John Deere Auger & Specialty Crop Platforms 890 Repair Service Manual (TM1632)
Complete Repair Service manual for John Deere Auger & Specialty Crop Platforms 890, with all the workshop information to maintain, diagnose, repair, and refurbish/rebuild like professional mechanics.
John Deere 890 Auger Specialty Crop Platforms workshop repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1632 - John Deere 890 Auger & Specialty Crop Platforms Technical Manual (Repair).PDF
Total Pages: 508 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Service Technician Response
General
Safety
Specifications
General Information
Lubrication
Platform Drives
General Information
Components
Knife Drive Sheave and Belt
Reel Drive
Auger Drives
Conditioner Driveline
Main Gear Case
Reel
General Information
Diagnosing Malfunctions
Reel
Reel Cam and Reel Cam Followers
Reel Teeth, Reel Bar, and Reel Bar Bearings
Hydraulic Driven Reel (If Equipped)
Augers
General Information
Diagnosing Malfunctions
Components
Adjust Strippers to Augers
Auger Bearings and End Shafts
Upper and Lower Augers
Cutterbar and Cutting Components
General Information
Diagnosing Malfunctions
Knife Sections
Knives
Knife Drive
Cutterbar
Electrical System
General Information
Turn/Warning Lights
Connector Repair
Conditioner
General Information
Diagnosing Malfunctions
Conditioner Roll Adjustments
Conditioner Roll Bearings Repair
Conditioner Rolls Repair
TABLE OF CONTENTS................1
Section 10: General................12
Group 05: Safety................12
Recognize Safety Information................15
Understand Signal Words................16
Follow Safety Instructions................17
Prepare for Emergencies................18
Avoid High-Pressure Fluids................19
Park Machine Safely................20
Support Machine Properly................21
Wear Protective Clothing................22
Work in Clean Area................23
Service Machines Safely................24
Work In Ventilated Area................25
Illuminate Work Area Safely................26
Replace Safety Signs................27
Use Proper Lifting Equipment................28
Remove Paint Before Welding or Heating................29
Avoid Heating Near Pressurized Fluid Lines................30
Practice Safe Maintenance................31
Practice Safe Service Procedures................454
Use Proper Tools................33
Construct Dealer Fabricated Tools Safely................34
Dispose of Waste Properly................35
Live With Safety................36
Group 10: Specifications................488
890 Auger Platform (Specifications and design subject to change without notice.)................12
890 Specialty Crop Auger Platform (Specifications and design are subject to change without notice.)................12
Metric Bolt and Cap Screw Torque Values................46
Unified Inch Bolt and Cap Screw Torque Values................48
Service Recommendations For O-Ring Boss Fittings................50
Service Recommendations For 37° Flare and 30° Cone Seat Connectors................52
Group 15: General Information................12
890 Platforms................56
Platform Lift Lockout................58
Knockdown Bar................59
Cutterbar Knife Storage Information common with Operator's Manual.................13
Metric And Customary Design................62
Repair Components................63
Unauthorized Modifications................64
Care Of V-Belts Information common with Operator's Manual.................13
Care of Chains................66
Install O-Ring Connector Link Information common with Operator's Manual.................13
Tighten Bearing Locking Collar Information common with Operator's Manual.................13
Group 20: Lubrication................13
Grease................71
Gear Case Oil................72
Alternative and Synthetic Lubricants................73
Mixing of Lubricants................74
Lubricant Storage................75
Perform Lubrication and Maintenance................76
Conditioner and Conditioner Driveline Lubrication Label Location (890 Auger Platform)................77
Lubrication Label Locations................78
Section 20: Platform Drives................80
Group 05: General Information................80
Practice Safe Service Procedures................454
Stay Clear of Rotating Drivelines................84
890 Auger Platform Operation................86
890 Specialty Crop Auger Platform Operation................88
Group 10: Components................80
Left-Hand Upper Auger Drive................309
Left-Hand Lower Auger Drive (890 Specialty Crop)................310
Right-Hand Upper Auger Drive (890 Specialty Crop)................311
Right-Hand Lower Auger Drive (890 Specialty Crop)................313
Group 15: Knife Drive Sheave and Belt................80
Service Equipment and Tools................405
Other Material................441
Specifications................488
Remove Knife Drive Sheave................101
Install Knife Drive Sheave................102
Replace Knife Drive Belt................104
Adjust Knife Drive Belt................105
Align Knife Drive Belt................106
Group 20: Reel Drive................80
Specifications................488
Replace Reel Drive Belt................109
Adjust Reel Drive Belt (Serial No. -119001)................112
Adjust Reel Drive Belt (Serial No. 121001- )................114
Replace Reel Drive Chain................116
Adjust Reel Drive Chain................119
Group 25: Auger Drives................80
Service Equipment and Tools................405
Other Material................441
Specifications................488
Replace Left-Hand Upper or Lower Auger Drive Chain and Sprockets................126
Replace Left-Hand Lower Auger Drive Chain and Sprockets (890 Specialty Crop)................131
Replace Right-Hand Auger Drive Chain (890 Specialty Crop)................135
Replace Right-Hand Lower Auger Sprocket (890 Specialty Crop)................139
Replace Right-Hand Upper Auger Sprocket (890 Specialty Crop)................143
Adjust Upper and Lower Auger Drive Chains................146
Group 30: Conditioner Driveline................81
Service Parts Kits................261
Specifications................488
Remove and Install Conditioner Driveline................151
Repair Conditioner Driveline................154
Group 35: Main Gear Case................81
Essential or Recommended Tools................440
Service Equipment and Tools................405
Other Material................441
Service Parts Kits................261
Specifications................488
Remove Main Gear Case................163
Disassemble and Inspect Main Gear Case................169
Assemble Main Gear case................171
Install Main Gear Case................176
Section 30: Reel................181
Group 05: General Information................178
Reel................181
Sprocket Driven Reel Speeds (890 Auger Platform)................182
Sprocket Driven Reel Speeds (890 Specialty Crop)................183
Hydraulic Driven Reel Speeds-In Non Seeded Crops and In Seeded And Specialty Crops (If Equipped)................184
Group 10: Diagnosing Malfunctions................178
Feeding Malfunctions................458
Windrow Formation Malfunctions................189
Miscellaneous Malfunctions................460
Hydraulic Driven Reel Malfunctions (If Equipped)................191
Group 15: Reel................181
Service Equipment and Tools................405
Specifications................488
Remove Reel................195
Replace Reel Bearings................202
Replace Reel End Shaft................210
Install Reel................212
Adjust Reel Height................215
Change Reel Speed (Mechanical Drive)................221
Remove Reel Jackshaft And Bearing................224
Assemble And Install Jackshaft Assembly................230
Group 20: Reel Cam and Reel Cam Followers................178
Specifications................488
Replace Reel Cam Followers (Serial No. -119001)................233
Adjust Reel Cam (Serial No. -119001)................238
Adjust Cam Follower Engagement (Serial No. -119001)................240
Replace Reel Cam Followers (Serial No. 121001- )................242
Adjust Reel Cam (Serial No. 121001- )................246
Adjust Cam Follower Engagement (Serial No. 121001- )................248
Group 25: Reel Teeth, Reel Bar, and Reel Bar Bearings................178
Remove Tooth Bar................251
Replace Reel Tooth Bar Bearings Information common with Operator's Manual.................179
Replace Reel Teeth Information common with Operator's Manual.................179
Group 30: Hydraulic Driven Reel (If Equipped)................179
Service Equipment and Tools................405
Other Material................441
Service Parts Kits................261
Specifications................488
Hydraulic Driven Reel Operation and Component Location................263
Test Hydraulic Reel Drive................264
Remove and Install Reel Hydraulic Pump Sprockets................267
Remove and Install Chain Tensioner................269
Replace Speed Sensor................270
Remove and Install Reel Hydraulic Pump................271
Disassemble and Assemble Reel Hydraulic Pump................273
Inspect Reel Hydraulic Pump................277
Remove and Install Reel Hydraulic Motor Sprockets and Slotted Disk................279
Remove and Install Reel Hydraulic Motor................281
Disassemble and Assemble Reel Hydraulic Motor................283
Inspect Reel Hydraulic Motor................288
Remove and Install Reel Hydraulic Valve Block................290
Disassemble and Assemble Reel Hydraulic Valve Block................292
Inspect Reel Hydraulic Valve Block................297
Section 40: Augers................303
Group 05: General Information................299
Specifications................488
Augers................303
Group 10: Diagnosing Malfunctions................299
Feeding Malfunction................305
Windrow Forming Malfunction................306
Miscellaneous Malfunction................307
Group 15: Components................299
Left-Hand Upper Auger Drive................309
Left-Hand Lower Auger Drive (890 Specialty Crop)................310
Right-Hand Upper Auger Drive (890 Specialty Crop)................311
Right-Hand Lower Auger Drive (890 Specialty Crop)................313
Group 20: Adjust Strippers to Augers................303
Specifications................488
Adjust Upper and Lower Strippers to Augers Information common with Operator's Manual.................299
Adjust Center Strippers to Lower Auger Information common with Operator's Manual.................299
Group 25: Auger Bearings and End Shafts................299
Service Equipment and Tools................405
Other Material................441
Specifications................488
Replace Right-Hand Lower Auger Bearing (890 Auger Platform)................325
Replace Right-Hand Upper Auger Bearing (890 Auger Platform)................326
Replace Left-Hand Auger Bearings................329
Replace Upper Right-Hand Auger Bearing (890 Specialty Crop)................334
Replace Lower Right-Hand Auger Bearing (890 Specialty Crop)................336
Replace Lower Left-Hand Auger Bearing (890 Specialty Crop)................337
Replace Auger End Shaft................339
Group 30: Upper and Lower Augers................303
Service Equipment and Tools................405
Other Material................441
Specifications................488
Remove Upper and Lower Augers (890 Auger Platform)................345
Install Upper and Lower Augers (890 Auger Platform)................350
Remove Upper Auger (890 Specialty Crop)................354
Remove Lower Left-Hand Auger (890 Specialty Crop)................358
Remove Lower Right-Hand Auger (890 Specialty Crop)................359
Install Upper and Lower Augers (890 Specialty Crop)................360
Straighten Augers................364
Section 50: Cutterbar and Cutting Components................366
Group 05: General Information................366
Practice Safe Service Procedures................454
Cutterbar................370
Knife Sections................372
Knife Overlap................373
Knife Hold-Downs................374
Group 10: Diagnosing Malfunctions................366
Cutting Malfunction................381
Group 15: Knife Sections................372
Essential or Recommended Tools................440
Specifications................488
Replace Bolt-On Knife Sections................390
Replace Center Knife Sections-890 Auger Platform Information common with Operator's Manual.................366
Replace Center Knife Sections-890 Specialty Crop Platform................393
Group 20: Knives................366
Specifications................488
Time Knives Information common with Operator's Manual.................366
Knife Overlap Information common with Operator's Manual.................366
Remove Knives Information common with Operator's Manual.................366
Install Knives Information common with Operator's Manual.................366
Group 25: Knife Drive................366
Essential Tools or Recommended Tools................404
Service Equipment and Tools................405
Other Material................441
Specifications................488
Remove and Disassemble Knife Drive................408
Assemble and Install Knife Drive................414
Group 30: Cutterbar................370
Specifications................488
Adjust Regular Knife Hold-Downs Information common with Operator's Manual.................366
Adjust Non-Clog Knife Hold-Downs Information common with Operator's Manual.................366
Install Regular Cutterbar Guards................425
Install Non-Clog Cutterbar Guards................428
Section 60: Electrical System................430
Group 05: General Information................430
Platform Electrical System Description................432
Platform Wiring Harness Diagram................433
Group 10: Turn/Warning Lights................430
Replace Turn/Warning Light Fixture................437
Replace Turn/Warning Light Bulb................438
Group 15: Connector Repair................430
Essential or Recommended Tools................440
Other Material................441
Electrical Connector Handling................442
Use Contact Cleaner and Di-electric Grease................443
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................430
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Terminal................430
Replace METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems. (Push Type) Connectors................430
Harness Repair (Splice, Broken or Cut Wire)................449
Harness Repair-Splice Connector................451
Section 70: Conditioner................455
Group 05: General Information................452
Practice Safe Service Procedures................454
Conditioner................455
Group 10: Diagnosing Malfunctions................452
Feeding Malfunctions................458
Miscellaneous Malfunctions................460
Group 15: Conditioner Roll Adjustments................452
Adjust Conditioner Roll Spacing Information common with Operator's Manual.................452
Adjust Conditioner Roll Pressure Information common with Operator's Manual.................452
Adjust Conditioner Roll Timing Information common with Operator's Manual.................452
Group 20: Conditioner Roll Bearings Repair................452
Specifications................488
Replace Lower Conditioner Roll Bearings................474
Replace Upper Conditioner Roll Bearings................480
Group 25: Conditioner Rolls Repair................452
Specifications................488
Remove Conditioner and Conditioner Rolls................489
Inspect Conditioner Components................499
Install Conditioner Rolls and Conditioner................502
John Deere Auger & Specialty Crop Platforms 890 Repair Service Manual (TM1632)
