Complete service manual with electrical wiring diagrams for John Deere Z445, Z465 EZtrak Riding Lawn Residential Mower (SN.-100000) , with workhop information to maintain, diagnose, repair, and service like professional mechanics.

John Deere Z445, Z465 EZtrak Riding Lawn Residential Mowers workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1499 - Z445 & Z465 EZtrak Mowers (SN -100000) Technical Manual.pdf
tm1499 - Z445 & Z465 EZtrak Mowers (SN -100000) Technical Manual.epub

PRODUCT DETAILS:
Total Pages: 1,002 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

tm1499 - Z445 & Z465 EZtrak Mowers (SN -100000)

Table of Contents

Manual Description

Section : Safety

Group : Safety

Recognize Safety Information

Replace Safety Signs

Handle Fluids Safely - Avoid Fires

Use Care in Handling and Servicing Batteries

Use Safe Service Procedures

Park Machine Safely

Service Tires Safely

Avoid Injury from Rotating Blades and Drive Shafts

Handle Chemical Products Safely

Section : Specifications & Information

Group : General Specifications

Metric Fastener Torque Values

Inch Fastener Torque Values

Metric Fastener Torque Value - Grade 7 (Special)

Gasket Sealant Application

Group : O-Ring Seal Service Recommendations

Face Seal Fittings - Inch Stud Ends Torque

Face Seal Fittings - Metric Stud Ends Torque

O-Ring Face Seal Fittings

O-Ring Boss Fittings

Group : Fuels and Lubricants

Gasoline

Gasoline Storage

4 - Cycle Gasoline Engine Oil

Break-In Engine Oil - 4-Cycle Gasoline

Alternative Lubricants

Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Chassis Grease

Mower Spindle Grease

Hydrostatic Transmission and Hydraulic Oil

Group : Serial Number Locations

Product Identification Numbers

Section : Engine - Kawasaki (FH721V)

Group : Specifications

General Specifications

Test and Adjustment Specifications

Repair Specifications

Torque Specifications

Group : Tools and Materials

Tools

Other Materials

Service Parts Kits

Group : Component Location

Engine Components

Engine Block

Engine Valves and Governor

Carburetor

Group : Theory of Operation

Engine Oil Flow Chart

Lubrication System Operation

Group : Diagnostics

Engine Troubleshooting Guide

Starting Motor Troubleshooting Guide

Group : Tests and Adjustments

Throttle Cable Check and Adjustment

Choke Plate Check and Adjustment

Throttle/Choke Cable Check and Adjustment

Governor Adjustment

Slow Idle Speed Adjustment

Fast Idle Speed Adjustment

Valve Clearance Check and Adjustment

Cylinder Leak-Down Test

Cylinder Compression Pressure Test

Crankcase Vacuum Test

Engine Oil Pressure Test

Fuel Pump Test

Spark Test

Spark Plug Gap Adjustment

Ignition Coil Air Gap Adjustment

Group : Repair

Muffler Removal and Installation

Carburetor Removal and Installation

Carburetor Repair 

Fuel Pump Replacement

Blower Housing Removal and Installation

Flywheel Removal and Installation

Intake Manifold Removal and Installation

Breather Removal and Installation

Engine Removal and Installation

Rocker Arm Removal and Installation

Cylinder Head Removal and Installation

Cylinder Head Inspection

Recondition Valve Seats

Lap Valves

Crankcase Cover Removal and Installation

Piston and Connecting Rod

Analyze Crankshaft and Connecting Rod Wear

Camshaft and Tappets

Crankshaft and Main Bearings

Crankshaft Oil Seals

Deglaze Cylinder Bore

Resize Cylinder Bore

Governor Inspection and Replacement

Governor Shaft Inspection and Replacement

Oil Pump Disassembly and Assembly

Oil Cooler Removal and Installation

Stator Removal and Installation

Armature Removal and Installation

Starting Motor Removal and Installation

Starting Motor

Section : Electrical

Group : Information

Reading Electrical Schematics

Theory Of Operation Information

Diagnostic Information

Wire Color Abbreviation Chart

Common Circuit Tests

Conductors For 12 Volt Circuits

Group : Specifications

System Specifications

Group : Component Location

Electrical Component Location

Group : Schematics and Harnesses

Schematic and Wiring Harness Legend - Z445

Schematic and Wiring Harness Legend - Z465

Main Schematic - Z445

Main Schematic - Z465

W1 Main Wiring Harness - Z445

W1 Main Wiring Harness Color Codes - Z445

W1 Main Wiring Harness - Z465

W1 Main Wiring Harness Color Codes - Z465

W2 Engine Wiring Harness

W2 Engine Wiring Harness Color Codes

W3 Headlight Wiring Harness (SN -60000)

W3 Headlight Wiring Harness Color Codes - Z445 (SN -60000)

W3 Headlight Wiring Harness Color Codes - Z465 (SN -60000)

W4 Lighting Power Adaptor Wiring Harness (SN 60001-)

W4 Lighting Wiring Harness (SN 60001-)

W4 Lighting Wiring Harness Color Codes (SN60001-)

G2 Stator

Group : Theory of Operation

Power Circuit Operation - Z445

Power Circuit Schematic - Z445

Power Circuit Diagnostics - Z445

Power Circuit Operation - Z465

Power Circuit Schematic - Z465

Power Circuit Diagnostics - Z465

Cranking Circuit Operation - Z445

Cranking Circuit Schematic - Z445

Cranking Circuit Diagnostics - Z445

Cranking Circuit Operation - Z465

Cranking Circuit Schematic - Z465

Cranking Circuit Diagnostics - Z465

Ignition Interlock Circuit Operation - Z445

Ignition Interlock Circuit Schematic - Z445

Ignition Interlock Circuit Diagnostics - Z445

Ignition Interlock Circuit Operation - Z465

Ignition Interlock Circuit Schematic - Z465

Ignition Interlock Circuit Diagnostics - Z465

Fuel Shutoff Solenoid Circuit Operation - Z445

Fuel Shutoff Solenoid Circuit Schematic - Z445

Fuel Shutoff Solenoid Circuit Diagnostics - Z445

Fuel Shutoff Solenoid Circuit Operation - Z465

Fuel Shutoff Solenoid Circuit Schematic - Z465

Fuel Shutoff Solenoid Circuit Diagnostics - Z465

PTO Circuit Operation - Z445

PTO Circuit Schematic - Z445

PTO Circuit Diagnostics - Z445

PTO Circuit Operation - Z465

PTO Circuit Schematic - Z465

PTO Circuit Diagnostics - Z465

Charging Circuit Operation

Charging Circuit Schematic

Charging Circuit Diagnostics

Headlight Circuit Operation (optional)

Headlight Circuit Schematic (optional)

Headlight Circuit Diagnostics (optional)

Hour Meter Circuit Operation

Hourmeter Circuit Schematic

Hour Meter Circuit Diagnosis

Group : Tests and Adjustments

Common Circuit Test

Ground Circuit Test

Battery Test

Charge Battery

Battery Load Test

Regulated Voltage Test

Regulated Amperage Test

Voltage Regulator/Rectifier Test

Stator Output Test

Flywheel Stator Magnets Test

Flywheel Ignition Magnet Test

Spark Test

Starting Solenoid Test

Starter Amperage Draw Test - Loaded

Starter Amperage Draw Test - No-Load

Fuel Shutoff Solenoid Test

PTO Switch Test

PTO Clutch Test

Headlight Switch Test

Fuse Test

Park Brake and Neutral Switch Test

Seat Switch Test

Key Switch Test

Relay Test

Diode Test

Group : Repair

Stator Replacement

Ignition Coil Replacement and Adjustment

Section : Power Train - Hydraulic

Group : Specifications

General Specifications

Repair Specifications

Special or Essential Tools

Other Materials

Service Parts Kits

Group : Component Location

Hydraulic System Components

Control Linkage

Group : Theory of Operation

Power Train Operation

Group : Schematics

Hydraulic Schematic

Group : Diagnostics

Hydrostatic System Diagnosis

Group : Tests and Adjustments

Check and Adjust Speed Control Lever Neutral Position

Adjusting Motion Control Levers

Tracking Adjustment

Using the Bypass Valves

Bleed Hydraulic System

Removing Hydraulic Lock

Test Hydrostatic Pump Flow

Group : Repair

Replacing Transmission Drive Belt

Changing Hydraulic Oil and Filter

Wheel Motor Removal and Installation

Hydrostatic Pump Removal and Installation

Hydrostatic Pump Disassembly

Assemble Hydrostatic Pump

Section : Attachments

Group : Specifications

Specifications

Special or Required Tools

Group : Component Location

Deck and Lift Assembly

Spindle Section 54 and 62 Decks

Spindle Section 54 High Capacity Deck

Deck Spindles and Sheaves - 54 Deck

Deck Spindles and Sheaves - 54 High Capacity Deck

Deck Spindles and Sheaves - 62 Deck

Lift Assembly - (SN -40000)

Lift Assembly - (SN 40001-)

Deck Lift Control and Linkage (SN 60001-)

Group : Diagnostics

Mower Deck Troubleshooting

Group : Tests and Adjustments

Mower Drive Belt Tension - 54 Inch Deck

Adjusting Mower Wheels

Adjusting Mower Level

Group : Repair

Cleaning Grass and Debris From Machine

Mower Deck Removal and Installation - 54 in Deck (SN -60000)

Mower Deck Removal and Installation - 54 in, 54 in High Capacity, and 62 in Deck (SN 60001-)

Mower Deck Removal and Installation (62 Deck SN -60000)

Replacing Mower Drive Belt (54 inch Deck)

Replacing Mower Drive Belt (54 inch High Capacity Deck)

Replacing Mower Drive Belt (62 inch Deck)

Mower Blade Removal and Installation

Sharpen and Balance Blades

Spindle Repair

Idlers

Deck Lift Assist Spring

Section : Miscellaneous

Group : Specifications

General Specifications

Group : Component Location

Park Brake Control and Linkage

Deck Lift Control and Linkage (SN -60000)

Deck Lift Control and Linkage (SN 60001-)

Group : Tests and Adjustments

Park Brake Adjustment

Group : Repair

Mower Deck Foot Plate

Seat Removal and Installation

Seat Adjustment Platform Removal and Installation

Control Console Removal and Installation

Engine Guard Removal

Muffler Heat Shield Removal and Installation

Front Caster Wheels

John Deere Z445, Z465 EZtrak Riding Lawn Residential Mower Technical Service Manual (TM1499)