John Deere 290D Excavator Technical Repair Manual (TM1443)
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Price: US$ 35.00
John Deere 290D Excavator Technical Repair Manual (TM1443)
TM1443 - John Deere 290D Excavator Technical Manual - Repair.pdf
Complete service repair manual for John Deere 290D Excavator, with all the service information to maintain, diagnose, repair, rebuild like professional mechanics.
John Deere 290D Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 860 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Torque Values
Fuels And Lubricants
Tracks
Track System
Axles And Suspension Systems (Propel)
Axle Shaft, Bearings, And Reduction Gears
Hydraulic System
Engine
Removal And Installation
Engine Auxiliary Systems
Cold Weather Starting Aids
Cooling System
Speed Controls
Intake System
External Exhaust Systems
External Fuel Supply System
Dampener Drive (Flex Coupling)
Elements
Electrical System
Batteries, Support, And Cables
Alternator, Regulator, And Charging Wiring
Wiring Harness And Switches
Instruments And Indicators
Motors And Actuators
Frame, Chassis, Or Supporting Structure
Frame Installation
Chassis Weights
Operator’s Station
Removal And Installation
Operator Enclosure
Seat
Heating And Air Conditioning
Sheet Metal And Styling
Hood Or Engine Enclosure
Safety, Convenience, And Miscellaneous
Horn And Warning Devices
Excavator
Buckets, Teeth, Shanks, And Sidecutters
Frames
Hydraulic System
Swing Rotation Or Pivoting System
Brakes
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
tm1443 - 290D Excavator Repair
Table of Contents
Foreword
Section I: General Information
Group I: Safety
Follow Safe Procedures
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Handle Fluids Safely-Avoid Fires
Avoid High-Pressure Fluids
Warn Others of Service Work
Support Machine Properly
Operate Only from Operator's Seat
Park Machine Safely
Stay Clear of Moving Parts
Avoid Power Lines
Use Handholds and Steps
Keep Riders Off Machine
Move and Operate Machine Safely
Wear Protective Clothing
Protect Against Flying Debris
Protect Against Noise
Illuminate Work Area Safely
Service Machines Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Beware of Exhaust Fumes
Use Proper Lifting Equipment
Service Cooling System Safely
Dispose of Waste Properly
Work in a Clean Area
Use Tools Properly
Replace Safety Signs
Live With Safety
Group II: General Specifications
290D Specifications
290D Drain And Refill Capacities
290D Working Ranges
290D Bucket Selection Chart-1.89 M (74 In.) Arm
290D Bucket Selection Chart-2.41 M (95 In.) Arm
290D Lift Capacity-Kg (Lb)
290D Bucket Specifications
Group III: Torque Values
Hardware Torque Specifications
Check Track Shoe Torque
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections-Straight or Tapered Threads
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group IV: Fuels And Lubricants
Fuel Specifications
Fuel Storage
Fuel Tank
Engine Oil
Hydraulic Oil
Swing Gearbox, Propel Gearbox, And Pump Drive (Splitter) Gearbox Oils
Track Rollers And Idlers Oil
Grease
Swing Gear Grease
Engine Coolant
Alternative and Synthetic Lubricants
Lubricant Storage
Section 01: Tracks
Group 0130: Track System
Service Equipment And Tools
Other Material
Specifications
Measure Lower Track Roller Wear
Remove And Install Lower Track Roller
Disassemble, Inspect, And Assemble Lower Track Roller
Measure Upper Track Roller Wear
Remove And Install Upper Track Roller
Disassemble, Inspect, And Assemble Upper Track Roller
Measure Track Shoe Grouser Wear
Remove And Install Track Shoe
Measure Track Link Wear
Measure Track Bushing Wear
Measure Track Pitch
Remove And Install Track Chain
Disassemble And Assemble Track Chain
Adjust Track Sag
Measure Sprocket Wear
Remove And Install Sprocket
Measure Front Idler Wear
Remove And Install Front Idler
Disassemble And Inspect Front Idler
Assemble Front Idler
Inspect Metal Face Seals
Remove And Install Track Adjuster And Recoil Spring
Disassemble And Assemble Track Adjuster
Disassemble And Assemble Recoil Spring
Section 02: Axles And Suspension Systems (Propel)
Group 0250: Axle Shaft, Bearings, And Reduction Gears
Service Equipment And Tools
Other Material
Specifications
Tow Excavator
Remove And Install Propel Gearbox And Park Brake
Disassemble Propel Gearbox And Park Brake
Assemble Propel Gearbox And Park Brake
Inspect Metal Face Seals
Group 0260: Hydraulic System
Service Equipment And Tools
Other Material
Specifications
Remove And Install Propel Motor
Disassemble Propel Motor
Inspect Propel Motor
Assemble Propel Motor
Disassemble Counterbalance Valve
Assemble Counterbalance Valve
Remove And Install Rotary Manifold
Disassemble And Assemble Rotary Manifold
Remove And Install Control Linkage
Remove And Install Proper Hydraulic Lines
Section 04: Engine
Group 0400: Removal And Installation
4239 John Deere Engine Repair-Use CTM-4
Essential Tools
Other Material
Specifications
Remove And Install Engine
Remove And Install Oil Pan
Remove Fuel Injection Pump
Install Fuel Injection Pump
Remove And Install Fuel Injection Pump Drive Shaft
Remove And Install Fuel Injection Nozzles
Remove And Install Fuel Filter
Remove And Install Fuel Transfer Pump
Bleed Fuel System
Remove And Install Water Pump
Remove And Install Thermostat
Remove And Install Engine Oil Cooler
Remove And Install Intake Manifold
Remove And Install Exhaust Manifold
Section 05: Engine Auxiliary Systems
Group 0505: Cold Weather Starting Aids
Other Material
Specifications
Remove And Install Starting Aid Solenoid And Nozzle
Remove And Install Engine Coolant Heater
Group 0510: Cooling System
Service Equipment And Tools
Specifications
Remove And Install Guard And Fan
Remove And Install Fan Belt
Adjust Fan Belt Tension
Remove And Install Radiator
Group 0515: Speed Controls
Other Material
Specifications
Remove And Install Speed Control Linkage
Adjust Speed Control Linkage
Adjust Speed Control Lever Tension
Group 0520: Intake System
Service Equipment And Tools
Other Material
Specifications
Remove And Install Air Cleaner
Test Air Intake System Leakage
Group 0530: External Exhaust Systems
Remove And Install Muffler
Group 0560: External Fuel Supply System
Specifications
Remove And Install Fuel Tank
Section 07: Dampener Drive (Flex Coupling)
Group 0752: Elements
Other Material
Specifications
Remove And Install Flex Coupling
Disassemble And Assemble Flex Coupling
Section 16: Electrical System
Group 1671: Batteries, Support, And Cables
Service Equipment And Tools
Specifications
Handle Batteries Safely
Prevent Fire Hazards When Using Booster Batteries
Charge Battery
Checking Electrolyte Specific Gravity
Test Batteries Using High Rate Discharge Test
Remove And Install Batteries
Adding 12 Volt Accessories
Group 1672: Alternator, Regulator, And Charging Wiring
John Deere Engine Accessories-Alternator Repair-Use CTM-11
Service Equipment And Tools
Specifications
Remove And Install Alternator
Group 1674: Wiring Harness And Switches
Other Material
Engine Electrical Components Identification
Cab Electrical Components Identification
Remove And Install Console Switches
Remove And Install Controller, Relays, And Diodes
Remove And Install Dome Light And Switch
Remove And Install Engine Hour Meter Switch
Remove And Install Engine Coolant Temperature Switch
Remove And Install Air Filter Restriction Switch
Remove And Install Propel And Dig Function Pressure Switches
Remove And Install Battery Relay And Fusible Links
Remove And Install Horn And Propel Alarm Stop Switch
Remove And Install Fuel Level Sender
Remove And Install Engine Oil Pressure Switch
Remove And Install Engine Coolant Temperature Sender
Group 1676: Instruments And Indicators
Remove And Install Gauge Panel
Disassemble And Assemble Gauge Panel
Group 1677: Motors And Actuators
John Deere Starting Motor Repair-Use CTM-77
Remove And Install Starter
Section 17: Frame, Chassis, Or Supporting Structure
Group 1740: Frame Installation
Welding Repair Of Major Structures
Group 1749: Chassis Weights
Service Equipment And Tools
Specifications
Remove And Install Counterweight
Section 18: Operator’s Station
Group 1800: Removal And Installation
Specifications
Remove And Install Cab
Group 1810: Operator Enclosure
Other Material
Remove And Install Windowpane And Molding
Windowpane Dimensions
Remove And Install Sliding Windows
Remove And Install Cab Door
Remove And Install Door Latch Assembly
Remove And Install Cab Door Window Mechanism
Remove And Install Cab Door Windowpane
Remove And Install Inside Assist Handle
Disassemble And Assemble Front Windshield Wiper
Group 1821: Seat
Specifications
Remove And Install Seat
Disassemble And Assemble Seat
Group 1830: Heating And Air Conditioning
Remove And Install Blower Motor
Disassemble And Assemble Blower Motor
Remove And Install 13,500 BTU Heater
Remove And Install 19,000 BTU Heater
Remove And Install 40,000 BTU Heater
Section 19: Sheet Metal And Styling
Group 1910: Hood Or Engine Enclosure
Remove And Install Hood
Adjust Hood Latch Catch
Remove And Install Service Doors
Section 20: Safety, Convenience, And Miscellaneous
Group 2004: Horn And Warning Devices
Remove And Install Travel Alarm
Changing Travel Alarm Volume
Section 33: Excavator
Group 3302: Buckets, Teeth, Shanks, And Sidecutters
Service Equipment And Tools
Specifications
Remove And Install Bucket And Linkage
Remove And Install Bushings And Seals
Inspect Bucket Linkage Pins And Bushings
Adjust Bucket Pivot End Play
Disassemble And Assemble Bucket
Remove And Install Tooth
Remove And Install Tooth Shank
Group 3340: Frames
Service Equipment And Tools
Specifications
Remove And Install Arm
Remove And Install Boom
Inspect Arm And Boom Pins And Bushings
Remove And Install Bushings And Seals
Group 3360: Hydraulic System
Service Equipment And Tools
Other Material
Specifications
Pilot Control Lever Pattern Information
Release Pressure In Hydraulic System
Hydraulic Cylinder Bleed Procedure
Reservoir Air Pressure Release Procedure
Hydraulic Pump Start-Up Procedure
Remove And Install Main Hydraulic Pump
Disassemble Main Hydraulic Pump
Assemble Main Hydraulic Pump
Remove And Install Main Hydraulic Pump Regulator
Disassemble Main Hydraulic Pump Regulator
Assemble Main Hydraulic Pump Regulator
Remove And Install Main Control Valve
Disassemble Main Control Valve
Assemble Main Control Valve
Disassemble And Assemble Circuit Relief And Anticavitation Valve
Disassemble And Assemble Dig And Propel System Relief Valve
Disassemble And Assemble Shut-Off Valve
Remove And Install Oil Cooler Bypass Valve
Disassemble And Assemble Oil Cooler Bypass Valve
Remove And Install Bucket Cylinder
Disassemble And Assemble Bucket Cylinder
Remove And Install Arm Cylinder
Disassemble And Assemble Arm Cylinder
Remove And Install Boom Cylinder
Disassemble And Assemble Boom Cylinder
Inspect Cylinder Pins And Bushings
Remove And Install Bushings And Seals
Remove And Install Pilot Pump
Disassemble And Assemble Pilot Pump
Disassemble And Assemble Pilot Filter
Remove And Install Flow Regulator And Pilot Pressure Regulating Valve
Disassemble Flow Regulator And Pilot Pressure Regulating Valve
Assemble Flow Regulator And Pilot Pressure Regulating Valve
Remove And Install Economy And Auto-Idle Mode Cylinders
Disassemble And Assemble Economy And Auto-Idle Mode Cylinders
Remove And Install Auto-Idle Solenoid Valve
Remove And Install Economy Solenoid Valve
Disassemble And Assemble Auto-Idle And Economy Solenoid Valve
Remove And Install Pilot Shut-Off Valve
Disassemble And Assemble Pilot Shut-Off Valve
Remove And Install Dig Function Pilot Controller
Disassemble And Assemble Dig Function Pilot Controller
Remove And Install Reservoir
Remove And Install Suction Screen
Remove And Install Return Filter And Filler Cover
Remove And Install Oil Cooler
Section 43: Swing Rotation Or Pivoting System
Group 4311: Brakes
Specifications
Remove And Install Swing Brake
Group 4350: Mechanical Drive Elements
Service Equipment And Tools
Other Material
Specifications
Remove And Install Swing Gearbox
Disassemble Swing Gearbox
Assemble Swing Gearbox
Remove And Install Swing Bearing
Disassemble And Assemble Swing Bearing
Remove And Install Swing Bearing Seal
Group 4360: Hydraulic System
Other Material
Specifications
Remove And Install Swing Motor
Disassemble Swing Motor
Assemble Swing Motor
Disassemble And Assemble Crossover Relief Valves
Remove And Install Make-Up Valves
Disassemble And Assemble Swing Brake Release Valve
Section 99: Dealer Fabricated Tools
Group 9900: Dealer Fabricated Tools
ST4920 Track Recoil Spring Disassembly And Assembly Tool
DFT1087 Track Recoil Spring Disassembly And Assembly Guard Tool
Piston Removal Tool
Piston Installation Tool
DF1051 Propel Gearbox Nut Wrench
Rotary Manifold Lifting Tool
DFT1089 Barrel Support
