John Deere 290D Excavator Technical Operation and Test Manual (TM1442)

TM1442 - John Deere 290D Excavator Technical Manual - Operation and Test.pdf

Complete Diagnostics, Operation and Test Manual with eletrical wiring diagrams for John Deere 290D Excavator, with all the shop information to maintain, diagnose, repair, rebuild like professional mechanics.

John Deere 290D Excavator workshop Operation and Test Manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 708 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Torque Values
      Fuels And Lubricants
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory Of Operation
      System Operational Checks
      Diagnostic Information
      Adjustments
      Tests
   Electrical System
      Electrical System
   Powertrain
      Theory Of Operation
      System Operational Checks
      Diagnostic Information
      Adjustments
      Tests
   Hydraulic System
      Theory Of Operation
      System Operational Checks
      Diagnostic Information
      Adjustments
      Tests
 

tm1442 - 290D Excavator Operation and Tests

Table of Contents

Foreword

Section 9000: General Information

Group 01: Safety

Follow Safe Procedures

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Handle Fluids Safely-Avoid Fires

Avoid High-Pressure Fluids

Warn Others of Service Work

Support Machine Properly

Operate Only from Operator's Seat

Park Machine Safely

Stay Clear of Moving Parts

Avoid Power Lines

Use Handholds and Steps

Keep Riders Off Machine

Move and Operate Machine Safely

Wear Protective Clothing

Protect Against Flying Debris

Protect Against Noise

Illuminate Work Area Safely

Service Machines Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Beware of Exhaust Fumes

Use Proper Lifting Equipment

Service Cooling System Safely

Dispose of Waste Properly

Work in a Clean Area

Use Tools Properly

Replace Safety Signs

Live With Safety

Group 02: General Specifications

290D Specifications

290D Drain And Refill Capacities

290D Working Ranges

290D Bucket Selection Chart-1.89 M (74 In.) Arm

290D Bucket Selection Chart-2.41 M (95 In.) Arm

290D Lift Capacity-Kg (Lb)

290D Bucket Specifications

Group 03: Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations For Flared Connections-Straight or Tapered Threads

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Group 04: Fuels And Lubricants

Fuel Specifications

Engine Oil

Hydraulic Oil

Swing Gearbox, Propel Gearbox, And Pump Drive (Splitter) Gearbox Oils

Track Rollers And Idlers Oil

Grease

Engine Coolant

Cold Weather Operation

Alternative and Synthetic Lubricants

Lubricant Storage

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Record Sheet-290D

Complete Machine Operational Checkout

Section 9010: Engine

Group 05: Theory Of Operation

Cooling System Operation

Radiator Cap Operation

Thermostat Operation

Air Cleaner Operation

Engine Lubrication Operation

Fuel System Operation

Fuel Supply Pump Operation

Fuel Injection Pump Operation

Fuel Injection Nozzle Operation

Fuel Filter Operation

Engine Speed Control System Operation

Group 10: System Operational Checks

Engine Operational Checks

Group 15: Diagnostic Information

Cross Section Of Engine

Diagnose Engine Malfunctions

Group 20: Adjustments

Fan Belt Tension Adjustment

Engine Speed Control Linkage Adjustment

Speed Control Lever Tension Adjustment

Engine Speed Adjustment

Engine Valve Clearance Adjustment

Injection Pump Static Timing Adjustment

Group 25: Tests

JT39000 Tachometer Reader Installation Procedure

D-01084AA Tachometer Reader Installation Procedure

JT05801 Clamp-On Electronic Tachometer Installation

Compression Pressure Test

Engine Oil Pressure Test

Engine Performance Test

Valve Lift Test

Fuel Pump Pressure Test

Air Filter Restriction Indicator Switch Test

Air Intake System Leakage Test

Radiator Air Flow Test

Section 9015: Electrical System

Group 00: Electrical System

Safety Precautions

Using Booster Batteries-24 Volt System

Visually Inspect Electrical System

Testing The Electrical System

Common Circuit Test

Electrical Operational Checks

Electrical Schematic Symbols

Wiring Diagram Information

Battery Diagnose Malfunctions

Battery Operation

Procedure For Testing Batteries

Fuse Specifications

Engine Coolant Temperature Gauge

Engine Coolant Temperature Indicator Light

Fuel Gauge

Battery Charge Indicator Light

Engine Oil Pressure Warning Light

Air Cleaner Restriction Indicator Light

Work Light Indicator

Power Circuit Diagnose Malfunctions

Power Circuit Wiring Diagram

Power Circuit Operation

Starting Circuit Diagnose Malfunctions

Starting Circuit Wiring Diagram

Starting Motor Operation

Starting Circuit Operation

Charging Circuit Diagnose Malfunctions

Alternator Operation-40 Amp Motorola

Charging Circuit Wiring Diagram

Charging Circuit Operation

Charging And Load Dump Circuit Wiring Diagram

Charging And Load Dump Circuit Operation

Accessory Circuit Diagnose Malfunctions

Accessory Circuit Wiring Diagram

Accessory Circuit Operation

Auto Idle Circuit Diagnose Malfunctions

Auto Idle Circuit Wiring Diagram

Auto Idle Circuit Operation

Windshield Wiper, Heater, And Alarm Circuit Diagnose Malfunction

Wiper, Heater, And Propel Alarm Circuit Wiring Diagram

Wiper, Heater, And Propel Alarm Circuit Operation

Monitor Circuit Diagnose Malfunctions

Monitor Circuit Wiring Diagram

Monitor Circuit Operation

Section 9020: Powertrain

Group 05: Theory Of Operation

Track Adjuster Operation

Propel Gearbox Operation

Propel Circuit Operation

Propel Control Valve Operation

Rotary Manifold Operation

Propel Motor Operation

Counterbalance Valve Neutral Operation

Counterbalance Valve Propel Operation

Counterbalance Valve Braking Operation

Propel Motor Crossover Relief Valve Operation

Group 10: System Operational Checks

System Operational Procedure

Group 15: Diagnostic Information

Diagnose Undercarriage Components Malfunctions

Diagnose Propel System Malfunction

Measure Track Bushing Wear

Measure Track Pitch

Measure Track Link Wear

Measure Track Shoe Grouser Wear

Measure Track Roller Wear

Undercarriage Component Location

Group 20: Adjustments

Adjust Track Sag

Group 25: Tests

Propel Speed Cycle Time

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

JT39000 Tachometer/Temperature Reader Installation

D-01084AA Tachometer/Temperature Reader Installation

Propel Motor Crossover Relief Valve Test And Adjustment

Propel Motor Operating Leakage Test

Propel Motor Start-Up Procedure

Section 9025: Hydraulic System

Group 05: Theory Of Operation

Hydraulic System

Pilot System Operation

Pilot Pump Operation

Pilot Filter Operation

Solenoid Valve Operation-De-Energized

Solenoid Valve Operation-Energized

Engine Speed Control Operation

Main Hydraulic Pump Displacement Operation

Shut-Off Valve Operation

Pilot Controller Operation-Neutral

Pilot Controller Operation-Metering

Pilot Controller Operation-Full Stroke

Pilot Operation Of Main Control Valve

Flow Regulator Operation

Pressure Regulating Valve Operation

Warm-Up Circuit Operation

Pump Inlet And Delivery Circuits Operation

Return Circuit Operation

Drain Circuit Operation

Return Filter Operation

Main Control Valve Operation

System Relief Valve Circuit Operation

System Relief Valve Operation

Circuit Relief Valve Operation

Flow Combiner And Swing Brake Release Valve Circuit Operation

Bucket And Auxiliary Work Circuits Operation

Boom Up Work Circuit Operation

Boom Down Work Circuit Operation

Arm In Work Circuit Operation

Arm Out Work Circuit Operation

Swing Work Circuit Operation

Combined Functions Operation

Swing Motor Operation

Swing Cross-Over Relief Valves And Make-Up Valves Operation

Brake Release Circuit Operation

Swing Gearbox Operation

Cylinder Operation

Main Hydraulic Pump Operation

Regulator Components Operation

High-Low Maximum Displacement Operation

Summation System Operation

Constant Horsepower System Operation

Group 10: System Operational Checks

System Operational Procedure

Group 15: Diagnostic Information

Diagnose Hydraulic System Malfunctions

Diagnose Pilot Circuit Malfunctions

Diagnose Dig Circuit Malfunctions

Diagnose Swing Circuit Malfunctions

Hydraulic Circuit Symbols

Pressure And Return Circuit Component Location

Boom, Arm, Bucket, And Swing Circuits Component Location

Pilot Control Lever Pattern Information

Group 20: Adjustments

Pilot Shut-Off Valve Linkage Adjustment

Main Hydraulic Pump Displacement Adjustment

Group 25: Tests

JT39000 Tachometer/Temperature Reader Installation

D01084AA Tachometer/Temperature Reader Installation

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Hydraulic Pump Start-Up Procedure

Cycle Time Test

Pilot System Regulating Valve Test And Adjustment

Dig System Relief Valve Test And Adjustment

Circuit Relief Valve Test And Adjustment

Swing Motor Crossover Relief Valve Test And Adjustment

Main Hydraulic Pump Performance Test (Cycle Time Method)

Hydraulic Pump Regulator Test And Adjustment (Engine Pulldown)

Hydraulic Pump Flow Test

Pilot Pump Flow Test

Boom, Arm And Bucket Cylinder Drift Test

Swing Motor Leakage Test

Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy