John Deere Hay and Forage Round Balers 565 and 575 All Inclusive Service Technical Manual (TM3282)

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Price: US$ 45.00

Complete Diagnosis & Repair Technical Manual with electrical wiring diagrams for John Deere Hay and Forage Round Balers Models 565 and 575, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

John Deere 565 and 575 Hay and Forage Round Balers workshop Diagnostics and Repair Technical Manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM3282 - John Deere Hay and Forage Round Balers 565 and 575 All Inclusive Technical Manual (Diagnostic Test Operation Service Repair).PDF

Total Pages: 647 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
 Foreword
   Safety
      Safety Information
   General
      Serial Numbers
      Torques for Hardware
      Lubrication
   Electrical System - Repair
      Connectors
      Sensors and Switches
      Actuators
      BaleMaster Control Monitor
      BaleMaster Controller
      Manual Twine Control Switch
   Power Train
      Walterscheid Powerline
      Shear Bolt System (565 Baler)
      Cam-Type Cut Out Clutch (575 Baler)
      Precutter Gear Case
      Chain Tension
      Sprocket Alignment
   Hydraulic System - Repair
      General Information
      Bale Density Control Valve
      Hydraulic Cylinders
      Precutter Hydraulic Components
   Lubrication System - Repair
      Drive Chain Lubrication
   Miscellaneous
      Wheel Hub Repair
      Bale Shape Indicator
   Precutter System
      Adjustment
   Bale Chamber Rolls
      Rolls and Bearings from S.N. 322878
   Net Wrapping
      Repair
   Twine Wrapping
      Repair
   Electrical System
      General Information
      Test Equipment
      Electrical System Diagrams for Road Light
      Electrical System / Manual Twine Control
      Electrical Diagram / Manual Twine Control
      Checking Twine Wrapping Function
      Electrical System / Electronic Wrapping Control (up to S.N. 323732)
      Electrical Diagram / Electronic Wrapping Control (up to S.N. 323732)
      Checking Twine Wrapping Function
      Electrical System / Electronic Wrapping Control (from S.N. 323733)
      Electrical Diagram / Electronic Wrapping Control (from S.N. 323733)
      Checking Twine/Net Wrapping Function
      Electrical System / BaleMaster
      Electrical Diagrams / BaleMaster
      BaleMaster Diagnostic Mode
      Checking BaleMaster Monitor
      Checking Controller Power Supply and Data Link
      Checking Twine Wrapping Function
      Checking Net Wrapping Function
      Checking Twine and Net Wrapping Control Function
      Checking Gate Function
      Checking Precutter Function
   Lubrication System Operation and Tests
      Theory of Operation
      Component Location
      Troubleshooting
      Diagnostic and Test Procedure
   Hydraulic System Operation and Tests
      Safety
      General Information
      Bale Density / Gate Control - Description
      Bale Density / Gate Control - Troubleshooting
      Bale Density / Gate Control - Tests
      Pickup Lift System (Baler without Precutter)
      Precutter Hydraulic System - Description
      Precutter Hydraulic System - Tests
   Net Wrapping Operation and Tests
      Troubleshooting
      Theory of Operation
   Twine Wrapping Operation and Tests
      Troubleshooting

tm3282 - 565 and 575 round balers

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Information

Prepare for Emergencies

Service Machine Safely

Avoid High-Pressure Fluids

Support Machine Properly

Wear Protective Clothing

Stay Clear of Rotating Drivelines

Service Machines Safely

Work in Clean Area

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Section 10: General

Group 10: Serial Numbers

Serial Number Plates

Baler Serial Number Plate

Baler Identification Number

Net Wrapping Serial Number

Precutter Device Serial Number

Group 15: Torques for Hardware

Metric Bolt and Cap Screw Torque Values

Group 20: Lubrication

Gear Oil

Grease

Multiluber Chain Oil

Section 40: Electrical System - Repair

Group 05: Connectors

Special or Essential Tools

Electrical Repair Tool Kit

Electrical Connector Handling

Disconnecting Electrical Circuit

Insulated and Non-Insulated Connectors

Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK and METRIMATE are trademarks of AMP Inc. Pin Type Connectors

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

WEATHER PACKWEATHER PACK is a trademark of Packard Electric. Male and Female Connectors

Replacing METRI PACK METRI PACK is a trademark of Delphi Packard Electric Systems. ConnectorsFor METRI PACK connectors, 150 series

Harness Repair (Splice Broken or Cut Wire)

Harness Repair-Splice Connector

Group 10: Sensors and Switches

Specifications

Component Identification

Adjusting Gate Switch S1 (575 With BaleMaster Control Monitor)

Adjusting Full-Size Bale Switch S1 (Baler With Electronic Wrapping Control Monitor) - S3 (575 With BaleMaster Control Monitor)

Adjusting Net Cut Switch S2 (Baler With Electronic Wrapping Control Monitor) - S4 (575 With BaleMaster Control Monitor)

Adjusting Twine Pulley Sensors S7 and S8 (575 With BaleMaster Control Monitor)

Adjusting Baler Speed Sensor S6 (575 With BaleMaster Control Monitor)

Adjusting Precutter Knife Sensor S10 (575With Precutter)

Adjusting Precutter Reverse Sensor S9 (575 With Precutter)

Group 15: Actuators

Other Material

Specifications

Component Identification

Disassembling/Assembling Twine Arm Actuator M1 (Baler With Manual Twine and Electronic Wrapping Control Monitors)

Disassembling Twine Arm Actuator M1 (575With BaleMaster Control Monitor)

Assembling Twine Arm Actuator M1 (575With BaleMaster Control Monitor)

Adjusting Twine Arm Actuator Rod (575 With BaleMaster Control Monitor)

Adjusting Twine Arm Re-extension Point (Baler with Electronic Wrapping Control Monitor)

Adjusting Bale End Wrap Position (575 With BaleMaster Control Monitor)

Disassembling/Assembling Net Wrapping Actuator M2

Group 20: BaleMaster Control Monitor

Replacing LCD Screen Bulbs H1- H2

Replacing Monitor Sound Alarm H3

Replacing Monitor Main Switch S11

Group 25: BaleMaster Controller

Replacing BaleMaster Controller Fuse F3

Replacing Controller EPROM

Group 30: Manual Twine Control Switch

Manual Twine Control Switch

Section 50: Power Train

Group 10: Walterscheid Powerline

Specifications

Exploded-view of Powerline

Repair Powerline

Group 15: Shear Bolt System (565 Baler)

Repair

Group 20: Cam-Type Cut Out Clutch (575 Baler)

Other Material

Specifications

Disassembling Cam-Type Cut Out Clutch

Adjusting Cam-Type Cut Out Clutch

Exploded View of Cam-Type Cut Out Clutch

Assembling Cam-Type Cut Out Clutch

Group 25: Precutter Gear Case

Other Material

Specifications

Removing Gear Case

Exploded View of Precutter Gear Case (Baler Up to SN 325201)

Exploded View of Precutter Gear Case (Baler From SN 325202)

Disassembling Gear Case

Inspect Gear Case

Assembling Gear Case

Installing Gear Case

Group 30: Chain Tension

Adjusting Roll Drive Chains

Adjusting 1.41 m (4 ft 7.5 in.) Pickup Drive Chain

Adjusting 2.00 m (6 ft 6.7 in.) Pickup Drive Chains (Without Precutter Device)

Adjusting 2.00 m (6 ft 6.7 in.) Precutter Pickup Drive Chains

Adjusting 2.00 m (6 ft 6.7 in.) Precutter Pickup Left-Hand Auger Drive Chain

Adjusting Precutter Main Drive Chain

Group 35: Sprocket Alignment

Specifications

Checking and Adjusting Sprocket Alignment

Section 70: Hydraulic System - Repair

Group 05: General Information

Install Inline Orifice

Group 10: Bale Density Control Valve

Avoid High-Pressure Fluids

Removing and Installing Bale Density Control Valve

Disassembling Bale Density Control Valve

Assembling Bale Density Control Valve

Checking Condition of Valve Seats and Poppets

Adjusting Bale Density Control Valve

Group 15: Hydraulic Cylinders

Other Material

Specifications

Removing and Installing Gate Cylinder

Disassembling and Assembling Gate Cylinder

Disassembling and Assembling 1.41 m (4 ft 7.5 in.)/2.00 m (6 ft 6.7 in.) Pickup Lift Cylinder

Disassembling and Assembling Precutter Pickup Lift Cylinder

Disassembling and Assembling Precutter Knife Cylinder

Disassembling and Assembling Gear Case Reverse Cylinder

Group 35: Precutter Hydraulic Components

Specifications

Avoid High-Pressure Fluids

Removing and Installing Precutter Valve

Bleeding Precutter Circuit

Identification View of Precutter Valve

Disassembling and Assembling Precutter Valve (Baler Up To S.N. 325423)

Disassembling and Assembling Precutter Valve (Baler From S.N. 325424)

Section 80: Lubrication System - Repair

Group 05: Drive Chain Lubrication

Multiluber Chain Oil

Removing and Installing Filter

Removing and Installing Metering Valve

Disassembling and Assembling Pump

Adjusting Lubrication Pump Flow (Up to SN 325784)

Adjusting Lubrication Pump Flow (From SN 325785)

Adjusting Chain Oiling System Brush Flow

Adjusting Brush

Bleeding the Circuit

Section 90: Miscellaneous

Group 05: Wheel Hub Repair

Specifications

Exploded View of Wheel Hub

Disassembling Wheel Hub

Assembling Wheel Hub

Group 10: Bale Shape Indicator

Adjusting Bale Shape Indicator Straps

Section 100: Precutter System

Group 05: Adjustment

Specifications

Precutter Rotor and Bearing-Cross-Sectionnal View (From S.N. 322878)

Adjusting Scrapers

Section 120: Bale Chamber Rolls

Group 20: Rolls and Bearings from S.N. 322878

Other Material

Specifications

Service Rolls Safely

Baler Roll Numbering

Rolls and Bearings-Cross-Sectionnal View (From S.N. 322878)

Removing Roll NR1 and its Bearings (From S.N. 322878)

Removing Roll NR2 to 9 and their Bearings (From S.N. 322878)

Removing Roll NR10 and its Bearings (From S.N. 322878)

Removing Roll NR11, 14, 17 and their Bearings (From S.N. 322878)

Removing Roll NR12 and its Bearings (From S.N. 322878)

Removing Roll NR13, 15, 16 and their Bearings (From S.N. 322878)

Installing Roll NR1 and its Bearings (From S.N. 322878)

Installing Rolls NR2 to 9 and their Bearings (From S.N. 322878)

Installing Rolls NR10, 11, 14, 17 and their Bearings (From S.N. 322878)

Installing Roll NR12 and its Bearings (From S.N. 322878)

Installing Rolls NR13, 15, 16 and their Bearings (From S.N. 322878)

Section 130A: Net Wrapping

Group 15: Repair

Specifications

Exploded View of Net Wrapping System

Disassembling Net Wrapping System

Assembling Net Wrapping System

Replacing Bearings in Roll

Removing and Installing Net Knife

Sharpening Net Knife

Removing and Installing Rear Net Guide

Removing Front Net Guide

Checking Front Net Guide Rubber Band (Baler Up To S.N. 326040)

Installing Front Net Guide

Removing Net Feed Roll Drive Belt

Installing Net Feed Roll Drive Belt

Replacing Front Net Guide Rubber Paddle (Baler Up To S.N. 326040)

Removing Net Wrapped Around Feed Rolls

Checking and Adjusting Galvanized Net Feed Roll NR18 Radial Play

Checking and Adjusting Galvanized Net Feed Roll NR18 Bearing

Adjusting Net Feed Roll Pressure

Adjusting Net Knife Arm Stop

Adjusting Net Feed Roll Drive Belt Tension

Checking Net Feed Roll Brake

Adjusting Net Lateral Guide

Section 130B: Twine Wrapping

Group 15: Repair

Specifications

Exploded View of Twine Wrapping System

Adjusting Twine Guide

Adjusting Twine Cutter Anvil

Adjusting Twine Arm Travel (Except 575 With BaleMaster Control Monitor)

Adjusting Twine Arm Timing (575 With BaleMaster Control Monitor)

Section 240: Electrical System

Group 05: General Information

Read Me First!

Electrical Circuit Malfunctions

Open Circuit

Grounded Circuit

Shorted Circuit

How to Read a Functional Schematic

How to Read a Wiring and Harness Diagram

Symbols in System Diagrams

Component Identification Table

Group 06: Test Equipment

Special or Essential Tools

Group 10: Electrical System Diagrams for Road Light

Wiring Harness List

Component Identification

Component Location

Wiring Diagram

Group 15: Electrical System / Manual Twine Control

Specifications

Manual Twine Control

Operational Information

Group 15A: Electrical Diagram / Manual Twine Control

Wiring Harness List

Component Identification

Component Location

Wiring Diagram

Group 15B: Checking Twine Wrapping Function

Theory of Operation

Identification

Functional Schematic of Twine Wrapping Function

Group 20: Electrical System / Electronic Wrapping Control (up to S.N. 323732)

Specifications

Electronic Wrapping Control Monitor

Operational Information

Group 20A: Electrical Diagram / Electronic Wrapping Control (up to S.N. 323732)

Wiring Harness List

Component Identification

Component Location

Wiring Diagram

Group 20B: Checking Twine Wrapping Function

Theory of Operation

Identification

Functional Schematic of Twine Wrapping Function

Group 30: Electrical System / Electronic Wrapping Control (from S.N. 323733)

Specifications

Electronic Wrapping Control Monitor Description

Operational Information

Group 30A: Electrical Diagram / Electronic Wrapping Control (from S.N. 323733)

Wiring Harness List

Component Identification

Component Location

Wiring Diagram of Main Wiring Harness W 2

Wiring Diagram of Battery Wiring Harness W1 (if equipped)

Group 30B: Checking Twine/Net Wrapping Function

Theory of Operation

Identification

Functional Schematic of Twine/Net Wrapping Function

Group 40: Electrical System / BaleMaster

Specifications

Read Me First!

Troubleshooting

BaleMaster Control Monitor

Keyboard Description

LCD Screen Description

BaleMaster Control Monitor Setup Values and Initial Settings

Operational Information

Displaying Software Versions

Group 40A: Electrical Diagrams / BaleMaster

Wiring Harness List

Component Identification

Component Location of Battery Wiring Harness W1 and Main Wiring Harness W2 (Part1)

Wiring Diagram of Battery Wiring Harness W1 (if equipped)

Wiring Diagram of Main Wiring Harness W2 (Part 1)

Component Location of Main Wiring Harness W2 (Part 2)

Wiring Diagram of Main Wiring Harness W2 (Part 2)

Component Location of Precutter Wiring Harness W3

Wiring Diagram of Precutter Wiring Harness W3

Group 40B: BaleMaster Diagnostic Mode

General Information

Keyboard Functions

Accessing BaleMaster Diagnostic Mode

Malfunction Check-Up at Start Up

Diagnosing Full-Size Bale Switch S3

Diagnosing Precutter Knife Sensor S10

Diagnosing Baler Speed Sensor S6

Diagnosing Gate Switch S1

Diagnosing Twine Pulley 2 Sensor S7

Diagnosing Twine Pulley 1 Sensor S8

Diagnosing Actuator Extension

Diagnosing Actuator Retraction

Diagnosing Reverse Sensor S9

Diagnosing Twine Arm Potentiometer R1

Diagnosing Net Cut Switch S4

Group 40C: Checking BaleMaster Monitor

Operational Information

Theory of Operation

Identification

Functional Schematic of Monitor

Group 40D: Checking Controller Power Supply and Data Link

Theory of Operation

Identification

Functional Schematic of Controller and Data Link

Group 40E: Checking Twine Wrapping Function

Operational Information

Theory of Operation

Identification

Functional Schematic of Twine Wrapping Function

Group 40F: Checking Net Wrapping Function

Operational Information

Theory of Operation

Identification

Functional Schematic of Net Wrapping Function

Group 40G: Checking Twine and Net Wrapping Control Function

Theory of Operation

Identification

Functional Schematic of Twine and Net Wrapping Control Function

Group 40H: Checking Gate Function

Theory of Operation

Identification

Functional Schematic of Gate Function

Group 40J: Checking Precutter Function

Theory of Operation

Identification

Functional Schematic of Precutter Function

Section 250: Lubrication System Operation and Tests

Group 05: Theory of Operation

Automatic Lubrication System

Multiluber Chain Oil

Lubrication System Pump

Main Oil Reservoir

Lubrication Oil Pressure Gauge (Up to S.N. 317167)

Metering Valve

Group 10: Component Location

Brief Description

Component Location for 1.41 m (4 ft 7.5 in.) Pickup

Component Location for 2.00 m (6 ft 6.7 in.) Pickup

Component Location for Pickup With Precutter

Group 15: Troubleshooting

Diagnosing Malfunctions

Group 20: Diagnostic and Test Procedure

Test Sequence

Section 270: Hydraulic System Operation and Tests

Group 05: Safety

Recommendations

Group 10: General Information

Hydraulic Symbols (As Defined by ISO 1219)

Group 20: Bale Density / Gate Control - Description

Description and Diagram

Starting a Bale

During Baling

Opening the Gate

Closing the Gate

Group 21: Bale Density / Gate Control - Troubleshooting

Diagnosing Hydraulic Functions

Group 22: Bale Density / Gate Control - Tests

Essential Tools

Specifications

Check Bale Density Hydraulic System

Check Gate Operation Hydraulic System

Check Bale Density Gauge

Check Bale Density Adjustable Relief Valve and Check Valve

Check Valve Pilot Piston Check

Check Safety Relief Valve

Check Hydraulic Cylinder for Leakage

Check Gate Locking Valve for Leakage

Group 30: Pickup Lift System (Baler without Precutter)

1.41 m (4 ft 7.5 in.) Pickup - Identification and Diagram

2.00 m (6 ft 6.7 in.) Pickup - Identification and Diagram

Group 40: Precutter Hydraulic System - Description

Pickup Attachment and Precutter System

Description and Diagram

Group 41: Precutter Hydraulic System - Tests

Essential Tools

Specifications

Checking Pickup Lift Function (Baler with Precutter Device)

Checking Gear Case Reverser Function (Baler with Precutter Device)

Checking Knife Function (Baler with Precutter Device)

Checking Electrovalve Function (Baler with Precutter Device)

Section 330A: Net Wrapping Operation and Tests

Group 05: Troubleshooting

Troubleshooting

Group 10: Theory of Operation

How the Net Wrapping Works

Section 330B: Twine Wrapping Operation and Tests

Group 05: Troubleshooting

Troubleshooting

John Deere Hay and Forage Round Balers 565 and 575 All Inclusive Service Technical Manual (TM3282)

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