John Deere 300D, 310D, 315D Backhoe Loader Service Manual (Operation & Test - TM1496)
Complete Operation & Test service technical manual with Electrical Wiring Diagrams for 300D, 310D, 315D Backhoe Loader, with all the shop information to maintain, diagnose, test, and rebuild like professional mechanics.
John Deere 300D, 310D, 315D Backhoe Loader workshop Diagnosis & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1496 (06OCT11) - 300D, 310D, 315D Backhoe Loader Operation and Test Technical Manual.pdf
tm1496 - John Deere 300D, 310D, 315D Backhoe Loader Operation and Test Technical Manual.epub
tm1496 - John Deere 300D, 310D, 315D Backhoe Loader Operation and Test Technical Manual.pdf
Total Pages: 924 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety Information
General Specifications
Torque Values
Fuels And Lubricants
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory Of Operation
System Operational Checks
System Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory Of Operation
System Operational Checks
System Diagnostic Information
Adjustments
Tests
Hydraulics
Theory Of Operation
System Operational Checks
Diagnostic Information
Adjustments
Tests
Heating And Air Conditioning
Theory Of Operation
System Operational Checks
Diagnostic Information
Adjustments
Test
CONTENTS (expanded view)
9000 - GENERAL INFORMATION
01 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Dispose of Waste Properly
Handle Chemical Products Safely
Handle Fluids Safely-Avoid Fires
Illuminate Work Area Safely
Keep ROPS Installed Properly
Live With Safety
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Machines Safely
Service Tires Safely
Support Machine Properly
Use Proper Lifting Equipment
Use Proper Tools
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
02 - General Specifications
10 - CAN Monitor Unit (CMU) Diagnostic Trouble Codes
20 - Engine Control Module (ECM) Diagnostic Trouble Codes
300D Backhoe Loader Buckets
300D Backhoe Loader (Continued)
300D Backhoe Loader Drain And Refill Capacities
300D Backhoe Loader Lifting Capacities-KG (LB)
300D Backhoe Loader
300D Specifications
30 - Transmission Control Unit (TCU) Diagnostic Trouble Codes
310D Backhoe Loader (Continued)
310D Backhoe Loader Lifting Capacities-KG (LB)
310D Backhoe Loader
310D Buckets
310D Drain And Refill Capacities
310D Specifications
315D Buckets
315D Lift Capacity-LB (KG)Based on SAE J31.]
315D Sideshift Backhoe Loader (Continued)
315D Sideshift Backhoe Loader Drain And Refill Capacities
315D Sideshift Backhoe Loader
315D Specifications
40 - Flex Load Controller (FLU) Diagnostic Trouble Codes
50 - Sealed Switch Module (SSM) Diagnostic Trouble Codes
03 - Torque Values
05 - Theory of Operation
15 - Diagnostic Information
20 - Adjustments
25 - Tests
Additional Metric Cap Screw Torque Values
Checking Wheel Fasteners
Check Oil Lines And Fittings
Hardware Torque Specifications
Service Recommendations for 37302260 Flare and 30302260 Cone Seat Connectors
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Cap Screw Torque Values
04 - Fuels and Lubricants
10 - CAN Monitor Unit (CMU) Diagnostic Trouble Codes
20 - Engine Control Module (ECM) Diagnostic Trouble Codes
30 - Transmission Control Unit (TCU) Diagnostic Trouble Codes
40 - Flex Load Controller (FLU) Diagnostic Trouble Codes
50 - Sealed Switch Module (SSM) Diagnostic Trouble Codes
Alternative and Synthetic Lubricants
Diesel Engine Coolant
Do Not Use Galvanized Containers
Engine Oil
Fuel Specifications
Fuel Tank
Grease For Extendible Dipperstick
Grease
Hydraulic And Reverser Oil
Low Sulfur Diesel Fuel Conditioner
Lubricant Storage
Mechanical Front Wheel Drive Oil
Mixing of Lubricants
Storing Fuel
Transaxle Oil
9005 - OPERATIONAL CHECKOUT PROCEDURE
10 - Operational Checkout Procedure
Operational Checkout Procedure
9010 - ENGINE
05 - Theory of Operation
4039 John Deere Engine-Use CTM8
Engine-Sectional View
General Engine Description
10 - System Operational Checks
4039 John Deere Engine-Use CTM8
System Operational Checks
15 - Diagnostic Information
4039 John Deere Engine-Use CTM8
Diagnose Engine Malfunctions
Make Visual Inspection Of Engine And Supporting Systems
20 - Adjustments
Adjust Speed Control Lever Tension
Engine Speed Control Linkage
Fan Belt Tension Adjustment
JT05801 Clamp-On Electronic Tachometer Installation
Slow And Fast Idle
25 - Tests
Air Filter Restriction Indicator Switch
Air Intake System Leakage Test
Cooling System
Injection Pump Static Timing Adjustment
Injection Pump Timing
JT05529 Air Flow Meter Test Record
JT05800 Digital Thermometer Installation
JT05801 Clamp-On Electronic Tachometer Installation
JT07158 TIME TRAC302256 INSTALLATION
Radiator Air Flow Test
Turbocharger Boost Pressure-Engine Performance Test-310D, 315D
9015 - ELECTRICAL SYSTEM
05 - System Information
Electrical Circuit Malfunctions
Electrical Schematic Symbols
Grounded Circuit
High Resistance Circuit
Multimeter
Open Circuit
Reading A System Functional Schematic
Reading A Wiring Diagram
Seven Step Electrical Test Procedure
Shorted Circuit
Visually Inspect Electrical System
Wiring Diagram And Schematic Information
10 - System Diagrams
Air Conditioning Compressor Harness (W11) Component Location
Air Conditioning Compressor Harness (W11) Wiring Diagram
Auxiliary Valve Harness (W14) Component Location
Auxiliary Valve Harness (W14) Wiring Diagram
Blower Harness (W10) Component Location
Blower Harness (W10) Wiring Diagram
Cab Floor Harness (W6) Component Location (S.N. -778668)
Cab Floor Harness (W6) Wiring Diagram (S.N. -778668)
Cab Roof Harness (W5) Component Location
Cab Roof Harness (W5) Wiring Diagram
Cab Side Console Harness (W6) Component Location (S.N. -778668)
Cab Side Console Harness (W6) Component Location (S.N. 778669- )
Cab Side Console Harness (W6) Wiring Diagram (S.N. -778668)
Cab Side Console Harness (W6) Wiring Diagram (S.N. 778669-XXXXXX)
Cab Side Console Harness (W6) Wiring Diagram (S.N. XXXXXX- )
Component Identification Table
Engine Harness (W8) Component Location
Engine Harness (W8) Wiring Diagram
Front Console Harness (W7) Component Location
Front Console Harness (W7) Wiring Diagram
Fuse Specifications
Radio Harness (W12) Component Location
Radio Harness (W12) Wiring Diagram
System Functional Schematic
Wiring And Schematic Diagrams Legend
15 - Sub-System Diagnostics
Auxiliary Valve Circuit Operational Information
Auxiliary Valve Circuit Schematic
Auxiliary Valve Circuit Theory Of Operation
Beacon Circuit Operational Information
Beacon Circuit Schematic
Beacon Circuit Theory Of Operation
Blower Circuit Operational Information
Blower Circuit Schematic
Blower Circuit Theory Of Operation
Charge Circuit Schematic
Charging Circuit Operational Information
Charging Circuit Theory Of Operation
Display Module And Logic Module Circuit Operational Information (S.N. -XXXXXX) With Logic Module
Display Module And Logic Module Circuit Operational Information (S.N. XXXXXX- ) Without Logic Module
Display Module And Logic Module Circuit Schematic
Display Module And Logic Module Circuit Theory Of Operation (S.N. -XXXXXX) With Logic Module
Display Module Circuit Theory Of Operation (S.N. XXXXXX- ) Without Logic Module
Dome Light Circuit Operational Information
Dome Light Circuit Schematic
Dome Light Circuit Theory Of Operation
Drive And Work Light Circuit Operational Information
Drive And Work Light Circuit Schematic
Drive And Work Light Circuit Theory Of Operation
Fuel Gauge And Hour Meter Circuit Operational Information
Fuel Gauge And Hour Meter Circuit Schematic
Fuel Gauge And Hour Meter Circuit Specifications
Fuel Gauge And Hour Meter Circuit Theory Of Operation
Fuel Shut-Off Circuit Operational Information
Fuel Shut-Off Circuit Schematic
Fuel Shut-Off Circuit Theory Of Operation
Horn Circuit Operational Information
Horn Circuit Schematic
Horn Circuit Theory Of Operation
Indicator Circuit Operational Information
Indicator Circuit Schematic
Indicator Circuit Specifications
Indicator Circuit Theory Of Operation (S.N. -XXXXXX) With Logic Module
Indicator Circuit Theory Of Operation (S.N.XXXXXX- ) Without Logic Module
Logic Module (S.N. -XXXXXX)
MFWD Circuit Operational Information
MFWD Circuit Schematic
MFWD Circuit Theory Of Operation
Park Brake_Clutch Disconnect Circuit Operational Information
Park Brake_Clutch Disconnect Circuit Schematic
Park Brake_Clutch Disconnect Circuit Specifications
Park Brake_Clutch Disconnect Circuit Theory Of Operation
Power Circuit Operational Information
Power Circuit Schematic
Power Circuit Theory Of Operation
Radio Circuit Operational Information
Radio Circuit Schematic
Radio Circuit Theory Of Operation
Return-To-Dig Circuit Operational Information
Return-To-Dig Circuit Schematic
Return-To-Dig Circuit Theory Of Operation
Reverse Alarm Circuit Operational Information
Reverse Alarm Circuit Schematic
Reverse Alarm Circuit Specifications Cab (S.N. -794216) ROPS (S.N. -794259)
Reverse Alarm Circuit Theory Of Operation
Side Shift Locking Valve Circuit Operational Information-315D
Side Shift Locking Valve Circuit Schematic-315D
Side Shift Locking Valve Circuit Theory Of Operation-315D
Start Aid Circuit Operational Information
Start Aid Circuit Schematic
Start Aid Circuit Theory Of Operation
Start Circuit Operational Information
Start Circuit Schematic
Start Circuit Theory Of Operation
This circuit is powered by FNR_park brake fuse._{025846}
This circuit is powered by MFWD fuse._{025401}
This circuit is powered by the dome light fuse
This circuit is powered by the front work and drive light fuse, and the rear work light fuse._{025751}
This circuit is powered by the fuel shutoff_start aid_reverse alarm fuse._{025430}
This circuit is powered by the fuel shutoff_start aid_reverse alarm fuse._{025502}
This circuit is powered by the fuel shut-off_start aid_reverse alarm fuse._{025534}
This circuit is powered by the heater circuit breaker._{025725}
This circuit is powered by the monitor fuse, and hazard_monitor fuse._{025334}
This circuit is powered by the monitor fuse and hazard_monitor fuse
This circuit is powered by the monitor fuse, and the hazard_monitor unswitched fuse._{025235}
This circuit is powered by the return-to-dig_beacon fuse._{030006}
This circuit is powered by the return-to-dig_beacon fuse._{030053}
This circuit is powered by the Return-To-Dig_Beacon fuse._{030152}
This circuit is powered by the turn_stop_horn fuse._{025911}
This circuit is powered by the turn_stop_horn fuse, left turn fuse and right turn fuse._{025940}
This circuit is powered by the unswitched radio fuse and the dome light fuse._{025626}
This circuit is powered by the wiper_washer fuse._{025658}
Turn Signal, Flasher And Brake Light Circuit Operational Information
Turn Signal, Flasher And Brake Light Circuit Schematic
Turn Signal, Flasher And Brake Light Circuit Theory Of Operation
Washer Circuit Schematic
Wiper_Washer Circuit Operational Information
Wiper_Washer Circuit Theory Of Operation
20 - References
Alternator Operation-78 Amp Delco Remy (Serial No.-787513)
Alternator Operation-95 Amp Bosch
Alternator Operation-95 Amp Bosch (Serial No. 787514- )
Alternators And Starting Motors-Use CTM77
Battery Operation
Battery Specifications
Check Battery Electrolyte Level And Terminals
Diagnose Battery Malfunctions
JT05801 Clamp-On Electronic Tachometer Installation
Logic Module Bench Test (S.N. -XXXXXX)
Logic Module Test In Machine (S.N. -XXXXXX)
Monitor Test In Machine
Procedure For Testing Batteries
Tachometer Calibration
Using Booster Batteries-12 Volt System
9020 - POWER TRAIN
05 - Theory of Operation
Brake Valve Operation
Directional Control Valve (SN -792482)
Disconnect Clutch Solenoid Activated (SN -792482)
MFWD Differential Operation-Equal Traction
MFWD Differential Operation-Unequal Traction
MFWD System Operation
Oil Flow To And From Torque Converter (SN -792482)
Park Brake Operation
Reverser Oil Flow (SN 792483- )
Reverser Operation
Reverser Operation (SN -792482)
Second Speed Operation
Service Brake Pressure Lubrication (SN -796851)
Service Brake Pressure Lubrication (SN 796852- )
Synchronizer Operation
Third Speed Operation
Torque Converter Operation
Transaxle-300D
Transaxle-310D, 315D (SN -796033)
Transaxle-310D, 315D (SN 796034- )
10 - System Operational Checks
System Operational Procedure
15 - Diagnostic Information
Diagnose Power Train Malfunctions
Reverser Oil Passage Identification
20 - Adjustments
Adjust Brake Pedals And Equalizing Valves
Adjust Park Brake
Bleeding Brakes
Check And Adjust Toe-In
25 - Tests
Brake Valve Leakage Test
Complete Reverser System Test (SN 792483- )
Complete Reverser Test (SN -792482)
JT05800 Digital Thermometer Installation
JT05801 Clamp-On Electronic Tachometer Installation
Park Brake Release Pressure Test
Reverser_Converter-In Relief Valve Test (SN -792482)
Reverser_Converter-In Relief Valve Test (SN 792483- )
Reverser Cooler Pressure Test (SN -792482)
Reverser Cooler Pressure Test (SN 792483- )
Reverser Disconnect Clutch Solenoid (SN -792482)
Reverser Disconnect Clutch Solenoid Test (SN 792483- )
Reverser Leakage Test Using Four-Gauge Method (SN -792482)
Reverser Leakage Test Using Four-Gauge Method (SN 792483- )
Reverser Oil Cooler Restriction Test (SN -792482)
Reverser Oil Cooler Restriction Test (SN 792483- )
Reverser Oil Warm-Up Procedure
Reverser Pump Flow (SN 792483- )
Reverser Pump Flow Test (SN -792482)
Reverser Test Procedure Chart
Specifications And Analysis
Test Procedure
Torque Converter Speed Test
Transaxle Oil Warm-Up Procedure
Transaxle Pump Flow Test
9025 - HYDRAULIC SYSTEM
05 - Theory of Operation
Backhoe Control Valve Operation-GRESEN (300D, S.N. -802199)
Backhoe Control Valve Operation-HUSCO (310D, 315D, All Machines) (300D, S.N. 802200- )
Hydraulic Filter Operation
Loader Circuit Relief Valve With Anti-Cavitation-HUSCO (300D, 310D, S.N. 802200- )
Loader Circuit Relief Valve Without Anti-Cavitation- HUSCO (300D, 310D, S.N. 802200- )
Loader Control Valve-GRESEN (300D, 310D S.N. -802199) (315D, All Machines)
Loader Control Valve Operation-HUSCO (300D, 310D S.N. 802200- )
Main Hydraulic Pump
Main Hydraulic System
Open-Center Hydraulic System
Priority Valve (300D, 310D S.N. -802199) (315D, All Machines)
Regenerative Outlet-HUSCO
Side Shift Locking Valve-315D
Stabilizer Valve Operation
Steering Valve Operation
10 - System Operational Checks
System Operational Procedure
15 - Diagnostic Information
Diagnose Hydraulic System Malfunction
Hydraulic System Component Location (300D, 310D, S.N. 802200- )
Hydraulic System Component Location And System Schematic (300D, 310D, S.N. -802199) (315D, All Machines)
Hydraulic System Pretest
Hydraulic System Schematic (300D, 310D, S.N. 802200- )
Make A Pretest Inspection And An Operation Check Of The Machine
Use These Seven Basic Steps To Diagnose And Test The Hydraulic System
20 - Adjustments
Backhoe Valve Linkage Adjustment
Loader Bucket Level Indicator And Return-To-Dig Switch Adjustment
Loader Control Valve Linkage Adjustment
Stabilizer Valve Linkage Adjustment
25 - Tests
Auxiliary Pump Flow Test (300D, 310D S.N. 802200- )
Auxiliary Pump Relief Pressure Test (300D, 310D S.N. 802200- )
Backhoe Or Loader Valve Leakage Test
Circuit Relief Valve Test-300D, With Amplification Cylinder
Circuit Relief Valve Test-310D, 315D, With Amplification Cylinder
Circuit Relief Valve Test-With Remote Pump
Cycle Time Specifications
Cylinder Leakage Test
Function Drift Test
Hydraulic Cylinder Drift Test Procedure
Hydraulic Oil Cooler Restriction Test
Hydraulic Oil Warm-Up Procedure
JT05800 Digital Thermometer Installation
JT05801 Clamp-On Electronic Tachometer Installation
Main Pump Flow Test
Priority Relief Valve Pressure Test (300D, 310D S.N. -802199) (315D, All Machines)
Priority Relief Valve Pressure Test (300D, 310D S.N. 802200- )
Side Shift Valve Leakage Test-315D
Stabilizer Valve Lockout Leakage Test
Steering Cylinder Leakage Test
Steering Pump Flow Test (300D, 310D S.N. -802199) (315D, All Machines)
Steering Pump Relief Pressure Test (300D, 310D S.N. -802199) (315D, All Machines)
Steering System Leakage Test
System Relief Test (300D, 310D S.N. -802199) (315D, All Machines)
System Relief Test (300D, 310D S.N. 802200- )
9031 - HEATING AND AIR CONDITIONING
05 - Theory of Operation
Air Conditioning Circuit Operational Information
Air Conditioning Circuit Schematic
Air Conditioning Circuit Theory Of Operation
Blower Circuit Operational Information
Blower Circuit Schematic
Blower Circuit Theory Of Operation
Compressor Relief Valve Operation
Expansion Valve Operation
Proper Refrigerant Handling
R12 And R134A Refrigerant Cautions
Receiver_Dryer Operation
Refrigerant Theory Of Operation
Temperature Control
10 - System Operational Checks
Air Conditioning Operational Checks
15 - Diagnostic Information
Air Conditioning Component Location
Diagnose Air Conditioning Electrical Malfunctions
20 - Adjustments
Charge R12 System
Charge R134A System
Check And Adjust Compressor Belt Tension
Evacuate R12 System
Evacuate R134A System
Proper Refrigerant Handling
R12 And R134A Refrigerant Cautions
R12 Component Air Charge
R12 Refrigerant Evacuation And Charging Station Installation Procedure
R12 Refrigerant Recovery, Recycling Station Installation Procedure
R134A Component Oil Charge
R134A Compressor Oil Charge Check
R134A Compressor Oil Removal
R134A Refrigerant Recovery, Recycling And Charging Station Installation Procedure
Recover R12 System
Recover R134A System
25 - Tests
Clutch Cycle Switch
High Pressure Switch Test
Leak Testing
Low Pressure Switch Test
Pressure Diagnostic Chart
Proper Refrigerant Handling
R12 And R134A Refrigerant Cautions
R134A Air Conditioning System Test
Refrigerant Hoses And Tubing Inspection
John Deere 300D, 310D, 315D Backhoe Loader Service Manual (Operation & Test - TM1496)TM1496 - John Deere 300D, 310D, 315D Backhoe Loader Technical Manual (Operation & Test)
