John Deere Hay & Forage Round Balers 469 Premium, 569 Premium All Inclusive Diagnostic and Repair Service Technical Manual (TM121319)
Complete Diagnostics and Repair Technical Service Manual with Electrical Wiring Diagrams for John Deere Hay and Forage Round Balers Models 469 Premium & 569 Premium, with all the shop information to maintain, diagnostic, repair, and rebuild like professional mechanics.
John Deere 469, 569 Premium Hay & Forage Round Balers workshop Diagnosis & Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
(TM121319)TM121319 - John Deere 469 Premium & 569 Premium Round Balers Technical Manual.PDF
(TM121319)TM121319 - John Deere 469 Premium & 569 Premium Round Balers Technical Manual.epub
Total Pages: 1,219 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECCTION
Foreword
General
Safety
Specifications
General Information
Lubricants
Drive Train
General Information
Diagnosing Malfunctions
Drive Train Protection
PTO Driveline
Remove and Install Gear Case
Gear Case Repair
Roll Drives
Rolls
Miscellaneous
Hydraulics
General Information
Diagnosing Malfunctions
Operation and Tests
Tensioning Valve Repair
Gate Lock Valve Repair
Cylinder Repair
Twine Mechanism-Electric
General Information
Diagnosing Malfunctions
Twine Wrap System Adjustments
Twine Wrap System Repair
COVEREDGE Net Wrap System
General Information
Diagnosing Malfunctions
Net Wrap Repair
Electrical System
Common Electrical Tests and Checks
Tests and Adjustments-ISOBUS Display
Baler Schematics
Wiring Harnesses
ISOBUS Display Operations
Repair-GreenStar Display
Sensors and Switches
Connector Repair
Pickup
General Information
Diagnosing Malfunctions
MEGAWIDE PLUS Pickup Repair
Miscellaneous
Miscellaneous
Wheel Repair
Gate Repair
Tension Arm Repair
Tongue Repair
Belt Repair
Main Frame Repair
Remove and Install Gull Wing Door
Fiberglass Repair
Dealer Fabricated Tools
CONTENTS (expanded view)
10 - GENERAL
05 - Safety
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Follow Safety Instructions
Handle Fluids Safely342200224Avoid Fires
Illuminate Work Area Safely
Keep Electronic Control Unit Connectors Clean
Live With Safety
Operate Baler Safely
Park Machine Safely
Practice Safe Maintenance
Precautions for Welding
Prepare for Emergencies
Prevent Battery Explosions
Protect Against High Pressure Spray
Protect Bystanders
Recognize Safety Information
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Machine Safely342200224469P and 569P
Service Machines Safely
Service Tires Safely
Servicing Electronic Control Units
Support Machine Properly
Understand Signal Words
Use Proper Lifting Equipment
Use Proper Tools
Wear Protective Clothing
Welding Near Electronic Control Units
Work in Clean Area
Work In Ventilated Area
10 - Specifications
469 and 569 Premium Round Baler Specifications
Metric Bolt and Screw Torque Values
Service Recommendations For 37302260 Flare and 30302260 Cone Seat Connectors
Unified Inch Bolt and Screw Torque Values
15 - General Information
General Baler Difficulties
Machine Description342200224469 Premium and 569 Premium
20 - Lubricants
Alternative and Synthetic Lubricants
Gear Case Oil
Grease
Lubricant Storage
Mixing of Lubricants
Perform Lubrication and Maintenance
20 - DRIVE TRAIN
05 - General Information
Drive Train Operation
10 - Diagnosing Malfunctions
Drive Chain Difficulties
Gear Case Difficulties
Main Drive Cam Clutch
PTO Driveline Difficulties
Slip Clutch Alert
15 - Drive Train Protection
Replace Pickup Slip Clutch
Service PTO Slip Clutch
20 - PTO Driveline
Other Material
PTO Driveline Exploded View342200224Cam Clutch
Repair PTO Constant Velocity Joint
Repair PTO Lock-Back Collar Disconnect
Service Parts Kits
25 - Remove & Install Gear Case
Convert Baler to 1000 RPM
Install Gear Case
Other Material
Remove Gear Case
Replace Hex Shaft from Gear Case-to-Sidesheet
Specifications
27 - Gear Case Repair
Assemble Gear Case
Disassemble Gear Case
Essential or Recommended Tools
Inspect Gear Case
Other Material
Service Equipment and Tools
Specifications
30 - Roll Drives
Adjust Lower Drive Roll Chain
Adjust Starter Roll Drive Chain
Adjust Upper Drive Roll Chain
Check Starter Roll Drive Chain
Check Upper Drive Roll Sprocket Alignment
Remove and Install Lower Drive Roll Sprocket
Remove and Install Starter Roll Sprocket
Replace Starter Roll Drive Chain
Specifications
35 - Rolls
Diagram of Rolls and Belt Routing342200224469P and 569P
Install Left-Hand Upper Drive Roll Bearing
Install Upper Right-Hand Drive Roll Bearing
Other Material
Remove and Install Belt Staggering Roll
Remove and Install Center and Front Rolls of Tension Arm
Remove and Install Front Idler Roll
Remove and Install Lower Front Gate Roll
Remove and Install Lower Rear Gate Roll342200224with CoverEdge342204242 Net Wrap
Remove and Install Rear Roll of Tension Arm
Remove and Install Starter Roll
Remove and Install Take-Up Arm Roll
Remove and Install Top Idler Roll
Remove and Install Upper Rear Gate Roll
Remove Upper Drive Roll
Replace Lower Drive Roll
Replace Stationary Shaft Roll Bearings
Replace Tension Arm Roll Shaft
Replacing Left-Hand Lower Drive Roll Bearing
Replacing Right-Hand Lower Drive Roll Bearing
Specifications
Welding on Round Baler Equipped with ISOBUS Display System
40 - Miscellaneous
Adjusting Belt Tracking with Net Wrap
Adjusting Idler Roll Scrapers (If Equipped)
Adjusting Starter Roll Scraper (If Equipped)
Adjust Lower Front Gate Roll Scraper
Check for Twisted Gate
Checking Belt Tracking
Specifications
30 - HYDRAULICS
05 - General Information
Bale Density Gauge
High Pressure Adjustable Relief Valve
Hydraulic System Diagram
Install Inline Orifice Correctly
Low Pressure Relief Valve (Non Adjustable)
Pilot-Operated Check Valves
Tensioning Valve
Variable (Soft) Core Solenoid Valve
10 - Diagnosing Malfunctions
Diagnosing Hydraulic Malfunctions
15 - Operation & Tests
Check Adjustable Relief Valve
Essential or Recommended Tools
High Pressure Relief Valve Test
Hydraulic System Operation
Low Pressure Relief Valve Test
Specifications
Test Gate Lock Valve for Leakage
Test Pickup Lift Cylinder for Leakage
Test Tension or Gate Cylinder for Leakage
20 - Tensioning Valve Repair
Check Condition of Valve Seat and Poppet
Disassemble and Assemble Tensioning Valve
Install Check Valves Correctly
Remove and Install Tensioning Valve
25 - Gate Lock Valve Repair
Repair Gate Lock Valve
30 - Cylinder Repair
Disassemble and Assemble Gate Cylinder
Disassemble and Assemble Tension Arm Cylinder
Remove and Install Gate Cylinder
Service Parts Kits
Specifications
41 - TWINE MECHANISM-ELECTRIC
05 - General Information
Twine Wrap System Description
10 - Diagnosing Malfunctions
Twine Wrap Difficulties
15 - Twine Wrap System Adjustments
Adjust Clearance Between Cutter Link Support and Twine Arm
Adjust Front Twine Arm
Adjusting Twine Cutter-to-Twine Arm
Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop
Adjust Twine Cutter Contact Tab
Adjust Twine Cutter Tension
Adjust Twine Indicator Retaining Strap
Checking and Adjusting Twine Cutter Knife
Setting and Adjusting Twine Wrapping
Setting Twine Spacing
Specifications
20 - Twine Wrap System Repair
Install Twine Arm Actuator, Adapter, and Pivot Assembly342200224469P
Install Twine Arm Actuator, Adapter, and Pivot Assembly342200224569P
Install Twine Arm and Twine Arm Drive Gear342200224569P
Install Twine Arm Stop342200224469P
Install Twine Arm Stop342200224569P
Remove and Install Twine Arm Actuator342200224469P
Remove and Install Twine Arm Actuator342200224569P
Specifications
Twine Arm Position Sensor
50 - COVEREDGE NET WRAP SYSTEM
05 - General Information
Adjust B-Wrap Settings
Adjust Net Wrapping
Check and Adjust Net Wrap Pan
Check and Straighten Net Pan Angle
Checking and Adjusting Net Pan Pressure without Leaf Spring
Correcting Net Wrap Feeding Problems
Monitor Display for B-Wrap Baling
Other Material
Recommended Net Wrap Material
Select or Switch Between B-Wrap and Net Wrap
Specifications
Switch Description
System Description
Using Net Wrap After Extended Storage
10 - Diagnosing Malfuctions
Diagnosing Net Wrap or B-Wrap Malfunctions
15 - Net Wrap Repair
Adjusting Net Wrap Counterknife
Adjusting Net Wrap Feed Roll Pressure
Adjusting Net Wrap Stretch
Check and Adjust Cover Latch
Check Cover Gas Springs
Checking and Adjusting Net Wrap Feed Roll Brake
Checking and Adjusting Net Wrap Feed Roll Brake Spring
Checking and Adjusting Net Wrap V-Belt Idler Tension
Check Net Pan Pressure
Installing and Adjusting Net Wrap Brush
Installing Net Wrap Actuator
Remove and Install Lower Net Wrap Guide
Remove and Install Lower (Steel) Feed Roll
Remove and Install Net Wrap Assembly
Remove and Install Upper (Rubber) Feed Roll
Removing and Installing Cut-Off Knife
Removing and Installing Net Wrap V-Belt
Removing Net Wrap Actuator
Repair Cuts on Feed Roll
Replace Cover Hinge Seal
Replace Lower Front Gate Roll Belt Guide
Replace Upper Feed Roll Bearings
Sharpening Net Wrap Knife
Specifications
60 - ELECTRICAL SYSTEM
10 - Common Electrical Tests and Checks
Basic Informational Warnings for Machines Equipped with Computer Controlled Systems
Checks Before Testing
Common Circuit Test
Electrical Circuit Definition
Electrical Circuit Malfunctions
Electromagnetic Interference (EMI)
Electronic Circuit Definition
Probe Light Check342200224Continuity to Ground
Probe Light Check342200224Voltage from Battery
Service Equipment and Tools
Seven-Step Electrical Test Procedure
20 - Tests & Adjustments - ISOBUS Display
Adjust Bale Shape Sensitivity
Calibrate Bale Diameter Sensor342200224Precise Calibration (Field Method)
Calibrate Bale Diameter Sensor342200224Precise Calibration (Without Baling)
Calibrate Bale Diameter Sensor342200224Quick Calibration
Calibrate Bale Shape Sensors
Calibrate Gate Position Sensor
Calibrate Twine Arm Actuator
Change PTO Driveline Speed in ISOBUS Display
Changing Language on Monitor
Checking Microswitches
Default ISOBUS Display Settings
Diagnostic Trouble Code List
Dry Straw Twine Wrap Program
Hall Effect Sensors Test
Setting Cinch Wrap
Speed Compensation Program342200224Net Wrap and Twine Wrap
Speed Compensation Program342200224Speed Sensors
Start Net, B-Wrap, or Twine Wrapping Cycle (Operator Controlled)
Test Actuator Electrical Consumption
Test Electro-Hydraulic Components
Test Net Wrap Switch Using Monitor
Test Sensors and Switches
Test Tractor Battery Voltage
Twine Re-Extension
Welding on Round Baler Equipped with ISOBUS Display
25 - Baler Schematics
Baler Schematic
ISOBUS Battery Wiring Schematic
ISOBUS Cab Wiring Schematic
Lights Schematic
27 - Wiring Harnesses
Baler Wiring Harness
ISO Baler B-Wrap Sensor Wiring Harness
ISOBUS Battery Wiring Harness
ISOBUS Cab Wiring Harness
30 - ISOBUS Display Operations
Adjusting Volume And Brightness
Adjust Near Full Alarm Offset
Baler Application Access
Baler Application Softkey Designation
Baler Automation Activation Code
Baler Main Page Display Description
Install Automation Resume Softkey Icon
ISOBUS Display Quick Reference Guide
ISOBUS Display Troubleshooting
Maximum Bale Size Softkey
Operate Soft Core System
Selected Wrapping Mode
Set Bale Diameter
Setting Number of Twine End Wraps
Softkey Description
Speed Compensation and Slip Clutch Program342200224Net Wrap and Twine Wrap
Tractor342200224Baler Issues Resulting in Automation Deactivation
Twine End Wrap Distance
Warning Screens
Welding on Round Baler Equipped with ISOBUS Display
35 - Repair - GreenStar Display
Install Display in a John Deere Vehicle with an ISOBUS Display
Power Up
Remove and Install Display
40 - Sensors & Switches
Adjust B-Wrap Sensor
Bale Diameter Sensor
Bale Shape Sensor
Component Location
Gate Latch Proximity Sensor
Gate Position Sensor
Net Wrap Switch
Oversize Bale Switch
Pickup Slip Clutch Alert Sensor
PTO Slip Clutch Alert Sensor
Replace Variable Soft Core Solenoid Coil
Specifications
Twine Position Sensor
60 - Connector Repair
Electrical Connector Handling
Electrical System Visual Inspection
Essential or Recommended Tools
Harness Repair342200224Splice Connector
Other Material
Repair Procedure R-AE
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-E
Repair Procedure R-J
Use Electrical Insulating Compound
Use Terminal Cleaner and Di-Electric Grease
Using High-Pressure Washers
70 - PICKUP
05 - General Information
Check Pickup Tooth End Play
Pickup Description
Preliminary Checks
10 - Diagnosing Malfunctions
Feeding Difficulties
Feeding Difficulties with Roller Baffle
Pickup Difficulties
25 - MEGAWIDE PLUS Pickup Repair
Adjust Auger Scrapers
Adjust Compressor Rods (MEGAWIDE PLUS)
Adjust Pickup Drive Chains
Adjust Pickup Float Springs
Assemble Pickup
Balancing Roller Baffle
Disassemble and Assemble Auger _ Rotor Assembly
Disassemble Pickup
Inspect Pickup Components
MEGAWIDE PLUS Pickup _ Rotor Frame-to-Baler Frame Shimming Procedure
Other Material
Pickup Drive Chains Alignment
Remove and Install Auger _ Rotor Assembly
Remove and Install Compressor Rack Assembly (MEGAWIDE PLUS)
Remove and Install MEGAWIDE PLUS Pickup _ Rotor Assembly
Remove and Install Pickup Cam
Remove and Install Pickup
Remove and Install Roller Baffle
Repair Roller Baffle
Replace Cam Follower Bearings
Specifications
30 - Miscellaneous
Adjust Initial Length of Hydraulic Lift Cylinder (If Equipped)
Check Slip Clutch Torque (MEGAWIDE PLUS)
Repair Gauge Wheel342200224MEGAWIDE PLUS Plus Pickup
Specifications
80 - MISCELLANEOUS
05 - Wheel Repair
Inspect and Replace Baler Wheel Bearings34220022421.5L X 16.1 Tires
Remove and Install Baler Wheel
Specifications
10 - Gate Repair
Push Bar Difficulties
Remove and Install Gate
Specifications
Straighten Gate
15 - Tension ARm Repair
Adjust Bale Size Indicator
Adjusting Take-Up Arm Compression Springs
Inspect Tension Arm Wear Channel
Remove and Install Tension Arm
Replace Tension Arm Wear Channel
Specifications
20 - Tongue Repair
Belts Eligible for Warranty Replacement
Belts Not Eligible for Warranty Replacement
Essential or Recommended Tools
Install Belt Lacing
Install Belts
Prepare Belts for New Lacings
Remove and Install Tongue
Remove Belts
Service Equipment and Tools
Specifications
30 - Main Frame Repair
Service Equipment and Tools
Straighten Main Frame
35 - Remove and Install Gull Wing Door
Replacing Premium Side Door Panel or Frame
Specifications
40 - Fiberglass Repair
Finishing Surface
General Information and Materials
Preparing Backing Patch
Repair Large Fractures
Repair Small Cracks
Repair Small Fractures
Repair Surface Scratches and Gouges
Using Backing Patch
99 - DEALER FABRICATED TOOLS
DFEX1874A Support Strap
