Complete service repair manual for John Deere Articulated Dump Trucks (ADT) 370E, 410E, 460E (T3/S3A), with workshop information to maintain, repair, and service like professional mechanics.

John Deere Articulated Dump Trucks 370E, 410E, 460E workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13032 - John Deere 370E, 410E, 460E Articulated Dump Truck Technical Manual - Repair.PDF
TM13032 - John Deere 370E, 410E, 460E Articulated Dump Truck Technical Manual - Repair.EPUB

Total Pages: 931 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

  370E (PIN: 1DW370E***D634583-668586)
  410E (PIN: 1DW410E***D634583-668586)
  460E (PIN: 1DW460E***D634583-668586)

MAIN SECTIONS (SN:D634583-668586)
 Foreword
   Manual Identification-READ THIS FIRST!
   General Information
      Safety
   Wheels
      Removal and Installation
   Axles and Suspension Systems
      Removal and Installation
      Input Drive Shafts and U-Joints
      Axle Mounting Parts
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Transmission
      Removal and Installation
      Input Drive Shafts and U-Joints
      Gear, Shafts, and Power Shift Clutches
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cold Weather Starting Aids
      Cooling Systems
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Damper Drive
      Elements
   Steering System
      Secondary Steering
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Active Elements
      Hydraulic System
   Frame or Supporting Structure
      Frame Installation
   Operator`s Station
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood or Engine Enclosure
      Fenders
   Main Hydraulic System
      Hydraulic System
   Haulage Device
      Frames
      Hydraulic System
   Dealer Fabricated Tools

tm13032 - 370E, 410E, and 460E Articulated Dump Truck

Table of Contents

Foreword

Manual Identification—READ THIS FIRST!

Section 00: General Information

Group 0001: Safety

Safety and Operator Convenience Features

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prepare for Emergencies

Clean Debris from Machine

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Operating on Slopes

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Add and Operate Attachments Safely

Prepare Machine for Maintenance

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Service Tires Safely

Group 0003: Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for O-Ring Boss Fittings

O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators

Service Recommendations for Flared Connections—Straight or Tapered Threads

Service Recommendations for Flat Face O-Ring Seal Fittings

O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations

Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings

Service Recommendations For O-Ring Boss Fittings With Shoulder

Metric 24° O-Ring Seal DIN 20078 Service Recommendations

Section 01: Wheels

Group 0100: Removal and Installation

Wheel Remove and Install

Tire Remove and Install

Section 02: Axles and Suspension Systems

Group 0200: Removal and Installation

TeamMate V 1500 Series Axle

Front Axle Remove and Install

Middle or Rear Axle Remove and Install

Group 0225: Input Drive Shafts and U-Joints

Transmission-to-Front Axle Drive Shaft or Transmission-to-Oscillation Joint Drive Shaft Remove and Install

Oscillation Joint Drive Shaft Remove and Install

Park Brake-to-Middle Axle Drive Shaft Remove and Install

Middle Axle-to-Rear Axle Drive Shaft Remove and Install

Group 0242: Axle Mounting Parts

Front Suspension Strut Remove and Install

Front Suspension Accumulator Remove and Install

Axle Links and Stabilizers Remove and Install

Axle Link, Stabilizer, and Strut Bushing Replace

Front Axle Pivot Disassemble and Assemble

Walking Beam Remove and Install

Walking Beam Bushing Remove and Install

Middle and Rear Axle Rubber Mount Remove and Install

Strain Gauge Remove and Install

Group 0250: Axle Shaft, Bearings, and Reduction Gears

TeamMate V 1500 Series Axle

Group 0260: Hydraulic System

Front Axle Pump Remove and Install

Rear Axle Pump Remove and Install

Front Axle Cooling Manifold Remove and Install

Middle Axle Cooling Manifold Remove and Install

Rear Axle Cooling Manifold Remove and Install

Comfort Ride Control Valve Remove and Install

Strut Accumulator Remove and Install

Active Suspension Manifold Disassemble and Assemble

Axle Cooling Manifold Disassemble and Assemble

Section 03: Transmission

Group 0300: Removal and Installation

Transmission Remove and Install

Transmission Alignment

Front Transmission Mount Washer Installation

Group 0325: Input Drive Shafts and U-Joints

Engine-to-Transmission Drive Shaft Remove and Install

Group 0350: Gear, Shafts, and Power Shift Clutches

Transmission Disassemble

Transmission Assemble

Transmission Clutch (F) Hi/Lo Planetary Disassemble and Assemble

Transmission Clutch (E) Disassemble and Assemble

Transmission Clutch (R) Disassemble and Assemble

Transmission Clutch (B) Disassemble and Assemble

Transmission Clutch (V) Disassemble and Assemble

Transmission Clutch (C) Disassemble and Assemble

Transmission Clutch (D) Disassemble and Assemble

Transmission Clutch (A) Disassemble and Assemble

Transmission Clutch (G) Inter-Axle Differential Lock (IDL) Disassemble and Assemble

Transmission Speed Sensors Remove and Install

Transmission Clutch (F) Hi/Lo Planetary Remove and Install

Group 0360: Hydraulic System

Transmission Oil Cooler Thermal Bypass Valve Remove and Install

Transmission Control Valve Remove and Install

Torque Converter Remove and Install

Clutch Control Valve Remove and Install

Retarder Control Valve Remove and Install

Oil Pump Remove and Install

Transmission Retarder Remove and Install

Transmission Control Valve Disassemble and Assemble

Clutch Control Valve Disassemble and Assemble

Retarder Control Valve Disassemble and Assemble

Oil Pump Disassemble and Assemble

Transmission Retarder Disassemble and Assemble

Section 04: Engine

Group 0400: Removal and Installation

John Deere Engine Theory of Operation

Engine Remove

Engine Install

Engine Crankshaft Damper Remove and Install

Serpentine Belt Remove and Install

Section 05: Engine Auxiliary System

Group 0505: Cold Weather Starting Aids

Cold Start Aid—Starting Fluid Nozzle Remove and Install—If Equipped

Cold Start Aid—Starting Fluid Solenoid Remove and Install—If Equipped

Cold Start Aid—Block Heater Remove and Install—If Equipped

Group 0510: Cooling Systems

Charge Air Cooler Remove and Install

Left Radiator Remove and Install

Right Radiator Remove and Install

Hydraulic Oil Cooler Remove and Install

Transmission Oil Cooler Remove and Install

Fuel Cooler Remove and Install

Front Axle Oil Cooler Remove and Install

Middle Axle Oil Cooler Remove and Install

Group 0520: Intake System

Air Cleaner Remove and Install

Group 0530: External Exhaust Systems

Muffler and Exhaust Pipe Remove and Install

Dump Body Heater Pipe Remove and Install

Dump Body Heater Exhaust Collar Adjust

Group 0560: External Fuel Supply Systems

Fuel Tank Remove and Install

Fuel Transfer Pump Remove and Install

Fast Fill Fuel System Disassemble and Assemble—If Equipped

Section 07: Damper Drive

Group 0752: Elements

Output Damper Remove and Install

Section 09: Steering System

Group 0930: Secondary Steering

Secondary Steering Pump Remove and Install

Steering Wheel and Column Remove and Install

Steering Column Disassemble and Assemble

Group 0960: Hydraulic System

Steering Valve Remove and Install

Steering Valve Disassemble and Assemble

Steering Cylinder Remove and Install

Steering Bushing Replacement

Section 10: Service Brakes

Group 1011: Active Elements

Service Brake Assembly Remove and Install

Group 1060: Hydraulic System

Bleed Service Brake

Brake Accumulator Remove and Install

Brake Valve Remove and Install

Electronic Brake Valve Remove and Install

Section 11: Park Brake

Group 1111: Active Elements

Park Brake Pads Remove and Install

Park Brake Caliper Remove and Install

Park Brake Disk Remove and Install

Park Brake Chamber Remove and Install

Group 1160: Hydraulic System

Park Brake Control Valve Remove and Install

Section 17: Frame or Supporting Structure

Group 1740: Frame Installation

Welding on Machine

Front and Rear Frames Separate

Articulation Frame Remove and Install

Articulation Frame Bearings Disassemble and Assemble

Articulation Frame Bearings Adjust

Oscillation Joint Disassemble and Assemble

Oscillation Joint Bearing Cap Screw Installation

Section 18: Operator's Station

Group 1810: Operator Enclosure

Cab Remove and Install

Cab Mount Remove and Install

Cab Tilt Pump and Cylinder Remove and Install

Windowpanes Remove and Install

Cab Door Window Installation

Group 1821: Seat and Seat Belt

Operator’s Seat Remove and Install

Seat Belt Remove and Install

Group 1830: Heating and Air Conditioning

R134a Refrigerant Cautions and Proper Handling

R134a Refrigerant Oil Information

R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure

R134a Refrigerant Recover

Air Conditioning System Flush and Purge

R134a System Evacuate

R134a System Charge

Compressor Remove and Install

Condenser Remove and Install

High/Low Pressure Switch Remove and Install

Receiver-Dryer Remove and Install

Expansion Valve Remove and Install

Heater Core and Evaporator Core Remove and Install

Freeze Control Switch Remove and Install

Heater Control Valve Remove and Install

Heater Control Valve Leak Check

Blower Motor Assembly Remove and Install

Vent Actuator Remove and Install

Section 19: Sheet Metal and Styling

Group 1910: Hood or Engine Enclosure

Hood Remove and Install

Hood Adjust

Engine Service Door Remove and Install

Left Fan Grille Remove and Install

Right Fan Grille Remove and Install

Group 1927: Fenders

Fender Remove and Install

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

Main Hydraulic Pump Remove and Install

Hydraulic Reservoir Remove and Install

Dump Body Heat Cylinder Remove and Install

Dump Body Heat Diverter Valve Remove and Install

Hydraulic System Manifold Remove and Install

Hydraulic System Manifold Disassemble and Assemble

Hydraulic Fan Motor Right Side Remove and Install

Hydraulic Fan Motor Left Side Remove and Install

Reversing Hydraulic Fan Motor Left Side Remove and Install (if equipped)

Reversing Hydraulic Fan Motor Right Side Remove and Install (if equipped)

Left Hydraulic Fan Pump Remove and Install

Right Hydraulic Fan Pump Remove and Install

Hydraulic Attenuator Remove and Install

General Oil Cleanup Procedure

Hydraulic Component Failure Cleanup Procedure

Section 35: Haulage Device

Group 3540: Frames

Dump Body Remove and Install

Dump Body Align

Tailgate Remove and Install

Group 3560: Hydraulic System

Dump Body Lift Cylinder Remove and Install

Dump Body Lift Cylinder Disassemble and Assemble

Dump Body Lift Cylinder Head End Pivot Pin Bushing Remove and Install

Dump Body Lift Cylinder Rod End Pivot Pin Bushing Remove and Install

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DFT1344 Supports

DFT1187 Bearing Driver

DFT1196 Bushing Driver

DFT1199 Bushing Pusher

DFT1200 Bushing Driver

DFT1353 Strain Gauge Alignment Tool

John Deere Articulated Dump Trucks 370E, 410E, 460E Repair Service Manual (TM13032)