John Deere 572, 582 and 592 Hay and Forage Round Balers All Inclusive Technical Manual (TM3294)
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Price: US$ 55.00
John Deere 572, 582 and 592 Hay and Forage Round Balers All Inclusive Technical Manual (TM3294)
TM3294 - John Deere Hay and Forage Round Balers 572, 582 and 592 All Inclusive Technical Manual (Diagnosis Operation Test Repair Service).PDF
Complete Diagnosis Repair manual with Electrical Wiring Diagrams for John Deere 572, 582 and 592 Hay and Forage Round Balers, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere Hay and Forage Round Balers Models 572, 582 and 592 workshop Diagnostic Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,380 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
General
Serial Numbers
Torques for Hardware
Lubrication
General Information
Electrical System
Connectors
Sensors and Switches
Actuators
ELS Monitor (Manual Twine Control)
ELC Plus Monitor (Electronic Tying Control)
BaleTrak and BaleTrak Plus Monitor
Power Train
Walterscheid Powerline
Walterscheid CV Joint
Baler Main Drive Shaft
Shear Bolt Clutch
Walterscheid Slip Clutch
Cam-Type Cut Out Clutch
Gear Case (Without Precutter Device)
Chain Tension
Sprocket Alignment
Braking System - Repair
Air Brakes
Hydraulic Brakes
Brake Shoe and Drum
Hydraulic System
Bale Density Control Valve (572 and 582 Balers)
Bale Density Control Valve (592 Baler)
Hydraulic Cylinders
Gate Locking Valve (592 Baler Only)
Hydraulic Components
Miscellaneous
Wheel and Hub Repair
Tongue Repair
Gate Latch
Bale Size Indicator
Bale Shape Indicators
Lubrication System - Repair
Drive Chain Lubrication
Pickup Repair
1.41 m (4 ft 7 in.) Pickup
1.81 m (5 ft 11 in.) Pickup
2.20 m (7 ft 3 in.) Pickup
Pickup Adjustments
Pickup Drive Components
Precutter
Adjustment
Repair
Bale Chamber
Identification of Rolls
Baler Rolls
Scraper of Roll
Belt Repair
Belt Guide for Net Tying Device
Tension Arm Repair
Top Idler Roll Declutchable Drive
Net Tying System
Twine Tying System
Diagnostic Trouble Codes for BaleTrak Control
Description
Battery Voltage
Bale Size Potentiometer R2
Right Bale Shape Potentiometer R4
Left Bale Shape Potentiometer R3
Twine Actuator M1
Net Actuator M2
Soft Core Y1
Pickup Valve Y4
Knife Valve Y3
Reverser Valve Y2
Lower Drive Roll RPM Sensor S6
Twine Pulley Sensors S7/S8
Net Switch S4
Right Gate Switch S1
Left Gate Switch S2
Oversize Bale Switch S3
Positive Analog Reference
EPROM
Electrical System
General Information
Test Equipment
Road Lights
Electrical Diagram / Battery Wiring Harness
Electrical System
Checking Twine Tying Function
Checking Soft Core Function
Checking Twine Tying Function
Checking Soft Core Function
Checking the Bale Oversize and Gate Function
ELC Plus Monitor
BaleTrak Control
Diagnostic Modes
Lubrication System Operation and Tests
Air Brake System Operation and Tests
Hydraulic Brake System Operation and Tests
Hydraulic System - Operation and Tests
Gate Control
Pickup Lift System (Baler without Precutter)
Precutter Hydraulic System
Net Tying - Operation and Tests
Special Tools - Dealer-Fabricated
tm3294 - 572, 582 and 592 Round Balers
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Information
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Section 10: General
Group 10: Serial Numbers
Baler Serial Number Plate
Baler Identification Number
Group 15: Torques for Hardware
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Group 20: Lubrication
Gear Oil
Grease
Multiluber Chain Oil
Group 25: General Information
Locking Collars for Shaft Bearings
Section 40: Electrical System
Group 05: Connectors
Special or Essential Tools
Electrical Connector Handling
Disconnecting Electrical Circuit
Insulated and Non-Insulated Connectors
Replacing Small MATE-N-LOK MATE-N-LOK is a trademark of AMP, Inc. Contacts in Connector Housings
Replacing SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connector Bodies
Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK, and METRIMATE are trademarks of AMP Inc. Pin Type Connectors
Replacing DEUTSCH DEUTSCH is a trademark of Deutsch Co. Connectors
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Weather Pack Weather Pack is a trademark of Packard Electric. Male and Female Terminal
Replacing Metri Pack Metri Pack is a trademark of Delphi Packard Electric Systems. Connectors For Metri Pack connectors, 150 series
Replacing SCHLEMMER SCHLEMMER is a trademark of Josef Schlemmer GmbH. Connectors
Harness Repair (Splice Broken or Cut Wire)
Harness Repair—Splice Connector
Group 10: Sensors and Switches
Specifications
Gate Latch Switches S1, S2 (592 With BaleTrak Monitor) — S8, S10 (592 Without BaleTrak Monitor)
Gate Latch Switch S1 (572 and 582 With BaleTrak Monitor) — S8 (572 and 582 Without BaleTrak Monitor)
Bale Size Switch S1 (Baler with ELS Monitor)
Bale Size Switch S1 (Baler with ELC and ELC Plus Monitor)
Oversize Bale Switch S1 (572 and 582 with ELS Monitor)
Oversize Bale Switch S9 (Baler with ELC and ELC Plus Monitor) / S3 (Baler with BaleTrak Monitor)
Net Cut Switch S4 (Baler S.N. —052472)
Net Cut Switch S4 (Baler S.N. 052473— )
Baler Rotating Speed Sensor S6 (Baler with BaleTrak Monitor)
Soft Core Switch S7 (Baler without BaleTrak Monitor)
Twine Pulley Sensors S7 - S8 (Baler with BaleTrak Monitor)
Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Reverse Sensor S9
Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Knife Switches S10 - S11
Bale Size Potentiometer R2 (Baler with BaleTrak Monitor)
Bale Shape Potentiometers R3 - R4 (Baler with BaleTrak Monitor)
Group 15: Actuators
Other Material
Specifications
Removing and Installing Twine Arm Actuator M1
Disassembling/Assembling Twine Tying Actuator M1 and Net Tying Actuator M2
Calibration of Twine Actuator: Channel 029 (Baler with BaleTrak Monitor Only)
Adjusting Twine Actuator Stroke: Channel 030 (Baler with BaleTrak Monitor Only)
Adjusting Twine Arm Re-Extension Point (Baler with ELC and ELC Plus Monitor)
Group 30: ELS Monitor (Manual Twine Control)
Manual Twine Control A1 (572 and 582)
Group 40: ELC Plus Monitor (Electronic Tying Control)
Setting Monitor for Tying Arm Type
Group 50: BaleTrak and BaleTrak Plus Monitor
Replace BaleTrak EPROM
Disassembling BaleTrak Monitor
Assembling BaleTrak Monitor
Reprogramming BaleTrak Software
Section 50: Power Train
Group 10: Walterscheid Powerline
Special or Essential Tools
Bearing Extractor
Powerline Guard Removal
Remove Powerline With Shear Bolt
Remove Powerline With Slip Clutch
Remove Powerline with Cam-Type Cut Out Clutch
Removing Half Guard
Installing Half Guard
Disassembling Hook-Up
Walterscheid Powerline Exploded View
Assembling Hook-Up
Disassembling Coupler
Assembling Coupler
Group 15: Walterscheid CV Joint
Special or Essential Tools
Bearing Extractor
Disassembling CV Joint Shield
Assembling CV Joint Shield
Disassembling CV Joint
Assembling CV Joint
Group 20: Baler Main Drive Shaft
Other Material
Specifications
Drive Shaft (w/o Precutter)—Cross-Sectional View
Drive Shaft (with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)—Cross-Sectional View
Removing Bearing
Installing Bearing
Group 30: Shear Bolt Clutch
Disassembling Shear Bolt Clutch
Assembling Shear Bolt Clutch
Group 35: Walterscheid Slip Clutch
Specifications
Disassembling Slip Clutch
Exploded View of Walterscheid Slip Clutch
Assembling Slip Clutch
Install Setting Ring
Group 40: Cam-Type Cut Out Clutch (S.N. —06XXXX)
Other Material
Specifications
Disassembling Cam-Type Cut Out Clutch
Adjusting Cam-Type Cut Out Clutch
Exploded View of Cam-Type Cut Out Clutch
Assembling Cam-Type Cut Out Clutch
Group 41: Cam-Type Cut Out Clutch (S.N. 06XXXX—)
Other Material
Specifications
Disassembling Cam-Type Cut Out Clutch
Adjusting Cam-Type Cut Out Clutch
Exploded View of Cam-Type Cut Out Clutch
Assembling Cam-Type Cut Out Clutch
Group 45: Gear Case (Without Precutter Device)
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Removing Gear Case
Disassembling Gear Case
Inspecting Gear Case
Assembling Gear Case
Installing Gear Case
Group 55: Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Gear Case
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Removing Gear Case
Disassembling Gear Case (Baler S.N. —042336)
Exploded View of Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter Gear Case (Baler S.N. —042336)
Assembling Gear Case (Baler S.N. —042336)
Disassembling Gear Case (Baler S.N. 042337—)
Assembling Gear Case (Baler S.N. 042337—)
Installing Gear Case
Group 60: Chain Tension
Adjusting Main Drive Chain
Checking Starter Roll Drive Chain (Baler without Precutter Only)
Adjusting Starter Roll Drive Chain (Baler with precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Only)
Adjusting Upper Drive Roll Chain (592 Only)
Adjusting Upper Drive Roll Chain (582 Only)
Adjusting Upper Drive Roll Chain (572 Only)
Adjusting Upper Drive Roll Chain Guide (582 and 592 only)
Adjusting Top Idler Roll Drive Chain
Adjusting Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Drive Chain
Adjusting Drive Chains for 2.00 m (6 ft 6.7 in.) Pickup with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter
Adjusting 1.41 m (4 ft 7 in.) Pickup Drive Chains
Adjusting 1.81 m (5 ft 11 in.) Pickup Drive Chains
Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Drive Chains
Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Drive Chains
Group 65: Sprocket Alignment
Specifications
Checking and Adjusting Sprockets Alignment
Section 60: Braking System — Repair
Group 05: Air Brakes
Specifications
Preliminary Check
General Information
Drain Air Brake Reservoir
Install Plug-in Connections
Remove Reservoir
Install Reservoir
Remove Relay Emergency Valve
Install Relay Emergency Valve
Remove Brake Cylinder
Adjust Brake Cylinder Clevis
Install Brake Cylinder
Group 10: Hydraulic Brakes
Specifications
Hydraulic Brake Cylinders
Remove Brake Cylinder
Adjust Brake Cylinder Clevis
Install Brake Cylinder
Group 15: Brake Shoe and Drum
Specifications
Adjust Brake Shoes
Section 70: Hydraulic System
Group 05: Bale Density Control Valve (572 and 582 Balers)
Avoid High-Pressure Fluids
General Repair Information
Removing and Installing Bale Density Control Valve
Disassembling Bale Density Control Valve
Assembling Bale Density Control Valve
Checking Condition of Valve Seats and Poppets
Group 10: Bale Density Control Valve (592 Baler)
Avoid High-Pressure Fluids
General Repair Information
Removing and Installing Bale Density Control Valve
Disassembling Bale Density Control Valve
Assembling Bale Density Control Valve
Checking Condition of Valve Seats and Poppets
Installing Check Valves Correctly
Group 15: Hydraulic Cylinders
Other Material
Specifications
Removing and Installing Tension Cylinder (572 Only)
Removing and Installing Tension Cylinder (582 Baler Only)
Removing and Installing Tension Cylinder (592 Only)
Removing and Installing Gate Cylinder (592 Baler Only)
Disassembling and Assembling Tension Cylinder (572 Only)
Disassembling and Assembling Tension Cylinder (592 Only)
Disassembling and Assembling Gate Cylinder (592 Only) and Tension Cylinder (582 Only)
Disassembling and Assembling 1.41 m (4 ft 7.5 in.)/1.81 m (5 ft 11 in.) Pickup Lift Cylinder and Upper Arm Cylinder
Disassembling and Assembling 2.00 m (6 ft 7 in.) Pickup Lift Cylinder (Baler with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter) (S.N. —040844)
Disassembling and Assembling 2.00 m (6 ft 7 in.) Pickup Lift Cylinder (Baler with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter) (S.N. 040845— )
Disassembling and Assembling 2 m (6 ft 7 in.)/2.20 m (7 ft 3 in.) Pickup Lift Cylinder (Baler Without Precutter) (S.N. —040844)
Disassembling and Assembling 2 m (6 ft 7 in.)/2.20 m (7 ft 3 in.) Pickup Lift Cylinder (Baler Without Precutter) (S.N. 040845— )
Disassembling and Assembling 2 m (6 ft 7 in.) Pickup Knife Cylinder
Disassembling and Assembling Gear Case Reverse Cylinder and Declutchable Top Idler Roll Drive Cylinder
Group 20: Gate Locking Valve (592 Baler Only)
Repairing Gate Locking Valve
Group 40: Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic Components
Specifications
Avoid High-Pressure Fluids
Removing and Installing Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Valve
Bleeding Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Circuit
Identification View of Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Valve
Disassembling and Assembling Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Valve
Section 80: Miscellaneous
Group 05: Wheel and Hub Repair
Specifications
Exploded View of Wheel Hub (Without Brake)
Disassembling Wheel Hub (Without Brake)
Assembling Wheel Hub (Without Brake)
Exploded View of Wheel Hub (With Hydraulic Braking System)
Exploded View of Wheel Hub (With Air Braking System)
Exploded View of Pickup Gauge Wheel
Repairing Pickup Gauge Wheel
Exploded View of Converging Wheel
Remove Excessive Play From Converging Wheel Pivot
Group 20: Tongue Repair
Specifications
Removing Tongue
Installing Tongue
Removing/Installing Ball Joint Hitch
Group 25: Gate Latch
Specifications
Adjusting Gate Latch (592 Only)
Adjusting Gate Locking Hooks (572 with Soft Core Only)
Group 30: Bale Size Indicator
Adjusting Bale Size Indicator
Group 35: Bale Shape Indicators
Adjusting Bale Shape Indicators (Baler Without BaleTrak Monitor)
Section 85: Lubrication System — Repair
Group 05: Drive Chain Lubrication
Adjusting Oil Flow
Bleeding Chain Oiling System Pump
Adjusting Brushes
Removing and Installing Hoses
Section 100A: Pickup Repair
Group 05: 1.41 m (4 ft 7 in.) Pickup
Other Material
Specifications
1.41 m (4 ft 7 in.) Pickup Inspection Checklist
Replacing Teeth with 1.41 m (4 ft 7 in.) Pickup Installed
Replacing Cam Follower Bearings
Removing 1.41 m (4 ft 7 in.) Pickup
Disassembling 1.41 m (4 ft 7 in.) Pickup Cylinder
Inspecting 1.41 m (4 ft 7 in.) Pickup Cylinder
Assembling 1.41 m (4 ft 7 in.) Pickup Cylinder
Installing 1.41 m (4 ft 7 in.) Pickup
Group 10: 1.81 m (5 ft 11 in.) Pickup
Other Material
Specifications
1.81 m (5 ft 11 in.) Pickup Inspection Checklist
Replacing Teeth with 1.81 m (5 ft 11 in.) Pickup Installed
Replacing Cam Follower Bearings
Removing 1.81 m (5 ft 11 in.) Pickup Augers
Installing 1.81 m (5 ft 11 in.) Pickup Augers
Removing 1.81 m (5 ft 11 in.) Pickup
Removing Crankshaft
Disassembling and Assembling Feeder Fork
Installing Crankshaft
Disassembling 1.81 m (5 ft 11 in.) Pickup Cylinder
Inspecting 1.81 m (5 ft 11 in.) Pickup Cylinder
Assembling 1.81 m (5 ft 11 in.) Pickup Cylinder
Installing 1.81 m (5 ft 11 in.) Pickup
Group 15: 2.20 m (7 ft 3 in.) Pickup
Other Material
Specifications
Removing the Pickup
Installing the Pickup
Repairing the Pickup Cylinder
Crankshaft Assembly—Exploded View
Removing Crankshaft
Installing Crankshaft
Centering Crankshaft Drive (Baler with S.N. —049999)
Centering Crankshaft Drive (Baler with S.N. 050000—)
Disassembling and Assembling Pickup Feeder Forks
Group 20: Pickup Adjustments
Specifications
Adjusting Pickup Auger Scrapers
Adjusting Left-Hand 1.41 m (4 ft 7 in.) Pickup Float Spring
Adjusting Right-Hand 1.41 m (4 ft 7 in.) Pickup Float Spring
Adjusting Left-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring
Adjusting Right-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring
Adjusting 2.20 m (7 ft 3 in.) Pickup Float Spring
Adjusting Pickup Float Spring (Baler With Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Group 25: Pickup Drive Components
Replacing Pickup Drive Shear Bolt (Baler without Precutter)
Replacing Pickup Drive Shear Bolt (Baler with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Section 100B: Precutter
Group 05: Adjustment
Specifications
Precutter Rotor and Bearing—Cross-Sectional View
Adjusting Scrapers
Group 10: Repair
Removing Precutter Device
Section 120: Bale Chamber
Group 05: Identification of Rolls
Identification of Rolls (572)
Identification of Rolls (592 without Precutter)
Identification of Rolls (582 and 592 with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Group 10: Baler Rolls
Other Material
Specifications
Removing Starter Roll - No. 1 (Baler without Precutter)
Removing Starter Roll - No. 1 (Baler with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Installing Starter Roll - No. 1
Removing Lower Belt Drive Roll - No. 2 (Baler without Precutter)
Removing Lower Belt Drive Roll - No. 2 (Baler with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Installing Lower Belt Drive Roll - No. 2
Removing Cleaning Auger
Installing Cleaning Auger
Removing and Installing Front Idler Roll - No. 3 (582 and 592)
Removing Upper Belt Drive Roll - No. 4 (592)
Removing Upper Belt Drive Roll - No. 4 (572 and 582)
Installing Upper Belt Drive Roll - No. 4
Removing and Installing Front Tension Arm Idler Roll - No. 5
Removing and Installing Top Arm Roll - No. 6
Removing and Installing Upper Rear Gate Roll - No. 7
Removing and Installing Lower Rear Gate Roll - No. 8
Removing and Installing Lower Front Gate Roll - No. 9
Removing and Installing Rear Tension Arm Roll - No. 10 (572)
Removing and Installing Rear Tension Arm Roll - No. 10 (582)
Removing and Installing Center and Rear Tension Arm Rolls - No. 10 and No. 12 (592)
Removing Top Idler Roll - No. 11 (572)
Removing Top Idler Roll - No. 11 (582 and 592)
Installing Top Idler Roll - No. 11
Removing and Installing Center Tension Arm Roll - No. 12 (572 and 582)
Removing Belt Staggering Roll - No. 13
Installing Belt Staggering Roll - No. 13
Removing and Installing Bale Holding Roll - No. 18 (Baler with Precutter)
Replacing Tension Arm Roll Shaft
Replacing Stationary Shaft Roll Bearings
Replacing Bearings With Cast Housings
Replacing Bearings With Steel Flange
Group 15: Scraper of Roll
Specifications
Adjusting Scraper of Starter Roll - No. 1 (Baler without Precutter)
Adjusting Scraper of Starter Roll - No. 1 (Baler with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Adjusting Scraper of Lower Rear Gate Roll - No. 8
Adjusting Scraper of Lower Front Gate Roll - No. 9
Group 20: Belt Repair
Essential Tools
Specifications
Removing Belts
Preparing Damaged Belts
Installing MATO Belt Hooks
Installing Belts
Length and Routing Belts Through the Baler (572 with Cleaning Auger)
Length and Routing Belts Through the Baler (572 without Cleaning Auger)
Length and Routing Belts Through the Baler (582 and 592 With Cleaning Auger)
Length and Routing Belts Through the Baler (582 and 592 Without Cleaning Auger)
Adjusting Belt Tracking
Group 25: Belt Guide for Net Tying Device
Other Material
Specifications
Assembling Roll No. 10 Belt Guide
Group 30: Tension Arm Repair
Specifications
Removing Tension Arm (582 and 592)
Installing Tension Arm (582 and 592)
Removing Tension Arm (572)
Installing Tension Arm (572)
Adjusting Upper Arm Spring (582 and 592 without Precutter)
Adjusting Upper Arm Spring (592 Baler with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Adjusting Upper Arm Cylinder (572 and 582 Baler)
Group 35: Top Idler Roll Declutchable Drive
Adjusting Top Idler Roll Declutchable Drive (592)
Section 130A: Net Tying System
Group 05: Repair
Removing Upper (Rubber) Feed Roll
Installing Upper (Rubber) Feed Roll
Replacing Upper Feed Roll Bearings
Removing Lower (Steel) Feed Roll
Installing Lower (Steel) Feed Roll
Net Tying Device Check Procedure
Checking Knife and Counterknife Position (Test 1)
Checking Free Motion of Swinging Bar (Test 2)
Checking Net Feed Roll Pressure (Test 3)
Checking NR 8 Roll Position (Test 4)
Checking Drive Belt Tension (Test 5)
Checking Net Feed Roll Brake (Test 6)
Checking Tension Arms (Test 7)
Checking Net Cut Switch Adjustment (Test 8) (Baler S.N. —052472)
Checking Net Cut Switch Adjustment (Test 8) (Baler S.N. 052473— )
Checking Lower Net Guide Position (Test 9)
Removing and Installing Net Feed Roll Drive Belt
Removing and Installing Net Knife
Adjusting Net Stretch
Removing Net Wrapped Around Feed Rolls
Section 130B: Twine Tying System
Group 05: Electrical Tying System
Specifications
Adjusting Twine Guide (Baler with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Adjusting Twine Guide (Baler without Precutter)
Adjusting Twine Cutter Anvil
Adjusting Twine Clamper (Baler without Precutter Device)
Adjusting Twine Arm Travel (Baler Without BaleTrak)
Adjusting Twine Arm Travel (Baler with BaleTrak Monitor)
Section 211: Diagnostic Trouble Codes for BaleTrak Control
Group 05: Description
Read Me First!
Group E00X: Battery Voltage
E001 - Erratic Supply Voltage
E002 - Tension Below or Equal to 11.2 V
E003 - Tension Over or Equal to 16 V
Functional Schematic of Power Supply
Group E10X: Bale Size Potentiometer R2
E102 - Open or Grounded Circuit
E103 - Shorted Circuit
E104 - Bale Size Below the Minimum Size
E105 - Bale Size Over the Maximum Size
Functional Schematic of Bale Size Potentiometer R2
Group E11X: Right Bale Shape Potentiometer R4
E112 - Open Circuit or Grounded Circuit
E113 - Shorted Circuit
E114 - Right Bale Shape Below the Minimum Value
E115 - Right Bale Shape Over the Maximum Value
Functional Schematic of Right Bale Shape Potentiometer R4
Group E12X: Left Bale Shape Potentiometer R3
E122 - Open Circuit or Grounded Circuit
E123 - Shorted Circuit
E124 - Left Bale Shape Below the Minimum Value
E125 - Left Bale Shape Over the Maximum Value
Functional Schematic of Left Bale Shape Potentiometer R3
Group E20X: Twine Actuator M1
E201 - Open Circuit
E202 - Faulty Actuator
E203 - Resistive Power Line
E204 - Shorted Circuit
E205 - Grounded Circuit
Functional Schematic of Twine Tying Actuator M1
Group E21X: Net Actuator M2
E211 - Open Circuit
E212 - Faulty Actuator
E213 - Resistive Power Line
E214 - Shorted Circuit
E215 - Grounded Circuit
Functional Schematic of Net Tying Actuator M2
Group E22X: Soft Core Y1
E221 - Open Circuit
E222 - Grounded Circuit
E223 - Shorted Circuit
Functional Schematic of Soft Core Function Y1
Group E23X: Pickup Valve Y4
E231 - Open Circuit
E232 - Grounded Circuit
E233 - Shorted Circuit
Functional Schematic of Pickup Valve Function Y4
Group E24X: Knife Valve Y3
E241 - Open Circuit
E242 - Grounded Circuit
E243 - Shorted Circuit
Functional Schematic of Knife Valve Function Y3
Group E25X: Reverser Valve Y2
E251 - Open Circuit
E252 - Grounded Circuit
E253 - Shorted Circuit
Functional Schematic of Reverser Valve Function Y2
Group E31X: Lower Drive Roll RPM Sensor S6
E311 - Open Circuit
E312 - Speed Below the Minimum Value
E313 - Speed Over the Maximum Value
Functional Schematic of Lower Drive Roll RPM Sensor S6
Group E32X: Twine Pulley Sensors S7/S8
E321 - Twine Not Detected
E322 - Twine Not Cut
Functional Schematic of Twine Pulley Sensors S7/S8
Group E40X: Net Switch S4
E401 - Always Opened
E402 - Always Closed
Functional Schematic of Net Switch S4 (Baler S.N. —052472)
Functional Schematic of Net Switch S4 (Baler SN 052473—)
Group E41X: Right Gate Switch S1
E411 - Always Opened
E412 - Always Closed
Functional Schematic of Right Gate Switch S1
Group E42X: Left Gate Switch S2
E421 - Always Opened
E422 - Always Closed
Functional Schematic of Left Gate Switch S2
Group E43X: Oversize Bale Switch S3
E431 - Always Opened
Functional Schematic of Oversize Bale Switch S3
Group E51X: Positive Analog Reference
E512 - Grounded Circuit
E513 - Shorted Circuit
Functional Schematic of Positive Analog Reference
Group E60X: EPROM
E601 - User Table, All User Banks Corrupted
E602 - User Table, One User Bank Corrupted
E603 - Factory Table, All Factory Banks Corrupted
E604 - Factory Table, One Factory Bank Corrupted
E605 - EPROM or Software Failure
Section 240: Electrical System
Group 05: General Information
Electrical Circuit Malfunctions
Open Circuit
Grounded Circuit
Shorted Circuit
How to Read a Functional Schematic
How to Read a Wiring and Harness Diagram
Symbols in System Diagrams
Component Identification Table
Group 06: Test Equipment
Special or Essential Tools
Group 10: Road Lights - Europe (up to S.N. 21323)
Wiring Harness Identification
Component Identification
Component Location
Wiring Diagram
Group 11: Road Lights - Europe (from S.N. 21324)
Wiring harness identification
Component Identification
Component Location
Wiring Diagram
Group 12: Road Lights - North America
Component Identification
Component Location
Wiring Diagram
Lighting Enhancement Module Operation
Group 14: Electrical Diagram / Battery Wiring Harness
Wiring harness identification
Component Identification
Component Location
Wiring Diagram
Group 15: Electrical System / ELS Monitor (Manual Twine Control)
Specifications
ELS Monitor (Manual Twine Control)
Operational Information
Group 15A: Electrical Diagram / ELS Monitor (Manual Twine Control)
Wiring Harness Identification
Component Identification
Component Location
Wiring Diagram
Group 15B: Checking Twine Tying Function
Theory of Operation
Identification
Functional Schematic of Twine Tying Function
Group 15C: Checking Soft Core Function
Theory of Operation
Component Identification
Functional Schematic of Soft Core Function
Group 20: Electrical System / ELC Monitor (Electronic Tying Control)
Specifications
ELC Monitor (Electronic Tying Control)
Operational Information
Group 20A: Electrical Diagram / ELC Monitor (Electronic Tying Control)
Wiring Harness Identification
Component Identification
Component Location
Wiring Diagram
Group 20B: Checking Twine Tying Function
Theory of Operation
Identification
Functional Schematic of Twine Function
Group 20C: Checking Soft Core Function
Theory of Operation
Identification
Functional Schematic of Soft Core Function
Group 20D: Checking the Bale Oversize and Gate Function
Theory of Operation
Component Identification
Functional Schematic of Bale Oversize and Gate Function
Group 21: Electrical System / ELC Plus Monitor (Electronic Tying Control)
Specifications
ELC Plus Monitor (Electronic Tying Control)
Operational Information
Group 21A: Electrical Diagram / ELC Plus Monitor (Electronic Tying Control)
Wiring Harness Identification
Component Identification
Component Location of Main Wiring Harness on 572 and 582
Component Location of Main Wiring Harness on 592
Group 30: Electrical System / BaleTrak Control
Specifications
BaleTrak Monitor
BaleTrak Plus Monitor
BaleTrak Monitor Keyboard Description
BaleTrak Plus Monitor Keyboard Description
LCD Screen Description
Warning Pictograms
Operational Information
Group 30A: Electrical Diagram / BaleTrak Control
Section Identification on Functional Schematics
Wiring Harness Identification
Component Identification
Component Location of Main Wiring Harness W2 on 572 and 582
Wiring Diagram of Main Wiring Harness W2 on 572 and 582
Component Location of Main Wiring Harness W2 on 592
Wiring Diagram of Main Wiring Harness W2 on 592
Component Location of Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter Wiring Harness W3
Wiring Diagram of Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter Wiring Harness W3
Functional Schematic (Part 1)
Functional Schematic (Part 2)
Group 30B: Diagnostic Modes
Safety
Essential Tools
Diagnostic Mode: User Parameters
Channel 001: Reset to Factory Default Settings
Channel 002, 003, 004
Channel 005: Calibration of Bale Size Potentiometer
Channels 006 and 007: Calibration of Bale Shape Potentiometer
Channel 008: Measurement units
Channel 009, 010, 011
Channel 012: Test of Net Cut Switch (Baler S.N. —052472)
Channel 012: Test of Net Cut Switch (Baler S.N. 052473— )
Channel 013: Test of Oversize Bale Switch
Channel 014: Test of Right Gate Switch
Channel 015: Test of Left Gate Switch (592 Baler Only)
Channel 016: Not Used on 572, 582 and 592 Baler
Channel 017: Speed of Lower Drive Roll (No.2)
Channel 018: Test of Actuator Current Consumption
Channel 019: Voltmeter
Channel 020: Test of LCD Screen
Channel 021: Maximum Actuator Current Consumption
Channel 022: Test of Twine Pulley Sensor 1 (S7)
Channel 023: Test of Twine Pulley Sensor 2 (S8)
Channel 024: Test of Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Reverse Sensor
Channel 025: Test of Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Knife Switches
Channel 026
Channel 027: Recording Lowest Position of Belt Tension Arm
Channel 028: Bale Size Fine Tuning
Channel 029: Calibration of Twine Actuator
Channel 030: Twine Actuator Stroke
Channel 031: Adjusting Tying End Distance
Channel 032
Diagnostic Mode: Factory Parameters
Channel 201: Baler Model
Channel 202: Twine Tying Device
Channel 203: Net Tying Device
Channel 204: Not Used on 572, 582 and 592 Baler
Channel 205: Lower Drive Roll RPM Sensor
Channel 206: Not Used on 572, 582 and 592 Baler
Channel 207: Calibration of Lower Drive Roll RPM Sensor
Channel 208: Soft Core Device
Channel 209: Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter
Channel 210: Twine Pulley Sensors
Diagnostic Mode: Diagnostic Channels
Channels 301/3/5 and 302/4/6: Diagnostic Trouble Code (DTC) and Bale Counter Memory
Channel 307: Minutes Counter
Channel 308: Global Hours Counter
Channel 309: Lowest Battery Voltage Level Recorded
Channel 310: Highest Battery Voltage Level Recorded
Channel 311: Controller Software Version
Channel 312: Total Bale Counter
Section 250: Lubrication System Operation and Tests
Group 05: Theory of Operation
Automatic Lubrication System
Multiluber Chain Oil
Lubrication System Pump
Group 10: Component Location
Component Location for 2.00 m (6 ft 7 in.) HiFlow Pickup
Component Location for 2.20 m (7 ft 3 in.) HiFlow Pickup
Component Location for Pickup with Precutter
Section 260A: Air Brake System Operation and Tests
Group 05: Safety
Working on the Air Brake System
Group 20: Air Brake System — Description
Description and Diagram
Group 25: Air Brake System — Tests
Essential Tools
Specifications
Operational Check
Check for Leaks at Brake Circuit
Check the Braking Pressure
Check Pilot Line Pressure
Section 260B: Hydraulic Brake System Operation and Tests
Group 20: Hydraulic Brake System — Description
Description and Diagram
Group 25: Hydraulic Brake System — Tests
Check the Braking Pressure
Section 270: Hydraulic System — Operation and Tests
Group 05: Safety
Recommendations
Group 10: General Information
Hydraulic Symbols (As Defined by ISO 1219)
Group 20: Bale Density / Gate Control — Description
Bale Density/Gate Control - Working Principle
Soft Core Option - Working Principle
Description and Diagram — Bale Density/Gate Control (572)
Description and Diagram — Bale Density/Gate Control (582)
Description and Diagram — Bale Density/Gate Control with or without 55 bar Soft Core Device (592)
Description and Diagram — Bale Density/Gate Control With 0 bar Soft Core (592)
Component Description
Starting a Bale (572 and 582 Without Soft Core Option)
During Baling (572 and 582 With Soft Core Option)
During Baling (572 and 582)
Opening the Gate (572 and 582)
Closing the Gate (572 and 582)
Starting a Bale (592 Without Soft Core Option)
During Baling (592 With 55 bar Soft Core Option)
Starting a Bale (592 With 0 bar Soft Core Option)
During Baling (592)
Opening the Gate (592)
Closing the Gate (592)
Group 21: Bale Density / Gate Control — Troubleshooting
Diagnosing Hydraulic Functions
Group 22: Bale Density / Gate Control — Tests
Essential Tools
Specifications
Check Bale Density Hydraulic System
Check Gate Operation Hydraulic System
Check Bale Density Gauge (582 and 592)
Check Bale Density Adjustable Relief Valve and Check Valve
Check 12 to 1 Check Valves (592)
Check Valve Pilot Piston Check
Check Safety Relief Valve
Checking Soft Core Solenoid Valve Function
Check Tension Cylinder for Leakage
Check Gate Cylinder for Leakage (592)
Check Gate Locking Valve for Leakage
Group 30: Pickup Lift System (Baler without Precutter)
1.41 m (4 ft. 7.5 in.) / 1.81 m (5 ft. 11 in.) / 2.00 m (6 ft. 7 in.) Pickup Single-Acting Cylinder— Identification and Diagram
1.41 m (4 ft. 7.5 in.) / 1.81 m (5 ft. 11 in.) Pickup Double Acting — Identification and Diagram
2.20 m (7 ft. 3 in.) Pickup — Identification and Diagram
Group 40: Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic System — Description
Pickup Attachment (Baler with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Hydraulic System - Description and Diagram
Group 41: Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Hydraulic System — Tests
Essential Tools
Specifications
Checking Pickup Lift Function (Baler with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Checking Gear Case Reverser Function (Baler with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Checking Knife Function (Baler with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Checking Electrovalve Function (Baler with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)
Section 330: Net Tying — Operation and Tests
Group 20: Net Tying System — Operation
How the Net Tying Works
Section 399: Special Tools — Dealer-Fabricated
Group 05: Manufacturing the Tools
DFEX1823A Backlash Measuring Strap
