John Deere Silage Special Models 469s, 569s; Round Balers Models 469, 569 All Inclusive Diagnostic and Repair Service Technical Manual (TM121219)

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Price: US$ 59.00

Complete Diagnostics and Repair Technical Service Manual with Electrical Wiring Diagrams for John Deere Silage Special Models 469s, 569s; Round Balers Models 469, 569, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere Silage Special Models 469s, 569s; Round Balers Models 469, 569 workshop Diagnosis & Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM121219 - John Deere Silage Special Models 469s, 569s; Round Balers Models 469, 569 All Inclusive Technical Manual (Diagnosis Operation Test Repair Service).PDF
TM121219 - John Deere Silage Special Models 469s, 569s; Round Balers Models 469, 569 All Inclusive Technical Manual (Diagnosis Operation Test Repair Service).EPUB

Total Pages: 1,214 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
   Foreword
   General
      Safety
      Specifications
      General Information
      Lubricants
   Drive Train
      General Information
      Diagnosing Malfunctions
      Drive Train Protection
      PTO Driveline
      Remove and Install Gear Case
      Gear Case Repair
      Roll Drives
      Rolls
      Miscellaneous
   Hydraulics
      General Information
      Diagnosing Malfunctions
      Operation and Tests
      Tensioning Valve Repair
      Gate Lock Valve Repair
      Cylinder Repair
   Twine Mechanism-Electric
      General Information
      Diagnosing Malfunctions
      Twine Wrap System Adjustments
      Twine Wrap System Repair
   COVEREDGE Net Wrap System (If Equipped)
      General Information
      Diagnosing Malfunctions
      Net Wrap Repair
   Electrical System
      General Information
      Common Electrical Tests and Checks
      Diagnosing Malfunctions-BALETRAK Pro System
      Tests and Adjustments-BALETRAK Pro System
      Electrical Diagrams-BALETRAK Pro System
      BALETRAK Pro Monitor-Controller Operations
      Repair-BALETRAK Pro System
      Connector Repair
   Pickup
      General Information
      Diagnosing Malfunctions
      Regular Pickup Repair (569 Only)
      MEGATOOTH Pickup Repair (569 Only)
      MEGAWIDE PLUS Pickup Repair
      Miscellaneous
   Miscellaneous
      Wheel Repair
      Gate Repair
      Tension Arm Repair
      Tongue Repair
      Belt Repair
      Main Frame Repair
   Dealer Fabricated Tools

tm121219 - 469, 469 Silage Special, 569, and 569 Silage Special Round Balers

Table of Contents

Foreword

Section 10: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Park Machine Safely

Operate Baler Safely

Protect Bystanders

Service Machine Safely—469, 469S, 569, 569S

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Avoid High-Pressure Fluids

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Construct Dealer-Made Tools Safely

Dispose of Waste Properly

Precautions for Welding

Protect Against High Pressure Spray

Live With Safety

Group 10: Specifications

469, 469 Silage Special , 569, and 569 Silage Special Round Baler Specifications

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications

Metric Face Seal Fitting Torque Chart—High Pressure Applications

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications

SAE Face Seal Fitting Torque Chart—High Pressure Applications

Service Recommendations For 37° Flare and 30° Cone Seat Connectors

Group 15: General Information

Machine Description—469, 469 Silage Special, 569, and 569 Silage Special

Group 20: Lubricants

Grease

Gear Case Oil

Alternative and Synthetic Lubricants

Mixing of Lubricants

Lubricant Storage

Perform Lubrication and Maintenance

Section 20: Drive Train

Group 05: General Information

Drive Train Operation

Group 10: Diagnosing Malfunctions

PTO Driveline Difficulties

Slip Clutch Alert Feature (If Equipped)

Gear Case Difficulties

Drive Chain Difficulties

Group 15: Drive Train Protection

Service Parts Kits

Specifications

Turn Slip Clutch Alert System On/Off

Replace PTO Slip Clutch Alert Sensor

Replace Pickup Slip Clutch Alert Sensor

Adjust PTO and Pickup Slip Clutch Alert Sensors (MegaWide™ Plus and MegaTooth™ Pickups)

Check Slip Clutch Torque (MegaWide™ PLUS)

Replace Pickup Slip Clutch

Repair PTO Driveline Hub—Slip Clutch Type

Repair PTO Driveline Slip Clutch (If Equipped)

Adjust PTO Driveline Slip Clutch

Starter Roll End Play Adjustment

Slipping Seized PTO Driveline Slip Clutch (If Equipped)

Group 20: PTO Driveline

Other Material

Service Parts Kits

PTO Driveline Exploded View—Slip Clutch Type

Repair PTO Lock-Back Collar Disconnect

Repair PTO Constant Velocity Joint

Group 25: Remove and Install Gear Case

Other Material

Specifications

Remove Gear Case

Install Gear Case

Convert Baler to 1000 RPM

Replace Hex Shaft from Gear Case-to-Sidesheet

Group 27: Gear Case Repair

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Disassemble Gear Case

Inspect Gear Case

Assemble Gear Case

Group 30: Roll Drives

Specifications

Adjusting Lower Drive Roll Chain

Adjusting Upper Drive Roll Chain

Check Starter Roll Drive Chain

Adjust Starter Roll Drive Chain

Replace Starter Roll Drive Chain

Remove and Install Starter Roll Sprocket

Remove and Install Lower Drive Roll Sprocket

Check Upper Drive Roll Sprocket Alignment

Group 35: Rolls

Service Equipment and Tools

Other Material

Specifications

Diagram of Rolls and Belt Routing—469 and 569

Diagram of Rolls and Belt Routing—469S and 569S

Remove and Install Starter Roll

Remove and Install Belt Staggering Roll

Remove and Install Cleaning Auger Roll 459S and 559S

Checking and Adjusting Clearance Between Cleaning Auger and Staggered Belt Roll

Remove and Install Front Idler Roll

Remove and Install Take-Up Arm Roll

Remove and Install Top Idler Roll

Remove and Install Auxiliary Take-Up Roll

Remove and Install Upper Rear Gate Roll

Remove and Install Lower Rear Gate Roll—without CoverEdge Net Wrap

Remove and Install Lower Rear Gate Roll—with CoverEdge Net Wrap

Remove and Install (No. 9) Lower Front Gate Roll (With or Without Net Wrap)

Remove and Install Rear Roll of Tension Arm

Remove and Install Center and Front Rolls of Tension Arm

Replace Tension Arm Roll Shaft

Replace Stationary Shaft Roll Bearings

Remove and Install Lower Drive Roll

Replacing Left-Hand Lower Drive Roll Bearing

Replacing Right-Hand Lower Drive Roll Bearing

Remove Upper Drive Roll

Install Upper Drive Roll

Install Upper Drive Roll Bearings

High-Moisture Kit (Silage Baling) Difficulties

Group 40: Miscellaneous

Service Equipment and Tools

Specifications

Adjust Lower Front Gate Roll Scraper

Adjust Starter Roll Scraper (If Equipped)

Adjust Idler Roll Scraper (If Equipped)

Check Belt Tracking

Adjust Belt Tracking without COVEREDGE Net Wrap

Adjust Belt Tracking with COVEREDGE Net Wrap

Section 30: Hydraulics

Group 05: General Information

Hydraulic System Description and Diagram

Tensioning Valve

High Pressure Adjustable Relief Valve

High Pressure Relief Valve (Non Adjustable)

Low Pressure Relief Valve (Non Adjustable)

Pilot-Operated Check Valves

Optional Variable (Soft) Core Solenoid Valve

Install Inline Orifice Correctly

Bale Density Gauge

Group 10: Diagnosing Malfunctions

Diagnosing Hydraulic Malfunctions

Group 15: Operation and Tests

Essential or Recommended Tools

Specifications

Hydraulic System Operation

Low Pressure Relief Valve Test

Check Adjustable Relief Valve

Test Tension or Gate Cylinder for Leakage

Test Pickup Lift Cylinder for Leakage

Test Gate Lock Valve for Leakage

Group 20: Tensioning Valve Repair

Remove and Install Tensioning Valve

Disassemble and Inspect Tensioning Valve

Assemble Tensioning Valve

Check Condition of Valve Seat and Poppet

Install Check Valves Correctly

Group 25: Gate Lock Valve Repair

Repair Gate Lock Valve

Group 30: Cylinder Repair

Service Parts Kits

Remove and Install Gate Cylinder

Disassemble and Assemble Tension Arm Cylinder

Disassemble and Assemble Gate Cylinder

Section 41: Twine Mechanism—Electric

Group 05: General Information

Twine Wrap System Description

Understanding Twine Wrap Terms and Settings

Group 10: Diagnosing Malfunctions

Twine Wrap Difficulties

BALETRAK Pro Monitor-Controller Difficulties

Group 15: Twine Wrap System Adjustments

Specifications

Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop

Adjust Twine Cutter-to-Twine Arm

Check and Adjust Twine Cutter Knife

Adjust Twine Cutter Contact Tab

Adjust Clearance Between Cutter Link Support and Twine Arm

Adjust Twine Cutter Tension

Adjust Front Twine Arm

Adjust Twine Indicator Retaining Strap

Set Twine End Wrap Distance

Set Twine Spacing

Group 20: Twine Wrap System Repair

Specifications

Remove and Install Twine Arm Actuator—469 and 469S

Install Twine Arm Actuator, Adapter, and Pivot Assembly—469 and 469S

Remove and Install Twine Arm Actuator—569 and 569S

Install Twine Arm Actuator, Adapter, and Pivot Assembly—569 and 569S

Install Twine Arm Stop—469 and 469S

Install Twine Arm Stop—569 and 569S

Install Twine Arm and Twine Arm Drive Gear—569 and 569S

Section 50: Net Wrap System (If Equipped)

Group 05: General Information

Other Material

Specifications

System Description

Switch Description

Setting Number of Net Wraps (If Equipped)

Monitor Display for B-Wrap Baling

Correct Feeding Problems

Using Net Wrap After Extended Storage

Check and Adjust Net Wrap Pan

Check and Straighten Net Pan Angle

Checking and Adjusting Net Pan Pressure without Leaf Spring

Group 10: Diagnosing Malfunctions

Net Wrap Difficulties

BALETRAK Pro Monitor-Controller Difficulties

Group 15: Net Wrap Repair

Specifications

Remove and Install Net Wrap Assembly

Repair Cuts on Feed Roll

Remove and Install Upper (Rubber) Feed Roll

Replace Upper Feed Roll Bearings

Remove and Install Lower (Steel) Feed Roll

Remove and Install Lower Net Wrap Guide

Adjust Lower Net Wrap Guide

Checking and Adjusting Net Pan Pressure

Replace Lower Front Gate Roll Belt Guide

Replace Cover Hinge Seal

Check Cover Gas Springs

Check and Adjust Cover Latch

Remove Net Wrap Actuator

Install Net Wrap Actuator

Removing and Installing Net Wrap V-Belt

Check and Adjust Net Wrap V-Belt Idler Tension

Check and Adjust Net Wrap Switch

Replace Net Wrap Switch or Switch Arm

Remove and Install Cutoff Knife

Sharpen Cutoff Knife

Adjust Net Wrap Counterknife

Install and Adjust Net Wrap Brush

Checking and Adjusting Brake Pad

Checking and Adjusting Net Wrap Feed Roll Brake

Checking and Adjusting Net Wrap Feed Roll Brake Spring

Adjusting Net Wrap Feed Roll Pressure

Adjusting Net Wrap Stretch

Section 60: Electrical System

Group 05: General Information

Electrical System Description—BALETRAK Pro

Slip Clutch Alert

Tail Lights and Warning Lights

Lighting Enhancement Module Operation

Group 10: Common Electrical Tests and Checks

Service Equipment and Tools

Electromagnetic Interference (EMI)

Basic Informational Warnings for Machines Equipped With Computer Controlled Systems

Checks Before Testing

Electrical Circuit Definition

Electronic Circuit Definition

Common Circuit Test

Electrical Circuit Malfunctions

Probe Light Check—Voltage from Battery

Probe Light Check—Continuity to Ground

Seven-Step Electrical Test Procedure

Group 15: Diagnosing Malfunctions—BALETRAK Pro System

Activating BaleTrak Pro Monitor-Controller Alarms

BALETRAK Error Codes

BALETRAK Pro Monitor-Controller Difficulties

Group 20: Tests and Adjustments—BALETRAK Pro System

Specifications

Access BaleTrak Pro Customer, Setup, and Diagnostic Channels

BaleTrak Pro Monitor-Controller Channels

Channel 001: Reset BaleTrak Pro Monitor-Controller to Initial Settings

Channel 002: Dry Straw Twine Wrap Program

Channel 003: Set Twine Re-Extension

Channel 004: Set Cinch Wrap

Adjusting Bale Diameter Sensor (Channel 005)

Adjust Bale Diameter Display

Channel 006: Adjust Net Wrap Delay

Channels 007 and 009: Adjust Bale Shape Sensor

Channels 007 and 009: Adjust Bale Shape Bar Display—Field Procedure

Channel 008: Change Display to Metric or English Units

Channel 010: Set Near-Full Indicator Set Point

Channel 011: Set Bale Shape Sensitivity

Channel 012: Test Net Wrap Switch

Channel 013: B-Wrap Sensor (when enabled)

Adjust B-Wrap Sensor

Channels 013, 014 and 015 Gate Latch and Oversize Bale Switches—Monitor-Controller Assisted Test

Remove and Install Gate Latch Proximity Switches

Adjust Gate Latch Proximity Switches

Adjusting Oversize Bale Switch

Channels 016 and 017: Checking PTO and Pickup Speed

Channel 018: Test Twine or Net Wrap Actuator Current

Channel 019: Test Tractor Convenience Outlet Voltage

Channel 020: Test Liquid Crystal Display (LCD) Panel

Channel 029: Calibrate Twine Arm

Channel 033: Adjust Delay of Twine Eject

Channel 034: Adjust Cut Position

Channel 035: Adjust Bale Orientation

Checking Microswitches

Test Sensors

BALETRAK Pro Monitor-Controller Setup Channels

Channel 201: Change Baler Model

Channel 202: Enable Twine Feature

Channel 203: Enable Net Wrap and B-Wrap Feature

Channel 204: Slip Clutch Alert PTO Speed Sensor

Channel 205: Slip Clutch Alert Pickup RPM Sensor

Channels 206 and 207: Calibrate Slip Clutch Alert PTO and Pickup RPM Sensors

Channel 208: Activating Optional Variable Core Operation

BALETRAK Pro Monitor-Controller Diagnostic Channels

Channels 301—306: Diagnostic Trouble Codes and Bale Count Memory

Channel 307: View Minutes Counter

Channel 308: View Hours Counter

Channel 309: Lowest Battery Voltage Level Recorded

Channel 310: Highest Battery Voltage Level Recorded

Channel 311: Controller Software Version

Channel 312: Total Bale Counter

Group 25: Electrical Diagrams—BALETRAK Pro System

BaleTrak Pro Component Locations

Electrical Schematic

Baler Lighting Electrical Schematic

Wiring Harness Diagram—BaleTrak Pro Monitor-Controller

Wiring Harness Connector Diagram

Wiring Harness Diagram—B-Wrap Sensor Extension

Group 30: BaleTrak Pro Monitor-Controller Operations

BaleTrak Pro Monitor-Controller Keys and Switches

BaleTrak Pro Monitor-Controller Displays and Indicators

BaleTrak Pro Monitor-Controller Operation

BaleTrak Pro Monitor-Controller Specifications

BaleTrak Pro Monitor-Controller Setup Values and Initial Settings

Viewing and Resetting Bale Counters

Adjusting Audible Alarm Volume

Using Manual Actuator, Wrap, and Bypass Switches

Using Bypass Switch (Twine Wrap Only)

Group 35: Repair—BALETRAK Pro System

Specifications

Programming BaleTrak Pro

Resetting BaleTrak Pro Monitor-Controller To Initial Settings (Channel 001)

Replace BaleTrak Pro Computer Chip (EEPROM)

Replace Monitor-Controller LCD Backlight Bulbs

Replace Monitor-Controller LCD Panel

Replace BaleTrak Pro Monitor-Controller Faceplate

Replace Monitor-Controller Audible Alarm

Replace Bale Diameter Sensor

Replace Bale Shape Sensor

Replace Oversize Bale Switch

Replace Variable (Soft) Core Solenoid Coil (If Equipped)

Group 40: Connector Repair

Essential or Recommended Tools

Other Material

Using High-Pressure Washers

Electrical System Visual Inspection

Electrical Connector Handling

Installation of Repair Wire Assembly (RWA)

Use Electrical Insulating Compound

Use Terminal Cleaner and Di-Electric Grease

Harness Repair—Splice Connector

Repair Procedure R-A

Repair Procedure R-B

Repair Procedure R-E

Repair Procedure R-J

Section 70: Pickup

Group 05: General Information

Pickup Description

Preliminary Checks

Check Pickup Tooth End Play

Group 10: Diagnosing Malfunctions

Pickup Difficulties

Feeding Difficulties

General Baler Difficulties

Group 15: Regular Pickup Repair (569 Only)

Other Material

Specifications

Replace Cam Follower Bearings

Remove and Install Pickup

Disassemble Pickup

Inspect Pickup Components

Assemble Pickup

Pickup Drive Belt and Chain Alignment

Adjust Initial Length of Drive Belt Idler Spring

Adjust Drive Belt Idler

Adjust Pickup Float Springs Regular Pickup

Remove and Install Compressor Rack Assembly (Regular Pickup) 569 Only

Adjusting Compressor Rack Assembly (Regular Pickup) 569 Only

Group 20: MEGATOOTH Pickup Repair (569 Only)

Other Material

Specifications

Replace Teeth (Pickup Installed)

Replace Cam Follower Bearings—Left-Hand Side

Replace Cam Follower Bearings—Right-Hand Side

Remove and Install Pickup (MEGATOOTH)

Disassemble Pickup

Inspect Pickup Components

Assemble Pickup

Adjust Float Springs

Group 25: MEGAWIDE PLUS Pickup Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Roller Baffle

Repair Roller Baffle

Balancing Roller Baffle

Remove and Install Compressor Rack Assembly (MEGAWIDE PLUS)

Adjust Compressor Rods (MEGAWIDE PLUS)

Remove and Install MEGAWIDE PLUS Pickup/Rotor Assembly

MEGAWIDE PLUS Pickup/Rotor Frame-to-Baler Frame Shimming Procedure

Replace Cam Follower Bearings

Remove and Install Pickup Cam

Remove and Install Pickup (MEGAWIDE PLUS)

Disassemble Pickup

Inspect Pickup Components

Assemble Pickup

Remove and Install Auger/Rotor Assembly

Disassemble and Assemble Auger/Rotor Assembly

Pickup Drive Chains Alignment

Adjust Auger Scrapers

Adjust Pickup Drive Chains

Adjust Pickup Float Springs (MEGAWIDE PLUS)

Group 30: Miscellaneous

Specifications

Adjust Initial Length of Hydraulic Lift Cylinder (If Equipped)

Repair Gauge Wheel—Regular and MEGATOOTH Pickups

Repair Gauge Wheel—MEGAWIDE PLUS Plus Pickup

Section 80: Miscellaneous

Group 05: Wheel Repair

Service Equipment and Tools

Specifications

Remove and Install Baler Wheel

Inspect and Replace Baler Wheel Bearings 21.5L X 16.1 Tires

Inspect and Replace Baler Wheel Bearings 14L x 16.1Tires

Repair Gathering Wheel (If Equipped)

Remove Excessive Play from Gathering Wheel Pivot

Group 10: Gate Repair

Specifications

Straighten Gate

Remove and Install Gate

Group 15: Tension Arm Repair

Specifications

Remove and Install Tension Arm

Adjust Take-Up Arm Spring

Adjust Bale Size Indicator

Inspect Tension Arm Wear Channel

Replace Tension Arm Wear Channel

Group 20: Tongue Repair

Specifications

Remove and Install Tongue

Group 25: Belt Repair

Essential or Recommended Tools

Service Equipment and Tools

Remove Belts

Install Belts

Prepare Belts For New Lacings

Install Belt Lacing

Belts Eligible for Warranty Replacement

Belts Not Eligible for Warranty Replacement

Group 30: Main Frame Repair

Service Equipment and Tools

Straighten Main Frame

Section 99: Dealer Fabricated Tools

Group 05: Dealer Fabricated Tools

DFEX1874A Support Strap

John Deere Silage Special Models 469s, 569s; Round Balers Models 469, 569 All Inclusive Diagnostic and Repair Service Technical Manual (TM121219)

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