John Deere Tractors 5083E, 5093E Repair Service Technical Manual (TM607019)
Catalog:
Price: US$ 59.00
Complete service repair manual for John Deere Tractors 5083E & 5093E (July 2013), with workshop information to maintain, repair, and service like professional mechanics.
John Deere Tractors 5083E and 5093E workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm607019 - 5083E and 5093E Tractors Repair Technical Manual (March 2015).pdf
tm607019 - 5083E and 5093E Tractors Repair Technical Manual (March 2015).epub
Total Pages: 1,006 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel and Air Repair
Fuel System
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
PTO Clutch
PowrReverser™ Clutch
Transmission
Rear PTO Drive Shaft
Differential
Final Drives
Mechanical Front Wheel Drive
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
Hydraulic Oil Cooler
Rockshaft
Selective Control Valve
Hydraulic Mid-Mount Control Valve
Hydraulic Trailer Brake Valve
Miscellaneous Repair
3-Point Hitch
Fenders
Hood
Operator Station Repair
Seat and Support
Control Console and Panel
Cab Components
Air Conditioning System
Heating System
Dealer Fabricated Tools
Dealer Fabricated Tools
tm607019 - 5083E and 5093E Tractors Repair Technical Manual (March 2015)
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Fire Prevention
In Case of Fire
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator Manuals for ISOBUS Implements
Use Seat Belt Properly
Vibration
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Passenger Seat
Use Safety Lights and Devices
Towing Trailers/Implements Safely (Mass)
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Dispose of Waste Properly
Group 10: General Specifications
General Specifications - Summary of references
Machine Specifications
Machine Specifications, continued
Machine Specifications, continued
Machine Specifications, continued
Machine Dimensions — OOS
Machine Dimensions — Cab
Repair Specifications
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Metric Cap Screw Torque Values—Grade 7
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Glossary of Terms
Group 20: Fuel and Lubricants
Fuel and Lubricants - Summary of References
Diesel Fuel
Handling and Storing Diesel Fuel
Do Not Use Galvanized Containers
Lubricity of Diesel Fuel
Testing Diesel Fuel
Biodiesel Fuel
Fill Fuel Tank
Diesel Engine Break-In Oil
Diesel Engine Oil
Oil Filters
Heavy Duty Diesel Engine Coolant
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Transmission and Hydraulic Oil
Use Correct Transmission/Hydraulic Filter Element
MFWD Axle Housing and Wheel Hub Oil
Grease
Grease (Specific Application)
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Group 25: Serial Number Locations
Serial Number Locations - Summary of References
Identification Numbers
Product Identification Number Location
Record Engine Serial Number
Transmission Serial Number Location
Front Axle (2WD) Serial Number Location
Mechanical Front Wheel Drive (MFWD) Serial Number Location
Cab Serial Number Location
Group 30: Features and Accessories
Features and Accessories - Summary of References
Features and Accessories
Standard Features
Factory Installed Optional Equipment
Field Installed Optional Kits and Accessories
Section 20: Engine Repair
Group 05: Engine
Engine - Summary of References
Service Equipment and Tools
Specifications
John Deere Engine Repair—Use Component Technical Manual
Remove Engine
Install Engine
Group 10: Cooling System
Cooling System - Summary of References
Specifications
Engine Coolant Pump Repair—Use Component Technical Manual
Remove and Install Coolant Recovery Tank
Remove and Inspect Radiator
Install Radiator
Remove and Install Thermostat
Inspect and Replace Belt Tensioner
Section 30: Fuel and Air Repair
Group 05: Fuel System
Fuel System—Summary of References
Specifications
Injection Pump, Nozzle and Governor Repair
Remove, Inspect, and Install Fuel Tank
Replace Fuel Filter/Water Separator
Remove and Install Fuel Filter/Primer Pump Assembly
Remove and Install Fuel Transfer Pump
Remove, Inspect and Install Fuel Cooler
Remove and Install the Water Separator Assembly
Group 10: Air Intake System
Air Intake System – Summary of References
Turbocharger Repair
Specifications
Other Material
Remove, Inspect and Install Air Cleaner Elements
Remove and Install Air Cleaner
Remove Turbocharger
Install Turbocharger
Turbocharger Break-In
Remove, Inspect and Install Charge Air Cooler
Group 15: Speed Control Linkage
Speed Control Linkage - Summary of References
Inspect and Repair Speed Control Linkage - OOS/Cab (-009999)
Inspect and Repair Speed Control Linkage - Cab (010000-)
Section 40: Electrical Repair
Group 05: Battery, Starter and Alternator
Battery, Starter and Alternator - Summary of References
Starter Repair—Use Component Technical Manual
Remove and Install Battery
Remove and Install Starter
Replace Alternator/Regulator
Group 10: Electrical System Components
Electrical System Components - Summary of References
Essential Tools
Other Material
Specifications
Replace Air Filter Restriction Switch
Replace Cold Start Advance Switch
Replace Coolant Temperature Sender
Replace Engine Speed Sensor
Replace Engine Oil Pressure Switch
Replace Key Switch — OOS/CAB (010000-)
Replace Key Switch — Cab (-009999)
Replace Light Switch — OOS/CAB (010000-)
Replace Light Switch — Cab (-009999)
Replace Speakers
Replace Antenna
Replace Turn Signal Switch — OOS/Cab (010000-)
Replace Turn Signal Switch — Cab (-009999)
Replace Instrument Panel—Cab (-009999)
Replace Instrument Panel—OOS (-009999)
Replace Instrument Panel—OOS/Cab (010000-)
Replace Rear PTO Switch (Mechanical)
Replace Rear PTO Switch (Electrohydraulic)
Replace Fuel Level Sender
Replace Wiper Control Switch
Remove And Install Wiper Motor
Replace Blower Control Switch
Replace A/C On/Off Switch
Replace A/C Temperature Control Switch
Replace Blower Motor Resistor
Replace Air Conditioning High/Low Pressure Switch
Replace Dome Light
Replace Door Switch
Replace Seat Switch
Replace Electro-Hydraulic Controller (-009999)
Replace Electro-Hydraulic Controller— Cab (010000-)
Replace Electrohydraulic Controller— OOS (010000-)
Replace Start Relay (-009999)
Replace Start Relay (010000-)
Replace Countershaft Speed Sensor
Replace Enable Pressure Sensor
Replace Hydraulic Oil Temperature Sensor
Replace Clutch Pedal Position Sensor
Replace Clutch Disengage Switch
Replace Electro-Hydraulic Directional Reverser
Replace Park Switch
Replace Brake Pedal Switch
Replace Mid-Mount Solenoid Switch
Replace Mid-Mount Solenoid
Replace Clutch Enable Solenoid
Replace Trans Forward Solenoid (-009999)
Replace Trans Forward Solenoid—POWRREVERSER™ Transmission (Without Hi/Low)(010000-)
Replace Trans Forward Hi/Low Solenoid—POWRREVERSER™ Transmission (With Hi/Low)(010000-)
Replace Trans Reverse Solenoid (-009999)
Replace Trans Reverse Solenoid—POWRREVERSER™ Transmission (Without Hi/Low)(010000-)
Replace Trans Reverse Solenoid—POWRREVERSER™ Transmission (With Hi/Low)(010000-)
Group 15: Wiring Harness
Wiring Harness - Summary of References
Service Equipment and Tools
Essential Tools
Replace Connector Body—Blade Terminals
Replace WEATHER PACK™ Connector
Install WEATHER PACK™ Contact
Repair (Pull Type) Metri-Pack® Connectors
Repair (Push Type) Metri-Pack® Connectors
Replace Headlight Wiring Harness
Replace Fused Power Wiring Harness
Replace Engine Wiring Harness
Replace Console Wiring Harness (-009999)
Replace Rear Wiring Harness—Cab (-009999)
Replace Electrical Wiring Harness—Cab, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)(010000-)
Replace Cab Roof Wiring Harness (-009999)
Replace Cab Roof Electrical Harness (010000-)
Replace Rear Wiring Harness—OOS (-009999)
Replace Wiring Harness—OOS, PowrReverser PowrReverser is a trademark of Deere & Company Transmission (PY)(010000-)
Section 50: Power Train Repair
Group 05: Clutch Housing
Clutch Housing - Summary of References
Service Equipment and Tools
Other Material
Specifications
Separate Engine from Clutch Housing
Install Engine to Clutch Housing
Inspect and Repair Clutch Pedal and Linkage
Group 11: PTO Clutch
PTO Clutch - Summary of References
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Remove and Install PTO Clutch (PM Transmissions)(-009999)
Remove and Install PowrReverser Clutch Assembly (PY Transmissions)(010000-)
Disassemble and Inspect PTO Clutch (PM Transmission)(-009999)
Assemble PTO Clutch (PM Transmission)(-009999)
PTO Clutch Finger Adjustment (PM Transmission)(-009999)
Remove and Inspect PTO Clutch Release Mechanism and Shafts
Install PTO Clutch Release Mechanism and Shafts (PM Transmission)(-009999)
Remove, Inspect, and Repair Transmission Pump (PM Transmission)(-009999)
Remove, Inspect, and Repair Transmission Pump (PY Transmission)(010000-)
Group 12: PowrReverser™ Clutch
PowrReverser™ Clutch - Summary of References
Essential Tools
John Deere PowrReverser PowrReverser is a trademark of Deere & Company Transmission Repair—Use CTM
Service Equipment and Tools
Other Material
Specifications
Remove and Install PowrReverser™ Control Valve
Disassemble, Inspect, and Repair PowrReverser™ Control Valve
Remove and Install PowrReverser™ Clutch
Disassemble, Inspect, and Repair Reverse Idle Gear
Disassemble, Inspect, and Repair PowrReverser™ Clutch Pack Gear
Disassemble, Inspect, and Repair Driven Shaft
Disassemble, Inspect, and Repair PowrReverser™ Clutch
Group 16: Transmission
Transmission - Summary of References
Essential Tools
John Deere PowrReverser PowrReverser is a trademark of Deere & Company Transmission Repair—Use CTM
Service Equipment and Tools
Other Material
Specifications
Separate Clutch Housing from Transmission
Install Clutch Housing to Transmission
Remove Transmission
Disassemble and Inspect Transmission
Assemble Transmission
Install Transmission
Disassemble, Inspect, and Assemble Gearshift Shaft Assemblies
Disassemble, Inspect, and Assemble Transmission Bottom Shaft
Disassemble, Inspect, and Assemble Range Reduction Shaft
Disassemble, Inspect, and Assemble Top Shaft
Remove, Inspect, and Install MFWD and Range Gears
Group 20: Rear PTO Drive Shaft
Rear PTO Drive Shaft - Summary of References
Service Equipment and Tools
John Deere PowrReverser PowrReverser is a trademark of Deere & Company Transmission Repair—Use CTM
Other Material
Specifications
Inspect and Repair Rear PTO Lever and Linkage
Remove and Install Rear PTO Drive Shaft Assembly
Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assembly
Inspect and Repair PTO 540/540E Shift Lever and Linkage
Group 25: Differential
Differential - Summary of References
Essential Tools
John Deere PowrReverser PowrReverser is a trademark of Deere & Company Transmission Repair—Use CTM
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Remove and Install Differential Assembly
Disassemble, Inspect, and Assemble Differential Assembly
Remove and Inspect Differential Drive Shaft
Install Differential Drive Shaft
Remove, Inspect, and Install Differential Lock Assembly
Differential Cone Point Adjustment
Differential Backlash Adjustment
Group 30: Final Drives
Final Drives - Summary of References
Service Equipment and Tools
Other Material
Specifications
Remove and Install Final Drive Assembly
Remove and Inspect Planetary Drive Assembly
Install Planetary Drive Assembly
Remove, Inspect, and Install Axle Shaft Assembly
Group 35: Mechanical Front Wheel Drive
Mechanical Front Wheel Drive - Summary of References
Service Equipment and Tools
Other Material
Specifications
John Deere PowrReverser PowrReverser is a trademark of Deere & Company Transmission Repair—Use CTM
MFWD Axle Repair—Use Component Technical Manual
Remove, Inspect and Install MFWD Lever and Linkage
Remove and Install MFWD Drop Gearbox
Disassemble and Inspect MFWD Drop Gearbox
MFWD Drop Gearbox Cross Section
Assemble MFWD Drop Gearbox
Remove, Inspect and Install MFWD Drive Shaft
Remove and Install MFWD Axle Housing Assembly
Section 60: Steering and Brake Repair
Group 05: Steering Repair
Steering Repair - Summary of References
Other Material
Specifications
Service Parts Kits
Remove and Install Tilt/Telescoping Steering Column
Remove and Install Steering Valve—Tilt/Telescoping Steering Column
Disassemble and Inspect Steering Valve
Assemble Steering Valve
Remove and Install Steering Cylinder—MFWD Axle
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use Component Technical Manual
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle
Inspect and Replace Steering Hydraulic Lines
Group 10: Brake Repair
Brake Repair - Summary of References
Service Equipment and Tools
Other Material
Specifications
Remove and Install Brake Valve and Pedals
Disassemble and Inspect Brake Pedals and Valve
Brake Valve Cross Section
Assemble Brake Valve
Remove and Inspect Brakes
Install Brakes
Inspect and Replace Brake Hydraulic Lines
Section 70: Hydraulic Repair
Group 05: Hydraulic Pump and Filter
Hydraulic Pump and Filter - Summary of References
Service Equipment and Tools
Specifications
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen
Remove and Install Hydraulic Pump
Remove Hydraulic Pump External Components
Disassemble and Inspect Hydraulic Pump
Assemble Hydraulic Pump
Install Hydraulic Pump External Components
Remove and Install Hydraulic Oil Filter/Manifold
Inspect and Replace Hydraulic Supply/Return Lines
Group 06: Hydraulic Oil Cooler
Hydraulic Oil Cooler - Summary of References
Remove, Inspect, and Install Hydraulic Oil Cooler
Group 10: Rockshaft
Rockshaft - Summary of References
Service Parts Kits
Other Material
Specifications
Inspect and Repair Rockshaft Control Assembly— OOS/Cab
Inspect and Repair Rockshaft Control Levers and Cables— OOS/Cab
Inspect and Repair Rockshaft Control Lever Assembly— Cab (010000-)
Inspect and Repair Rockshaft Control Linkage
Remove and Install Rockshaft Control Valve
Replace Main Relief Valve
Replace Rockshaft Surge Relief Valve
Remove, Inspect, and Install Rate-of-Drop Valve
Remove and Install Rockshaft Case (Turkey)
Remove and Install Rockshaft Case
Remove, Inspect, and Install Rockshaft Lift Arms
Remove, Inspect, and Install Rockshaft Piston and Cylinder
Inspect and Repair Draft Sensing Support Assembly
Group 15: Selective Control Valve
Selective Control Valve - Summary of references
Other Material
Specifications
Inspect and Repair SCV Levers and Linkage— OOS/Cab
Inspect and Repair SCV Levers and Linkage— Cab (010000-)
Remove and Install Selective Control Valve (SCV)
Disassemble, Inspect, and Assemble Selective Control Valve (SCV)
Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV) (Turkey)
Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)
Group 20: Hydraulic Mid-Mount Control Valve
Hydraulic Mid-Mount Control Valve - Summary of References
Other Material
Specifications
Inspect and Repair Joystick and Linkage
Remove and Install Mid-Mount Control Valve
Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve
Disassemble, Inspect and Assemble Triple Mid-Mount Selective Control Valve (SCV)
Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve With Rear SCV
Group 35: Hydraulic Trailer Brake Valve
Hydraulic Trailer Brake Valve - Summary of References
Specifications
Remove, Inspect and Install Hydraulic Trailer Brake (HTB) Valve
Disassemble, Inspect and Assemble Hydraulic Trailer Brake (HTB) Valve
Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines
Section 80: Miscellaneous Repair
Group 15: 3-Point Hitch
3-Point Hitch - Summary of References
Specifications
Inspect and Repair Fixed Draft Links
Inspect and Repair Standard Lift Link
Inspect and Repair Adjustable Lift Link
Inspect and Repair Center Link
Remove and Install Drawbar and Support
Drawbar and Support (Continued)
Remove and Install Trailer Hitch
Checking the Manually-Operated Hitch for Wear
Group 20: Fenders
Fenders - Summary of References
Other Material
Specifications
Remove and Install Fenders — OOS
Remove and Install Fenders — Cab (-009999)
Remove and Install Fenders — Cab (010000-)
Group 25: Hood
Hood - Summary of references
Remove and Install Hood
Section 90: Operator Station Repair
Group 05: Seat and Support
Seat and Support - Summary of References
Specifications
Remove and Install Seat and Support
Group 06: Control Console and Panel
Control Console and Panel - Summary of References
Remove and Install Right-Side Control Console— (OOS/Cab)
Remove and Install Right-Side Control Console— Cab (010000-)
Remove and Install Left-Side Control Console (-009999)
Remove and Install Left-Side Control Console— Cab (010000-)
Remove and Install Cowl Cover—OOS/Cab
Remove and Install Center Control Console—Cab (-009999)
Group 15: Cab Components
Cab Components - Summary of References
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove, Inspect, and Install Cab Interior Recirculating Air Filters
Remove, Inspect, and Install Exterior Cab Intake Air Filter
Remove and Install Headliner
Remove and Install Left-Side Upholstery (-009999)
Remove and Install Right-Side Upholstery (-009999)
Remove and Install Windshield
Remove and Install Front Lower Windows
Remove and Install Rear Lower Window
Remove and Install Rear Upper Window
Remove and Install Side Windows
Remove and Install Cab Doors
Remove and Install Cab Outer Roof
Remove and Install A/C Housing Inner Roof
Remove Cab
Install Cab
Group 20: Air Conditioning System
Air Conditioning System - Summary of References
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Recover/Recycle Air Conditioning Refrigerant
Replace Air Conditioning Receiver/Dryer
Remove, Inspect, and Install Air Conditioning Condenser
Remove, Inspect, and Install Air Conditioning Compressor
Test Volumetric Efficiency of Compressor
Test Compressor Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Disassemble, Inspect, and Assemble Compressor
Check Compressor Clutch Hub Clearance
Inspect Compressor Manifold
Remove and Install Compressor Relief Valve
Remove and Install HVAC Housing Cover
Remove Blower Motors
Remove Evaporator/Heater Core
Leak Test Evaporator/Heater Core
Install Evaporator/Heater Core
Service Expansion Valve
Expansion Valve Bench Test
Refrigerant Oil Information
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
System Information
Flush Air Conditioning System
Evacuate Air Conditioning System
Charge Air Conditioning System
Group 25: Heating System
Heating System - Summary of References
Replace Heater Temperature Control Cable
Remove Heater Control Valve
Leak Test Heater Control Valve
Install Heater Control Valve
Section 99: Dealer Fabricated Tools
Group 05: Dealer Fabricated Tools
Dealer Fabricated Tools - Summary of References
DFLV1A—Final Drive Turning Tool
DFRW20—Compressor Holding Fixture
John Deere Tractors 5083E, 5093E Repair Service Technical Manual (TM607019)
