWRREVERSER
Reference 240-30-013, Front Console-to-Chassis Connector X5, Cab and Isolated Open Operator Station—POWRREVERSER
Reference 240-30-014, Chassis-to-Roof Connector X9, Cab Tractors
Reference 240-30-015, Vehicle Electrical Center (VEC) Connectors X22—X25, Cab Tractors
Reference 240-30-016, Vehicle Electrical Center (VEC) Connectors X22—X25, Isolated Open Operator Station Tractors
Reference 240-30-017, Vehicle Electrical Center (VEC) Connectors X22—X25, Straddle Mount—SYNCSHUTTLE
Reference 240-30-018, Vehicle Electrical Center (VEC) Connectors X22—X25, Straddle Mount—POWRREVERSER
Reference 240-30-019, Electro-Hydraulic Controller Connectors A6J1—A6J3, Cab Tractors—POWRREVERSER and Hitch
Reference 240-30-020, Electro-Hydraulic Controller Connectors A6J1—A6J3, Isolated Open Operator Station—POWRREVERSER and Hitch
Reference 240-30-021, Electro-Hydraulic Controller Connectors A6J1—A6J3, Cab Tractors—POWRREVERSER
Reference 240-30-022, Electro-Hydraulic Controller Connectors A6J1—A6J3, Isolated Open Operator Station—POWRREVERSER
Reference 240-30-023, Electro-Hydraulic Controller Connectors A6J1—A6J3, Straddle Mount
Group 35: Connector Information 5603, (5083E, 5093E, 5101E Limited)
Reference 240-31-001, Front Console-to- Engine Connector X1
Reference 240-31-002, Front Console-to-Chassis Connector X3
Reference 240-31-003, Front Console-to- Chassis Connector X4
Reference 240-31-004, Front Console-to-Chassis Connector X5
Reference 240-31-005, Chassis-to-Roof Connector X9
Reference 240-31-006, Vehicle Electrical Center (VEC) Connectors X22—X25
Reference 240-31-007, Electro-Hydraulic Controller Connectors A6J1—A6J3
Section 245: CONTROL UNITS
Group 05: General References
Reference 245-05-001, Electro-Hydraulic Controller General Information
Reference 245-05-002, Performance Monitor General Operation
Reference 245-05-003, Diagnostic Trouble Code Listing
Reference 245-05-003A, PRF Code List
Reference 245-05-003B, CCU Code List
Reference 245-05-003C, HCU Code List
Reference 245-05-003D, PTR Code List
Reference 245-05-004, Control Unit Addresses
Reference 245-05-004A, CCU Address List
Reference 245-05-004B, HCU Address List
Reference 245-05-004C, PTR Address List
Reference 245-05-005, Programming Control Units
Reference 245-05-006, CAN Network Voltage Checks
Reference 245-05-200, CAN Communication System Theory of Operation
Reference 245-05-201, VIN Security Fault Diagnosis
Reference 245-05-300, CAN Communication System Diagnostic Wiring Diagram Listing
Reference 245-05-301, CAN System Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-05-302, CAN System Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Group 15: Tests and Adjustments
Reference 245-15-001, Electro-Hydraulic Controller Switched Supply Voltage and Ground Test
Reference 245-15-002, Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test
Reference 245-15-301, Electro-Hydraulic Controller Power Supply Wiring Diagram—Straddle Mount
Reference 245-15-302, Electro-Hydraulic Controller Power Supply Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Group CCU: CCU
Reference 245-CCU-001, CCU Control Unit Calibration
Reference 245-CCU-002, CCU Beep Mode Test With Speed Sensors
Reference 245-CCU-003, CCU Beep Mode Test Without Speed Sensors
Reference 245-CCU-004, Hydraulic Oil Temperature Sensor Circuit Test
Reference 245-CCU-005, Engine Speed Sensor Circuit Test
Reference 245-CCU-006, Wheel Speed Sensor Circuit Test
Reference 245-CCU-007, EH MFWD Switch Circuit Test
Reference 245-CCU-008, EH MFWD Solenoid Circuit Test
Reference 245-CCU-009, Brake Switch Assembly Circuit Test
Reference 245-CCU-010, Rear EH PTO Switch Circuit Test
Reference 245-CCU-011, Rear EH PTO Solenoid Circuit Test
Reference 245-CCU-012, Rear EH PTO Speed Sensor Circuit Test
Reference 245-CCU-201, CCU Controller Theory of Operation
Reference 245-CCU-202, Hydraulic Oil Temperature Sensor Theory of Operation
Reference 245-CCU-203, Engine Speed Sensor Theory of Operation
Reference 245-CCU-204, Wheel Speed Sensor Theory of Operation
Reference 245-CCU-205, EH MFWD Switch Theory of Operation
Reference 245-CCU-206, MFWD Solenoid Theory of Operation—5225, 5325, 5425, 5525 and 5625
Reference 245-CCU-207, Brake Switch Assembly Theory of Operation
Reference 245-CCU-208, Rear EH PTO Switch Theory of Operation
Reference 245-CCU-209, Rear EH PTO Solenoid Theory of Operation
Reference 245-CCU-210, Rear EH PTO Speed Sensor Theory of Operation
Reference 245-CCU-301, Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram
Reference 245-CCU-302A, Engine Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-302B, Engine Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-303A, Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-303B, Wheel Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-304A, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Straddle Mount
Reference 245-CCU-304B, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Isolated Open Operator Station (IOOS) and Cab
Reference 245-CCU-305A, Brake Switch Assembly Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-305B, Brake Switch Assembly Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-306, Rear EH PTO Switch Diagnostic Wiring Diagram
Reference 245-CCU-307, Rear EH PTO Solenoid Diagnostic Wiring Diagram
Reference 245-CCU-308, Rear EH PTO Speed Sensor Diagnostic Wiring Diagram
Group HCU: HCU
Reference 245-HCU-001, HCU Control Unit Calibration
Reference 245-HCU-002, HCU Beep Mode Test
Reference 245-HCU-003, Rear Hitch Control Lever Circuit Test
Reference 245-HCU-004, Rear Hitch Raise/Lower Switch Circuit Test
Reference 245-HCU-005, Rear Hitch Height-Limit Control Circuit Test
Reference 245-HCU-006, Rear Hitch Rate-of-Drop Control Circuit Test
Reference 245-HCU-007, Rear Hitch Load/Depth Control Circuit Test
Reference 245-HCU-008, Rear Hitch Left External Switch Circuit Test
Reference 245-HCU-009, Rear Hitch Optional Right External Switch Circuit Test
Reference 245-HCU-010, Rear Hitch Raise Solenoid Circuit Test
Reference 245-HCU-011, Rear Hitch Lower Solenoid Circuit Test
Reference 245-HCU-012, Rear Hitch Position Sensor Circuit Test
Reference 245-HCU-013, Rear Hitch Draft Sensor Circuit Test
Reference 245-HCU-201, HCU Control Unit Theory of Operation
Reference 245-HCU-202, Rear Hitch Control Lever Theory of Operation
Reference 245-HCU-203, Rear Hitch Raise/Lower Switch Theory of Operation
Reference 245-HCU-204, Rear Hitch Height-Limit Control Theory of Operation
Reference 245-HCU-205, Rear Hitch Rate-of-Drop Control Theory of Operation
Reference 245-HCU-206, Rear Hitch Load/Depth Control Theory of Operation
Reference 245-HCU-207, Rear Hitch Left and Optional Right External Switch Theory of Operation
Reference 245-HCU-208, Rear Hitch Raise and Lower Solenoids Theory of Operation
Reference 245-HCU-209, Rear Hitch Position Sensor Theory of Operation
Reference 245-HCU-210, Rear Hitch Draft Sensor Theory of Operation
Reference 245-HCU-301, Rear Hitch Control Assembly Diagnostic Wiring Diagram
Reference 245-HCU-302, Hitch Load/Depth Control Diagnostic Wiring Diagram
Reference 245-HCU-303, Rear Hitch Left External Switch Diagnostic Wiring Diagram
Reference 245-HCU-304, Rear Hitch Optional Right External Switch Diagnostic Wiring Diagram
Reference 245-HCU-305, Rear Hitch Raise and Lower Solenoids Diagnostic Wiring Diagram
Reference 245-HCU-306, Rear Hitch Position Sensor Diagnostic Wiring Diagram
Reference 245-HCU-307, Rear Hitch Draft Sensor Diagnostic Wiring Diagram
Group PTR: PTR
Reference 245-PTR-001, PTR Control Unit Calibration
Reference 245-PTR-002, PTR Control Unit Beep Mode Test With Speed Sensors
Reference 245-PTR-003, PTR Control Unit Beep Mode Test Without Speed Sensors
Reference 245-PTR-004, Directional Reverser Switch Circuit Test
Reference 245-PTR-005, Clutch Disengaged Switch Circuit Test
Reference 245-PTR-006, Optional Hi/Lo Switch Circuit Test
Reference 245-PTR-007, Optional Infinitely Variable Shuttle Control Circuit Test
Reference 245-PTR-008, Park Switch Circuit Test
Reference 245-PTR-009, Seat Switch Circuit Test
Reference 245-PTR-010, Forward Solenoid Circuit Test
Reference 245-PTR-011, Reverse Solenoid Circuit Test
Reference 245-PTR-012, Clutch Enable Proportional Valve Circuit Test
Reference 245-PTR-013, Optional Hi/Lo Solenoid Circuit Test
Reference 245-PTR-014, Clutch Pedal Position Sensor Circuit Test
Reference 245-PTR-015, Enable Pressure Sensor Circuit Test
Reference 245-PTR-016, Countershaft Speed Sensor Circuit Test
Reference 245-PTR-201, PTR Control Unit Theory of Operation
Reference 245-PTR-202, Come-Home Mode Theory of Operation
Reference 245-PTR-203, Directional Reverser Switch Theory of Operation
Reference 245-PTR-204, Clutch Disengaged Switch Theory of Operation
Reference 245-PTR-205, Optional Hi/Lo Switch Theory of Operation
Reference 245-PTR-206, Optional Infinitely Variable Shuttle Control Theory of Operation
Reference 245-PTR-207, Park Switch Theory of Operation
Reference 245-PTR-208, Seat Switch Theory of Operation
Reference 245-PTR-209, Forward Solenoid Theory of Operation
Reference 245-PTR-210, Reverse Solenoid Theory of Operation
Reference 245-PTR-211, Clutch Enable Proportional Valve Theory of Operation
Reference 245-PTR-212, Optional Hi/Lo Solenoid Theory of Operation
Reference 245-PTR-213, Clutch Pedal Position Sensor Theory of Operation
Reference 245-PTR-214, Enable Pressure Sensor Theory of Operation
Reference 245-PTR-215, Countershaft Speed Sensor Theory of Operation
Reference 245-PTR-301A, Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-301B, Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-302A, Clutch Disengaged Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-302B, Clutch Disengaged Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-303, Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram
Reference 245-PTR-304A, Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-304B, Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-305A, Park Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-305B, Park Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-306A, Seat Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-306B, Seat Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-307A, Forward Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-307B, Forward Solenoid Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-308A, Reverse Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-308B, Reverse Solenoid Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-309, Clutch Enable Proportional Valve Diagnostic Wiring Diagram
Reference 245-PTR-310A, Clutch Pedal Position Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-310B, Clutch Pedal Position Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-311, Enable Pressure Sensor Diagnostic Wiring Diagram
Reference 245-PTR-312A, Countershaft Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-312B, Countershaft Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Section 251: Syncshuttle™ TRANSMISSION
Group 15: Tests and Adjustments
Reference 251-15-001, Checking and Adjusting Clutch Pedal Free Play
Group 20: Theory of Operation
Reference 251-20-001, SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Theory of Operation Reference Listing
Reference 251-20-002, Clutch Operation
Reference 251-20-003, Transmission Lubrication System
Reference 251-20-004, Gearshift Power Flow
Reference 251-20-005, Range Shift Power Flow
Reference 251-20-006, Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate-Type Synchronizer)
Reference 251-20-007, Synchronizer Operation—1st and 3rd Gear (Cone-Type Synchronizer)
Group 25: Schematics and Diagrams
Reference 251-25-001, SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Component Location Listing
Reference 251-25-002, Power Train Components—Straddle Mount
Reference 251-25-003, Power Train Components—Isolated Open Operator Station and Cab Tractors
Reference 251-25-004, Clutch Components
Reference 251-25-005, Transmission Components
Section 255: PowrReverser™ TRANSMISSION
Group 05: General Information
Reference 255-05-001, Install Test Equipment
Group 10: Preliminary and Operational Checks
Reference 255-10-001, Transmission Preliminary Checks
Reference 255-10-002, Transmission Operational Checks
Group 15: Tests and Adjustments
Reference 255-15-001, POWRREVERSER Control Valve Tests
Reference 255-15-002, POWRREVERSER Pump Flow Test
Reference 255-15-003, Electro-Hydraulic (EH) Hi/Lo Valve Pressure Test
Reference 255-15-004, POWRREVERSER Main Pressure Relief Valve Adjustment
Group 20: Theory of Operation
Reference 255-20-001, POWRREVERSER Transmission Theory of Operation Information Reference Listing
Reference 255-20-002, Mechanical PTO Clutch Operation—Clutch Disengaged
Reference 255-20-003, Mechanical PTO Clutch Operation—Clutch Engaged
Reference 255-20-004, POWRREVERSER General Information
Reference 255-20-005, POWRREVERSER Operation in Forward (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-006, POWRREVERSER Operation in Reverse (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-007, POWRREVERSER Operation in Forward/Low (With Electro-Hydraulic Hi/Lo)
Reference 255-20-008, POWRREVERSER Operation in Forward/High (With Electro-Hydraulic Hi/Lo)
Reference 255-20-009, POWRREVERSER Operation in Reverse/Low (With Electro-Hydraulic Hi/Lo)
Reference 255-20-010, POWRREVERSER Operation in Reverse/High (With Electro-Hydraulic Hi/Lo)
Reference 255-20-011, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Neutral
Reference 255-20-012, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Forward
Reference 255-20-013, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Reverse
Reference 255-20-014, Electro-Hydraulic Hi/Lo Valve Operation—Low Position
Reference 255-20-015, Electro-Hydraulic Hi/Lo Valve Operation—High Position
Reference 255-20-016, POWRREVERSER Transmission—Gearshift Power Flow
Reference 255-20-017, POWRREVERSER Transmission—Range Shift Power Flow
Reference 255-20-018, Gearshift Synchronizer Operation
Reference 255-20-019, POWRREVERSER Transmission Lubrication System (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-020, POWRREVERSER Transmission Lubrication System (With Electro-Hydraulic Hi/Lo)
Group 25: Schematics and Diagrams
Reference 255-25-001, POWRREVERSER Transmission Component Location Listing
Reference 255-25-002, POWRREVERSER Transmission Hydraulic Schematic (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-003, POWRREVERSER Transmission Hydraulic Schematic (With Electro-Hydraulic Hi/Lo)
Reference 255-25-004, Power Train Components—Straddle Mount
Reference 255-25-005, Power Train Components—Isolated Open Operator Station and Cab Tractors
Reference 255-25-006, Mechanical PTO Clutch Components
Reference 255-25-007, POWRREVERSER Components (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-008, POWRREVERSER Components (With Electro-Hydraulic Hi/Lo)
Reference 255-25-009, Transmission Components (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-010, Transmission Components (With Electro-Hydraulic Hi/Lo)
Section 256: DRIVE SYSTEMS
Group 05: General Information
Reference 256-05-001, Install Test Equipment
Group 10: Preliminary and Operational Checks
Reference 256-10-001, Preliminary Checks
Reference 256-10-002, Rear Differential Lock Operational Check
Reference 256-10-003, PTO Operational Checks
Reference 256-10-004, MFWD Operational Checks—5225, 5325, 5425, 5525 and 5625 With SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 256-10-005, MFWD Operational Checks—5225, 5325, 5425, 5525 and 5625 With POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 256-10-006, MFWD Operational Checks—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Group 15: Tests and Adjustments
Reference 256-15-001, Electro-Hydraulic PTO Test
Reference 256-15-002, MFWD Clutch Test—5225, 5325, 5425, 5525 and 5625
Reference 256-15-002a, MFWD Troubleshooting—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 256-15-003, PTO Clutch Lever Linkage Adjustment—Straddle Mount
Reference 256-15-004, PTO Clutch Lever Linkage Adjustment—Isolated Open Operator Station and Cab Tractors (Without Electro-Hydraulic PTO)
Reference 256-15-005, PTO 540/540E Lever and Linkage Adjustment
Group 20: Theory of Operation
Reference 256-20-001, Drive Systems Theory of Operation Reference Listing
Reference 256-20-002, Differential Power Flow
Reference 256-20-003, Hi-Crop Axle Differential Power Flow
Reference 256-20-004, Differential Lock Operation
Reference 256-20-005, Final Drive Operation
Reference 256-20-006, Optional Mechanical Front Wheel Drive (MFWD) Operation—5225, 5325, 5425, 5525 and 5625
Reference 256-20-007, Optional Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation—5225, 5325, 5425, 5525 and 5625
Reference 256-20-007a, Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation—5603, 5083E Limited, 5093E Limited, and 5101E Limited Tractors
Reference 256-20-008, Mechanical PTO Operation
Reference 256-20-009, 540/540E Mechanical PTO Operation
Reference 256-20-010, Electro-Hydraulic PTO Operation
Reference 256-20-011, Electro-Hydraulic PTO Valve Operation
Reference 256-20-012, 540/540E Electro-Hydraulic PTO Clutch Operation
Reference 256-20-013, 540/1000 PTO Lock-Out Operation
Group 25: Schematics and Diagrams
Reference 256-25-001, Drive Systems Component Location Listing
Reference 256-25-002, Final Drive Components
Reference 256-25-003, Hi-Crop Final Drive Components
Reference 256-25-004, Mechanical PTO Components
Reference 256-25-005, 540/540E Mechanical PTO Components
Reference 256-25-006, EH PTO Components—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 256-25-007, 540/1000 PTO Components
Section 260: STEERING AND BRAKES
Group 05: General Information
Reference 260-05-001, Install Test Equipment
Group 10: Preliminary and Operational Checks
Reference 260-10-001, Steering Preliminary Check
Reference 260-10-002, Steering Operational Check
Reference 260-10-003, Rear Brakes Preliminary Check
Reference 260-10-004, Rear Brake Operational Test
Group 15: Test and Adjustments
Reference 260-15-001, Steering Pump Flow Test
Reference 260-15-002, Steering Valve Relief Test
Reference 260-15-003, Steering Leak Test
Reference 260-15-004, Checking Toe-In—Adjustable Front Axle
Reference 260-15-005, Adjusting Toe-In—Adjustable Front Axle
Reference 260-15-006, Checking Toe-In—MFWD Axle
Reference 260-15-007, Adjusting Toe-In—MFWD Axle
Reference 260-15-008, Set MFWD Steering Stops Turning Radius
Reference 260-15-009, Bleed Rear Brakes
Reference 260-15-010, Rear Brake Valve Leak Test
Reference 260-15-011, Brake Pedal Adjustment
Reference 260-15-012, Adjust Brake Retractors
Group 20: Theory of Operation
Reference 260-20-001, Steering Valve Operation—Neutral and Manual Turning
Reference 260-20-002, Steering Valve Operation—Power Turning
Reference 260-20-003, Brake System Operation
Reference 260-20-004, Brake Valve Operation
Section 270: HYDRAULICS
Group 05: General Information
Reference 270-05-001, Install Test Equipment
Reference 270-05-002, Warming Transmission/Hydraulic System Oil
Group 10: Preliminary and Operational Checks
Reference 270-10-001, Hydraulic System Preliminary Checks
Reference 270-10-002, Hydraulic System Operational Checks
Group 15: Tests and Adjustments (5225, 5325, 5425, 5525 and 5625)
Reference 270-15-001, Pump Flow Test (Tractors Without SCV)
Reference 270-15-002, Pump Flow Test (Tractors With SCV)
Reference 270-15-003, Main Relief Valve Test (Tractors Without SCV)
Reference 270-15-004, Main Relief Valve Test (Tractors With SCV)
Reference 270-15-005, Rockshaft Load Sense Relief Valve Test (Mechanical Hitch)
Reference 270-15-006, Rockshaft Load Sense Relief Valve Test (Electro-Hydraulic Hitch)
Reference 270-15-007, SCV Leakage Test
Reference 270-15-008, Triple Deluxe Rear SCV Functional Test
Reference 270-15-009, Triple Deluxe Rear SCV Flow Control Test
Reference 270-15-010, Triple Mid-Mount Control Valve Flow Control Test
Reference 270-15-011, Rockshaft Leakage Test
Reference 270-15-012, Rockshaft Lift Cycle Test
Reference 270-15-013, Mid-Mount Control Valve Cable Adjustment
Reference 270-15-014, Rear SCV Cable Adjustment—Straddle Mount Tractors
Reference 270-15-015, Rear SCV Cable Adjustment—Isolated Open Operator Station and Cab Tractors
Reference 270-15-016, Rockshaft Draft-Sensing and Position Control Cable Adjustment—Isolated Open Operator Station and Cab Tractors (Mechanical Hitch)
Reference 270-15-017, Rockshaft Lever Friction Adjustment (Mechanical Hitch)
Reference 270-15-018, Rockshaft Position-Sensing Feedback Linkage Adjustment (Mechanical Hitch)
Reference 270-15-019, Rockshaft Draft-Sensing Feedback Linkage Adjustment (Mechanical Hitch)
Reference 270-15-020, Main Relief Valve Adjustment (Mechanical Hitch)
Reference 270-15-021, Load Sensing Relief Valve Adjustment (Mechanical Hitch)
Reference 270-15-022, Load Sensing Relief Valve Adjustment (Electro-Hydraulic Hitch)
Group 17: Tests and Adjustments (5603, 5083E, 5093E and 5103E)
Reference 270-17-001, Hydraulic System Tests—Without SCV
Reference 270-17-002, Hydraulic System Tests—With SCV (Straddle Mount Tractors)
Reference 270-17-003, Pump Flow Test—Without SCV
Reference 270-17-004, Pump Flow Test—With SCV
Reference 270-17-005, Main Relief Valve Test—Without SCV (Straddle Mount Tractors)
Reference 270-17-006, Main Relief Valve Test—With SCV
Reference 270-17-007, SCV Leakage Test
Reference 270-17-008, Rockshaft Leakage Test—Straddle Mount
Reference 270-17-009, Rockshaft Lift Cycle Test
Reference 270-17-010, Main Relief Valve Adjustment
Group 20: Theory of Operation (5225, 5325, 5425, 5525 and 5625)
Reference 270-20-001, Hydraulic System Theory of Operation Information Reference Listing
Reference 270-20-002, Hydraulic System Operation
Reference 270-20-003, Main Hydraulic Filter Operation
Reference 270-20-004, Hydraulic Pump Operation
Reference 270-20-005, Mechanical Hitch Control Valve Operation—Neutral Position
Reference 270-20-006, Mechanical Hitch Control Valve Operation—Raise Position
Reference 270-20-007, Mechanical Hitch Control Valve Operation—Lower Position
Reference 270-20-008, Mechanical Hitch Main Relief Valve Operation
Reference 270-20-009, Mechanical Hitch Rate-of-Drop Valve Operation
Reference 270-20-010, Mechanical Hitch Rockshaft Draft-Sensing Operation
Reference 270-20-011, Electro-Hydraulic Hitch Control Valve Operation—Neutral Position
Reference 270-20-012, Electro-Hydraulic Hitch Control Valve Operation—Raise Position
Reference 270-20-013, Electro-Hydraulic Hitch Control Valve Operation—Lower Position
Reference 270-20-014, Electro-Hydraulic Hitch Main Relief Valve Operation
Reference 270-20-015, Single and Dual Rear SCV Operation—Neutral Position
Reference 270-20-016, Single and Dual Rear SCV Operation—Extend and Retract Positions
Reference 270-20-017, Single and Dual Rear SCV Operation—Float Position
Reference 270-20-022, Dual Mid-Mount Control Valve Operation—Neutral Position
Reference 270-20-023, Dual Mid-Mount Control Valve Operation—Extend and Retract Positions
Reference 270-20-024, Dual Mid-Mount Control Valve Operation—Float Position
Reference 270-20-025, Dual Mid-Mount Control Valve Operation—Regenerative Position
Reference 270-20-026, Triple Mid-Mount Control Valve Operation—Neutral Position
Reference 270-20-027, Triple Mid-Mount Control Valve Operation—Extend and Retract Positions
Reference 270-20-028, Triple Mid-Mount Control Valve Flow Control Operation
Reference 270-20-029, Quick Disconnect Coupler Operation
Group 22: Theory of Operation (5603, 5083E, 5093E and 5103E)
Reference 270-22-001, Hydraulic System Theory of Operation Information Reference Listing
Reference 270-22-002, Hydraulic System Operation
Reference 270-22-003, Rockshaft Control Valve Operation—Neutral
Reference 270-22-004, Rockshaft Control Valve Operation—Raise
Reference 270-22-005, Rockshaft Control Valve Operation—Lower
Reference 270-22-006, Main Relief Valve Operation
Reference 270-22-007, Rate-of-Drop Valve Operation
Reference 270-22-008, Surge Relief Valve Operation
Reference 270-22-009, Rear SCV Operation—Neutral Position
Reference 270-22-010, Rear SCV Operation—Extend and Retract Positions
Reference 270-22-011, Rear SCV Operation—Float Position
Reference 270-22-012, Rear SCV Operation—Regenerative Position
Reference 270-22-013, Quick Disconnect Coupler Operation (Rear SCV)
Group 25: Schematics and Diagrams (5225, 5325, 5425, 5525 and 5625)
Reference 270-25-001, Hydraulic System Schematic Listing
Reference 270-25-002, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 270-25-003, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve)
Reference 270-25-004, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Dual Rear SCV)
Reference 270-25-005, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Triple Deluxe Rear SCV)
Reference 270-25-006, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve and Dual Rear SCV)
Reference 270-25-007, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve and Triple Deluxe Rear SCV)
Reference 270-25-008, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission without Electro-Hydraulic Hi/Lo (Sheet 1 of 2)
Reference 270-25-009, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hi/Lo (Sheet 1 of 2)
Reference 270-25-010, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (Sheet 2 of 2)
Reference 270-25-011, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve) (Sheet 2 of 2)
Reference 270-25-012, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-013, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-014, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve and Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-015, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve and Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-016, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (Sheet 2 of 2)
Reference 270-25-017, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve) (Sheet 2 of 2)
Reference 270-25-018, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-019, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-020, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve and Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-021, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve and Triple Deluxe Rear SCV) (Sheet 2 of 2)
Group 30: Schematics and Diagrams (5603, 5083E, 5093E and 5103E)
Reference 270-30-001, Hydraulic System Schematic Listing
Reference 270-30-002, Hydraulic Schematic—Cab Tractors
Reference 270-30-003, Hydraulic Schematic—Straddle Mount Tractors (Without SCV)
Reference 270-30-004, Hydraulic System Schematic—Straddle Mount Tractors (With SCV)
Reference 270-30-005, Hydraulic System Schematic—Straddle Mount Tractors (With Mid-Mount Valve)
Section 290: OPERATOR STATION
Group 05: General information
Reference 290-05-001, Install Test Equipment
Group 10: Preliminary and Operational Checks
Reference 290-10-001, A/C System Preliminary Checks
Reference 290-10-002, Air Conditioning Operational Checks
Group 15: Tests and Adjustments
Reference 290-15-001, HVAC Circulation Blower Motor Circuit Test
Reference 290-15-002, HVAC Compressor Clutch Engagement and Cycle Test
Reference 290-15-003, HVAC System Pressure Check
Reference 290-15-004, HVAC Temperature Drop Check
Reference 290-15-005, Summary of A/C Testing
Reference 290-15-006, A/C System Moisture Removal Procedure
Reference 290-15-007, Adjust Heater Temperature Control Cable
Reference 290-15-008, Adjust A/C Temperature Control Switch
Group 20: Theory of Operation
Reference 290-20-001, Air Conditioning Theory of Operation
Section 299: SERVICE TOOLS
Group 05: Dealer Fabricated Tools
DFRW26—Test Lead for Automotive-Style Fuses
DFRW51—Electronic Circuit Load Tester
DFRW126—Modified Tap Out Harness
DFRW133—Tap Out Harness
Group 10: Service Tools and Kits
AR94522—ISO SCV Coupler
JDG774—Solenoid Test Harness
JT02051—Manifold with Gauges
JT02081—Halogen Leak Detector
JT02153—Current Clamp-On Probe
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw
JT03110—Adapter
JT03262—Adapter
JT03345—Gauge
JT03364—Hose with Coupler
JT03367—Connector
JT03459—Adapter 1-3/16 F ORFS x 7/16 37°
JT03481—Kit
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT
JT03520—Special Adapter
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)
JT05494—7/16-20 M 37° x 3/4-16 M ORB
JT05498—Hose 508 mm (20 in.)
JT05634—Pressure Gauge
JT05685—Battery Load Tester
JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS
JT05791—Digital Multimeter
JT05843—Hydrometer
JT07032—Gauge 400 kPa (60 psi)
JT07041—Gauge 2800 kPa (400 psi)
JT07148—Digital Hydraulic Tester
RE200690—Performance Monitor
RE239857—Wiring Harness
John Deere Tractors 5225, 5325, 5425, 5525, 5603, 5625 Diagnosis and Tests Service Technical Manual (TM2197)