John Deere Thibodaux Sugar Cane Harvester Model CH330 Repair Service Manual (TM123419)
Complete Repair manual for John Deere Sugar Cane Combines Thibodaux Models CH330 (PIN Prefix T8 - SN.121901-), with technical information to maintain, repair, and rebuild like professional mechanics.
John Deere CH330 Sugar Cane Harvester workshop Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM123419 - John Deere CH330 Sugar Cane Combines Technical Manual (Repair).PDF
TM123419 - John Deere CH330 Sugar Cane Combines Technical Manual (Repair).epub
Total Pages: 1,411 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General Specifications
Fuels and Lubricants
Tune-Up and Adjustments
Engine
Component Removal and Installation
Cooling System
Exhaust System
Auxiliary Coolers
Fuel and Air
Diesel Fuel System
Air Intake System
Electrical
Batteries
Sensors and Switches
Charging System
Starting System
Harness and Connector Repair
Fuses, Relays, and Control Units
Lighting
Operator Station
Wire Harness Routings
Power Train
Pump Drive
Hydrostatic Drive Pumps
Hydrostatic Drive Motors
Wheel
Steering and Brakes
Steering Column
Steering Valve
Steering Arms and Pivots
Brakes
Hydraulic System
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Hydraulic Motors
Accumulators
Miscellaneous
Ladder and Handrail System
Shields and Doors
Operator Station
Air Conditioning System
System Components
Seats
Cab
Topper System
Topper
Crop Divider System
Crop Divider
Knockdown Rollers
Knockdown Rollers
Base Cutter System
Base Cutter
Feed Roller System
Rollers
Chopper System
Chopper
Cleaning System
Extractor
Elevator System
Elevator
Dealer Fabricated Tools
Dealer Fabricated Tools
TABLE OF CONTENTS.....1
Section 10: General.....20
Group 05: Safety.....20
Recognize Safety Information.....25
Understand Signal Words.....26
Follow Safety Instructions.....27
Handle Fluids Safely—Avoid Fires.....28
Avoid Static Electricity Risk When Refueling.....29
Prevent Battery Explosions.....31
Work in Clean Area.....32
Service Machines Safely.....33
Work In Ventilated Area.....34
Illuminate Work Area Safely.....35
Replace Safety Signs.....36
Use Proper Lifting Equipment.....37
Avoid Heating Near Pressurized Fluid Lines.....38
Remove Paint Before Welding or Heating.....39
Precautions for Welding.....40
Live With Safety.....42
Construct Dealer-Made Tools Safely.....43
Seat Safety Shut-off.....44
Protect Bystanders.....45
Use Steps and Handholds Correctly.....46
Wear Protective Clothing.....47
Handle Fuel Safely—Avoid Fires.....48
Service Accumulator Systems Safely.....49
Service Cooling System Safely.....50
Prepare for Emergencies.....51
Use Safety Lights and Devices.....52
Support Machine Properly.....53
Use Cylinder Safety Stops.....54
Safe Transport of Harvester.....55
Harvester Elevator Safety.....56
Avoid Electrical Power Lines.....57
Avoid High-Pressure Fluids.....58
Wait Before Opening High-Pressure Fuel System.....59
Use Caution On Slopes and Uneven Terrain.....60
Park Machine Safely.....61
Service Tires Safely.....62
Avoid Harmful Asbestos Dust.....63
Practice Safe Maintenance.....64
Use Proper Tools.....65
Stay Clear of Harvesting Units.....66
Keep Hands Away From Knives.....67
Stay Clear of Rotating Drivelines.....68
Decommissioning — Proper Recycling and Disposal of Fluids and Components.....69
Handling Batteries Safely.....70
Servicing Electronic Control Units.....72
Welding Near Electronic Control Units.....73
Keep Electronic Control Unit Connectors Clean.....74
Fire Prevention.....75
Instructional Seat.....76
Emergency Exit.....77
Install All Guards.....78
Avoid Hot Exhaust.....79
Group 10: General Specifications.....1384
Dimensions.....81
Weight.....82
Capacities.....83
Machine Serial Number.....84
Engine Serial Number.....85
Pump Drive Gear Case Serial Number.....86
Component Specifications.....1384
Engine Specifications.....1384
Critical Torque Specifications.....1384
Identifying Zinc-Flake Coated Fasteners.....92
Unified Inch Bolt and Screw Torque Values.....93
Metric Bolt and Screw Torque Values.....96
Face Seal Fittings Assembly and Installation—All Pressure Applications.....98
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....99
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....101
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures.....103
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications.....105
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications.....107
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications.....108
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications.....109
Sealants and Adhesives Cross-Reference Chart.....110
Group 15: Fuels and Lubricants.....22
Lubricate Machine Properly.....113
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III.....114
Diesel Engine Oil — Tier 3 and Stage III.....116
Diesel Fuel.....118
Lubricity of Diesel Fuel.....120
Drain Intervals for Diesel Engine Coolant.....123
Operating in Warm Temperature Climates.....129
Diesel Engine Coolant.....123
Diesel Engine Coolant (engine with wet sleeve cylinder liners).....124
John Deere COOL-GARD™ II Coolant Extender.....126
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender.....127
Operating in Warm Temperature Climates.....129
Supplemental Coolant Additives.....130
Testing Diesel Engine Coolant.....131
Pump Drive, Base Cutter, and Chopper Gear Case Oil.....132
Hydraulic Oil.....133
Grease.....134
Alternative and Synthetic Lubricants.....135
Group 20: Tune-Up and Adjustments.....22
Tune-Up and Adjustment.....138
Check Oil Lines And Fittings.....140
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems.....141
Programming Control Units.....142
Section 20: Engine.....145
Group 05: Component Removal and Installation.....145
Special Tools.....1382
Specifications.....1384
John Deere Engine Repair—Use CTM.....149
Remove and Install Engine.....150
Remove and Install Serpentine Belt.....168
Inspect Belt Tensioner.....170
Group 10: Cooling System.....145
Special Tools.....1382
Specifications.....1384
Test Surge Tank Cap.....176
Test Radiator Cap.....179
Test Radiator and Surge Tank.....180
Engine Water Pump Repair—Use CTM.....181
Thermostat Repair—Use CTM.....182
Remove and Install Fan.....183
Remove and Install Cooling Package Isolators.....187
Remove and Install Cooling Package.....188
Drain, Flush, and Fill Cooling System.....197
Remove and Install Radiator.....201
Group 15: Exhaust System.....145
Remove and Install Muffler.....204
Group 20: Auxiliary Coolers.....145
Specifications.....1384
Remove and Install Hydraulic Cooler.....208
Remove and Install Charge Air Cooler.....209
Remove and Install Air Conditioning Condenser-Fuel Cooler.....210
Cleaning Charge Air Cooler.....214
Section 30: Fuel and Air.....215
Group 05: Diesel Fuel System.....215
Specifications.....1384
John Deere Fuel System Repair—Use CTM.....218
Remove and Install Fuel Filters.....219
Remove and Install Fuel Tank.....221
Remove and Install Fuel Cooler.....230
Group 10: Air Intake System.....215
Remove and Install Engine Air Filters.....232
Clean and Inspect Primary Air Filter.....233
Remove and Install Air Cleaner Inlet Assembly.....235
Turbocharger Repair—Use CTM.....236
Section 40: Electrical.....237
Group 05: Batteries.....237
Specifications.....1384
Servicing Battery.....242
Checking Battery Fluid Level.....244
Preventing Battery Damage.....246
Charging Battery.....247
Battery Disconnect Switch.....249
Remove and Install Batteries.....250
Group 10: Sensors and Switches.....237
Other Material.....1383
Specifications.....1384
Replace Engine Sensors and Switches—Use CTM.....256
Remove and Install Engine Access Door Switch.....257
Remove and Install Fuel Level Sensor.....258
Remove and Install Water in Fuel Sensor.....261
Remove and Install Hydraulic Oil Temperature Sensor.....262
Remove and Install Hydraulic Reservoir Level Switch.....264
Remove and Install Hydraulic Reservoir Pressure Switch.....268
Remove and Install Base Cutter Position Sensor.....270
Remove and Install Extractor Fan Speed Sensor.....274
Remove and Install Air Filter Restriction Switch.....277
Remove and Install Wheel Motor Speed Sensor.....278
Group 15: Charging System.....237
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Alternator.....284
John Deere Engine Accessories—Alternator Repair.....287
Group 20: Starting System.....237
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Starting Motor.....292
John Deere Starting Motor Repair.....294
Group 25: Harness and Connector Repair.....238
Use Electrical Insulating Compound.....296
Electrical System Visual Inspection.....297
Using High-Pressure Washers.....298
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems.....299
Electrical Connector / Wiring Harness Handling and Repair.....300
Repair Procedure R-A.....301
Repair Procedure R-B.....306
Repair Procedure R-C.....310
Repair Procedure R-D.....315
Repair Procedure R-E.....318
Repair Procedure R-F.....322
Repair Procedure R-G.....326
Repair Procedure R-I.....329
Repair Procedure R-J.....332
Repair Procedure R-K.....337
Repair Procedure R-M.....340
Repair Procedure R-N.....344
Installation of Repair Wire Assembly (RWA).....348
Group 30: Fuses, Relays, and Control Units.....238
Replacing Fuses.....358
Fuse and Relay Panel Location.....359
Fuse and Relay Identification.....361
Replace Turn Signal and Flasher Relays and Diodes.....364
Replace ECU and Fuel Pump Fuses.....366
Replace Starting Motor Relay.....368
Replace Fuel Pump Relay.....370
Remove and Install Electronic Control Units.....371
Group 35: Lighting.....238
Remove and Install Cab Dome Light.....375
Remove and Install Lower Crop Lights.....377
Remove and Install Tail Lights.....378
Remove and Install Engine Compartment Work Light.....379
Remove and Install Front Turn Signals.....380
Remove and Install Side Lights.....381
Remove and Install Side Markers.....383
Remove and Install Cab Roof Lights.....384
Remove and Install License Plate Light.....385
Group 40: Operator Station.....239
Remove and Install Wiper Motor.....389
Armrest Console Controls.....392
Overhead Console Switch Identification.....394
Remove and Install Overhead Console Switches.....395
Remove and Install Key Switch.....396
Remove and Install CommandCenter™ (VTI) Display Unit.....397
Replace Primary Display Unit (PDU).....399
Group 45: Wire Harness Routings.....239
Main Frame and Vehicle Height Sensor Harness Routings.....403
Engine Compartment Harness Routing.....406
Rear Frame, Cooling Package, Elevator, License Lamp Jumper and Primary Extractor Harness Routings.....408
Cab Pedals and Steering Column Harness Routings.....410
Turn Signal, Front Turn Signal and Steering Column Extension Harness Routings.....412
Cab Main and Load Center Harness Routings.....414
Fuse and Relay, Vec to Vec Jumper, Vec Ground Jumper and Vec Power Jumper Harness Routings.....417
Armrest Controls Harness Routing.....419
Section 50: Power Train.....421
Group 05: Pump Drive.....421
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Pump Drive Gear Case.....427
John Deere Pump Drive Gear Case Repair—Use CTM.....448
Group 10: Hydrostatic Drive Pumps.....421
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Hydrostatic Drive Pumps.....454
Hydrostatic Drive Pump Exploded View.....459
Remove and Install Hydrostatic Drive Pump Shaft Seal.....462
Remove and Install Hydrostatic Drive Pump Multi-Function Cartridge Valves.....466
Engage and Disengage Drive Pump Bypass Actuators.....468
Remove and Install Hydrostatic Drive Pump Charge Pressure Relief Valve.....470
Repair Charge Pump.....472
Remove and Install Hydrostatic Drive Pump Electronic Displacement Control.....478
Remove and Install Pressure Control Pilot.....481
Disassemble and Assemble Hydrostatic Drive Pump.....483
Hydraulic-Hydrostatic System Flushing Procedure.....507
Start-up Procedure After Hydrostatic Repair.....512
Group 15: Hydrostatic Drive Motors.....421
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Front Hydrostatic Drive Motor.....517
Disassemble and Assemble Front Hydrostatic Drive Motor.....521
Identify Front Hydrostatic Drive Motor Mount Roller Style.....541
Replace Front Hydrostatic Drive Motor Mount Rollers (Style A).....542
Remove and Install Front Hydrostatic Drive Motor Mount Rollers (Style B).....546
Repair Front Hydrostatic Drive Motor Mount Rollers (Style B).....550
Remove and Install Front Hydrostatic Drive Motor Mounts.....553
Check and Adjust Motor Mount Roller-to-Rail Gap.....559
Remove and Install Rear Hydrostatic Drive Motor.....562
Disassemble and Assemble Rear Hydrostatic Drive Motor.....566
Group 20: Wheel.....422
Special Tools.....1382
Specifications.....1384
Jack Locations.....588
Remove and Install Wheels.....589
Remove and Install Tire.....593
Wheel Weight Information.....595
Remove and Install Wheel Weights.....596
Section 60: Steering and Brakes.....599
Group 05: Steering Column.....599
Specifications.....1384
Steering Column Components.....602
Disassemble and Assemble Steering Column.....604
Replace Telescoping Shaft Bearings.....610
Group 10: Steering Valve.....599
Specifications.....1384
Remove and Install Steering Valve.....614
Steering Valve Exploded View.....617
Disassemble and Assemble Steering Valve.....619
Group 15: Steering Arms and Pivots.....599
Other Material.....1383
Specifications.....1384
Remove and Install Steering and Topper Boom Linking Arms.....636
Replace Linking Arm Rod Ends.....638
Check Toe-In and Adjust Steering and Topper Boom Linking Arms.....640
Group 20: Brakes.....599
Special Tools.....1382
Specifications.....1384
Repair Hydrostatic Drive Brakes.....645
Release Brakes Mechanically.....655
Section 70: Hydraulic System.....658
Group 05: Hydraulic Reservoir.....658
Special Tools.....1382
Specifications.....1384
Drain and Fill Hydraulic Reservoir.....665
Remove and Install Hydraulic Filter Assembly.....668
Remove and Install Hydraulic Reservoir.....670
Remove and Install Hydraulic Reservoir Sight Gauge Assembly.....679
Connecting Vacuum Pump to Hydraulic Reservoir.....682
Group 10: Hydraulic Pumps.....658
Other Material.....1383
Specifications.....1384
Pump Identification.....688
Remove and Install Cylinder Function Pump.....689
Disassemble and Assemble Cylinder Function Pump.....692
Remove and Install Base Cutter Pump.....703
Disassemble and Assemble Base Cutter Pump.....706
Remove and Install Extractor Pump.....707
Disassemble and Assemble Extractor Pump.....710
Remove and Install Chopper Pump.....711
Disassemble and Assemble Chopper Pump.....714
Remove and Install Base Cutter and Chopper Pump Electronic Control.....737
Remove and Install Extractor Pump Electronic Displacement Control.....739
Remove and Install Cooling and Elevator Pumps.....740
Remove and Install Cooling and Elevator Pump Front Input Shaft Assembly.....744
Remove and Install Cooling and Elevator Pump High-Pressure Relief and Charge Check Valve Assembly.....747
Remove and Install Cooling and Elevator Pump Charge Pressure Relief Valve.....749
Disassemble and Assemble Cooling and Elevator Charge Pump.....750
Disassemble and Assemble Cooling and Elevator Pump Electric Control Module and Solenoids.....756
Disassemble and Assemble Cooling and Elevator Pumps.....759
Start-Up Procedure After Hydraulic Pump Repair.....777
Group 15: Hydraulic Valves.....658
Specifications.....1384
Remove and Install Topper Valve.....780
Disassemble and Assemble Topper Valve.....782
Remove and Install Topper Pilot Valve.....785
Disassemble and Assemble Topper, Side Knife, and Scroll Pilot Valves.....787
Remove and Install Side Knife Valves.....789
Disassemble and Assemble Side Knife Valve.....791
Remove and Install Side Knife Pilot Valve.....793
Remove and Install Scroll Pilot Valve.....795
Remove and Install Outer Scroll Valves.....797
Disassemble and Assemble Outer Scroll Valve.....799
Remove and Install Flow Divider Valve.....801
Remove and Install Base Cutter Bypass Valve.....803
Disassemble and Assemble Base Cutter Bypass Valve.....805
Remove and Install Chopper Valve.....808
Disassemble and Assemble Chopper Valve.....810
Remove and Install Main Valve.....813
Disassemble and Assemble Main Valve.....818
Remove and Install Return Manifold and Bypass Valve.....825
Remove and Install Elevator Valve.....829
Disassemble and Assemble Elevator Valve.....832
Group 20: Hydraulic Cylinders.....659
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Test Double Action Cylinders.....839
Remove and Install Topper Cylinder.....844
Repair Topper Cylinder.....846
Remove and Install Upper Knockdown Roller Cylinder.....850
Remove and Install Crop Divider Cylinders.....852
Remove and Install Steering Cylinders.....855
Remove and Install Base Cutter Lift Cylinders.....858
Remove and Install Cab Tilt Cylinder.....863
Remove and Install Elevator Swing Cylinders.....865
Remove and Install Elevator Lift Cylinder.....868
Remove and Install Elevator Discharge Flap Cylinder.....870
Disassemble and Assemble Elevator Discharge Flap Cylinder.....872
Repair Cab Tilt, Upper Knockdown Roller, Steering, Crop Divider, Elevator Swing, Elevator Lift, and Base Cutter Cylinders—Use CTM.....880
Group 25: Hydraulic Motors.....660
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Topper Gathering Disk Motor.....886
Remove and Install Topper Severing Disk Motor.....888
Topper Severing Disk Motor Exploded View.....892
Disassemble and Assemble Topper Severing Disk Motor.....894
Remove and Install Crop Divider Scroll Motor.....909
Remove and Install Outer Scroll Motor.....913
Remove and Install Side Knife Motor.....917
Remove and Install Crop Divider Knockdown Roller Motor.....920
Remove and Install Upper Knockdown Roller Motor.....922
Remove and Install Lower Knockdown Roller Motor.....926
Remove and Install Base Cutter Motor.....929
Repair Base Cutter Motor.....935
Remove and Install Feed Roller Motors.....939
Disassemble and Assemble Topper Gathering Disk, Scroll, Side Knife, Crop Divider Knockdown Roller, Lower and Upper Knockdown Rollers, Butt-Lifter, Feed Roller, and Elevator Motors.....943
Remove and Install Chopper Motor.....957
Disassemble and Assemble Chopper Motor.....959
Remove and Install Extractor Fan Motor.....975
Disassemble and Assemble Extractor Fan Motor.....979
Remove and Install Extractor Swing Motor.....1004
Disassemble and Assemble Extractor Swing Motor.....1007
Remove and Install Elevator Motor.....1022
Remove and Install Cooling System Motor.....1026
Disassemble and Assemble Cooling System Motor.....1029
Group 30: Accumulators.....661
Specifications.....1384
Charge Accumulators.....1051
Section 80: Miscellaneous.....1055
Group 05: Ladder and Handrail System.....1055
Specifications.....1384
Remove and Install Ladder.....1058
Remove and Install Handrail System.....1060
Remove and Install Cab Brush Guard.....1061
Group 10: Shields and Doors.....1055
Remove and Install Engine and Pump Compartment Doors.....1065
Remove and Install Base Cutter Shields.....1067
Remove and Install Cooling Package Door.....1068
Section 90: Operator Station.....1070
Group 05: Air Conditioning System.....1070
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Service Parts Kits.....1076
Service Information.....1077
Hose and Tubing O-Ring Connection Torques.....1079
Proper Refrigerant Handling.....1080
R-134a Refrigerant Precautions.....1081
Leak Test With Dye.....1082
Flush Air Conditioning System.....1084
Purge Air Conditioning System.....1088
Evacuate Air Conditioning System.....1089
Charge Air Conditioning System.....1091
Check Refrigerant Oil Charge.....1093
Compressor Oil Information.....1094
Determine Correct Oil Charge.....1095
Replace Compressor Relief Valve.....1097
Remove and Install Compressor.....1099
Repair Compressor.....1101
Repair Compressor Clutch.....1105
Check Clutch Hub Clearance.....1108
Inspect Compressor Manifold.....1109
Test Shaft Seal Leakage.....1110
Test Volumetric Efficiency.....1112
Discharge and Recover Air Conditioning System.....1115
Group 10: System Components.....1070
Specifications.....1384
Remove and Install Heater Core/Evaporator Cover.....1120
Remove and Install Blower Motor.....1123
Replace Receiver Dryer.....1125
Remove and Install Heater Core.....1127
Remove and Install Condenser.....1129
Repair Condenser.....1130
Replace Evaporator.....1131
Replace Expansion Valve.....1133
Remove and Install Evaporator Temperature Sensor.....1135
Replace Low Pressure Switch.....1136
Replace High Pressure Switch.....1137
Replace Air Conditioning Recirculation Filter.....1138
Group 15: Seats.....1071
Remove and Install Operator Seat.....1142
Remove and Install Instructional Seat.....1144
Group 20: Cab.....1071
Special Tools.....1382
Specifications.....1384
Cab Tilt Procedure.....1149
Remove and Install Cab Door.....1154
Remove and Install Wiper Arms.....1156
Remove and Install Cab Windshield.....1157
Remove and Install Rear Window.....1169
Remove and Install Side Window.....1173
Remove and Install Headliner.....1175
Remove and Install Cab Roof.....1177
Remove and Install Cab Mask and Grab Handle Assembly.....1180
Remove and Install Cab.....1183
Section 100: Topper System.....1188
Group 05: Topper.....1188
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Replace Topper Blades.....1193
Remove and Install Topper Gathering Disk.....1194
Remove and Install Topper Severing Disk, Hub, and Drum.....1197
Remove and Install Topper Assembly.....1200
Remove and Install Topper Boom Arms.....1203
Remove and Install Topper Pivot Frame.....1206
Section 110: Crop Divider System.....1209
Group 05: Crop Divider.....1209
Other Material.....1383
Specifications.....1384
Remove and Install Crop Divider Assembly.....1213
Remove and Install Crop Divider Scroll and Bearing Assembly.....1216
Remove and Install Outer Scroll and Bearing Assembly.....1220
Remove and Install Side Knife Assembly.....1223
Remove and Install Vine Cutter Knives.....1225
Remove and Install Crop Divider Knockdown Roller Assembly.....1227
Section 120: Knockdown Rollers.....1229
Group 05: Knockdown Rollers.....1229
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Remove and Install Upper Knockdown Roller Assembly.....1234
Remove and Install Upper Knockdown Roller.....1236
Remove and Install Lower Knockdown Roller.....1238
Section 130: Base Cutter System.....1241
Group 05: Base Cutter.....1241
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Engage and Disengage Base Cutter Safety Stops.....1246
Remove and Install Base Cutter Assembly.....1248
Disassemble and Assemble Base Cutter Gear Case.....1255
Section 140: Feed Roller System.....1272
Group 05: Rollers.....1272
Other Material.....1383
Specifications.....1384
Feed Roller Identification.....1276
Remove and Install Butt-Lifter Roller (B1).....1277
Remove and Install Butt-Lifter Roller Feed Plate Knife.....1280
Remove and Install Bottom Feed Rollers (B2, B3, B4, and B5).....1281
Remove and Install Bottom Feed Roller Bearings (B2, B3, B4, and B5).....1284
Remove and Install Top Feed Roller (T1).....1286
Remove and Install Top Feed Roller Bearing (T1).....1291
Remove and Install Top Feed Rollers (T2, T3, and T4).....1293
Remove and Install Top Feed Roller Bearings (T2, T3, and T4).....1297
Section 150: Chopper System.....1299
Group 05: Chopper.....1299
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Adjust Chopper Flywheel Clutch.....1304
Chopper Flywheel and Clutch Exploded View.....1307
Remove and Install Chopper Flywheel and Clutch.....1308
Adjust Chopper Timing.....1318
Remove and Install Chopper Blades.....1321
Remove and Install Right-Hand Chopper Bearings.....1323
Remove and Install Chopper Drums.....1334
Remove and Install Chopper Spline Adapter.....1339
Remove and Install Chopper Gear Case.....1341
Disassemble and Assemble Chopper Gear Case.....1346
Section 160: Cleaning System.....1359
Group 05: Extractor.....1359
Other Material.....1383
Specifications.....1384
Remove and Install Extractor.....1363
Remove and Install Extractor Hood.....1371
Remove and Install Extractor Fan Blades.....1374
Remove and Install Extractor Fan.....1375
Start-up Procedure After Fan Installation.....1378
Adjust Extractor Chain Tension.....1379
Section 170: Elevator System.....1380
Group 05: Elevator.....1380
Special Tools.....1382
Other Material.....1383
Specifications.....1384
Adjust Elevator Cart Guards.....1385
Check and Adjust Elevator Chain Tension.....1387
Remove and Install Elevator Chain.....1391
Remove and Install Elevator Wear Strips.....1392
Remove and Install Elevator Chain Slats.....1394
Remove and Install Elevator.....1396
Replace Elevator Wear Rings.....1402
Remove and Install Elevator Roller Shaft.....1406
Replace Elevator Roller Shaft Bearings.....1408
Replace Elevator Tail Shaft Bearing Assemblies.....1409
Remove and Install Tail Shaft.....1411
Remove and Install Elevator Swing Table.....1415
Section 199: Dealer Fabricated Tools.....1417
Group 05: Dealer Fabricated Tools.....1417
DFRW20—Compressor Holding Fixture.....1419
DFEXT4—Sizing Arbor.....1420
DFT8T2—Bearing Stop Limit Driver.....1421
DFNXT17—Bearing Press Adapter.....1423
John Deere Thibodaux Sugar Cane Harvester Model CH330 Repair Service Manual (TM123419)
