Complete Diagnostics & Tests manual with Electrical Wiring Diagrams for John Deere Combine 9650CTS (SN. before 695400, 700401-705400), with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere Combine 9650CTS workshop Operation & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1822 - John Deere Combine 9650 CTS Technical Manual (Diagnosis & Tests).PDF
TM1822 - John Deere Combine 9650 CTS Technical Manual (Diagnosis & Tests).EPUB

Total Pages: 4,951 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
  General
    Safety
    Combine and Component Identification
    General Specifications
    Diagnostic and Testing Procedures
  Diagnostic Trouble Codes
    A00 - Engine Control Unit Diagnostic Trouble Codes
    C00 - Armrest Control Unit Diagnostic Trouble Codes
    C03 - Cornerpost Control Unit Diagnostic Trouble Codes
    E00 - Tailing Master Sensor Diagnostic Trouble Codes
    E01 - Header Control Unit Diagnostic Trouble Codes
    E02 - Right Control Unit Diagnostic Trouble Codes
    GREENSTAR Display Warning Messages and Fault Codes
    GREENSTAR KeyCard and PC Data Storage Card Warning Messages
    GREENSTAR Mobile Processor Warning Messages
    HARVEST DOC Warning Messages
    Moisture Sensor Warning Messages
    STARFIRE Receiver Warning Messages
    Terrain Compensation Module Fault Codes
  Observable Symptoms
    Engine System
    Air Intake and Cooling Systems
    Electrical System
    Power Train System
    Four Wheel Drive System
    Brake System
    Hydraulic System
    Main Gearcase System
    Steering System
    CLIMATRAK System
    Separator System
  Engine System
    General Information
    Test Procedures and Adjustments
    Engine Diagnostics
    Component Identification and Location
  Air Intake and Cooling Systems
    General Information
    Test Procedures and Adjustments
    Air Intake System Diagnostics
    Engine Cooling Package Diagnostics
    Component Identification and Location
  Electrical System
    General Information
    Diagnostic Trouble Codes
    Active Header Height Control System -Height Sensing Diagnostics
    Active Header Height Control System - Height Resume Diagnostics
    Active Header Height Control System - HYDRAFLEX iagnostics
    Ampere Alternator / Battery Diagnostics
    Ampere Alternator / Battery Diagnostics
    Armrest Control Unit Overall Diagnostics
    Auxiliary Power Strip Outlet Diagnostics (Power Strip)
    CAN Bus Type Identification
    CAN Bus Diagnostics - Type A
    CAN Bus Diagnostics - Type B
    Cleaning Fan Speed Adjust Diagnostics
    CLIMATRAK iagnostics
    COMFORT COMMAND eat Diagnostics
    Concave Clearance Adjust Diagnostics
    CONTOUR MASTER Automatic Tilt Diagnostics
    CONTOUR MASTER Manual Tilt Diagnostics
    Cornerpost Control Unit Overall Diagnostics
    Cornerpost - Cleaning Fan Speed Diagnostics
    Cornerpost - Concave Clearance Diagnostics
    Cornerpost - CONTOUR MASTER osition Diagnostics
    Cornerpost - Corn Head Deck Plate Spacing Diagnostics
    Cornerpost - Cylinder Speed Diagnostics
    Cornerpost - Engine Hours Diagnostics
    Cornerpost - Engine Speed Diagnostics
    Cornerpost - Engine Temperature Gauge Diagnostics
    Cornerpost - Feeder House Backshaft Speed Diagnostics
    Cornerpost - Fuel Gauge Diagnostics
    Cornerpost - Ground Speed Diagnostics
    Cornerpost - HYDRAFLEX ressure Diagnostics
    Cornerpost - Separator Hours Diagnostics
    Cylinder Speed Adjust Diagnostics
    Deck Plate Adjustment Diagnostics
    DIAL-A-SPEED iagnostics
    Draper Speed Adjust Diagnostics
    Electric Fuel Pump Diagnostics
    Engine And Fuel Control Diagnostics - 6081L3 Engine
    Engine Compartment Relay Panel Diagnostics
    Engine Control Unit Overall Diagnostics - 6081L3
    Four Wheel Drive Type Identification
    Four Wheel Drive - Single Speed Diagnostics
    Four Wheel Drive - Two Speed Diagnostics
    GREENSTAR Display Diagnostics
    GREENSTAR GPS Receiver Type Identification
    GREENSTAR GPS Receiver Diagnostics - Type A
    GREENSTAR GPS Receiver Diagnostics - Type B
    GREENSTAR GPS Receiver Diagnostics - Type C
    GREENSTAR GPS Receiver Diagnostics - Type D
    GREENSTAR KeyCard and PC Data Storage Card Diagnostics
    GREENSTAR Mass Flow Sensor Type Identification
    GREENSTAR Mass Flow Sensor Diagnostics - Type A
    GREENSTAR Mass Flow Sensor Diagnostics - Type B
    GREENSTAR Mobile Processor Diagnostics
    GREENSTAR Moisture Sensor Type Identification
    GREENSTAR Moisture Sensor Diagnostics - Type A
    GREENSTAR Moisture Sensor Diagnostics - Type B
    GREENSTAR ystem - Harvest/Yield Mapping/Monitoring Type Identification
    GREENSTAR ystem - HARVEST DOC iagnostics
    GREENSTAR ystem - Harvest Monitor Diagnostics
    GREENSTAR ystem - Parallel Tracking Diagnostics
    GREENSTAR ystem - Yield Mapping Diagnostics
    GREENSTAR ystem - Yield Monitor Diagnostics
    Header Control Unit Overall Diagnostics
    Header Engage Diagnostics
    Header Raise / Lower Diagnostics
    Horn Diagnostics
    HYDRAFLEX ressure Adjustment Type Identification
    HYDRAFLEX ressure Adjustment Diagnostics - Type A
    HYDRAFLEX ressure Adjustment Diagnostics - Type B
    Lighting System - Overall Diagnostics
    Lighting System-Daytime Running Lighting Diagnostics
    Lighting System-Dome Light Diagnostics
    Lighting System-Exit Lights Diagnostics
    Lighting System - Field Lights Type Identification
    Lighting System-Field Lights Diagnostics - Type A
    Lighting System - Field Lights Diagnostics - Type B
    Lighting System-Hazard/Turn Lights Diagnostics
    Lighting System-Marker Lamps Diagnostics
    Lighting System-Panel Lamps Diagnostics
    Lighting System - Rear Discharge Lamps Diagnostics
    Lighting System-Road Lamps Diagnostics
    Lighting System - Service Lamps - Engine Area Diagnostics
    Lighting System - Service Lamps - Gullwing Doors Diagnostics
    Lighting System - Service Lamps - Shoe Area Diagnostics
    Lighting System - Side Finder Lamps Diagnostics
    Lighting System - Stubble Lights Diagnostics
    Lighting System - Unloading Auger Light Diagnostics
    Multifunction Control Handle Diagnostics
    Power Distribution Board 1 - Overall Diagnostics
    Power Distribution Board 1 - Control Circuit Power Diagnostics
    Power Distribution Board 1 - EMIP Power Diagnostics
    Power Distribution Board 1 - Engine Running Power Diagnostics
    Power Distribution Board 1 - Ignition Switch Power Diagnostics
    Power Distribution Board 1 - Light Switch Power Diagnostics
    Power Distribution Board 1 - Service Power Diagnostics
    Quick-Stop System Diagnostics
    Radio System Diagnostics
    Reel Fore/Aft Diagnostics
    Reel Fore/Aft Resume Diagnostics
    Reel Raise / Lower Type Identification
    Reel Raise/Lower Diagnostics - Type A
    Reel Raise/Lower Diagnostics - Type B
    Reel Raise/Lower Diagnostics - Type C
    Reel Raise/Lower Diagnostics - Type D
    Reel Raise/Lower Resume Diagnostics
    Reel/Belt Speed Adjust Diagnostics
    Right Control Unit Overall Diagnostics
    Road/Field System Diagnostics
    Separator Engage Diagnostics
    Start Aid Diagnostics
    Starting System Diagnostics
    Tailings Monitor System Diagnostics
    Unloading Auger Engage Diagnostics
    Unloading Auger Swing Diagnostics
    Variable Speed Feeder House Adjust Type Identification
    Variable Speed Feeder House Adjust Diagnostics - Type A
    Variable Speed Feeder House Adjust Diagnostics - Type B
    VISIONTRAK iagnostics
    Warning Display Panel - Overall Diagnostics
    Warning - Beater Speed Diagnostics
    Warning - Clean Grain Elevator Speed w/ GREENSTAR iagnostics
    Warning - Clean Grain Elevator Speed w/o GREENSTAR iagnostics
    Warning - Conveyor Auger Speed Diagnostics
    Warning - Cylinder Speed Diagnostics
    Warning - Engine Air Filter Diagnostics
    Warning - Engine Oil Pressure Diagnostics
    Warning - Engine Speed Diagnostics
    Warning - Engine Temperature
    Warning - Grain Separator Speed Diagnostics
    Warning - Grain Tank Full Diagnostics
    Warning - Hydraulic Oil Temperature Diagnostics
    Warning - Hydrostatic Charge Pressure Diagnostics
    Warning - Low Fuel Diagnostics
    Warning - Main Gearcase Filter Restricted Diagnostics
    Warning - Main Gearcase Pressure Diagnostics
    Warning - Main Gearcase Temperature Diagnostics
    Warning - Parking Brake Diagnostics
    Warning - Straw Chopper Speed Diagnostics
    Warning - Tailings Elevator Speed Diagnostics
    Warning - Unloading Auger Engaged Diagnostics
    Warning - Voltage Low Diagnostics
    Wiper System Diagnostics
    Connector Information (end views, numbers, location photos)
  Power Train System
    General Information
    Test Procedures and Adjustments
    Final Drive Diagnostics
    Transmission Diagnostics
    Hydrostatic Diagnostics
    Component Identification
  Four Wheel Drive System
    General Information
    Test Procedures and Adjustments
    Four Wheel Drive Type Identification
    Four Wheel Drive Single Speed Diagnostics
    Four Wheel Drive Two Speed Diagnostics
    Component Identification
  Brake System
    General Information
    Test Procedures and Adjustments
    Park Brake Diagnostics
    Service Brakes Diagnostics
    Component Identification
  Hydraulic System
    General Information
    Test Procedures And Adjustments
    Basic Hydraulic System Type Identification
    Basic Hydraulic System Diagnostics - Type A
    Basic Hydraulic System Diagnostics - Type B
    Basic Hydraulic System Diagnostics - Type C
    Basic Hydraulic System Diagnostics - Type D
    Chaff Spreader Drive Diagnostics
    CONTOUR MASTER™ Header Tilt Diagnostics
    Deck Plate Adjust Type Identification
    Deck Plate Adjust Diagnostics - Type A
    Deck Plate Adjust Diagnostics - Type B
    Draper Belt Drive Diagnostics
    Feeder House Gearcase Cooler Diagnostics
    Header Raise/Lower Diagnostics
    HYDRAFLEX™ Pressure Adjust Type Identification
    HYDRAFLEX™ Pressure Adjust Diagnostics - Type A
    HYDRAFLEX™ Pressure Adjust Diagnostics - Type B
    Hydraulic System Overheating Type Identification
    Hydraulic System Overheating Diagnostics - Type A
    Hydraulic System Overheating Diagnostics - Type B
    Reel/Belt Drive Type Identification
    Reel/Belt Drive Diagnostics - Type A
    Reel/Belt Drive Diagnostics - Type B
    Reel Fore/Aft Type Identification
    Reel Fore/Aft Diagnostics - Type A
    Reel Fore/Aft Diagnostics - Type B
    Reel Raise/Lower Type Identification
    Reel Raise/Lower Diagnostics - Type A
    Reel Raise/Lower Diagnostics - Type B
    Reel Raise/Lower Diagnostics - Type C
    Reel Raise/Lower Diagnostics - Type D
    Reel Raise/Lower Diagnostics - Type E
    Reel Raise/Lower Diagnostics - Type F
    Reel Raise/Lower Diagnostics - Type G
    Reel Raise/Lower Diagnostics - Type H
    Threshing Speed Adjust Type Identification
    Threshing Speed Adjust Diagnostics - Type A
    Threshing Speed Adjust Diagnostics - Type B
    Unloading Auger Swing Diagnostics
    Variable Speed Feeder House Type Identification
    Variable Speed Feeder House Diagnostics - Type A
    Variable Speed Feeder House Diagnostics - Type B
    Variable Speed Feeder House Diagnostics - Type C
    Variable Speed Feeder House Diagnostics - Type D
    Component Identification and Location
  Main Gearcase System
    General Information
    Test Procedures and Adjustments
    Main Gearcase Pressure Low Diagnostics
    Main Gearcase Temperature High Diagnostics
    Main Gearcase Filter Restricted Diagnostics
    Separator Engage Diagnostics
    Main Gearcase Diagnostics
    Unloading Auger Engage Diagnostics
    Component Identification
  Steering System
    General Information
    Test Procedures and Adjustments
    Steering Diagnostics
    Component Identification
  CLIMATRAK™ System
    General Information
    Test Procedures and Adjustments
    CLIMATRAK™ System Diagnostics
    Component Identification
  Separator System
    General Information
    Separator Vibration Diagnostics
    Component Identification

tm1822 - 9650 CTS Combine Diagnosis and Tests

Table of Contents

Foreword

Section 210: General

Group 05: Safety

Recognize Safety Information

Handle Fluids Safely—Avoid Fires

Prepare for Emergencies

Prevent Battery Explosions

Prevent Acid Burns

Handle Chemical Products Safely

Handle Starting Fluid Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Protect Against Noise

Work in Clean Area

Work In Ventilated Area

Illuminate Work Area Safely

Service Machines Safely

Construct Dealer-Made Tools Safely

Service Cooling System Safely

Wait Before Opening High-Pressure Fuel System

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 10: Combine and Component Identification

Identification Plates

Combine Identification Number

Dual Range Cylinder Drive Gearcase

Engine Serial Number

Engine Gearcase

Feeder House Reverser Gearcase

Hydrostatic Drive Unit Motor

Hydrostatic Drive Unit Pump

Transmission

Single Speed Four Wheel Drive Motors

Two Speed Four Wheel Drive Motors

Group 15: General Specifications

Operating Speeds - 9650 CTS Combines

Ground Speeds (Fast Idle)

Turning Radius

Specifications - 9650 CTS Combines

Dimensions

Dimension Reference Points

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications

External Hexagon Port Plug Torque Chart

O-Ring Boss Fitting Torque Chart

SAE Four Bolt Flange Fitting Torque Chart

Group 20: Diagnostic and Testing Procedures

Troubleshooting

Section 211: Diagnostic Trouble Codes

Group A00: A00 - Engine Control Unit Diagnostic Trouble Codes

A00 00091.09 - CAN Bus Message Containing Throttle Input Not Valid or Not Received - Priority 3

A00 000105.03 - Engine Manifold Air Temperature Sensor Voltage is Out of Range High - Priority 2

A00 000105.04 - Engine Manifold Air Temperature Sensor Voltage is Out of Range Low - Priority 2

A00 000105.16 - Engine Manifold Air Temperature Above 88°C / 190°F (moderately severe level) - Priority 2

A00 000110.00 - Engine Coolant Temperature Above 115° C (Most Severe Level) - Priority 1

A00 000110.03 - Engine Coolant Temperature Sensor Voltage is Out of Range High - Priority 2

A00 000110.04 - Engine Coolant Temperature Sensor Voltage is Out of Range Low - Priority 2

A00 000110.16 - Engine Coolant Temperature Above 110°C/230°F - Priority 2

A00 000111.01 - Coolant Level Low. Engine Coolant Temperature Above 125°C/257°F - Priority 1

A00 000158.02 - Temporary Loss of Electrical Power to Engine Control Unit - Priority 3

A00 000174.03 - Engine Fuel Temperature Sensor Voltage is Out of Range High - Priority 2

A00 000174.04 - Engine Fuel Temperature Sensor Voltage is Out of Range Low - Priority 2

A00 000174.16 - Engine Fuel Temperature Above Normal Range - Priority 2

A00 000190.00 - Engine Over-Speed - Priority 1

A00 000190.02 - Engine Speed Signal Erratic or Intermittent - Priority 3

A00 000190.03 - Engine Speed Sensor Voltage Out of Range High - Priority 3

A00 000190.04 - Engine Speed Sensor Voltage Out of Range Low - Priority 3

A00 000190.05 - Engine Speed Sensor Circuit is Open - Priority 3

A00 000190.16 - Engine Overspeed Detected - Priority 2

A00 000620.03 - Engine Control Unit Internal 5 Volts DC Supply Out of Range or Incorrect High - Priority 2

A00 000620.04 - Engine Control Unit Internal 5 Volts DC Supply Out of Range or Incorrect Low - Priority 2

A00 000629.13 - Controller Cannot Exit Boot Block Program - Priority 1

A00 000632.11 - Fuel Shutoff Circuit Fault - Priority 3

A00 000639.13 - CAN Bus Messages are Being Lost - Priority 3

A00 000833.02 - Rack Position Measurement Error With Engine Off - Priority 3

A00 000833.03 - Rack Position Voltage Out of Range High - Priority 3

A00 000833.04 - Rack Position Voltage Out of Range Low - Priority 3

A00 000834.02 - Rack Instability - Priority 2

A00 000834.03 - Fuel Rack Actuator Voltage Out of Range High - Priority 3

A00 000834.05 - Fuel Rack Actuator Circuit Open - Priority 3

A00 000834.06 - Fuel Rack Actuator Shorted to Ground - Priority 1

A00 000834.07 - Fuel Rack Position Does Not Match Desired Position - Priority 3

A00 001041.02 - Start Signal is Missing While Engine is Cranking - Priority 3

A00 001041.03 - Start Signal ON When Engine Speed is Above 500 RPM - Priority 2

A00 001568.02 - Torque Curve Selection Not Valid or Not Received Because of Lost CAN Bus Message - Priority 3

A00 001569.31 - Engine Protection - Power Derated Due to Other Faults - Priority 2

A00 002000.13 - Engine Control Unit Security Violation - Priority 1

Group C00: C00 - Armrest Control Unit Diagnostic Trouble Codes

C00 000190.09 - CAN Bus Message Missing From Engine Control Unit - Engine Speed - Priority 3

C00 000247.09 - CAN Bus Message Missing From Engine Control Unit - Engine Hours - Priority 3

C00 000627.03 - Battery Voltage is Above 16 VDC - Priority 1

C00 000628.12 - Controller Cannot Exit Boot Block Program - Priority 1

C00 000630.11 - Controller Failed EEPROM Test at Power-Up - Priority 1

C00 000639.09 - CAN Bus Messages are Not Received by the Armrest Control Unit in a Timely Manner - Priority 3

C00 000639.19 - CAN Bus Messages are Not Being Transmitted or Received Correctly - Priority 3

C00 001487.09 - CAN Bus message Missing From Cornerpost Control Unit - Backlight Command - Priority 3

C00 001497.11 - Unloading Auger Engage Output Transistor Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

C00 001498.11 - The Header Engage Output Transistor Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

C00 001499.11 - The Separator Engage Output Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

C00 001500.09 - CAN Bus Message Missing from Cornerpost Control Unit - Machine Configuration - Priority 3

C00 001504.11 - The Seat Switch Has Been Closed Continuously for 6 Hours - Priority 1

C00 001515.09 - CAN Bus Message Missing from Header Control Unit - Header Height Control Status - Priority 3

Group C03: C03 - Cornerpost Control Unit Diagnostic Trouble Codes

C03 000096.09 - CAN Bus Message Missing From Right Control Unit - Fuel Level - Priority 3

C03 000110.09 - CAN Bus Message Missing From Engine Control Unit - Engine Coolant Temperature - Priority 3

C03 000190.00 - Engine Speed above normal operation range - Priority 1

C03 000190.09 - CAN Bus Message Missing From Engine Control Unit - Engine Speed - Priority 3

C03 000627.03 - Controller Supply Voltage Out of Range High - Greater Than 16 VDC - Priority 3

C03 000628.12 - Controller Cannot Exit Boot Block Program - Priority 1

C03 000630.11 - EEPROM Failed Test at Power Up - Priority 1

C03 000639.09 - CAN Bus Messages are Not Received by the Cornerpost Control Unit in a Timely Manner - Priority 3

C03 000639.19 - CAN Bus Messages are Not Being Transmitted or Received Correctly - Priority 3

C03 001079.03 - Concave Position Sensor Supply Voltage High - Greater Than 5.5 VDC - Priority 3

C03 001079.04 - Concave Position Sensor Supply Voltage Low - Less Than 4.5 VDC - Priority 3

C03 001486.03 - Concave Position Sensor Voltage is Too High - Greater Than 4.5 VDC - Priority 3

C03 001486.04 - Concave Position Sensor Voltage is Too Low - Less Than 0.5 VDC - Priority 3

C03 001487.03 - Dimmer Voltage is Too high - Greater Than 4.5 VDC - Priority 3

C03 001487.04 - Dimmer Voltage is Too Low - Priority 3

C03 001492.08 - Cab Interior Backlighting Output Transistor Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

C03 001493.09 - CAN Bus Message Missing From Master Tailings Sensor - Tailings Volume - Priority 3

C03 001500.11 - A Switch on Cornerpost Display Unit 1 is Closed for Longer Than 30 Seconds Priority 3

C03 001501.11 - A Switch on Cornerpost Display Unit 2 is Closed for Longer Than 30 Seconds - Priority 3

C03 001502.11 - A Switch on Cornerpost Display Unit 3 is Closed for Longer Than 30 Seconds - Priority 3

C03 001503.09 - CAN Bus Message Missing From Armrest Control Unit - Armrest Switch Status - Priority 3

C03 001510.09 - CAN Bus Message Missing From Right Control Unit - Combine Temperatures - Priority 3

C03 001511.09 - CAN Bus Message Missing From Right Control Unit - Grain Loss - Priority 3

C03 001515.09 - CAN Bus Message Missing From Header Control Unit - Header Data - Priority 3

C03 001565.09 - CAN Bus Message Missing From Armrest Control Unit - Separator and Header Engage Status - Priority 3

C03 001567.09 - CAN Bus Message Missing From Header Control Unit - Control Mode - Priority 3

Group E00: E00 - Tailing Master Sensor Diagnostic Trouble Codes

E00 000190.09 - CAN Bus Message Missing From Engine Control Unit - Engine Speed - Priority 3

E00 000628.12 - Controller Cannot Exit Boot Block Program - Priority 2

E00 000630.11 - EEPROM Failed Test at Power Up - Priority 2

E00 000639.09 - CAN Bus Messages are Not Received By The Tailings Master Control Unit in a Timely Manner - Priority 3

E00 000639.19 - CAN Bus Messages are Not Being Transmitted or Received Correctly - Priority 3

E00 001493.11 - Tailings System Failure - Priority 3

E00 001493.15 - Tailings System Calibration is Out of Range High - Priority 3

E00 001493.17 - Tailings System Calibration is Out of Range Low - Priority 3

E00 001494.08 - Stuck Photo Receiver Detected in Master Tailings Sensor - Priority 3

E00 001494.11 - Master Tailings Sensor Failure - Priority 3

E00 001495.08 - Stuck Photo Receiver Detected in Slave Tailings Sensor - Priority 3

E00 001495.11 - Slave Tailings Sensor Failure - Priority 3

E00 001496.07 - Tailings Elevator Paddle Missing - Priority 3

E00 001500.09 - CAN Bus Message Missing from Cornerpost Control Unit - Machine Configuration - Priority 3

E00 001511.09 - CAN Bus Message Missing From Right Control Unit - Seed Size - Priority 3

E00 001565.09 - CAN Bus Message Missing From Armrest Control Unit - Header and Separator Engaged - Priority 3

Group E01: E01 - Header Control Unit Diagnostic Trouble Codes

E01 000084.09 - CAN Bus Message Missing From Cornerpost Control Unit - Wheel Speed - Priority 3

A00 00190.09 - CAN Bus Message Missing From Engine Control Unit - Priority 3

E01 000627.03 - Controller Supply Voltage Out of Range High - Greater Than 16 VDC - Priority 1

E01 000628.12 - Controller Cannot Exit Boot Block Program - Priority 1

E01 000630.11 - System Not Calibrated or EEPROM Failed Test at Power Up - Priority 3

E01 000639.09 - CAN Bus Messages are Not Received by the Header Control Unit in a Timely Manner - Priority 3

E01 000639.19 - CAN Bus Message is Not Received by the Header Control Unit - Priority 3

E01 001079.03 - Height Sensor Power (cc# 481) Voltage is Too high - Greater Than 5.25 VDC - Priority 2

E01 001079.04 - Height Sensor Power (cc# 481) Voltage is Too Low - Less Than 4.75 VDC - Priority 2

E01 001080.03 - Height Sensor Power 2 (cc# 471) Voltage is Too High - Greater Than 5.25 VDC - Priority 2

E01 001080.04 - Height Sensor Power 2 (cc# 471) Voltage is Too Low - Less Than 4.75 VDC - Priority 2

E01 001515.13 - Active Header Height Control System or CONTOUR MASTER System Not Calibrated for Currently Attached Header - Priority 2

E01 001518.02 - The Voltage of Circuit Codes 436, 487, 488, and 489 Changed While Active Header Height Control Was in Automatic mode - Priority 3

E01 001518.07 - Header Not Connected or Invalid Connection - Priority 3

E01 001518.14 - Cannot Activate Header Height Sensing or CONTOUR MASTER - Priority 3

E01 001519.11 - Header Raise Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 2

E01 001520.11 - Header Lower Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 2

E01 001521.11 - Tilt Left Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 2

E01 001522.11 - Tilt Right Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 2

E01 001523.11 - HYDRAFLEX Diverter Valve Driver Detects an Open, Short, Over Voltage or Over Temperature - Priority 2

E01 001524.11 - Reel Forward Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

E01 001525.11 - Reel Aft Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

E01 001526.11 - Reel Raise Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

E01 001527.11 - Reel Lower Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

E01 001528.11 - Active Header Control Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

E01 001530.11 - Unload Valve (Dump Valve) Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

E01 001531.06 - Reel Speed Increase Driver Detects an Open, Short, Over Voltage, Over Temperature Condition - Priority 2

E01 001532.06 - Reel Speed Decrease Driver Detects an Open, Short, Over Voltage, Over Temperature Condition - Priority 2

E01 001533.03 - Height Resume Sensor (cc# 828) Voltage is Too High - Greater Than 4.5 VDC - Priority 2

E01 001533.04 - Height Resume Sensor (cc# 828) Voltage is Too Low - Less Than 0.5 VDC - Priority 2

E01 001534.03 - Left Header Height Sensor (cc# 412) Voltage is Too High - Greater Than 4.5 VDC - Priority 2

E01 001534.04 - Left Header Height Sensor (cc# 412) Voltage is Too Low Less Than 0.5 VDC - Priority 2

E01 001535.03 - Right Header Height Sensor (cc# 454) Voltage is Too High - Greater Than 4.5 VDC - Priority 2

E01 001535.04 - Right Header Height Sensor (cc# 454) Voltage is Too Low - Less Than 0.5 VDC - Priority 2

E01 001536.03 - Center Header Height Sensor (cc# 414) Voltage is Too High - Greater Than 4.5 VDC or Shorted Pads of The DIAL-A-MATIC Sensor - Priority 2

E01 001536.04 - Center Header Height Sensor (cc# 414) Voltage is Too Low - Less Than 0.5 VDC or No Signal From DIAL-A-MATIC Sensor - Priority 2

E01 001537.03 - Reel Fore/Aft Position Sensor or Deck Plate Position Sensor (cc# 834) Voltage Too High - Greater Than 4.5 VDC - Priority 3

E01 001537.04 - Reel Fore/Aft Position Sensor or Deck Plate Position Sensor (cc# 834) Voltage Too Low - Less Than 0.5 VDC - Priority 3

E01 001538.03 - Reel Height Sensor (cc# 835) Voltage Too High - Greater Than 4.5 VDC - Priority 3

E01 001538.04 - Reel Height Sensor (cc# 835) Voltage Too Low - Less Than 0.5 VDC - Priority 3

E01 001539.03 - CONTOUR MASTER Angle Sensor (cc# 833) Voltage Too High - Greater Than 4.5 VDC - Priority 3

E01 001539.04 - CONTOUR MASTER Angle Sensor (cc# 833) Voltage Too Low - Less Than 0.5 VDC - Priority 3

E01 001541.02 - Reel Speed Unknown - Priority 2

E01 001544.09 - CAN Bus Message Missing From Armrest Control Unit - Multifunction Control Handle Switch Status - Priority 3

E01 298618.07 - Reel Raise/Lower Resume System Has Malfunctioned - Priority 2

E01 298618.12 - Reel Raise/Lower Set Point Was Not Reached Within 15 Seconds - Priority 3

E01 298619.04 - HYDRAFLEX Pressure Sensor (cc# 413) Voltage is Too Low - Less Than 0.5 VDC) - Priority 3

E01 298619.07 - Reel Fore/Aft Resume System has Malfunctioned - Priority 2

E01 298620.12 - Reel Fore/Aft Setpoint Was Not Reached Within 15 Seconds - Priority 3

E01 298621.07 - HYDRAFLEX System has Malfunctioned - Priority 2

E01 298621.12 - HYDRAFLEX Pressure Setpoint Was Not Reached Within 15 Seconds - Priority 3

E01 523132.11 - Reel Diverter Valve Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 3

Group E02: E02 - Right Control Unit Diagnostic Trouble Codes

E02 000096.03 - Fuel Level Signal (cc# 652) Voltage is Too High - Greater Than 4.50 VDC - Priority 3

E02 000096.04 - Fuel Level Signal (cc# 652) Voltage is Too Low - Less Than 0.20 VDC - Priority 3

E02 000627.03 - Electronic Power (cc# 021) Voltage is Too High - Greater Than 16 VDC - Priority 1

E02 000628.12 - Controller Cannot Exit Boot Block Program. Turn Key Switch to The OFF Position - Priority 1

E02 000630.11 - EEPROM Failed Test on Power Up - Priority 2

E02 000639.09 - CAN Bus Messages are Not Received by the Right Control Unit in a Timely Manner - Priority 3

E02 000639.19 - CAN Bus Messages are Not Being Transmitted or Received Correctly - Priority 2

E02 001079.03 - Sensor Supply Voltage is Too High - Priority 3

E02 001079.04 - Sensor Supply Voltage is Too Low - Priority 3

E02 001500.09 - CAN Bus Message Missing From Cornerpost Control Unit - Machine Configuration - Priority 3

E02 001500.11 - CAN Bus Message From Cornerpost Control Unit Invalid - Machine Configuration - Priority 3

E02 001508.03 - Hydraulic Oil Temperature Sensor (cc# 775) Voltage is Too High - Greater Than 4.97 VDC - Priority 2

E02 001508.04 - Hydraulic Oil Temperature Sensor (cc# 775) Voltage is Too Low - Less Than 0.29 VDC - Priority 2

E02 001508.11 - Hydraulic Oil Temperature Alarm Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 2

E02 001509.03 - Main Gearcase Oil Temperature Sensor (cc# 774) Voltage is Too High-Greater Than 4.97 VDC - Priority 2

E02 001509.04 - Main Gearcase Oil Temperature Sensor (cc# 774) Voltage is Too Low - Less Than 0.29 VDC - Priority 2

E02 001509.11 - Main Gearcase Oil Temperature Alarm Driver Detects an Open, Short, Over Voltage, or Over Temperature Condition - Priority 2

E02 001565.09 - CAN Bus Message Missing From Armrest Control Unit - Discrete Input Status - Priority 3

Group AMS: GREENSTAR Display Warning Messages and Fault Codes

GREENSTAR Display 20 - CAN Bus Problem

GREENSTAR Display 21 - CAN Bus Problem

GREENSTAR Display 22 - Language Selection Problem

GREENSTAR Display 30 - CAN Bus Problem

GREENSTAR Display 31 - CAN Bus Problem

GREENSTAR Display 33 - Internal Error

GREENSTAR Display 40 - Parallel Tracking Problem

GREENSTAR Display 41 - Parallel Tracking Problem

GREENSTAR Display 44 - Parallel Tracking Problem

GREENSTAR Display 45 - Parallel Tracking Problem

GREENSTAR Display 46 - Parallel Tracking Problem

GREENSTAR Display 47 - Display Address Change

GREENSTAR Display 49 - CAN Bus Problem

GREENSTAR Display 52 - CAN Bus Problem

GREENSTAR Display 54 - CAN Bus Problem

GREENSTAR Display 60 - Flash Erase Failed

GREENSTAR Display 61 - Contour Write Error

GREENSTAR Display 110 - Check Wiring (CAN Bus)

GREENSTAR Display 113 - Incompatible monitor or controller.

GREENSTAR Display 120 - NO GPS

GREENSTAR Display 121 - No Differential GPS

GREENSTAR Display 122 - WAAS in use

GREENSTAR Display 123 - SF1 in use

GREENSTAR Display 124 - GPS Updates are 1 Hz.

GREENSTAR Display 200 - CAN Bus Problem

GREENSTAR Display 201 - CAN Bus Problem

GREENSTAR Display 210 - CAN Bus Problem

GREENSTAR Display 211 - CAN Bus Problem

GREENSTAR Display 213 - Internal Error

GREENSTAR Display 220 - Parallel Tracking Problem

GREENSTAR Display 221 - Parallel Tracking Problem

GREENSTAR Display 224 - Parallel Tracking Problem

GREENSTAR Display 225 - Parallel Tracking Problem

GREENSTAR Display 226 - Parallel Tracking Problem

GREENSTAR Display 230 - Display Address Change

GREENSTAR Display 231 - CAN Bus Problem

GREENSTAR Display 232 - CAN Bus Problem

GREENSTAR Display 233 - Language Selection Problem

GREENSTAR Display 235 - CAN Bus Problem

Group AMS: GREENSTAR KeyCard and PC Data Storage Card Warning Messages

GREENSTAR KeyCard and PC Data Storage Card 100 - Indicates a Problem With The KeyCard or PC Data Storage Card

GREENSTAR KeyCard and PC Data Storage Card 150 - Indicates The Data Card Has Been Removed

GREENSTAR KeyCard and PC Data Storage Card 151 - Indicates No Setup Data On PC Data Storage Card

GREENSTAR KeyCard and PC Data Storage Card 152 - Indicates That The PC Data Storage Card Is Full

GREENSTAR KeyCard and PC Data Storage Card 155 - Indicates KeyCard Has Been Removed

GREENSTAR KeyCard and PC Data Storage Card 156 - Indicates No KeyCard Data on PC KeyCard

GREENSTAR KeyCard and PC Data Storage Card 157 - Indicates Invalid Key - Field Mapping Disabled

GREENSTAR KeyCard and PC Data Storage Card 158 - More Than One KeyCard Has Been Detected

Group AMS: GREENSTAR Mobile Processor Warning Messages

GREENSTAR Mobile Processor 280 - Switched Power to The Mobile Processor Has Failed

GREENSTAR Mobile Processor 281 - Unswitched Power to The Mobile Processor Has Failed

GREENSTAR Mobile Processor 282 - Internal Voltage Failure to The Mobile Processor

Group AMS: HARVEST DOC Warning Messages

HARVEST DOC 200 - GPS Communications Failure

HARVEST DOC 201 - No GPS Position Information

HARVEST DOC 202 - No GPS Differential Correction

HARVEST DOC 231 - Recording Failed

HARVEST DOC 280 - Electronic Power (cc# 21) Failure

HARVEST DOC 281 - Delayed Power (cc# 6) Failure

HARVEST DOC 282 - Mobile Processor Internal Voltage Failure

HARVEST DOC 451 - NO MOISTURE SENSOR

HARVEST DOC 452 - Harvest Monitor Communications Late

Group AMS: Moisture Sensor Warning Messages

GREENSTAR Moisture Sensor 1 - Plunger Initialization Failure

GREENSTAR Moisture Sensor 2 - Actuator Shorted

GREENSTAR Moisture Sensor 3 - Relay Failure

GREENSTAR Moisture Sensor 4 - Motor Failure - Moisture Disabled

GREENSTAR Moisture Sensor 6 - Low Voltage

GREENSTAR Moisture Sensor 7 - Low Voltage

GREENSTAR Moisture Sensor 8 - Low Voltage

GREENSTAR Moisture Sensor 9 - High Voltage

GREENSTAR Moisture Sensor 10 - Low Voltage

GREENSTAR Moisture Sensor 11 - High Voltage

GREENSTAR Moisture Sensor 14 - Moisture Curve Modify

GREENSTAR Moisture Sensor 15 - Moisture Curve Invalid

GREENSTAR Moisture Sensor 16 - Moisture Curve Conflict

GREENSTAR Moisture Sensor 18 - Mass Flow Out of Range

GREENSTAR Moisture Sensor 19 - Mass Flow Out of Range

GREENSTAR Moisture Sensor 20 - Offset Out of Range

GREENSTAR Moisture Sensor 32 - Motor Stalled

Group AMS: STARFIRE Receiver Warning Messages

STARFIRE Receiver 301 - STARFIRE Network Problem

STARFIRE Receiver 302 - Receiver Not Receiving On Alternate Frequency

STARFIRE Receiver 303 - GPS Correction License Has Expired

STARFIRE Receiver 304 - Corrected GPS Position is Not Available

STARFIRE Receiver 305 - GPS Position Is Not Available ID

STARFIRE Receiver 306 - Updating GPS Software

Group AMS: Terrain Compensation Module Fault Codes

Terrain Compensation Module 000956.16 - Roll Sensor Out of Range

Terrain Compensation Module 002028.12 - No STARFIRE Communication

Terrain Compensation Module 002146.13 - Terrain Compensation Module Not Calibrated

Terrain Compensation Module 002146.14 - Temperature sensor Out of Range

Terrain Compensation Module 523319.18 - Low Switched Voltage

Terrain Compensation Module 523792.18 - Low Switched Voltage

Terrain Compensation Module 523792.01 - No Unswitched Voltage

Terrain Compensation Module 523773.03 - STARFIRE CAN Voltage Out of Range

Terrain Compensation Module 523773.04 - STARFIRE CAN Voltage Out of Range

Terrain Compensation Module 523774.03 - STARFIRE CAN Voltage Out of Range

Terrain Compensation Module 523774.04 - STARFIRE CAN Voltage Out of Range

Terrain Compensation Module 523309.07 - Yaw Sensor Not Responding

Terrain Compensation Module 523309.16 - Yaw Sensor Out of Range

Terrain Compensation Module 523310.02 - Memory Error

Terrain Compensation Module 523441.31 - No STARFIRE Height Setting

Terrain Compensation Module 523442.31 - No STARFIRE Fore/Aft Setting

Terrain Compensation Module 523572.31 - Unsafe Shutdown

Section 212: Observable Symptoms

Group 220: Engine System

Engine System Diagnostics

Group 230: Air Intake and Cooling Systems

Air Intake System Diagnostics

Engine Cooling Package Diagnostics

Group 240: Electrical System

Active Header Height Control System - Header Height Sensing Diagnostics

Active Header Height Control System - Height Resume Diagnostics

Active Header Height Control System - HYDRAFLEX Diagnostics

95 Ampere Alternator / Battery Diagnostics

185 Ampere Alternator / Battery Diagnostics

Armrest Control Unit Overall Diagnostics

Auxiliary Power Outlet Diagnostics (Power Strip)

CAN Bus Diagnostics

Cleaning Fan Speed Adjust Diagnostics

CLIMATRAK Diagnostics

COMFORT COMMAND Seat Diagnostics

Concave Clearance Adjust Diagnostics

CONTOUR MASTER - Automatic Tilt Diagnostics

CONTOUR MASTER - Manual Tilt Diagnostics

Cornerpost Control Unit - Overall Diagnostics

Cornerpost - Cleaning Fan Speed Diagnostics

Cornerpost - Concave Clearance Diagnostics

Cornerpost - CONTOUR MASTER Position Diagnostics

Cornerpost - Corn Head Deck Plate Spacing Diagnostics

Cornerpost - Cylinder Speed Diagnostics

Cornerpost - Engine Hours Diagnostics

Cornerpost - Engine Speed Diagnostics

Cornerpost - Engine Temperature Gauge Diagnostics

Cornerpost - Feeder House Backshaft Speed Diagnostics

Cornerpost - Fuel Gauge Diagnostics

Cornerpost - Ground Speed Diagnostics

Cornerpost - HYDRAFLEX Pressure Diagnostics

Cornerpost - Separator Hours Diagnostics

Cylinder Speed Adjust Diagnostics

Deck Plate Adjustment Diagnostics

DIAL-A-SPEED Diagnostics

Draper Speed Adjust Diagnostics

Electric Fuel Pump Diagnostics

Engine and Fuel Control Diagnostics - 6081 L3 Engine

Engine Compartment Relay Panel Diagnostics

Engine Control Unit - Overall Diagnostics

Four Wheel Drive Diagnostics

GREENSTAR - Display Diagnostics

GREENSTAR - GPS Receiver Diagnostics

GREENSTAR - KeyCard and PC Data Storage Card Diagnostics

GREENSTAR - Mass Flow Sensor Diagnostics

GREENSTAR - Mobile Processor Diagnostics

GREENSTAR - Moisture Sensor Diagnostics

GREENSTAR System - Harvest Doc Diagnostics

GREENSTAR System - Harvest Monitor Diagnostics

GREENSTAR System - Parallel Tracking Diagnostics

GREENSTAR System - Yield Mapping Diagnostics

GREENSTAR System - Yield Monitor Diagnostics

Header Control Unit - Overall Diagnostics

Header Engage Diagnostics

Header Raise/Lower Diagnostics

Horn Diagnostics

HYDRAFLEX Pressure Adjust Diagnostics

Lighting System - Overall Diagnostics

Lighting System - Daytime Running Lights Diagnostics

Lighting System - Dome Light Diagnostics

Lighting System - Exit Lights Diagnostics

Lighting System - Field Lights Diagnostics

Lighting System - Hazard/Turn Lights Diagnostics

Lighting System - Marker Lamps Diagnostics

Lighting System - Panel Lamps Diagnostics

Lighting System - Rear Discharge Lamps Diagnostics

Lighting System - Road Lamps Diagnostics

Lighting System - Service Lamps - Engine Area Diagnostics

Lighting System - Service Lamps - Gullwing Doors Diagnostics

Lighting System - Service Lamps - Shoe Area Diagnostics

Lighting System - Side Finder Lamps Diagnostics

Lighting System - Stubble Lights Diagnostics

Lighting System - Unloading Auger Light Diagnostics

Multifunction Control Handle Diagnostics

Power Distribution Board 1 - Overall Diagnostics

Power Distribution Board 1 - Control Circuit Power Diagnostics

Power Distribution Board 1 - EMIP Power Diagnostics

Power Distribution Board 1 - Engine Running Power Diagnostics

Power Distribution Board 1 - Ignition Switch Power Diagnostics

Power Distribution Board 1 - Light Switch Power Diagnostics

Power Distribution Board 1 - Service Power Diagnostics

Quick-Stop System Diagnostics

Radio System Diagnostics

Reel Fore/Aft Diagnostics

Reel Fore/Aft Resume Diagnostics

Reel Raise/Lower Diagnostics

Reel Raise/Lower Resume Diagnostics

Reel/Belt Speed Adjust Diagnostics

Right Control Unit Overall Diagnostics

Road/Field System Diagnostics

Separator Engage Diagnostics

Start Aid Diagnostics

Starting System Diagnostics

Tailings Monitor System Diagnostics

Unloading Auger Engage Diagnostics

Unloading Auger Swing Diagnostics

Variable Speed Feeder House Adjust Diagnostics

VISIONTRAK Diagnostics

Warning Display Panel - Overall Diagnostics

Warning - Beater Speed Diagnostics

Warning - Clean Grain Elevator Speed w/GREENSTAR Diagnostics

Warning - Clean Grain Elevator Speed w/o GREENSTAR Diagnostics

Warning - Conveyor Auger Speed Diagnostics

Warning - Cylinder Speed Diagnostics

Warning - Engine Air Filter Diagnostics

Warning - Engine Oil Pressure Diagnostics

Warning - Engine Speed Diagnostics

Warning - Engine Temperature Diagnostics

Warning - Grain Separator Speed Diagnostics

Warning - Grain Tank Full Diagnostics

Warning - Hydraulic Oil Temperature Diagnostics

Warning - Hydrostatic Charge Pressure Diagnostics

Warning - Low Fuel Diagnostics

Warning - Main Gearcase Filter Restricted Diagnostics

Warning - Main Gearcase Pressure Diagnostics

Warning - Main Gearcase Temperature Diagnostics

Warning - Parking Brake Diagnostics

Warning - Straw Chopper Speed Diagnostics

Warning - Tailings Elevator Speed Diagnostics

Warning - Unloading Auger Engaged Diagnostics

Warning - Voltage Low Diagnostics

Wiper System Diagnostics

Group 250: Power Train System

Final Drive Diagnostics

Transmission Diagnostics

Hydrostatic Diagnostics

Group 255: Four Wheel Drive System

Four Wheel Drive Diagnostics

Group 260: Brake System

Park Brake Diagnostics

Service Brakes Diagnostics

Group 270: Hydraulic System

Basic Hydraulic System Diagnostics

Chaff Spreader Drive Diagnostics

CONTOUR MASTER Header Tilt Diagnostics

Deck Plate Adjust Diagnostics

Draper Belt Drive Diagnostics

Feeder House Gearcase Cooler Diagnostics

Header Raise/Lower Diagnostics

HYDRAFLEX Pressure Adjust Diagnostics

Hydraulic System Overheating Diagnostics

Reel/Belt Drive Diagnostics

Reel Fore/Aft Diagnostics

Reel Raise/Lower Diagnostics

Threshing Speed Adjust Diagnostics

Unloading Auger Swing Diagnostics

Variable Speed Feeder House Diagnostics

Group 275: Main Gearcase System

Main Gearcase Pressure Low Diagnostics

Main Gearcase Temperature High Diagnostics

Main Gearcase Filter Restricted Diagnostics

Separator Engage Diagnostics

Main Gearcase Diagnostics

Unloading Auger Engage Diagnostics

Group 280: Steering System

Steering Diagnostics

Group 290: CLIMATRAK System

CLIMATRAK System Diagnostics

Group 300: Separator System

Separator Vibration Diagnostics

Section 220: Engine System

Group 05: General Information

General Information

Group 10: Test Procedures and Adjustments

Test Procedures and Adjustments

Group 15: Engine Diagnostics

Theory of Operation

Schematic

Engine Diagnostics

Group 20: Component Identification and Location

Component Identification and Location

Section 230: Air Intake and Cooling Systems

Group 05: General Information

General Information

Group 10: Test Procedures and Adjustments

Test Procedures and Adjustments

Group 15A: Air Intake System Diagnostics

Theory of Operation

Air Intake Schematic

Air Intake Diagnostics

Group 15B: Engine Cooling Package Diagnostics

Theory of Operation

Engine Cooling System Schematic

Engine Cooling Package Diagnostics

Group 20: Component Identification and Location

Component Identification and Location

Section 240: Electrical System

Group 5: General Information

How To Use This Diagnostic Information

Group 10: Diagnostic Trouble Codes

Diagnostic Trouble Codes, Warning Messages and Fault Codes

Diagnostic Addresses by Function

Diagnostic Addresses By Controller

Quick Cal Procedures

Machine Setting Addresses

Group 15A: Active Header Height Control System -Height Sensing Diagnostics

Brief Description

Basic Operation

Detailed Description

Header Calibration Procedures

Connector Locations

Electrical Schematics

Header Height Sensing Diagnostics

Group 15B: Active Header Height Control System - Height Resume Diagnostics

Brief Description

Basic Operation

Detailed Description

Header Calibration Procedures

Connector Locations

Electrical Schematics

Active Header Height Control System - Height Resume Diagnostics

Group 15C: Active Header Height Control System - HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Diagnostics

Theory of Operation

Connector Locations

Electrical Schematic

Active Header Height Control System - HYDRAFLEX™ Diagnostics

Group 15D: 95 Ampere Alternator / Battery Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

95 Ampere Alternator / Battery Diagnostics

Group 15E: 185 Ampere Alternator / Battery Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

185 Ampere Alternator / Battery Diagnostics

Group 15F: Armrest Control Unit Overall Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Armrest Control Unit Overall Diagnostics

Group 15G: Auxiliary Power Strip Outlet Diagnostics (Power Strip)

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Auxiliary Power Strip Diagnostics

Group 15H: CAN Bus Type Identification

CAN Bus Type Identification

Group 15I: CAN Bus Diagnostics - Type A

Theory of Operation - Type A

Connector Locations - Type A

Electrical Schematics - Type A

CAN Bus Diagnostics - Type A

Group 15J: CAN Bus Diagnostics - Type B

Theory of Operation - Type B

Connector Locations - Type B

Electrical Schematics - Type B

CAN Bus Diagnostics - Type B

Group 15K: Cleaning Fan Speed Adjust Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cleaning Fan Speed Adjust Diagnostics

Group 15L: CLIMATRAKCLIMATRAK is a trademark of Deere & Company Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

CLIMATRAK CLIMATRAK is a trademark of Deere & Company Diagnostics

Group 15M: COMFORT COMMAND Comfort Command is a trademark of Deere & Company Seat Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

COMFORT COMMAND Seat Diagnostics

Group 15N: Concave Clearance Adjust Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Concave Clearance Adjust Diagnostics

Group 15O: CONTOUR MASTER Contour Master is a trademark of Deere & Company - Automatic Tilt Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

CONTOUR MASTER - Automatic Tilt Diagnostics

Group 15P: CONTOUR MASTER Contour Master is a trademark of Deere & Company - Manual Tilt Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

CONTOUR MASTER ™ - Manual Tilt Diagnostics

Group 15Q: Cornerpost Control Unit Overall Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost Control Unit Overall Diagnostics

Group 15R: Cornerpost - Cleaning Fan Speed Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Cleaning Fan Speed Diagnostics

Group 15S: Cornerpost - Concave Clearance Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Concave Clearance Diagnostics

Group 15T: Cornerpost - CONTOUR MASTER Contour Master is a trademark of Deere & Company Position Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - CONTOUR MASTER™ Position Diagnostics

Group 15U: Cornerpost - Corn Head Deck Plate Spacing Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Corn Head Deck Plate Spacing Diagnostics

Group 15V: Cornerpost - Cylinder Speed Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Cylinder Speed Diagnostics

Group 15W: Cornerpost - Engine Hours Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Engine Hours Diagnostics

Group 15X: Cornerpost - Engine Speed Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Engine Speed Diagnostics

Group 15Y: Cornerpost - Engine Temperature Gauge Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Engine Temperature Gauge Diagnostics

Group 15Z: Cornerpost - Feeder House Backshaft Speed Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Feeder House Backshaft Speed Diagnostics

Group 15AA: Cornerpost - Fuel Gauge Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost Fuel Gauge Diagnostics

Group 15AB: Cornerpost - Ground Speed Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost Ground Speed Diagnostics

Group 15AC: Cornerpost - HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure Diagnostics

Theory of Operation

Connector Locations

Electrical Schematics

Cornerpost - HYDRAFLEX HYDRAFLEX is a trademark of Deere & Company Pressure Diagnostics

Group 15AD: Cornerpost - Separator Hours Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cornerpost - Separator Hours Diagnostics

Group 15AE: Cylinder Speed Adjust Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Cylinder Speed Adjust Diagnostics

Group 15AF: Deck Plate Adjustment Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Deck Plate Adjustment Diagnostics

Group 15AG: DIAL-A-SPEEDDIAL-A-SPEED is a trademark of Deere & Company Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

DIAL-A-SPEED™ Diagnostics

Group 15AH: Draper Speed Adjust Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Draper Speed Adjust Diagnostics

Group 15AI: Electric Fuel Pump Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Electric Fuel Pump Diagnostics

Group 15AJ: Engine And Fuel Control Diagnostics - 6081L3 Engine

Theory of Operation - 6081L3 Engine

Connector Locations - 6081L3 Engine

Schematic - 6081L3 Engine

Engine and Fuel Control Diagnostics - 6081L3 Engine

Group 15AK: Engine Compartment Relay Panel Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Engine Compartment Relay Panel Diagnostics

Group 15AL: Engine Control Unit Overall Diagnostics - 6081L3

Theory of Operation - 6081L3

Connector Locations

Electrical Schematic - 6081L3

Engine Control Overall Diagnostics - 6081L3

Group 15AM: Four Wheel Drive Type Identification

Four Wheel Drive Type Identification

Group 15AN: Four Wheel Drive - Single Speed Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Four Wheel Drive - Single Speed Diagnostics

Group 15AO: Four Wheel Drive - Two Speed Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Four Wheel Drive - Two Speed Diagnostics

Group 15AP: GREENSTARGREENSTAR is a trademark of Deere & Company - Display Diagnostics

Theory of Operation

Connector Locations

Electrical Schematics

GREENSTAR GREENSTAR is a trademark of Deere & Company - Display Diagnostics

Group 15AQ: GREENSTARGREENSTAR is a trademark of Deere & Company - GPS Receiver Type Identification

GREENSTAR GREENSTAR is a trademark of Deere & Company - GPS Receiver Type Identification

Group 15AR: GREENSTARGREENSTAR is a trademark of Deere & Company - GPS Receiver Diagnostics - Type A

Theory of Operation - Type A

Connector Locations - Type A

Electrical Schematic - Type A

GREENSTAR GREENSTAR is a trademark of Deere & Company - GPS Receiver Diagnostics - Type A

Group 15AS: GREENSTARGREENSTAR is a trademark of Deere & Company - GPS Receiver Diagnostics - Type B

Theory of Operation - Type B

Connector Locations - Type B

Electrical Schematic - Type B

GREENSTAR GREENSTAR is a trademark of Deere & Company - GPS Receiver Diagnostics - Type B

Group 15AT: GREENSTARGREENSTAR is a trademark of Deere & Company - GPS Receiver Diagnostics - Type C

Theory of Operation - Type C

Connector Locations - Type C

Electrical Schematic - Type C

GREENSTAR GREENSTAR is a trademark of Deere & Company - GPS Receiver Diagnostics - Type C

Group 15AU: GREENSTARGREENSTAR is a trademark of Deere & Company - GPS Receiver Diagnostics - Type D

Theory of Operation - Type D

Connector Locations - Type D

Electrical Schematic - Type D

GREENSTAR GREENSTAR is a trademark of Deere & Company - GPS Receiver Diagnostics - Type D

Group 15AV: GREENSTARGREENSTAR is a trademark of Deere & Company - KeyCard and PC Data Storage Card Diagnostics

Theory of Operation

Connector Locations

GREENSTAR GREENSTAR is a trademark of Deere & Company - KeyCard and PC Data Storage Card Diagnostics

Group 15AW: GREENSTARGREENSTAR is a trademark of Deere & Company - Mass Flow Sensor Type Identification

GREENSTAR GREENSTAR is a trademark of Deere & Company - Mass Flow Sensor Type Identification

Group 15AX: GREENSTARGREENSTAR is a trademark of Deere & Company - Mass Flow Sensor Diagnostics - Type A

Theory of Operation - Type A

Connector Locations

Electrical Schematic - Type A

GREENSTAR GREENSTAR is a trademark of Deere & Company - Mass Flow Sensor Diagnostics - Type A

Group 15AY: GREENSTARGREENSTAR is a trademark of Deere & Company - Mass Flow Sensor Diagnostics - Type B

Theory of Operation - Type B

Connector Locations - Type B

Electrical Schematics - Type B

GREENSTAR GREENSTAR is a trademark of Deere & Company - Mass Flow Sensor Diagnostics - Type B

Group 15AZ: GREENSTARGREENSTAR is a trademark of Deere & Company - Mobile Processor Diagnostics

Theory of Operation

Connector Locations

Electrical Schematic

GREENSTAR GREENSTAR is a trademark of Deere & Company - Mobile Processor Diagnostics

Group 15BA: GREENSTARGREENSTAR is a trademark of Deere & Company - Moisture Sensor Type Identification

GREENSTAR GREENSTAR is a trademark of Deere & Company - Moisture Sensor Type Identification

Group 15BB: GREENSTARGREENSTAR is a trademark of Deere & Company - Moisture Sensor Diagnostics - Type A

Theory of Operation - Type A

Connector Locations - Type A

Electrical Schematic - Type A

GREENSTAR GREENSTAR is a trademark of Deere & Company - Moisture Sensor Diagnostics - Type A

Group 15BC: GREENSTARGREENSTAR is a trademark of Deere & Company - Moisture Sensor Diagnostics - Type B

Theory of Operation - Type B

Connector Locations - Type B

Electrical Schematic - Type B

GREENSTAR GREENSTAR is a trademark of Deere & Company - Moisture Sensor Diagnostics - Type B

Group 15BD: GREENSTARGREENSTAR is a trademark of Deere & Company System - Harvest/Yield Mapping/Monitoring Type Identification

GREENSTAR GREENSTAR is a trademark of Deere & Company System - Harvest/Yield Mapping/Monitoring Type Identification

Group 15BE: GREENSTARGREENSTAR is a trademark of Deere & Company System - HARVEST DOCHARVEST DOC is a trademark of Deere & Company Diagnostics

Theory of Operation

Connector Locations

Electrical Schematic

GREENSTAR GREENSTAR is a trademark of Deere & Company System - HARVEST DOC HARVEST DOC is a trademark of Deere & Company Diagnostics

Group 15BF: GREENSTARGREENSTAR is a trademark of Deere & Company System - Harvest Monitor Diagnostics

Theory of Operation

Connector Locations

Electrical Schematic

GREENSTAR GREENSTAR is a trademark of Deere & Company System - Harvest Monitor Diagnostics

Group 15BG: GREENSTARGREENSTAR is a trademark of Deere & Company System - Parallel Tracking Diagnostics

Theory of Operation

Connector Locations

Electrical Schematics

GREENSTAR GREENSTAR is a trademark of Deere & Company System - Parallel Tracking Diagnostics

Group 15BH: GREENSTARGREENSTAR is a trademark of Deere & Company System - Yield Mapping Diagnostics

Theory of Operation

Connector Locations

Electrical Schematic

GREENSTAR GREENSTAR is a trademark of Deere & Company System - Yield Mapping Diagnostics

Group 15BI: GREENSTARGREENSTAR is a trademark of Deere & Company System - Yield Monitor Diagnostics

Theory of Operation

Connector Locations

Electrical Schematic

GREENSTAR GREENSTAR is a trademark of Deere & Company System - Yield Monitor Diagnostics

Group 15BJ: Header Control Unit Overall Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Header Control Unit Diagnostics

Group 15BK: Header Engage Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Header Engage Diagnostics

Group 15BL: Header Raise / Lower Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Header Raise / Lower Diagnostics

Group 15BM: Horn Diagnostics

Brief Description

Basic Operation

Detailed Description

Connector Locations

Electrical Schematics

Horn Diagnostics

Group 15BN: HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure Adjustment Type Identification

HYDRAFLEX HYDRAFLEX is a trademark of Deere & Company Pressure Adjustment Type Identification

Group 15BO: HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure Adjustment Diagnostics - Type A

Theory of Operation - Type A

Connector Locations - Type A

Electrical Schematics - Type A

HYDRAFLEX HYDRAFLEX is a trademark of Deere & Company Pressure Adjustment Diagnostics - Type A

Group 15BP: HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure Adjustment Diagnostics - Type B

Theory of Operation - Type B

Connector Locations - Type B

Electrical Schematics - Type B

HYDRAFLEX HYDRAFLEX is a trademark of Deere & Company Pressure Adjustment Diagnostics - Type B

Group 15BQ: Lighting System - Overall Diagnostics

Brief Description

Basic Operation

Detailed Description

Operating Light Locations

Service Light Locations

Lighting Usage Chart

Group 15BR: Lighting System—Daytime Running Lighting Diagnostics

Brief Description

Basic Operation

Detailed Description

Light Locations

Connector Locations

Electrical Schematics