John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors Operator's Manual (OMER525754)
Complete service Operator's Manual for John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors, with all the technical information to maintain and operate.
omer525754 - John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors (North-American Edition) Operator's Manual.pdf
PRODUCT DETAILS:
Total Pages: 768 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS................1
Section 00: Glossary................20
Glossary................20
Trademarks................22
Section 05: Safety................24
Recognize Safety Information................483
Understand Signal Words................27
Follow Safety Instructions................28
Prepare for Emergencies................29
Wear Protective Clothing................30
Protect Against Noise................31
Handle Fuel Safely—Avoid Fires................32
Handle Starting Fluid Safely................33
Fire Prevention................34
In Case of Fire................35
Avoid Static Electricity Risk When Refueling................36
Keep ROPS Installed Properly................38
Use Foldable ROPS and Seat Belt Properly................39
Stay Clear of Rotating Drivelines................40
Use Steps and Handholds Correctly................42
Read Operator’s Manuals for ISOBUS Controllers................43
Use Seat Belt Properly................44
Operating the Tractor Safely................45
Avoid Backover Accidents................47
Limited Use in Forestry Operation................48
Operating the Loader Tractor Safely................49
Keep Riders Off Machine................50
Instructional Seat................51
Use Safety Lights and Devices................52
Use a Safety Chain................53
Transport Towed Equipment at Safe Speeds................54
Use Caution on Slopes, Uneven Terrain, and Rough Ground................56
Freeing a Mired Machine................57
Avoid Contact with Agricultural Chemicals................58
Handle Agricultural Chemicals Safely................59
Handling Batteries Safely................61
Avoid Heating Near Pressurized Fluid Lines................63
Remove Paint Before Welding or Heating................64
Handle Electronic Components and Brackets Safely................65
Practice Safe Maintenance................66
Avoid Hot Exhaust................67
Clean Exhaust Filter Safely................68
Work In Ventilated Area................71
Support Machine Properly................72
Prevent Machine Runaway................73
Park Machine Safely................74
Transport Tractor Safely................75
Service Cooling System Safely................76
Service Accumulator Systems Safely................77
Service Tires Safely................325
Service Front-Wheel Drive Tractor Safely................79
Tightening Wheel Retaining Bolts/Nuts................80
Avoid High-Pressure Fluids................450
Do Not Open High-Pressure Fuel System................698
Store Attachments Safely................83
Decommissioning — Proper Recycling and Disposal of Fluids and Components................84
Section 05A: Safety Decals................85
Replace Safety Signs................86
Riders (Open Operator Station)................87
Use Seat Belt Properly (Cab)................88
Avoid Crushing, Use Seat Belt Properly (Open Operator Station)................89
Operate Tractor Safely (Cab)................90
Operate Tractor Safely (Open Operator Station)................91
Starter Motor (Cab)................92
Starter Motor (Open Operator Station)................93
Towing Loads Safely (Cab)................94
Towing Loads Safely (Open Operator Station)................95
Do Not Modify ROPS (Cab)................96
Do Not Modify ROPS (Open Operator Station)................97
Caution When Operating The Front Loader (Cab)................98
Caution When Operating The Front Loader (Open Operator Station)................99
Caution When Operating Rear PTO................100
Accumulator — Front Hitch................101
Section 10: Vehicle Overview................102
Product Identification View................103
Section 10A: Operator's Manual - General Information................483
Scope of This Manual................106
Operator Manual Usage Information................483
Comply with Operator's Manuals of Implement Manufacturers................108
Operator Training Required................109
Section 20: Operating the Engine................692
Engines with Turbocharger................111
Neutral Start Switch................112
Starting the Engine................692
Start with a Booster Battery................554
Start the Engine with a Slave Battery................554
Stop the Engine................692
Restart a Stalled Engine................692
Change Engine Speeds................123
Fill DEF Tank (Diesel Exhaust Fluid)................124
Section 20A: Cold Weather Operation................127
Cold-Weather Operation................128
Section 20B: Aftertreatment Equipment (DOC/DPF)................130
Exhaust Filter Cleaning, General Information................483
Aftertreatment General Warning (Tractor with DPF System)................133
Access the DPF Menu on the Digital Display................134
DPF Soot Load, General Information................483
Manual Regeneration, General Information................483
DPF Soot Load................694
Section 20C: Aftertreatment Equipment (DOC/SCR)................143
DEF Warning Messages................144
DEF Level Warning................146
Poor DEF Quality Warning................149
SCR System Failures/Tampering Warning................151
Aftertreatment General Warning (Tractor with SCR System)................153
Aftertreatment General Warning (Tractor without SCR System)................154
Section 30: Controls................155
Vehicle Controls (5GV, 5GN) (Cab)................156
Vehicle Controls (5GV, 5GN) (Open Operator Station)................158
Vehicle Controls (5GL)................160
Vehicle Controls................162
Section 30A: Instrument Panel................167
Instruments and Indicator Lights................168
Observe Instruments After Starting the Engine................692
Engine Oil Pressure Indicator Light................171
Alternator Indicator Light................172
Air Cleaner Indicator Light................173
Transmission Oil Filter Indicator Light................174
Coolant Temperature Gauge................175
Observe Fuel Level................176
Warm Up the Engine................692
Avoid Idling the Engine................692
Observe Engine Work and Idle Speeds................179
Section 30C: Digital Display................180
Digital Display - User Interface................181
User Menu................185
Digital Display - Initial Setup (Matching with Tractor)................195
Section 50: Drive Train................209
Drive System - Overview................210
Section 50A: Front-Wheel Drive................211
Operate Front-Wheel Drive................212
Section 50B: Differential Lock................214
Use Differential Lock................215
Section 50C: Brakes................702
Stop the Tractor................218
Use Brakes................702
Park the Tractor................223
Parking Brake................224
Chock Block................225
Section 50D: Transmission - General Information................483
Reduce Fuel Consumption................227
Travel Speeds................231
Section 50E: PowrReverser™ Transmission................695
Shifting Transmission................695
Electro-hydraulic Hi-Lo (24/12 - Speed Transmission) (If Equipped)................238
Operate Transmission Shift Levers................251
Select a Gear................252
Cruise Control................242
Manually Adjusting the Engine Speed Memory MEM1................247
Section 50L: Mechanical Transmission................695
Shifting Transmission................695
Operate Transmission Shift Levers................251
Select a Gear................252
Section 60: PTO Shaft and Hitch................253
Maximum Lifting Force................254
Section 60C: Rear PTO................255
PTO Guard................256
Operating Instructions................258
Attaching PTO-Driven Implement................260
Operating the Rear PTO (Mechanical Version) (5GV, 5GN)................261
Operating the Rear PTO (Electro-hydraulic Version) (5GV, 5GN, 5GL)................264
Selecting PTO Speeds................267
Drawbar................268
Section 60E: Rear Hitch................269
Three-Point Hitch Components................270
Match Tractor Power to Implement................272
Hitch Control Levers................273
Use the Hitch Position Control................274
Use the Draft Control................277
Position Control Lever Stop................279
Adjust the Rate-of-Drop................280
Prepare the Implement................282
Converting Category II Hitch to Category IN or Category I................284
Positioning Draft Link Ends................285
Quick-Coupling (Hook-Type) Draft Links................286
Attaching Implements................287
Attach Implements to 3-Point Hitch................288
Adjust Sway Blocks................291
Position the Center Link................293
Level the Hitch................294
Adjust Hitch Control Lever Friction................296
Section 70: Hydraulic System................696
Maximum Permissible Oil Withdrawal................298
Section 70A: Hydraulic Connections................299
Use Correct Hose Tips................300
Connecting and Disconnecting Cylinder Hoses................301
Connect Hose Under Pressure................304
Neutral Position................305
Retracting and Extending Cylinder................306
Return to Sump................309
Section 70B: Selective Control Valves - Controls................310
Selective Control Valve (SCV) Levers................311
Control Lever and Coupler Identification................314
Operating the SCV Control Levers................319
Double/Single Acting SCVs Conversion................320
Flow Divider Valve................321
Section 80: Wheels and Tires................324
Service Tires Safely................325
Changing Wheels Safely................326
Check Implement-to-Tire Clearance................327
Tire Pressures................464
Mounting Tires................329
Tire Combinations................330
Section 80A: Front Wheels, Tires, and Tread Widths................332
Tighten Wheel Bolts................588
Adjusting Front Axle Tread Width................335
Check Toe-In................337
Adjust Toe-In................339
Tread Adjustment (without Front-Wheel Drive) (5GV, 5GN)................341
Tread Adjustment (with Front-Wheel Drive) (5GV, 5GN)................344
Section 80B: Steering Stop and Fender — Settings................346
Steering Angle Adjustment................347
Direction of Tire Rotation................349
Section 80C: Rear Wheels, Tires, and Tread Widths................350
Observe Rear Wheel Tread Width Limitations................351
Tread Adjustment - Rear Wheels (5GV, 5GN)................353
Section 90: Operator's Station and Cab................356
Emergency Exits................357
Roll-Over Protective Structure................359
Operating Roll-Over Protective Structure................360
Section 90A: Seat Adjustment................363
Seat Adjustment................363
Section 90C: Mirrors................365
Mirrors (Open Operator Station)................366
Section 90F: Heater / Ventilation / Air Conditioning (HVAC)................367
Heater and Air Conditioning System Controls................368
Operator's Cab Switches................374
Section 90G: Lights................375
Total View - Lights (Cab) (5GV, 5GN)................376
Total View - Lights (2-Post ROPS) (5GV, 5GN)................377
Total View - Lights (2-Post ROPS) (5GL)................378
Light Switch and Horn Switch................379
Light Switch and Turn Signal Switch................380
Low Beam and High Beam Indicator Light................382
Wake up Mode................383
Front Clearance Lights, Turn Signal Lights, and Tail Lights................384
Turn Signal Lights................386
Hazard Warning Light Switch (Amber Warning Light Switch)................388
Worklight Switches (Open Operator Station)................389
Worklight Switches (Cab)................390
Beacon Light (Optional)................391
H4 Farm Headlights (Optional)................392
Dome Light................393
Section 90H: Power Outlet Sockets................394
Seven-Terminal Trailer Socket................395
Section 90I: Accessories................396
Sun Visor................397
Tool Box................398
Section 100: Performance Ballast................399
Select Ballast................400
Ballast Limitations................401
Measuring Rear Wheel Slip................402
Installing Front Weights................407
Ballasting Front Wheel Drive Tractors................404
With Weight in 3-Point Hitch................405
Rear Wheel Weights................406
Front Weights................407
Section 110: Transport................408
Transporting the Tractor................409
Towing Tractor................410
Tow the Tractor................411
Driving Tractor on Public Roads................412
Section 200: Fuel, Lubricants, Hydraulic Oil and Coolant................415
Oilscan™ and CoolScan™................416
Section 200A: Diesel Fuel................418
Diesel Fuel................418
Handling and Storing Diesel Fuel................420
Lubricity of Diesel Fuel................421
Testing Diesel Fuel................422
Biodiesel Fuel................423
Minimizing the Effect of Cold Weather on Diesel Engines................425
Section 200C: Engine Oil................427
John Deere Break-In Plus™ Engine Oil................428
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................429
Engine Oil and Filter Service Intervals................431
Section 200D: Engine Coolant................432
Diesel Engine Coolant................433
Operating in Warm Temperature Climates................435
Water Quality for Mixing with Coolant Concentrate................436
Testing Diesel Engine Coolant................437
Supplemental Coolant Additives................438
Section 200E: Other Lubricants................439
Transmission and Hydraulic Oil................440
Front-Wheel Drive Axle Oil................441
Grease for Automated Lubrication Systems................443
Mixing of Lubricants................444
Lubricant Storage................445
Alternative and Synthetic Lubricants................446
Section 210: Service — General Information................483
Safe Maintenance and Cleaning................448
Using High-Pressure Washers................449
Avoid High-Pressure Fluids................450
Storing Fuel................451
Ultra Low Sulfur Fuel................452
When Performing Services................453
Lubrication and Periodic Service................455
Oil Service Message Reset (5075 Model)................456
Use Correct Lubricant................458
Other Service Jobs................459
Oil Vapor Recirculation System Maintenance................460
Turbo Compressor Maintenance................461
Overhaul Injection Pump................462
Fuel Filters................463
Tire Pressures................464
Inspect All Tires................465
Service Tractor Safely................466
Air Intake System Components................467
Fuel System Components................468
Engine Cooling System Components................469
Air-Conditioning System................471
Open Hood (Version 1)................473
Open Hood (Version 2)................474
Jack Up the Tractor - Lifting Points................475
Metric Bolt and Screw Torque Values................477
Unified Inch Bolt and Screw Torque Values................479
Section 210B: Service Intervals................481
Information................483
Service (Daily / Every 10, 50, 250, 500, and 750 Hours)................484
Service (Every 1000, 1250, 1500, 3000 Hours and Annually Services)................487
Information on Changing Engine Oil................489
Engine Oil and Filter Change................494
Engine Oil and Filter Change................494
Engine Oil and Filter Change................494
Engine Oil and Filter Change................494
Engine Oil and Filter Change................494
Engine Air Cleaner and Cab Air Filters, Service................496
Engine Air Cleaner and Cab Air Filters, Service................496
Activated Carbon Filters in Cab, Service (If Equipped)................500
Activated Carbon Filters in Cab, Service (If Equipped)................500
Activated Carbon Filters in Cab, Service (If Equipped)................500
Activated Carbon Filters in Cab, Service (If Equipped)................500
Cooling System, Service................502
Cooling System, Service................502
Yearly Service................504
Yearly Service................504
50 Hour Service................481
250 Hour Service................481
500 Hour Service................481
750 Hour Service................481
1000 Hour Service................481
1250 Hour Service................481
1500 Hour Service................481
1750 Hour Service................481
2000 Hour Service................481
2250 Hour Service................481
2500 Hour Service................481
2750 Hour Service................481
3000 Hour Service................481
3250 Hour Service................482
3500 Hour Service................482
3750 Hour Service................482
4000 Hour Service................482
4250 Hour Service................482
4500 Hour Service................482
4750 Hour Service................482
5000 Hour Service................482
5250 Hour Service................482
5500 Hour Service................482
5750 Hour Service................482
6000 Hour Service................482
Information About Further Services................533
Record for Further Services................534
Section 220A: Service — Cleaning................538
Cleaning the Dust Unloading Valve................539
Clean Radiator and Oil Cooler................540
Radiators, Cleaning................542
Clean Air-Conditioning System Condenser................545
Service Air Cleaner at Regular Intervals................546
Clean Cab Air Filters................547
Clean Vehicle of Hazardous Pesticides................548
Section 220B: Service — Electrical System................697
Observe Electrical Service Precautions................550
Battery Cut-off Switch (If Equipped)................552
Battery................554
Bulb Replacement — Safety Instructions................559
Checking on Lights................560
Adjusting the Headlights................561
Replace Headlight Bulbs................562
Replace Clearance, Brake, Turn Signal Light Bulbs and SMV Lights................563
Replace Rear Working Light Bulb................564
Check Charge State of the Battery................565
Starting Motor................566
Fuse Box................567
Fuse Check................568
Main Fuses and Relays (5GV, 5GN)................569
Fuse Box (Cab) (If Equipped) (5GV, 5GN)................570
Relays (Cab) (5GV, 5GN)................572
Main Fuses and Relays (5GL)................573
Engine Fuses and Relays (5GV, 5GN)................577
Engine Fuses and Relays (5GL)................580
Main Power Supply Fuses and Additional Relays (5GL)................582
Fuse and Relay Box (Mechanical Transmission) (5GV, 5GN)................583
Fuse and Relay Box (PowrReverser™ Transmission) (5GV, 5GN)................585
Section 220C: Maintenance — Checking Hardware Torques................587
Tighten Wheel Bolts................588
After the First 4 and 8 Hours of Operation................589
Mounting Bolts of Operator's Cab / Open Station and ROPS................591
Section 220D: Service — Checks................592
Check Torque of Wheel and Rim Bolts................593
Check Engine Oil Level................595
Check the Fuel Filter................596
Check Coolant Level................598
Check Transmission/Hydraulic System Oil Level................600
Check Brake System Oil Level................601
Check Brake Operation................603
Check Oil Levels in Front-Wheel Drive Axle................604
Check Oil Levels in Front-Wheel Drive (Final Drive) Axle................605
Check Neutral Start System – 24/12 Transmission................695
Check Neutral Start System – 12/12 Transmission................695
Check Belt Wear and Belt Tension................609
Check Torque of Drawbar Attaching Screws................610
Check Clutch Pedal Free Travel................611
Check Hoses and Hose Clamps................613
Check Components of Drawbar and Trailer Hitches................614
Check Engine Idle Speeds................615
Check and Lubricate Front Axle Pivot Pin................616
Check the Seat Belt................617
Check Condition of Diesel Engine Coolant................618
Radiator Pressure Cap Check................619
Inspect Hydraulic Hoses................620
Inspect Alternator................621
Section 220E: Service — Change................622
Change Engine Oil................623
Change Engine Oil and Replace Oil Filter................625
Changing Oil in Front-Wheel Drive Axle................627
Change Oil in Front-Wheel Drive Axle Housing................628
Change Oil in Front-Wheel Drive Final Drives................629
Change Brake System Oil................630
Change Engine Coolant................631
Change Cooling System Coolant................632
Replace Transmission Hydraulic Oil and Suction Strainer................633
Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump)................635
Replace Cab Air Filters................638
Replace Diesel Particulate Filter................639
Replace Alternator Drive Belt................640
Replace Water Pump................641
Replace Fuel Filter................642
Replace and Clean Engine Air Filter................646
Drain Water and Sediment from Fuel Filter................650
Drain Water and Sediment from Fuel Tank................652
Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump)................653
Drain Sediment from DEF (Diesel Exhaust Fluid) Tank................656
Replace the Supply Module Filter................658
Replace DOC SCR Filters................660
Adjust PTO Clutch Linkage................661
Section 220F: Service — Lubrication................662
Lubricate Front-Wheel Drive Axle................663
Lubricate Front Axle King Pins................665
Lubricate 3-Point Hitch................667
Lubricate Hub Bearings (Tractors Without Front-Wheel Drive)................669
Lubricate Draft Links................670
Lubricate Rear Axle Bearings................671
Lubricate................672
Section 300A: Troubleshooting................673
Diagnostic Trouble Codes - Operator Information................674
Engine Troubleshooting................675
Transmission Troubleshooting................680
Brakes Troubleshooting................681
Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting................682
Remote Hydraulic Cylinders Troubleshooting................684
Electrical System Troubleshooting................685
Section 400: Storage................687
Storage for Long Period................688
Remove Tractor from Storage................689
Section 500A: Specifications................691
Engine................692
JD After Treatment System................693
DPF Soot Load................694
Transmission................695
Hydraulic System................696
Electrical System................697
Fuel System................698
Capacities................699
Sound Level................701
Brakes................702
Three-Point Hitch................703
Loads and Weights................704
Towable Loads................705
Shipping Weights................706
Maximum Permissible Axle Loads and Total Weights................708
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)................709
Load Capacity of Tires with Front Loader................713
Dimensions (Cab) (5GV, 5GN)................714
Dimensions (ROPS) (5GV, 5GN)................716
Dimensions (Open Operator Station) (5GL)................718
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components................725
How to Calculate Maximum Permissible Download on Trailer Hitch................721
How to Calculate Permissible Mass................723
Vibration................724
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components................725
Limited Battery Warranty................726
FPT — EPA Non-road Emissions Control Warranty Statement—Compression Ignition................728
FPT — CARB Non-road Emissions Control Warranty Statement—Compression Ignition................731
Emissions Control System Certification Label................733
Section 500B: Serial Numbers................734
Identification Plates................735
Product Identification Number................736
Engine Serial Number................738
Transmission Serial Number................739
Front Axle Serial Number................740
Section 600: Change of Ownership................741
List of Owners................742
Section 700: Service — Predelivery Inspection................743
Service Procedure................744
Copy for Dealer................747
Copy for Owner................749
John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors Operator's Manual (OMER525754)
