Complete service repair manual for John Deere 992E-LC Excavator, with workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 992E-LC Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1560 - John Deere 992E-LC Excavator Technical Manual - Repair.PDF
TM1560 - John Deere 992E-LC Excavator Technical Manual - Repair.epub

PRODUCT DETAILS:
Total Pages: 842 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Foreword
   General Information
      Safety
      General Specifications
      Torque Values
      Fuels And Lubricants
      Predelivery Assembly Instructions
   Tracks
      Track System
   Axles And Suspension Systems (Propel)
      Axle Shaft, Bearings And Reduction Gears
      Hydraulic System
   Engine
      Removal And Installation
   Engine Auxiliary Systems
      Cold Weather Starting Aids
      Cooling System
      Speed Controls
      Intake System
      External Fuel Supply Systems
   Connector Drive
      Elements
   Splitter Drive
      Removal And Installation
      Gears, Shafts And Bearings
   Electrical System
      Batteries, Support And Cables
      Alternator, Regulator And Charging System Wiring
      Wiring Harness And Switches
      System Controls
      Instruments And Indicators
   Frame, Chassis Or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator’s Station
      Removal And Installation
      Operator Enclosure
      Seat And Seat Belt
      Heater And Air Conditioning
   Safety, Convenience, And Miscellaneous
      Horn And Warning Devices
   Excavator
      Bucket
      Frames
      Hydraulic System
   Swing Or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools

tm1560 - 992E-LC Excavator Repair

Table of Contents

Foreword

Section 00: General Information

Group 0001: Safety

Follow Safe Procedures

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Handle Fluids Safely-Avoid Fires

Avoid High-Pressure Fluids

Warn Others of Service Work

Support Machine Properly

Operate Only from Operator's Seat

Park Machine Safely

Stay Clear of Moving Parts

Avoid Power Lines

Use Handholds and Steps

Keep Riders Off Machine

Move and Operate Machine Safely

Wear Protective Clothing

Protect Against Flying Debris

Protect Against Noise

Illuminate Work Area Safely

Service Machines Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Beware of Exhaust Fumes

Use Proper Lifting Equipment

Service Cooling System Safely

Dispose of Waste Properly

Work in a Clean Area

Use Tools Properly

Replace Safety Signs

Live With Safety

Group 0002: General Specifications

992E LC

992E LC Drain And Refill Capacities

Group 0003: Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations For Flared Connections-Straight or Tapered Threads

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Group 0004: Fuels And Lubricants

Fuel Specifications

Engine Oil

Hydraulic Oil

Swing Gearbox, Propel Gearbox And Pump Gearbox Oils

Track Roller, Front Idler, And Carrier Roller Oil

Grease

Group 0006: Predelivery Assembly Instructions

Install Boom, Arm, Bucket And Counterweight

Adjusting Bucket Linkage

Attach Windshield Wiper

Track Gauge Work Position Adjustment

Track Gauge Transport Position Adjustment

Check Hydraulic Oil Level

Lubricate Working Tool Pivots

Install Counterweight

Install Counterweight With Hydraulic Removal Option

Section 01: Tracks

Group 0130: Track System

Service Equipment And Tools

Other Material

Specifications

Measure Track Chain And Roller Wear

Remove And Install Lower Track Roller

Disassemble And Assemble Lower Track Roller

Inspect Metal Face Seals

Measure Track Chain And Roller Wear

Remove And Install Track Carrier Roller

Disassemble And Assemble Track Carrier Roller

Measure Track Chain And Roller Wear

Remove And Install Track Shoe

Measure Track Chain And Roller Wear

Remove Track Chain

Install Track Chain

Disassemble And Assemble Track Chain

Adjust Track Sag

Remove And Install Sprocket

Remove And Install Front Idler

Disassemble Front Idler

Assemble Front Idler

Remove And Install Track Adjuster Cylinder And Recoil Spring

Disassemble And Assemble Track Adjuster Cylinder And Recoil Spring

Disassemble And Assemble Track Adjuster Cylinder

Section 02: Axles And Suspension Systems (Propel)

Group 0250: Axle Shaft, Bearings And Reduction Gears

Service Equipment And Tools

Other Material

Specifications

Towing Machine

Remove And Install Propel Gearbox

Disassemble Propel Gearbox

Inspect Metal Face Seals

Assemble Propel Gearbox

Group 0260: Hydraulic System

Service Equipment And Tools

Other Material

Specifications

Remove And Install Propel Motor And Brake

Propel Motor Start-Up Procedure

Disassemble And Assemble Propel Motor And Brake

Remove And Install Propel Motor Crossover Relief Valves

Remove And Install Speed Selector Valve

Remove And Install Counterbalance Valve

Disassemble And Assemble Counterbalance Valve

Remove And Install Rotary Manifold

Disassemble And Assemble Rotary Manifold

Rotary Manifold Air Test

Remove And Install Propel Speed Change Solenoid Valve

Remove And Install Propel Flow Regulator

Disassemble And Assemble Propel Flow Regulator

Section 04: Engine

Group 0400: Removal And Installation

6101 John Deere Engine-Use CTM61

Alternators And Starting Motors-Use CTM77

Special Or Essential Tools

Service Equipment And Tools

Specifications

Remove And Install Engine

Remove And Install Oil Pan

Bleed Fuel System

Measure And Adjust Engine Valve Clearances

Remove And Install Starting Motor

Section 05: Engine Auxiliary Systems

Group 0505: Cold Weather Starting Aids

Other Material

Specifications

Remove And Install Starting Aid Solenoid And Nozzle

Remove And Install Engine Coolant Heater

Group 0510: Cooling System

Specifications

Remove And Install Fan, Shroud, And Guards

Remove And Install Fan Belt

Remove And Install Radiator

Clean Radiator Air Inlet Screen

Remove And Install Fan Drive Support

Remove And Install Fan Belt Tightener

Group 0515: Speed Controls

Other Material

Specifications

Remove And Install Speed Control Linkage

Engine Speed Control Linkage Adjustment

Remove And Install Engine Control (EC) Motor And Sensor

Disassemble And Assemble Engine Control (EC) Motor And Sensor

Remove And Install Fuel Shut-Off Solenoid

Fuel Shut-Off Solenoid Adjustment

Group 0520: Intake System

Specifications

Air Intake System Leakage Test

Group 0560: External Fuel Supply Systems

Specifications

Remove And Install Fuel Tank

Section 07: Connector Drive

Group 0752: Elements

Remove And Install Connector Drive Coupling

Section 08: Splitter Drive

Group 0800: Removal And Installation

Specifications

Remove And Install Pump Drive Gearbox

Group 0851: Gears, Shafts And Bearings

Specifications

Disassemble And Assemble Pump Drive Gearbox

Section 16: Electrical System

Group 1671: Batteries, Support And Cables

Service Equipment And Tools

Specifications

Service Batteries Carefully

Procedure For Testing Batteries

Checking Electrolyte Specific Gravity

Check Battery Electrolyte Level And Terminals

Using Booster Batteries-24-Volt System

Charge Battery

Remove And Install Batteries

Adding 12-Volt Accessories

Group 1672: Alternator, Regulator And Charging System Wiring

Alternators And Starting Motors-Use CTM77

Specifications

Remove And Install Alternator

Alternator Belt Tension Adjustment

Group 1674: Wiring Harness And Switches

Special Or Essential Tools

Cab Electrical Component Identification

Front Chassis And Hydraulic Electrical Component Identification

Engine And Hydraulic Electrical Component Identification

Connecting Engine Controller (EC) And Pump And Valve Controller (PVC) Harness Connector

Disconnect Tab Retainer Connectors

Disconnecting Spring Wire Retainer Connectors

Replacing Fuses

Fuse (Blade-Type) Color Codes

Remove And Install Ground Strap

Remove And Install Starter Switch

Remove And Install Dome Light Switch

Remove And Install Propel Alarm Cancel Switch And Start Aid Switch

Replace DEUTSCH DEUTSCH is a trademark of DEUTSCH Company Connectors

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Remove Connector Body From Blade Terminals

Group 1675: System Controls

Welding On Machine

Connecting Engine Controller (EC) And Pump And Valve Controller (PVC) Harness Connector

Remove And Install Engine Controller (EC), And Pump And Valve Controller (PVC)

Remove And Install Monitor Controller

Group 1676: Instruments And Indicators

Replace Monitor Panel Bulbs

Remove And Install Monitor Panel

Remove And Install Switch Panel 1

Remove And Install Hour Meter, Coolant Temperature And Fuel Level Gauges

Replace Switch Panel 2 Bulb

Remove And Install Switch Panel 2

Section 17: Frame, Chassis Or Supporting Structure

Group 1740: Frame Installation

Specifications

Welding On Machine

Welding Repair Of Major Structure

Group 1749: Chassis Weights

Specifications

Remove And Install Counterweight

Hydraulic Counterweight Removal Option Component Location

Remove Counterweight With Hydraulic Counterweight Removal Option

Counterweight Removal/Installation Measurements

Install Counterweight With Hydraulic Counterweight Removal Option

Remove And Install Counterweight Pilot Controller

Disassemble And Assemble Counterweight Pilot Controller

Remove And Install Counterweight Lift Cylinder

Disassemble And Assemble Counterweight Lift Cylinder

Section 18: Operator’s Station

Group 1800: Removal And Installation

Specifications

Remove And Install Cab

Group 1810: Operator Enclosure

Service Equipment And Tools

Other Material

Remove And Install Windowpane And Two Piece Molding

Remove And Install Windowpane And One Piece Molding

Remove And Install Sliding Windows

Windowpane Dimensions

Group 1821: Seat And Seat Belt

Specifications

Remove And Install Seat

Disassemble And Assemble Seat

Disassemble And Assemble Seat Stand

Group 1830: Heater And Air Conditioning

Remove And Install Blower Motor

Remove And Install Heater Core

Section 20: Safety, Convenience, And Miscellaneous

Group 2004: Horn And Warning Devices

Remove And Install Travel Alarm

Changing Travel Alarm Volume

Section 33: Excavator

Group 3302: Bucket

Specifications

Replacing Bucket Teeth

Replacing Bucket Tooth Tip-Heavy-Duty Bucket

Welding On Machine

Remove And Install Tooth Shank

Replace Welded Bucket Cutting Edges

Repair Cracked Cutting Edge

Remove And Install Bucket And Linkage

Adjust Bucket Linkage

Group 3340: Frames

Specifications

Remove And Install Arm

Remove And Install Boom

Inspect Arm And Boom Pins And Bushings

Remove And Install Bushings And Seals

Group 3360: Hydraulic System

Service Equipment And Tools

Other Material

Specifications

Control Lever Pattern Conversion

Electronic Control Bypass Procedure

Lower Boom With Engine Stopped

Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy

Remove And Install Hydraulic Pump

Hydraulic Pump Start-Up Procedure

Disassemble Hydraulic Pump

Assemble Hydraulic Pump

Remove And Install Hydraulic Pump Angle Sensor (A Sensor)

Pump Angle Sensor (A Sensor) Adjustment

Remove And Install Hydraulic Pump Pressure Sensor

Remove And Install Hydraulic Pump Displacement Solenoid Valve

Remove And Install Hydraulic Pump Regulator

Disassemble And Assemble Hydraulic Pump Regulator

Remove And Install Pilot Pump

Disassemble And Assemble Pilot Pump

Remove And Install Pilot Filter

Hydraulic Oil Filter Inspection Procedure

Remove And Install Solenoid Valve Manifold And Pilot Pressure Regulating Valve

Disassemble And Assemble Solenoid Valve Manifold And Pilot Pressure Regulating Valve

Remove And Install Pilot Shut-Off Valve

Disassemble And Assemble Pilot Shut-Off Valve

Pilot Shut-Off Valve Linkage Adjustment

Remove And Install Pilot Check Valve Block

Disassemble And Assemble Pilot Check Valve Block

Remove And Install Flow Regulator Valve

Disassemble And Assemble Flow Regulator Valve

Remove And Install GPII Solenoid Valve

Disassemble And Assemble GPII Solenoid Valve

Remove And Install Boom Flow Reduction Valve

Disassemble And Assemble Boom Flow Reduction Valve

Remove And Install Pilot Pressure Block

Remove And Install Dig Function Pilot Check Valve

Disassemble And Assemble Dig Function Pilot Check Valve

Remove And Install Pilot Controller

Disassemble And Assemble Pilot Controller

Remove And Install Propel Function Pilot Check Valve

Disassemble And Assemble Propel Function Pilot Check Valve

Remove And Install Propel Pilot Controller

Disassemble And Assemble Propel Pilot Controller

Remove And Install Main Control Valve

Disassemble And Assemble Main Control Valve

Remove And Install Flow Sensing Valve

Remove And Install Pressure Differential (DP) Sensor

Remove And Install System Relief Valve Isolation Check Valve

Disassemble And Assemble System Relief Valve Isolation Check Valve

Remove And Install Auxiliary Check Valve

Remove And Install Arm Regenerative Valve And Check Valve

Remove And Install Make-Up Valve

Remove And Install Circuit Relief Valve

Disassemble And Assemble Circuit Relief Valve

Remove And Install System Relief Valve

Disassemble And Assemble System Relief Valve

Remove And Install Bucket Cylinder

Remove And Install Arm Cylinder

Remove And Install Boom Cylinder

Disassemble Bucket, Arm, Or Boom Cylinder

Assemble Bucket, Arm, Or Boom Cylinder

Remove And Install Hydraulic Oil Cooler

Remove And Install Hydraulic Oil Cooler Bypass Valve

Remove And Install Restriction Valve

Remove And Install Hydraulic Oil Tank

Disassemble And Assemble Hydraulic Oil Tank

Section 43: Swing Or Pivoting System

Group 4350: Mechanical Drive Elements

Service Equipment And Tools

Other Material

Specifications

Remove And Install Swing Gearbox

Swing Gearbox Start-Up Procedure

Disassemble And Assemble Swing Gearbox

Remove Upperstructure

Install Upperstructure

Remove And Install Swing Bearing

Disassemble And Assemble Swing Bearing

Install Swing Bearing Upper Seal

Install Swing Bearing Lower Seal

Group 4360: Hydraulic System

Specifications

Remove And Install Swing Motor And Brake

Swing Motor Start-Up Procedure

Disassemble Swing Motor And Brake

Assemble Swing Motor And Brake

Remove And Install Crossover Relief Valves And Make-Up Valves

Remove And Install Swing Brake Release Valve

Remove And Install Swing Stop Cushion Solenoid Valve

Disassemble And Assemble Swing Stop Cushion Solenoid Valve

Remove And Install Swing Brake Release Solenoid Valve

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DFT1075 Propel Gearbox Nut Wrench

Rotary Manifold Lifting Tool

ST4920 Track Recoil Spring Disassembly And Assembly Tool

DFT1129 Spacer

DFT1087 Track Recoil Spring Disassembly And Assembly Guard Tool

DFT1089 Barrel Support

DFT1090 Wide Flange Beam Support

Guide Pin

DFT1119 Pump Support

John Deere 992E-LC Excavator Service Repair Manual (TM1560)