John Deere 444H, 544H Loaders & TC44H, TC54H Tool Carriers Repair Service Manual (TM1605)
Complete service repair manual for John Deere 444H, 544H Loaders & TC44H, TC54H Tool Carriers, with all the service information to maintain, repair, and service like professional mechanics.
John Deere 444H, 544H Loaders & TC44H, TC54H Tool Carriers workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1605 - John Deere 444H, 544H Loader and TC44H, TC54H Tool Carrier Technical Manual - Repair.PDF
TM1605 - John Deere 444H, 544H Loader and TC44H, TC54H Tool Carrier Technical Manual - Repair.EPUB
Total Pages: 531 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
00 - General Information
444H Specifications_{4133}.pdf
544H Specifications_{4157}.pdf
Additional Metric Cap Screw Torque Values_{4239}.pdf
Alternative and Synthetic Lubricants_{4409}.pdf
Avoid Harmful Asbestos Dust_{4101}.pdf
Avoid Heating Near Pressurized Fluid Lines_{4043}.pdf
Avoid High-Pressure Fluids_{3935}.pdf
Check Oil Lines And Fittings_{4252}.pdf
Diesel Engine Oil_{4352}.pdf
Diesel Fuel_{4323}.pdf
Diesel Fuel Storage_{4341}.pdf
Dispose of Waste Properly_{4120}.pdf
Drain and Refill Capacities-444H_{4138}.pdf
Drain and Refill Capacities-544H_{4202}.pdf
Drain and Refill Capacities-TC44H_{4150}.pdf
Drain and Refill Capacities-TC54H_{4214}.pdf
Fuel Tank_{4346}.pdf
Grease_{4404}.pdf
Handle Chemical Products Safely_{3928}.pdf
Handle Fluids Safely-Avoid Fires_{3903}.pdf
Hardware Torque Specifications_{4220}.pdf
Illuminate Work Area Safely_{4018}.pdf
Keep ROPS Installed Properly_{4049}.pdf
Live With Safety_{4126}.pdf
Low Sulfur Diesel Fuel Conditioner_{4335}.pdf
Lubricant Storage_{4415}.pdf
Lubricity of Diesel Fuels_{4329}.pdf
Metric Bolt and Cap Screw Torque Values_{4232}.pdf
Mixing of Lubricants_{4421}.pdf
Park Machine Safely_{3941}.pdf
Practice Safe Maintenance_{4108}.pdf
Prepare for Emergencies_{3916}.pdf
Prevent Acid Burns_{3922}.pdf
Prevent Battery Explosions_{3910}.pdf
Remove Paint Before Welding or Heating_{4037}.pdf
Replace Safety Signs_{4025}.pdf
ROPS Torque Specifications_{4226}.pdf
Service Machines Safely_{4006}.pdf
Service Recommendations For Flat Face O-Ring Seal Fittings_{4305}.pdf
Service Recommendations For Inch Series Four Bolt Flange Fittings_{4318}.pdf
Service Recommendations for Metric Series Four Bolt Flange Fitting_{4311}.pdf
Service Recommendations for O-Ring Boss Fittings_{4258}.pdf
Service Tires Safely_{4055}.pdf
Support Machine Properly_{3948}.pdf
TC44H Specifications_{4145}.pdf
TC54H Specifications_{4208}.pdf
Transmission, Hydraulic System, Park Brake, and Differential Oil_{4358}.pdf
Unified Inch Bolt and Cap Screw Torque Values_{4245}.pdf
Use Proper Lifting Equipment_{4031}.pdf
Use Proper Tools_{4114}.pdf
Wear Protective Clothing_{3954}.pdf
Work in Clean Area_{4000}.pdf
Work In Ventilated Area_{4012}.pdf
01 - Wheels
Install Tire_{4452}.pdf
Remove and Install Wheel_{4439}.pdf
Remove Tire_{4446}.pdf
Service Equipment and Tools_{4427}.pdf
Specifications_{4432}.pdf
02 - Axles and Suspension Systems
Axle Disconnect Input Shaft, Cross-Sectional View_{1550}.pdf
Axle Oil Coolers-Exploded View_{1938}.pdf
Axle Recirculation System_{1926}.pdf
Axle Recirculation System With Optional Oil Coolers_{1931}.pdf
Disassemble and Assemble Axle Oscillating Supports_{4538}.pdf
Disassemble and Assemble Front Axle Oil Cooler_{1950}.pdf
Disassemble, Inspect, and Assemble Axle Disconnect Input Shaft_{1605}.pdf
Disassemble, Inspect, and Assemble Universal Joint Drive Shaft_{4556}.pdf
Install Rear Axle and Differential_{4532}.pdf
John Deere TeamMate342204242 III Axles-Use CTM150_{1521}.pdf
John Deere TeamMate342204242 III Axles-Use CTM150_{4458}.pdf
Remove and Install Axle Disconnect Input Shaft_{1555}.pdf
Remove and Install Differential Lock Solenoid Valve_{1919}.pdf
Remove and Install Front Axle and Differential_{4518}.pdf
Remove and Install Front Axle Oil Cooler_{1944}.pdf
Remove and Install Rear Axle Oil Cooler_{1956}.pdf
Remove and Install Universal Joint and Drive Shaft_{4550}.pdf
Remove Rear Axle and Differential_{4526}.pdf
Service Equipment and Tools_{1538}.pdf
Service Equipment and Tools_{4504}.pdf
Specifications_{1543}.pdf
Specifications_{1913}.pdf
Specifications_{4510}.pdf
Specifications_{4544}.pdf
03 - Transmission
0300 - Removal & Installlation
Essential Tools_{2002}.pdf
Remove and Install Transmission_{2020}.pdf
Service Equipment and Tools_{2008}.pdf
Specifications_{2014}.pdf
0350 - Gears, Shifts, Bearings, and Powershift Clutches
Assemble Clutch Pack K1, K2, and K3_{2208}.pdf
Assemble Clutch Pack K4_{2227}.pdf
Assemble Clutch Pack KV and KR_{2148}.pdf
Assemble Input Shaft_{2240}.pdf
Disassemble Clutch Pack K1, K2, and K3_{2156}.pdf
Disassemble Clutch Pack K4_{2215}.pdf
Disassemble Clutch Pack KV and KR_{2137}.pdf
Disassemble Input Shaft_{2233}.pdf
Essential Tools_{2033}.pdf
Install Clutches, Input and Output Shafts_{2129}.pdf
Install Torque Converter And Housing_{2106}.pdf
Other Material_{2044}.pdf
Remove Clutches, Input and Output Shafts_{2116}.pdf
Remove Torque Converter And Housing_{2059}.pdf
Service Equipment and Tools_{2038}.pdf
Specifications_{2050}.pdf
0360 - Hydraulic System
Assemble Transmission Control Valve_{2344}.pdf
Disassemble Transmission Control Valve_{2334}.pdf
Install Transmission Hydraulic Control Valve_{2321}.pdf
Install Transmission Pump_{2308}.pdf
Remove and Install Converter Minimum Pressure Regulator Valve_{2300}.pdf
Remove, Disassemble and Install Converter Relief Valve_{2351}.pdf
Remove Transmission Hydraulic Control Valve_{2314}.pdf
Remove Transmission Pump_{2254}.pdf
Replace Oil Pipes and Tubes_{2358}.pdf
Specifications_{2246}.pdf
Transmission Hydraulic Control Valve Cross Section View_{2327}.pdf
0399 - Dealer Fabricated Tools
DFT1148 Pre-Load Clutch Pack Compression Ring Tool_{2403}.pdf
DFT1149 Pre-Load Clutch Pack Compression Ring Tool_{2409}.pdf
04 - Engine
PowerTech302256 4.5 L (4045) and 6.8 L (6068) John Deere Engines-Use CTM104_{2415}.pdf
Remove and Install Engine_{2437}.pdf
Service Equipment and Tools_{2421}.pdf
Specifications_{2426}.pdf
05 - Engine Auxiliary Systems
Adjust Slow and Fast Idle_{2610}.pdf
Adjust Speed Control Linkage_{2604}.pdf
Air Intake System Leakage Test_{2706}.pdf
Bleed Fuel System_{2743}.pdf
Clean Dusty Primary Element_{2648}.pdf
Clean Oily or Sooty Primary Element_{2654}.pdf
Disassemble and Assemble Radiator and Oil Cooler_{2541}.pdf
Essential Tools_{2617}.pdf
Inspect Element_{2700}.pdf
Other Material_{2443}.pdf
Remove and Install Air Cleaner_{2635}.pdf
Remove and Install Air Filter Elements_{2642}.pdf
Remove and Install Engine Coolant_{2503}.pdf
Remove and Install Fan and Fan Drive_{2528}.pdf
Remove and Install Fan Belt_{2515}.pdf
Remove and Install Fluid Starting Aid Assembly_{2456}.pdf
Remove and Install Fuel Tank_{2730}.pdf
Remove and Install Muffler_{2718}.pdf
Remove and Install Primary Fuel Filter (Water Separator)_{2737}.pdf
Remove and Install Radiator and Oil Cooler_{2534}.pdf
Remove and Install Speed Control Linkage_{2558}.pdf
Serpentine Belt Routing_{2521}.pdf
Service Equipment and Tools_{2546}.pdf
Service Equipment and Tools_{2622}.pdf
Specifications_{2449}.pdf
Specifications_{2508}.pdf
Specifications_{2552}.pdf
Specifications_{2628}.pdf
Specifications_{2712}.pdf
Specifications_{2724}.pdf
07 - Dampener Drive
Remove and Install Dampener_{2754}.pdf
Specifications_{2749}.pdf
09 - Steering System
Disassemble and Assemble Steering Cylinder_{2847}.pdf
Loader Start-Up Procedure (Steering Cylinder-120 Series)_{2853}.pdf
Loader Start-Up Procedure (Steering Cylinder)_{2835}.pdf
Other Material_{2806}.pdf
Remove and Install Steering Column_{2824}.pdf
Remove and Install Steering Cylinder Bushings_{2842}.pdf
Remove and Install Steering Cylinders_{2830}.pdf
Remove and Install Steering Valve_{2818}.pdf
Service Equipment and Tools_{2800}.pdf
Specifications_{2812}.pdf
10 - Service Brakes
Inspect External Service Brakes_{2911}.pdf
Remove and Install Brake Accumulator_{2936}.pdf
Remove and Install Brake Assembly_{2917}.pdf
Remove and Install Brake Valve_{2930}.pdf
Service Equipment and Tools_{2859}.pdf
Specifications_{2905}.pdf
Specifications_{2923}.pdf
11 - Park Brake
Disassemble and Assemble Park Brake_{3010}.pdf
Other Material_{2950}.pdf
Remove and Install Park Brake_{3002}.pdf
Remove and Install Park Brake Pressure Switch_{3029}.pdf
Remove and Install Park Brake Release Solenoid Valve_{3023}.pdf
Service Equipment and Tools_{2944}.pdf
Specifications_{2956}.pdf
Specifications_{3016}.pdf
16 - Electrical System
1671 - Batteries, Support & Cables
Battery Charging Procedure_{3055}.pdf
Check Battery Electrolyte Level and Terminals_{3049}.pdf
Procedure for Testing Batteries_{3108}.pdf
Remove and Install Batteries_{3114}.pdf
Remove and Install Manual Battery Disconnect Switch_{3120}.pdf
Service Batteries Carefully_{3041}.pdf
Specifications_{3035}.pdf
Using Booster Batteries-24 Volt System_{3101}.pdf
1672 - Alternator, Regulator& Charging System Wiring
Bosch Alternator Repair-Use CTM77_{3126}.pdf
Remove and Install Alternator_{3133}.pdf
Remove and Install Regulator_{3140}.pdf
1673 - Lighting System
Remove and Install Front Turn Lights_{3153}.pdf
Remove and Install Stop, Turn and Tail Light_{3206}.pdf
Remove and Install Work Lights_{3147}.pdf
Replace Halogen Bulbs_{3200}.pdf
1674 - Wiring Harness & Switches
Boom Height Kickout, Return-to-Carry and Return-to-Dig Kickout Adjustments_{3504}.pdf
Essential Tools_{3214}.pdf
Install CINCH342204242 Contact_{3440}.pdf
Install DEUTSCH342204242 Contact_{3413}.pdf
Install METRI-PACK342204242 Contact_{3359}.pdf
Install Transmission Control Valve Connector Contact_{3234}.pdf
Install WEATHER PACK342204242 Contact_{3426}.pdf
Other Material_{3220}.pdf
Remove and Install Pressure Switches_{3458}.pdf
Remove and Install Transmission Control Valve Connector Body_{3227}.pdf
Remove Blade Terminals From Fuse Block_{3452}.pdf
Remove Connector Body from Blade Terminals_{3446}.pdf
Replace Chassis Computer Unit Connector Terminals_{3434}.pdf
Replace DEUTSCH342204242 Connectors_{3406}.pdf
Replace METRI-PACK342204242 Connectors_{3241}.pdf
Replace WEATHER PACK342204242 Connector_{3420}.pdf
1675 - System Controls
Remove and Install Chassis Computer Unit_{3516}.pdf
Remove and Install Monitor Display Unit_{3523}.pdf
Remove and Install Transmission Controller_{3511}.pdf
Reprogram Monitor Display Unit_{3528}.pdf
1677 - Motors & Actuators
John Deere Starting Motor Repair-Use CTM77_{3535}.pdf
Remove and Install Starting Motor_{3548}.pdf
Specifications_{3540}.pdf
17 - Frames, Chassis, or Supporting Structure
Remove and Install Counterweights_{3725}.pdf
Remove and Install Front Axle Guard_{3702}.pdf
Remove and Install Fuel Tank Guard_{3656}.pdf
Remove and Install Lower Pivot Bearing and Seals_{3625}.pdf
Remove and Install Transmission Bottom Guard_{3708}.pdf
Remove and Install Transmission Side Guards_{3714}.pdf
Remove and Install Upper Pivot Bearing and Seals_{3619}.pdf
Separate Engine and Loader Frame_{3612}.pdf
Service Equipment and Tools_{3553}.pdf
Specifications_{3559}.pdf
Specifications_{3650}.pdf
Specifications_{3719}.pdf
Welding Major Structure_{3605}.pdf
18 - Operator's Station
1800 - Removal & Installlation
Essential Tools_{3731}.pdf
Remove and Install Cab or Canopy_{3751}.pdf
Service Equipment and Tools_{3737}.pdf
Specifications_{3742}.pdf
1810 - Operator Enclosure
Adjust Cab Door Hold-Open Release_{3815}.pdf
Adjust Front Windshield Wiper_{3833}.pdf
Other Material_{3757}.pdf
Remove and Install Front and Rear Windshield Wiper Motor_{3827}.pdf
Remove and Install Windowpanes_{3809}.pdf
Remove and Install Windshield Washer_{3821}.pdf
Remove and Install Wrist Support_{3839}.pdf
Specifications_{3803}.pdf
1821 - Seat & Seat Belt
Disassemble and Assemble Seat_{3852}.pdf
Disassemble and Assemble Seat Belt_{3845}.pdf
1830 - Heating and Air Conditioning
Air Conditioner System Cleaning Procedures_{4035}.pdf
Air Conditioning Module With Heater _ Evaporator Coil_{4147}.pdf
Air Conditioning System Fittings Reference Chart_{3910}.pdf
Bench Test Freeze Control Switch_{4211}.pdf
Blower _ Air Conditioner Harness (W20) Component Location_{4053}.pdf
Charge R134a System_{4029}.pdf
Check Clutch Hub Clearance-R134a_{4317}.pdf
Connectors for Blower _ Air Conditioner Harness (W20)_{4140}.pdf
Disassemble and Assemble Compressor Clutch-R134a_{4312}.pdf
Essential Tools_{3858}.pdf
Evacuate R134a System_{4023}.pdf
Flush Air Conditioner System_{4046}.pdf
Heater Control Valve Leak Check_{4222}.pdf
Inspect Compressor Manifolds_{4324}.pdf
Leak Testing_{3958}.pdf
Other Material_{3916}.pdf
Purge Air Conditioner System_{4041}.pdf
R134a Component Oil Charge_{3952}.pdf
R134a Compressor Oil Charge Check_{3940}.pdf
R134a Compressor Oil Removal_{3945}.pdf
R134a Refrigerant Cautions_{3933}.pdf
R134a Refrigerant, Recovery, Recycling and Charging Station Installation Procedure_{4010}.pdf
Recover R134a System_{4016}.pdf
Refrigerant Hoses and Tubing Inspection_{4004}.pdf
Refrigerant Theory of Operation_{3927}.pdf
Remove and Install Compressor_{4305}.pdf
Remove and Install Expansion Valve_{4159}.pdf
Remove and Install Freeze Control Switch_{4204}.pdf
Remove and Install Fresh Air Filter_{4253}.pdf
Remove and Install Heater Control Valve_{4216}.pdf
Remove and Install Heater _ Evaporator Coil_{4153}.pdf
Remove and Install High and Low Pressure Switches_{4246}.pdf
Remove and Install Main Blower Assembly_{4228}.pdf
Remove and Install Pressurizer Motor Assembly_{4234}.pdf
Remove and Install Receiver-Dryer and Condenser_{4240}.pdf
Remove and Install Recirculating Air Filter_{4259}.pdf
Service Equipment and Tools_{3904}.pdf
Specifications_{3921}.pdf
1899 - Dealer Fabricated Tools
DFRW20 Compressor Holding Fixture_{4330}.pdf
19 - Sheet Metal and Styling
Remove and Install Battery Covers_{4401}.pdf
Remove and Install Engine Side Shields_{4348}.pdf
Remove and Install Front Fenders_{4425}.pdf
Remove and Install Grille and Grille Housing-544H_{4418}.pdf
Remove and Install Hood_{4342}.pdf
Remove and Install Rear Fenders_{4431}.pdf
Remove and Install Transmission Shields_{4354}.pdf
Service Equipment and Tools_{4406}.pdf
Specifications_{4336}.pdf
Specifications_{4412}.pdf
20 - Safety, Convenienence and Miscellaneous
Change Volume Reverse Warning Alarm_{4508}.pdf
Remove and Install Fire Extinguisher and Bracket_{4450}.pdf
Remove and Install Horn_{4456}.pdf
Remove and Install Outside Mirror for Cab or Canopy_{4443}.pdf
Remove and Install Rear View Mirror_{4437}.pdf
Remove and Install Reverse Warning Alarm_{4503}.pdf
31 - Loader
3102 - Bucket
Remove and Install Bolt-On Cutting Edges and Wear Plates_{4545}.pdf
Remove and Install Bucket_{4532}.pdf
Remove and Install Bucket Tooth Shanks and Tips_{4526}.pdf
Remove and Install Welded Bucket Cutting Edges_{4538}.pdf
Repair Cracked Cutting Edge_{4551}.pdf
Ride Control Accumulator Safety_{4520}.pdf
Specifications_{4514}.pdf
3140 - Frames
Disassemble and Assemble Lower Tool Carrier Tilt Linkage_{4631}.pdf
Disassemble and Assemble Tool Carrier_{4638}.pdf
Disassemble and Assemble Upper Tool Carrier Tilt Linkage_{4626}.pdf
Other Material_{4602}.pdf
Remove and Install Bucket Linkage Seals and Bushings_{4619}.pdf
Remove and Install Loader Boom Bushings and Seals_{4644}.pdf
Remove and Install Loader Bucket Tilt Linkage_{4614}.pdf
Remove and Install Tool Carrier Boom Bushings and Seals_{4650}.pdf
Service Equipment and Tools_{4556}.pdf
Specifications_{4608}.pdf
3160 - Hydraulic Systems
Assemble 444H Boom and Bucket Cylinders-120 Series_{4929}.pdf
Auxiliary Hydraulic Oil Cooler System-Exploded View_{5214}.pdf
Boom Cylinder Piston Wear Ring Configuration_{4911}.pdf
Charge Ride Control Accumulator_{5150}.pdf
Cross Section of 444H Boom and Bucket Cylinders-120 Series_{4905}.pdf
Cross Section of TC44H, TC54H and 544H Boom, Bucket and Tilt Cylinders-125 Series_{4935}.pdf
Disassemble 444H Boom and Bucket Cylinders-120 Series_{4919}.pdf
Disassemble and Assemble Auxiliary Valve Section and Bucket Section_{4815}.pdf
Disassemble and Assemble Axle Disconnect Valve_{5208}.pdf
Disassemble and Assemble Boom Circuit Relief Valve_{4844}.pdf
Disassemble and Assemble Boom Valve Section_{4821}.pdf
Disassemble and Assemble Bucket Circuit Relief Valve_{4832}.pdf
Disassemble and Assemble Hydraulic Pump Control Valve_{4757}.pdf
Disassemble and Assemble Loader Control Valve_{4809}.pdf
Disassemble and Assemble Load Sense Relief Valve_{4838}.pdf
Disassemble and Assemble Pin Disconnect Valve_{5202}.pdf
Disassemble and Assemble Pressure Reducing Valve_{5100}.pdf
Disassemble and Assemble Relief Valve_{4827}.pdf
Disassemble and Assemble Ride Control Accumulator_{5143}.pdf
Disassemble and Assemble TC44H, TC54H and 544H Boom, Bucket and Tilt Cylinders-125 Series Cylinders_{4943}.pdf
Disassemble, Inspect and Assemble Hydraulic Pump_{4743}.pdf
Essential Tools_{4655}.pdf
Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy_{5013}.pdf
Hydraulic Pump (PVG 65) and (PVG 75) Cross Section_{4725}.pdf
Loader Start-Up Procedure (Boom Cylinder)_{4955}.pdf
Loader Start-Up Procedure (Bucket Cylinder)_{5001}.pdf
Other Material_{4707}.pdf
Pilot Controller Repair (Single Lever Controller)_{5026}.pdf
Pilot Controller Repair (Two Lever Controller) (S.N. -585560)_{5034}.pdf
Pilot Controller Repair (Two Lever Controller) (S.N. 585561-)_{5040}.pdf
Remove and Install Auxiliary Hydraulic Oil Cooler_{5221}.pdf
Remove and Install Boom Cylinder_{4852}.pdf
Remove and Install Boom Down Solenoid Valve_{5106}.pdf
Remove and Install Boom or Bucket Cylinder Bushings and Seals_{4950}.pdf
Remove and Install Bucket Cylinder_{4859}.pdf
Remove and Install Cooling Pump_{5229}.pdf
Remove and Install Differential Lock Solenoid Valve_{5113}.pdf
Remove and Install Hydraulic Pump Control Valve_{4751}.pdf
Remove and Install Hydraulic Reservoir_{5007}.pdf
Remove and Install Loader Control Valve_{4804}.pdf
Remove and Install Loader Hydraulic Pump_{4719}.pdf
Remove and Install Pilot Enable Solenoid Valve_{5120}.pdf
Remove and Install Pin Disconnect _ Axle Disconnect Valve_{5156}.pdf
Remove and Install Pressure Reducing Valve_{5054}.pdf
Remove and Install Pressure Reducing Valve Manifold_{5047}.pdf
Ride Control Repair (S.N. -582200)_{5129}.pdf
Ride Control Repair (S.N. 582201-)_{5136}.pdf
Service Equipment and Tools_{4701}.pdf
Specifications_{4713}.pdf
John Deere 444H, 544H Loaders & TC44H, TC54H Tool Carriers Repair Service Manual (TM1605)
