John Deere Hay and Forage 3 Meter Windrow Pickups Models 630C, 640C, and 645C All Inclusive Service Technical Manual (TM404619)
Complete Diagnosis Repair manual for John Deere 630C, 640C, 645C Hay and Forage Windrow Pickups, with technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere Hay and Forage 3 Meter Windrow Pickups for Models 630C, 640C, and 645C workshop Service Diagnostics and Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM404619 - John Deere Hay and Forage 3 Meter Windrow Pickups Models 630C, 640C, and 645C All Inclusive Technical Manual (Diagnosis Operation Test Service Repair).PDF
TM404619 - John Deere Hay and Forage 3 Meter Windrow Pickups Models 630C, 640C, and 645C All Inclusive Technical Manual (Diagnosis Operation Test Service Repair).epub
Total Pages: 262 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Version Date
Safety
Safety Information
General
Identification View and Description
Lubricants, Grease and Gear Oil
Torques
Capacities
Specifications
Power Train
Gearbox
Cam Clutch
Driveline
Hydraulic System
Circuit Diagrams
Hydraulic Control Valve
Hydraulic Pressure Accumulators
Cylinders
Miscellaneous
Roller Compression Unit
Crop Deflector
Drive Chain Lubrication
Feed System
Pickup Cylinder
Pickup Feed Auger
TABLE OF CONTENTS................1
Section 05: Safety................8
Group 05: Safety Information................8
Recognize Safety Information................10
Follow Safety Instructions................11
Understand Signal Words................12
Observe Road Traffic Regulations................13
Store Attachments Safely................14
Prepare for Emergencies................15
Wear Protective Clothing................16
Check Machine Safety................17
Guards and Shields................18
Use Safety Lights and Devices................19
Operate Pickup Safely................20
Stay Clear of Rotating Drivelines................21
Practice Safe Maintenance................23
Avoid High-Pressure Fluids................24
Service Tires Safely................25
Use Proper Tools................26
Service Machines Safely................27
Support Machine Properly................28
Stay Clear of Pickup................29
Ballasting for Safe Ground Contact................30
Remove Paint Before Welding or Heating................31
Avoid Heating Near Pressurized Fluid Lines................32
Avoid High-Pressure Jet on Safety Decals................33
Dispose of Waste Properly................34
Section 10: General................35
Group 05: Identification View and Description................35
Identification View and Description - Summary of References................37
Identification View - Windrow Pickups................38
Assembly Designations................39
Serial Number Plate................41
Hanging Points................42
Group 10: Lubricants, Grease and Gear Oil................46
Lubricants, Grease and Gear Oil - Summary of References................44
Grease................45
Gear Oil................46
Multiluber Chain Oil................47
Alternative and Synthetic Lubricants................48
Mixing of Lubricants................49
Lubricant Storage................50
Use Genuine John Deere Parts................51
Group 15: Torques................35
Torques - Summary of References................53
Metric Bolt and Screw Torque Values................54
Hydraulic System Metric Fitting Torque Values................56
Group 20: Capacities................35
Capacities - Summary of References................59
Gearbox................60
Central Lubrication System................61
Group 25: Specifications................207
Specifications - Summary of References................63
630C Windrow Pickup................64
640C Windrow Pickup................65
645C Windrow Pickup................66
Section 50: Power Train................67
Group 05: Gearbox................60
Gearbox - Summary of References................69
Specifications................207
Other Material................208
Remove Gearbox................72
Disassemble Gearbox................74
Gearbox - Exploded View................78
Assemble Gearbox................80
Install Gearbox................84
Group 10: Cam Clutch................67
Cam Clutch - Summary of References................87
Specifications................207
Other Material................208
Repair Feed Auger Drive Cam Clutch (630C With Pivoting Frame Only)................90
Repair Pickup Drive Cam Clutch................93
Group 15: Driveline................67
Driveline - Summary of References................96
Repair Driveline - 640C and 645C Pickups................97
Repair Driveline - 630C Pickup................103
Section 70: Hydraulic System................105
Group 05: Circuit Diagrams................105
Circuit Diagrams - Summary of References................107
Gauge Wheel Hydraulic Circuit................108
Roller Compression Unit Hydraulic Circuit................109
Crop Deflector Hydraulic Circuit................111
Group 10: Hydraulic Control Valve................105
Hydraulic Control Valve - Summary of References................114
Specifications................207
Repair Hydraulic Control Valve................116
Group 15: Hydraulic Pressure Accumulators................123
Hydraulic Pressure Accumulators - Summary of References................119
Specifications................207
Essential or Recommended Tools................121
General Repair Information................122
Accumulators................123
Check Accumulator................125
Repair Accumulator................127
Recharge Accumulator................129
Lower Accumulator Pressure................131
Group 20: Cylinders................105
Cylinders - Summary of References................133
Repair Crop Deflector or Roller Compression Unit Cylinder................134
Repair Gauge Wheel Cylinder................137
Section 80: Miscellaneous................139
Group 05: Roller Compression Unit................139
Roller Compression Unit - Summary of References................141
Repair Roller Compression Unit................142
Group 10: Crop Deflector................139
Crop Deflector - Summary of References................146
Specifications................207
Repair Crop Deflector................148
Group 15: Drive Chain Lubrication................139
Drive Chain Lubrication - Summary of References................150
Specifications................207
Other Material................208
Bleed Chain Oiling System Pump................153
Adjust Oil Flow................154
Adjust Brushes................155
Remove and Install Oil Lines................156
Remove and Install Pump................157
Section 100: Feed System................159
Group 05: Pickup Cylinder................159
Pickup Cylinder - Summary of References................161
Specifications................207
Other Material................208
Remove Pickup Cylinder................164
Disassemble Pickup Cylinder................169
Repair Cam Follower................177
Repair Tine and Retainer Assembly - 630C Pickup................180
Repair Tine and Retainer Assembly - 640C and 645C Pickups................186
Repair Tine Control Spider................190
Assemble Pickup Cylinder................191
Install Pickup Cylinder................201
Group 10: Pickup Feed Auger................159
Pickup Feed Auger - Summary of References................206
Specifications................207
Other Material................208
Dealer Fabricated Tools................209
Remove Pickup Feed Auger................210
Disassemble Pickup Feed Auger - With Paddles................217
Disassemble Pickup Feed Auger - With Fingers................221
Repair Feed Auger Arm Bearings................231
Repair Feed Auger Support Idler Sprocket................236
Assemble Pickup Feed Auger - With Paddles................241
Assemble Pickup Feed Auger - With Fingers................246
Install Pickup Feed Auger................259
John Deere Hay and Forage 3 Meter Windrow Pickups Models 630C, 640C, and 645C All Inclusive Service Technical Manual (TM404619)
