John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670, C670 Repair Service Manual (TM402619)
Catalog:
Price: US$ 99.00
Complete service repair manual for John Deere Combines With Command Center W540, W550, W650, W660, T550, T560, T660, T670 and C670 (Worldwide Edition) (S.N. 085500-), with all the service information to maintain, repair, and service like professional mechanics.
John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670, C670 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM402619 - John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670, C670 Technical Manual (Repair).PDF
TM402619 - John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670, C670 Technical Manual (Repair).EPUB
Total Pages: 2,331 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Fuel, Lubricants, Coolant and Capacities
Engine
Remove and Install Engine
Lower Engine Repair
Cooling System
Fuel and Air Intake Systems
Air Intake System
Diesel Fuel System
Electrical System
Harness and Connector Repair
Batteries
Wiring Harness Routing
Power Distribution and Location of Control Units
Switches, Sensors and Motors
Electromagnetic Valves
Lighting System
Operator`s Station
Wipers
Alternator
Starting Motor
GreenStar Components
Power Train
Transmission and Differential
Final Drive
Hydrostatic System
Transmission and Differential for Combines with ProDrive Transmission
Hydrostatic Motor (Combines with ProDrive Transmission)
Hydrostatic Pump (Combines with ProDrive Transmission)
Cam Lobe Motor
HillMaster II
Power Steering and Brakes
Steering
Brakes
Brakes (Combines with ProDrive Transmission)
Wagon Hitch
Hydraulic System Repair
Hydraulic Oil Reservoir
Hydraulic Oil Reservoir (Combines with ProDrive Transmission)
Hydraulic Pumps
Hydraulic Pumps (Combines with ProDrive Transmission)
Hydraulic Valves
Hydraulic Valves (Combines with ProDrive Transmission)
Hydraulic Cylinders
HillMaster II Hydraulic Cylinders
Motors
Accumulators
Separator Shell
Gull Wing Doors
Hood - W Series, T Series
Hood - C Series
Operator`s Station Repair
Air-Conditioning System (R134a)
System Components
Operator`s Cab
Feeder House Repair
Conveyor
Upper Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
HeaderTrak Tilt Cylinder and Frame
HillMaster II Tilt Cylinder and Frame
Separator - W Series
Separator Repair
Cylinder Drives
Straw Walkers, Crankshafts and Walker Return Pan
Straw Chopper and Chaff Spreader
Shoe Supply Augers, Cleaning Fan, Chaffer/Sieve Frame
Tailings Elevator and Augers
Primary Countershaft
Header Electromagnetic Clutch Assembly
Separator - C Series
Beaters
Engine Gear Case to Module Drives
Tine Separator Module
Tine Separator Gear Cases
Shoe Supply Augers, Chaffer and Sieve Frame
Straw Chopper
Separator - T Series
Common Separator Components
Separator Components and Separator Drive
Straw Walker Drive
Remove and Install Beater Grate
Remove and Install Beater
Remove and Install Separator Rotor
Remove and Install Separator Grate
Remove and Install Overshot Beater
Remove and Install Stripper Roll
Remove and Install Slip Clutch for Tailings Elevator and Auger
Grain Tank and Unloading System
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Auger and Lower Gear Case
Horizontal Auger and Gear Case
Clean Grain Elevator and Loading Auger Gear Case
Grain Tank and Extensions
Engine Gear Case and Control Valve, Repair
Engine Gear Case and Valve
Special Tools
Essential Special Tools
Recommended Special Tools
tm402619 - W540, W550, W650, W660, T550, T560, T660, T670 and C670 Combines with CommandCenter Repair -: (Worldwide Edition)
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Prevent Battery Explosions
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Live With Safety
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Practice Safe Maintenance
Protect Against Noise
Dispose of Waste Properly
Avoid Harmful Asbestos Dust
Group 10: Specifications
Operating Speeds
Specifications - W540 and W550 Combines
Specifications - W650 and W660 Combines
Specifications - T550 and T560 Combines
Specifications - T660 and T670 Combines
Specifications - C670 Combine
Dimension Reference Points (W Series)
Dimensions (W Series)
Dimension Reference Points (T Series)
Dimensions (T Series)
Dimension Reference Points (C Series)
Dimensions (C Series)
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Assemble and Install Flat Face Seal Fittings - All Pressure Applications
Torque Chart for Metric Flat Face Seal Fittings - Standard Pressure Applications
Torque Chart for Metric Flat Face Seal Fittings - High Pressure Applications
Torque Chart for SAE Flat Face Seal Fittings - Standard Pressure Applications
Torque Chart for SAE Flat Face Seal Fittings - High Pressure Applications
Assemble and Install Four-Bolt Flange Fittings - All Pressure Applications
Torque Values for SAE Four-Bolt Flange - Standard Pressure Applications
Torque Values for SAE Four-Bolt Flange - High Pressure Applications
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Group 15: Fuel, Lubricants, Coolant and Capacities
Diesel Fuel
Storing Fuel
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Liquid Coolant Conditioner
Diesel Engine Oil
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator and Dual-Range Cylinder Drive Gear Cases
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Fluid Capacities
Section 20: Engine
Group 05: Remove and Install Engine
Essential and Recommended Special Tools
Specifications
Remove Engine
Install the Engine
Engine Oil Level, 6.8 L and 9.0 L Engines
Oil Change (Combines with ProDrive Transmission)
Group 10: Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet (W Series, T Series)
Remove and Install Engine Oil Pan Access Sheet (C Series)
Group 15: Cooling System
Remove and Install Rotary Screen
Remove and Install Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Remove and Install Rotary Screen Brush Kit (Optional)
Remove and Install Radiator (W Series, T Series)
Remove and Install Radiator (C Series)
Test Radiator
Test Radiator Cap
Replace Thermostat
Repair or Replace Water Pump
Section 30: Fuel and Air Intake Systems
Group 05: Air Intake System
Remove and Install Charge Air Cooler (W Series, T Series)
Remove and Install Charge Air Cooler (C Series)
Group 10: Diesel Fuel System
Specifications
Remove Fuel Tank
Replace Fuel Filter (6.8-Liter Engine)
Replace Water Separator Filter (6.8-Liter Engine)
Remove and Install Fuel Filters (9.0-Liter Engine)
Clean the Fuel Precleaner (9.0-Liter Engine)
Flush Fuel Precleaner (Heavy-Duty; Option)
Clean Fuel Precleaner (Heavy-Duty; Option)
Replace Fuel Precleaner (Heavy-Duty; Option)
Section 40: Electrical System
Group 05: Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Repair Procedure R-AF
Repair Procedure R-AG
Repair Procedure R-AH
Repair Procedure R-AI
Repair Procedure R-AJ
Repair Procedure R-AK
Repair Procedure R-AL
Group 10: Batteries
Prevent Battery Explosions
Handling Batteries Safely
Avoid Damage to Electrical System
Checking Electrolyte Specific Gravity
Remove and Install Battery
Charging Batteries
Group 15: Wiring Harness Routing
Replace Harness
Cab Main Wiring Harness
Location of Wiring Harnesses, L.H. Side of Machine
Location of Wiring Harnesses, R.H. Side of Machine
Group 20: Power Distribution and Location of Control Units
Fuse Identification
Main Fuse
Diodes on 6.8 and 9.0 Liter Engines
Remove and Install Cab Power Module (CPM)
Remove and Install R.h. and L.h. Power Module
Location of Control Units
Ground Points
Group 25: Switches, Sensors and Motors
Essential or Recommended Tools
Other Material
Location of Shaft Speed Sensors on W- and T-Series Combines, L.H. Side of Machine
Location of Shaft Speed Sensors on C-Series Combines, L.H. Side of Machine
Location of Shaft Speed Sensors on C-, T- and W-Series Combines, R.H. Side of Machine
Remove And Install Low Shaft Speed Sensor
Remove and Install Full Grain Tank Sensor
Remove and Install Tailings Sensor
Remove and Install VisionTrak VisionTrak is a trademark of Deere & Company. Sensors (Shoe/Separator), B21, B22, B23 and B24
Remove and Install Concave Position Sensor, B17
Remove and Install Sensors for Header Height (B9) and Tilt (B20)
Remove and Install Back-Up Alarm Switch
Remove and Install Hillmaster Sensor, B70
Remove and Install Hydraulic Reservoir Temperature Sensor
Location of Switches and Sensors on ProDrive Transmission
Location of Switches on Hydrostatic Pump, ProDrive Transmission
Remove and Install Park Brake Switch
Remove and Install Ground Speed Sensor
Remove and Install Hydro Charge Pressure Switch
Remove and Install Pressure Switch B55 of Header Control
Remove and Install Coolant Temperature Sensor
Remove and Install Fuel Level Sensors, B65 and B67
Remove and Install Air Filter Restriction Switch
Remove and Install Fuel Transfer Pump Pressure Sensor—9.0 L Engine
Remove and Install High and Low Fuel Pressure Sensors—13.5 L Engine
Remove and Install Engine Gear Case Temperature and Pressure Switches
Remove and Install Engine Oil Pressure Sensor
Remove and Install Compressor Inlet Temperature Sensor
Remove and Install Pump Position Sensor—9.0 L Engine
Remove and Install Cam Position Sensor—13.5 L Engine
Remove and Install Engine Speed Sensor
Remove and Install Exhaust Gas Recirculation (EGR) Exhaust Gas Temperature and Fresh Air Temperature Sensors
Remove and Install Intake Manifold Pressure and Exhaust Gas Recirculation (EGR) Mixed Gas Temperature Sensor
Remove and Install Turbocharger Speed Sensor
Remove and Install Fuel Temperature Sensor
Remove and Install Fuel Rail Pressure Sensor—9.0 L Engine
Remove and Install Multi-Function Handle Feed Rate Sensor
Remove and Install Switches for Shoe Adjustment, Shoe Lights and Service Lights
Remove and Install Chaffer and Sieve Adjusting Motors
Remove and Install Miscellaneous Motors
Remove and Install Motors Located in the Cab Area
Group 26: Electromagnetic Valves
Electromagnetic Valves on Main Valve Block
Electromagnetic Valves on Feeder House
Electromagnetic Valves in Engine Compartment
Electromagnetic Valve on 3-Speed Transmission
Electromagnetic Valves on ProDrive Transmission
Four-Wheel Drive Electromagnetic Valves
Group 30: Lighting System
Safety Rules When Replacing Halogen Bulbs
Cab Head Light Bulb Replacement and Adjustment
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)
Remove and Install High Intensity Discharge (HID-Xenon) Ballasts
Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement
Side Finder (Optional) Light Bulb Replacement
Hazard/Warning Light Bulb Replacement
Turn Signal Light Bulb Replacement
Dome Light Bulb Replacement
Group 35: Operator's Station
Other Material
Specifications
Instruments and Controls Identification
Remove and Install Overhead Panel
Remove and Install Right-Hand Overhead Panel
Remove and Install Light Panel Dimmer Switch
Remove and Install Overhead Panel and Right-Hand Overhead Panel Rocker Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
Remove and Install Radio
Remove and Install Radio Speaker
Remove and Install Radio Antenna
Replace Cornerpost Main Circuit Board
Remove Header Control Module
Remove VisionTrak VisionTrak is a trademark of Deere & Company Module and Digital Tachometer Module
CommandTouch Console Controls
Remove and Install CommandTouch Console
Remove and Install Armrest Display Unit
Remove and Install Header and Separator Engage Switches
Remove and Install Backlighting Driver
Remove and Install Dial-A-Speed and Active Header Control Switches
Remove and Install CommandTouch Console Switch Panel
Replace Neutral Safety Switch
Remove and Install Multi-Function Handle
Remove and Install Start Switch
Remove and Install Starting Aid Switch
Remove and Install Turn Signal/Side Finder Light Switch
Remove and Install Horn Switch
Remove and Install Remote Mirrors (Optional)
Remove and Install Remote Mirror Switch (Optional)
Group 40: Wipers
Specifications
Remove and Install Wiper Motor
Adjust Windshield Wiper
Remove and Install Windshield Washer
Group 45: Alternator
Essential or Recommended Tools
Specifications
John Deere Engine Accessories—Alternator Repair
Remove and Install Alternator and Alternator Belt
Remove and Install Alternator Pulley
Group 50: Starting Motor
Essential or Recommended Tools
Specifications
John Deere Starting Motor Repair
Remove and Install Starting Motor
Group 55: GreenStar Components
Specifications
Other Material
Remove and Install GreenStar Mass-Flow Sensor
Remove and Install GreenStar Moisture Sensor
Disassemble and Assemble GreenStar Moisture Sensor
Remove and Install GreenStar Moisture Sensor Actuator
Remove and Install GreenStar Moisture Sensor Circuit Board
Remove and Replace GreenStar Moisture Sensor Lower Cell Assembly
Disassemble and Assemble Position Receiver
Remove and Install Position Receiver
Section 50: Power Train
Group 05: Transmission and Differential
Other Material
Specifications
Remove and Repair Shifter Forks and Shifter Cam
Install Shifter Forks and Shifter Cam
Remove and Install Transmission Oil Pump
Remove and Install Suction Screen
Remove Transmission
Recondition Transmission
Disassemble and Repair Transmission
Assemble Transmission
Install Transmission
Remove and Install Gearshift Lever and Linkage
Adjust Gear Shift Linkage
Group 10: Final Drive
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Final Drive
Disassemble and Assemble Final Drive
Adjust Spindle Bearing (Preferred Method)
Adjust Spindle Bearing (Alternative Method)
Group 15: Hydrostatic System
Avoid High-Pressure Fluids
Essential and Recommended Special Tools
Service Equipment and Tools
Other Material
Specifications
Flush the Hydrostatic System
Remove and Install Hydrostatic Motor
Disassemble Hydrostatic Motor
Replace Cylinder Block Spring
Assemble Motor
Remove and Install Motor Valve Block (Manifold)
Repair Motor Valve Block
Remove Hydrostatic Pump
Disassemble Hydrostatic Pump
Assemble Hydrostatic Pump
Replace High-Pressure Line Center Pivot O-Rings
Disassemble and Assemble End Cover
Repair Control Valve
Displacement Control Valve with Feed Rate - Exploded View
Install Hydrostatic Pump
Remove and Install Charge Pump
Repair Charge Pump
Remove and Install Hydrostatic Control Cable
Adjust Hydrostatic Control Linkage
Adjust Neutral Position of Displacement Control Valve
Start-Up Procedure After Hydrostatic System Repair
Group 16: Transmission and Differential for Combines with ProDrive Transmission
Specifications
Essential Tools
Recommended Special Tools
Other Material
Drain the oil
Remove and Install Shift Valve Housing of Hydraulic Transmission Control
Remove and Recondition Shift Valves in Housing of Hydraulic Transmission Control
Exploded View of Shift Valve Housing
Install Shift Valves in Shift Valve Housing
Removal of ProDrive Transmission
Summary of Transmission Components
Disassemble the Transmission
Remove the Brake Modules
Disassemble the Brake Modules
Brake Modules - Exploded View
Assemble the Brake Modules
Install the Brake Modules
Remove the Differential Module
Disassemble the Differential Module (with Differential Lock)
Differential (with Differential Lock) - Exploded View
Assemble the Differential Module (with Differential Lock)
Install the Differential Module
Remove Gear-Shift Planetary Drive With Clutch (Forward/Reverse)
Disassemble Gear-Shift Planetary Drive With Clutch (Forward/Reverse)
Gear-Shift Planetary Drive With Clutch (Forward/Reverse) - Exploded View
Assemble Gear-Shift Planetary Drive With Clutch (Forward/Reverse)
Install Gear-Shift Planetary Drive With Clutch (Forward/Reverse)
Remove the Countershaft
Recondition the Countershaft
Countershaft - Exploded View
Install the Countershaft
Assemble the Transmission
Install the Transmission
Group 17: Hydrostatic Motor (Combines with ProDrive Transmission)
Avoid High-Pressure Fluids
Specifications
Identification of Axial Piston Machine
Remove Hydrostatic Motor
General View
Seal the Cover Plate
Sealing of the Control Parts
Disassemble the Port Plate
Assemble the Port Plate
Disassemble the Rotary Group
Inspection Notes
Assemble the Rotary Group
Rotary Group Adjustment
Group 18: Hydrostatic Pump (Combines with ProDrive Transmission)
Essential Tools
Recommended Special Tools
Specifications
General View
Serial number plate
Identification of Axial Piston Pump
Clean Variable Pump
Remove Variable Pump
Seal Drive Shaft
Seal Boost Pump
Seal Control Piston Cover
Seal Valve for Increased Pressure
Seal Pressure Cut-Off Valve
Remove Control Block
Disassemble Pump
Disassemble Cylinder
Disassemble Control Piston
Inspection Notes
Assemble Pump
Install Rotary Group
Adjustment Instructions
Group 20: Cam Lobe Motor
Essential and Recommended Special Tools
Service Equipment and Tools
Other Material
Specifications
Flush Cam Lobe Motors
Remove Cam Lobe Motor
Install Cam Lobe Motor
Remove and Install Cam Lobe Motor Control Valve
Disassemble and Assemble Cam Lobe Motor Control Valve
Remove and Install Steering Yoke
Disassemble and Assemble Pivot Pins, Bushings, and Seals
Remove and Install Solenoid Valve and Valve Block
Remove and Install Displacement Control Valve
Remove and Install Cam and Piston Carrier
Remove and Install Valve Block Seals
Remove and Install Axle Bearings and Seals
Group 25: HillMaster II
HillMaster II Rocker Assembly - Right
HillMaster II Rocker Assembly - Left
Section 60: Power Steering and Brakes
Group 05: Steering
Essential and Recommended Special Tools
Service Equipment and Tools
Other Material
Specifications
Remove Steering Valve
Steering Valve
Disassemble Steering Valve
Assemble Steering Valve
Install Steering Valve
Steering Column Components (Upper)
Steering Column Components (Lower)
Disassemble And Assemble Steering Column
Replace Telescoping Shaft Bearings
Remove and Install Steering Cylinder
Repair Steering Cylinder
Adjust Toe-In
Remove and Install Steering Tie Rod
Remove and Install Rear Spindle Assembly - Heavy-Duty Version without Rear-Wheel Drive
Disassemble and Assemble Rear Spindle Assembly - Heavy-Duty Version without Rear-Wheel Drive
Remove and Install Rear Axle Pivot Bushing
Rear Axle Adjustment
Steering Hydraulics (IVLOC Transmission - ProDrive Transmission)
Group 10: Brakes
Service Equipment and Tools
Other Material
Specifications
Remove Brake Drum
Remove Brake Shoes - Heavy Duty Version
Recondition Brakes - Heavy Duty Version
Assemble Brakes - Heavy Duty Version
Install Brake Drum
Remove and Install Master Cylinder
Disassemble and Assemble Master Cylinder (Double Bleed Screw)
Adjust Master Cylinder
Bleed Brake System (Double Bleed Screw)
Remove and Install Slave Cylinders
Disassemble and Assemble Slave Cylinder
Disassemble and Assemble Brake Pedals
Disassemble and Assemble Park Brake Pedal
Adjust Park Brake Pedal
Group 11: Brakes (Combines with ProDrive Transmission)
Essential Tools
Other Material
Specifications
Check Thickness of Brake Disks
Repair Brake Disks
Remove and Install Master Cylinder
Adjust Master Cylinder
Disassemble and Assemble Brake Pedals
Remove and Install Accumulator Charge Valve
Remove and Install Accumulator
Group 15: Wagon Hitch
Remove Trailer Hitch
Section 70: Hydraulic System Repair
Group 05: Hydraulic Oil Reservoir
Service Equipment and Tools
Specifications
Remove and Install Reservoir
Flush the Hydraulic System
Flush the Reel/Belt Pickup Drive System
Start-Up Procedure After Hydrostatic System Repair
Group 06: Hydraulic Oil Reservoir (Combines with ProDrive Transmission)
Service Equipment and Tools
Specifications
Remove and Install Reservoir
Group 10: Hydraulic Pumps
Essential and Recommended Special Tools
Service Equipment and Tools
Specifications
Remove Main Hydraulic Pump
Mark Hydraulic Pump
Disassemble Hydraulic Pump
Replace Seal
Install Gasket and Support
Triple Hydraulic Pump
Assemble Hydraulic Pump
Install Main Hydraulic Pump
Reel/Belt Pickup Pump
Remove Chaff Spreader Pump
Chaff Spreader Pump
Disassemble Chaff Spreader Pump
Assemble Chaff Spreader Pump
Install Chaff Spreader Pump
Group 11: Hydraulic Pumps (Combines with ProDrive Transmission)
Essential and Recommended Special Tools
Service Equipment and Tools
Specifications
Remove Main Hydraulic Pump
Marking Main Hydraulic Pump
Assemble Main Hydraulic Pump
Install Main Hydraulic Pump
Remove Proportionator Pump
Install Proportionator Pump
Group 15: Hydraulic Valves
Essential and Recommended Special Tools
Special Tools
Specifications
Remove and Install Hydraulic Valve Block
Remove and Install Header Height/Ground Pressure Control Valve
Remove and Install Shut-Off Valve
Relief Valve Block (Solenoid Valve)
Reel Raise/Lower Valve
Electro-Hydraulic Feeder House Reverser Valve - General Information
Disassemble Electro-Hydraulic Feeder House Reverser Valve
Threshing Cylinder Speed Valve Module
Auger Swing Valve Module
HillMaster II Solenoid Valve Block
Reel Fore/Aft Valve Module
HeaderTrak Tilt System Valve Module
Replace Pilot Solenoid Valve Assemblies
Replace Pilot Sleeve O-Rings
Remove Reel/Belt Speed Flow Control Valve
Repair Reel/Belt Speed Flow Control Valve
Install Reel/Belt Speed Flow Control Valve
Reel Reversing Control Valve
Remove and Install Reel Reversing Control Valve
Feeder House Multi-Coupler Check Valves - General View
Disassemble, Inspect and Assemble Feeder House Multi-Coupler
Group 16: Hydraulic Valves (Combines with ProDrive Transmission)
Essential and Recommended Special Tools
Special Tools
Specifications
Remove and Install Hydraulic Valve Block
Remove and Install Accumulator Charge Valve
Remove and Install Shut-Off Valve
Remove Reverser Shift Valve Block
Group 20: Hydraulic Cylinders
Specifications
Remove and Install Header Lift Cylinder
Disassemble and Assemble Header Lift Cylinder
Remove and Install Unloading Auger Swing Cylinder
Adjust Unloading Auger Swing Cylinder
Remove and Install Unloading Auger Drive Cylinder
Adjust Unloading Auger Drive Cylinder
Group 21: HillMaster II Hydraulic Cylinders
Special Tool (Dealer-Fabricated)
Other Material
Specifications
General Information
Components of HillMaster II Cylinder
Check Valve Components
Components of Compensating Valve
Compensating Valve Installed in Piston
Attachment of HillMaster II Cylinders
Group 25: Motors
Remove and Install Chaff Spreader Motor
Group 30: Accumulators
Service Equipment and Tools
Accumulator (General Information)
Check Header Float System Accumulator
Accumulator Charge Pressure
Section 80: Separator Shell
Group 05: Gull Wing Doors
Remove and Install Gull Wing Doors
Group 10: Hood - W Series, T Series
Specifications
Remove and Install Lower Hood Panels
Remove and Install Rear Hood
Group 15: Hood - C Series
Specifications
Remove and Install Lower Hood Panels
Remove and Install Rear Hood
Section 90: Operator's Station Repair
Group 05: Air-Conditioning System (R134a)
Essential or Recommended Tools
Air-Conditioning Service Unit
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Hose and Tubing O-Ring Connection Torques
Discharge and Recovery of Air Conditioning Refrigerant
Remove and Install Compressor
Test Volumetric Efficiency
Leak Testing Air Conditioning System With Dye
Test Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Check Clutch Hub Clearance
Inspect Compressor Manifold
Disassemble, Inspect, and Assemble Compressor
Remove and Install Compressor Relief Valve
System Information
Flush Air Conditioning System
Purge Air Conditioning System
Evacuate Air Conditioning System
Compressor Oil Information
Determine Correct Oil Charge
Check Refrigerant Oil Charge
Charge Air Conditioning System
Group 10: System Components
Essential or Recommended Tools
Other Material
Specifications
Air Conditioning System With Precleaner (General Information)
Remove and Install Receiver/Dryer
Remove and Install Blower Motor
Remove and Install Recirculator Fan Motor Driver
Remove and Install Recirculator Motor
Remove and Install Temperature Control Door Actuator
Remove and Install Heater Core
Remove Condenser
Repair Condenser
Install Condenser
Replace Evaporator
Replace Expansion Valve
Remove and Install Evaporator Temperature Sensor
Replace Low Pressure Switch
Replace High Pressure Switch
Replace Air Temperature Sensors
Group 15: Operator's Cab
Specifications
Remove and Install Cab Windshield
Remove Cab
Install Cab
Replace Rear Window
Remove and Install Cab Outer Roof
Remove and Install Cab Inner Roof
Remove and Install Cab Headliner
Remove and Install Operator's Seat
Remove and Install Armrest Control Pivot
Remove and Install Operator Presence Switch
Operator Seat—Exploded View
Operator Seat Air Suspension Assembly—Exploded View
Disassemble and Assemble Operator Seat Air Suspension Assembly
Remove and Install Cab Door
Disassemble and Assemble Cab Door
Cab Door Latch Striker
Section 110: Feeder House Repair
Group 05: Conveyor
Other Material
Specifications
Remove and Install Feeder House
Remove and Install Conveyor Chain
Measure Conveyor Chain Wear
Remove Conveyor Chain Link
Replace Conveyor Chain Slats
Replace Conveyor Chain Wear Strips
Adjust Drum Height
Remove and Install Conveyor Drum
Conveyor Drum Exploded View - HillMaster II
Conveyor Drum Exploded View - Standard Combines and HeaderTrak Tilt
Remove And Install Mid-Floor Assembly
Remove And Install Sub-Floor Assembly
Remove and Install Pea Kit Sub-Floor Assembly (Optional)
Feed Plate Support - Exploded View
Group 10: Upper Shaft and Slip Clutch
Specifications
Remove and Install Top Shaft Supports
Disassemble and Assemble Conveyor Top Shaft
Group 15: Feeder House Drives and Reverser Gear Case
Other Material
Specifications
Top Shaft Idler - Exploded View
Feeder House Countershaft and Tensioner - Exploded View
Remove and Install Reverser Gear Case
Feeder House Reverser Gear Case - Exploded View
Disassemble and Assemble Feeder House Reverser Gear Case
Remove and Install Lower Shaft
Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides
Group 20: HeaderTrak Tilt Cylinder and Frame
Specifications
HeaderTrak Tilt Cylinder Hoses and Fittings - Exploded View
Remove and Install HeaderTrak Tilt Cylinder
Feeder House Shell, Wear Plates and Seals, Location
Tilt Beam and Closure Plates,Location
Remove and Install Tilt Frame
Remove and Install Tilt Beam
Adjust Fore-Aft Turnbuckles
Remove Fore-Aft Tilt Frame
Install Fore-Aft Tilt Frame
Group 25: HillMaster II Tilt Cylinder and Frame
Tilt Frame - Exploded View
Section 120: Separator - W Series
Group 05: Separator Repair
Essential and Recommended Special Tools
Other Material
Specifications
Remove and Install Rasp Bars
Static Balance Cylinder
Remove Threshing Cylinder
Install Threshing Cylinder
Remove Concave
Install Concave
Level Concave (Rasp Bar)
Level Concave (Spike Tooth)
Concave Position Sensor and Linkage
Remove and Install Concave Adjusting Motor
Second Cylinder Exploded View
Disassemble and Assemble Second Cylinder
Remove and Install Second Cylinder
Group 10: Cylinder Drives
Essential and Recommended Special Tools
Other Material
Specifications
Remove Cylinder Drive Sheave
Install Cylinder Drive Sheave
Remove Dual Range Cylinder Drive Gear Case
Install Dual Range Cylinder Drive Gear Case
Dual Range Cylinder Drive, Exploded View
Disassemble and Assemble Dual Range Cylinder Drive Gear Case
Remove and Install Intermediate Cylinder Drive
Repair Intermediate Cylinder Drive
Remove and Install Intermediate Cylinder Drive Support
Disassemble and Assemble Intermediate Cylinder Drive Upper Sheave
Group 15: Straw Walkers, Crankshafts and Walker Return Pan
Essential and Recommended Special Tools
Other Material
Specifications
All Walkers - Timing Procedure
Remove and Install Straw Walker Bearings and Walker Return Pan
Remove and Install Rear Crankshaft
Remove and Install Front Crankshaft
Remove and Install Straw Walker Gear Case
Disassemble and Assemble Straw Walker Gearcase
Remove and Install Power Separator
Group 20: Straw Chopper and Chaff Spreader
Service Equipment and Tools
Other Material
Specifications
Chopper and Blades
Chopper Housing and Knife Bank
Remove Straw Chopper
Replace Chopper Blades
Replace Knife Sections
Remove and Install Rotor Bearings
Remove and Install Straw Chopper Jackshaft
Disassemble and Assemble Straw Chopper Jackshaft
Remove and Install Straw Chopper Idler Assembly
Group 25: Shoe Supply Augers, Cleaning Fan, Chaffer/Sieve Frame
Other Material
Specifications
Replace Shoe Supply Augers
Replace Shoe Supply Auger Wooden Bearings
Remove and Install Shoe Supply Auger Drive Shaft
Remove and Install Shoe Supply Auger Trough
Remove Separator Drive Jackshaft
Install Separator Drive Jackshaft
Remove and Install Cleaning Fan Drive
Fan Drive Speed Control
Remove Cleaning Fan
Install Cleaning Fan
Remove and Install Cleaning Fan Housing
Adjust Fan Speed Actuator
Remove Chaffer, Sieve and Frames
Install Chaffer, Sieve and Frames
Remove and Install Shoe Pitman Arms
Group 30: Tailings Elevator and Augers
Disassemble Tailings Elevator and Augers
Group 35: Primary Countershaft
Essential and Recommended Special Tools
Specifications
Remove and Install Primary Countershaft Gear Case
Disassemble and Assemble Primary Countershaft Gear Case
Remove and Install Primary Countershaft with Variable Sheave Assembly
Remove and Install Beater Curtain
Group 40: Header Electromagnetic Clutch Assembly
Specifications
Remove Header Electromagnetic Clutch
Disassemble and Assemble Header Electromagnetic Clutch
Install Header Electromagnetic Clutch
Section 121: Separator - C Series
Group 05: Beaters
Specifications
Remove Concave
Install Concave
Idler of Gear Case for Serrated Beater Drive
Removal of Gear Case for Serrated Beater Drive
Gear Case for Serrated Beater Drive
Disassemble Serrated Beater Drive Gearbox
Install Gear Case for Serrated Beater Drive
Serrated Beater and Shaft
Remove Left Serrated Beater Shaft Bearing
Remove Right Serrated Beater Shaft Bearing
Remove Serrated Beater Shaft
Install Serrated Beater Shaft
Remove Beater Drive Sheave
Install Beater Drive Sheave
Remove/Install Serrated Beater Wings
Beater
Remove Beater Drive Sheave
Remove and Install Beater Shaft
Remove and Install Beater
Serrated Beater Cover
Remove Serrated Beater Cover
Remove Beater Cover
Install Beater Cover
Install Serrated Beater Cover
Remove Module Feed Assembly
Install Module Feed Assembly
Remove Serrated Beater Lower Covers
Install Serrated Beater Lower Covers
Remove and Install Beater Curtain
Group 10: Engine Gear Case to Module Drives
Engine Gear Case to Module Drives - Exploded View
Group 15: Tine Separator Module
Essential and Recommended Special Tools
Specifications
Roll Out Tine Separator
Remove Tine Separator Module
Tine Separator Front Bearings and Lube Lines
Tine Separator Tubes
Remove Tine Separators
Install Tine Separators
Repair Tine Separators
Information for Installing Tine Separator Gearcases
Replace Tine Separator Drive Coupler
Replace Tine Separator Flow Dividers
Replace Tines
Replace Discharge Paddles
Module Frame and Covers
Discharge Beater
Discharge Beater Drive
Remove Front Feed Section Assembly
Install Front Feed Section Assembly
Module Grate Assembly
Remove Separator Grates
Install Separator Grates
Replace Grate Fingerbar
Tine Separator Module Crank-Out System
Remove Tine Separator Module Crank-Out System
Install Tine Separator Module Crank-Out System
Group 20: Tine Separator Gear Cases
Specifications
Information for Installing Tine Separator Gearcases
Module Drive Gearcase, Shaft and Coupling
Module Drive Gear Case
Remove Module Drive Gear Case
Disassemble Module Drive Gear Case
Assemble Module Drive Gear Case
Install Module Drive Gear Case
Group 25: Shoe Supply Augers, Chaffer and Sieve Frame
Shaker Pan Exploded View
Group 30: Straw Chopper
Remove and Install Straw Chopper
Chopper and Blades
Remove and Install Rotor Bearings
Chopper Housing and Knife Bank
Replace Knife Sections
Remove and Install Straw Chopper Idler Assembly
Section 122: Separator - T Series
Group 01: Common Separator Components
Common Separator Components
Group 10: Separator Components and Separator Drive
Separator Components
Separator Drive
Group 30: Straw Walker Drive
Remove Straw Walker Drive
Disassemble and Assemble Straw Walker Gearcase
Install Straw Walker Drive
Group 60: Remove and Install Beater Grate
Remove Beater Grate
Install Beater Grate
Group 65: Remove and Install Beater
Remove and Install Beater
Remove Speed Sensor (Left Side)
Remove Locking Collar
Remove Beater Pulley (Right Side)
Remove Hub and Speed Sensor (Right Side)
Disassemble Beater
Remove Bearing
Remove Shaft
Install Beater
Group 70: Remove and Install Separator Rotor
Remove and Install Separator Rotor
Measure Distance from Pulley to Sidewall
Remove Pulley (Left Side)
Remove Pulley (Right Side)
Remove Hub
Remove Finger Bars and Retaining Plates
Loosen Segment Clamping Screws
Remove Bearings
Install Separator Rotor
Group 75: Remove and Install Separator Grate
Remove and Install Separator Grate
Remove Finger Bars of Separator Rotor
Remove Separator Grate Inserts
Position Separator Grate
Lift Out Separator Grate
Install and Adjust Separator Grate
Group 80: Remove and Install Overshot Beater
Remove and Install Overshot Beater
Remove Pulley
Remove Gearcase
Disassemble Overshot Beater
Remove Locking Collar (Right Side)
Install Overshot Beater
Group 85: Remove and Install Stripper Roll
Remove and Install Stripper
Remove Pulley
Remove Locking Collar (Right Side)
Remove stripper from the front
Stripper Roll, Exploded View
Install Stripper
Group 90: Remove and Install Slip Clutch for Tailings Elevator and Auger
Park Machine Safely
Remove Slip Clutch for Tailings Elevator and Auger
Disassemble Slip Clutch
Install Brass Disk and Assemble Slip Clutch
Install Slip Clutch and Tension Drive Belts
Section 130: Grain Tank and Unloading System
Group 05: Grain Tank Cross Augers
Remove and Install Grain Tank Cross Augers
Group 10: Unloading Auger System Drives
Specifications
Replace Unloading Auger Drive Belts
Remove and Install Cross Auger Countershaft Hub and Shear Bolt
Remove Unloading Auger Drive Countershaft
Install Unloading Auger Drive Countershaft
Align Unloading Auger Drive
Adjust Unloading Auger Drive Cylinder
Replace Unloading Auger Grain Saver Door
Group 15: Vertical Auger and Lower Gear Case
Essential and Recommended Special Tools
Specifications
Remove Vertical Auger Lower Gear Case And Vertical Auger
Disassemble and Assemble Vertical Auger Lower Gear Case
Install Vertical Auger and Vertical Auger Lower Gear Case
Group 20: Horizontal Auger and Gear Case
Essential and Recommended Special Tools
Other Material
Specifications
Inspection of Horizontal Unloading Auger
17 ft. (5.18 m) and 20 ft. (6.1 m) Augers - Two-Piece
Remove Horizontal Auger
Install Horizontal Auger
Remove Horizontal Auger Gear Case
Disassemble And Assemble Horizontal Unloading Auger Gear Case
Install Horizontal Auger Gear Case
Remove Horizontal Unloading Auger Tube
Unloading Auger Elbow, Exploded View
Remove Horizontal Unloading Auger Elbow
Install Horizontal Unloading Auger Elbow
Remove Unloading Auger Charge Housing
Group 25: Clean Grain Elevator and Loading Auger Gear Case
Other Material
Specifications
Adjust Clean Grain Elevator Chain
Replace Clean Grain Elevator Belt
Clean Grain Loading Auger, Exploded View
Replace Clean Grain Loading Auger Bearing
Remove Clean Grain Loading Auger Assembly
Remove and Install Clean Grain Elevator Gear Case
Disassemble and Assemble Clean Grain Elevator Gear Case
Remove Clean Grain Elevator
Group 30: Grain Tank and Extensions
Grain Tank Base
Grain Tank
Grain Tank Covers - 8,000 and 9,000 Liters
Grain Tank Cover Seals - 8,000 and 9,000 Liters
Grain Tank Cover Supports - 8,000 and 9,000 Liters
Grain Tank Cover Cylinders - 8,000 and 9,000 Liters
Grain Tank Cover Actuator - 8,000 and 9,000 Liters
Grain Tank, General View - 11,000 Liters
Grain Tank Covers - 11,000 Liters
Grain Tank Lift Cylinders and Linkage - 11,000 Liters
Section 140: Engine Gear Case and Control Valve, Repair
Group 05: Engine Gear Case and Valve
Essential and Recommended Special Tools
Other Material
Specifications
General Information
Remove and Install Engine Gear Case
Engine Gear Case Specifications
Disassemble and Assemble Separator Drive Wet Clutch
Disassemble and Assemble Hydrostatic Gear Set
Set Gear Position
Preload Bearings
Disassemble and Assemble Straw Chopper/Unloading System
Set Separator Drive Gear Position
Preload Bearings
Disassemble and Assemble Separator Drive
Preload Separator Drive Bearings
Set Separator Drive Gear Backlash
Disassemble and Assemble Hydrostatic Pump Drive
Preload Hydrostatic Pump Drive Bearings
Set Hydrostatic Pump Drive Gear Backlash
Disassemble and Assemble Oil Screen
Disassemble and Assemble Oil Trough
Disassemble and Assemble Dipstick Tube
Remove and Install Filter
Remove and Install Pressure Regulating Valve
Disassemble and Assemble Pressure Regulating Valve
Section 199: Special Tools
Group 05: Essential Special Tools
Tools (Section 20)
Tools (Section 40)
Tools (Section 50)
Tools (Section 60)
Tools (Section 70)
Tools (Section 80)
Tools (Section 90)
Tools (Section 120)
Tools (Section 121)
Tools (Section 130)
Tools (Section 140)
Group 10: Recommended Special Tools
DFRW20—Compressor Holding Fixture
Adapter for Straw Walker Crankshaft
Cooling Fin Straightener
Special Tool for Disassembling Valve Seat and Piston
John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670, C670 Repair Technical Manual (TM402619)
