John Deere 180GLC Excavator Technical Manaul (Operation & Test) - TM13346X19
Complete service manual with Electrical Wiring Diagrams for John Deere 180GLC Excavators in Language: English Spanish French, with all the technical information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 180GLC Excavator workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13346X19 - John Deere 180GLC Excavator Technical Manaul (Operation & Test).pdf
TM13346X63 - John Deere Excavadora 180GLC.pdf
TM13346X28 - John Deere Excavatrice 180GLC.pdf
Covered models: 180GLC (PIN: 1FF180GX__F020331-)
Total Pages: 1,508 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English Spanish French
MAIN SECTIONS
Foreword
Manual Identification—READ THIS FIRST!
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Information Controller (ICZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
TABLE OF CONTENTS...1
Section 9000: General Information...24
Group 01: Safety...24
Recognize Safety Information...27
Follow Safety Instructions...28
Operate Only If Qualified...29
Wear Protective Equipment...30
Avoid Unauthorized Machine Modifications...31
Control Pattern Selector—If Equipped...32
Add Cab Guarding for Special Uses...33
Inspect Machine...34
Stay Clear of Moving Parts...35
Avoid High-Pressure Fluids...36
Avoid High-Pressure Oils...37
Work In Ventilated Area...38
Avoid Static Electricity Risk When Refueling...39
Prevent Fires...41
In Case of Machine Fire...42
Prevent Battery Explosions...43
Handle Chemical Products Safely...44
Handle Starting Fluid Safely...45
Decommissioning — Proper Recycling and Disposal of Fluids and Components...46
Exhaust Filter Ash Handling and Disposal...47
Prepare for Emergencies...48
Clean Debris from Machine...49
Use Steps and Handholds Correctly...50
Start Only From Operator's Seat...51
Use and Maintain Seat Belt...52
Prevent Unintended Machine Movement...53
Avoid Work Site Hazards...54
Keep Riders Off Machine...56
Avoid Backover Accidents...57
Inspect and Maintain ROPS...58
Avoid Machine Tip Over...59
Use Special Care When Lifting Objects...61
Travel Safely...62
Prevent Acid Burns...63
Add and Operate Attachments Safely...65
Park and Prepare for Service Safely...66
Service Cooling System Safely...67
Remove Paint Before Welding or Heating...68
Make Welding Repairs Safely...69
Drive Metal Pins Safely...70
Clean Exhaust Filter Safely...71
Section 9001: Diagnostics...74
Group 10: Main Controller (MCZ) Diagnostic Trouble Codes...82
Main Controller (MCZ) Diagnostic Trouble Codes...82
Controller Area Network 0 (CAN 0) Circuit Diagnostics...83
Controller Area Network 1 (CAN 1) Circuit Diagnostics...84
Interface Controller Area Network (N-CAN) Diagnostics...85
Engine Controller Area Network (Engine CAN) Diagnostics...86
Aftertreatment Controller Area Network (AT CAN) Diagnostics...87
011000.02 - Abnormal EEPROM...74
011001.02 - Abnormal RAM...74
011002.02 - Abnormal A/D Converter...74
011003.03 - Abnormal Sensor Voltage...74
011006.02 - Engine Controller Communication Error...74
011007.02 - (CAN 0) Data Converter Communication Error 1...74
011008.02 - (CAN 1) Data Converter Communication Error 2...74
011009.02 - (CAN 0) Monitor Controller Communication Error 1...74
011010.02 - (CAN 1) Monitor Controller Communication Error 2...74
011100.02 - Abnormal Engine Speed...74
011101.03 - Engine Speed Dial Sensor Circuit High Input...74
011101.04 - Engine Speed Dial Sensor Circuit Low Input...74
011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input...74
011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input...74
011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input...74
011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input...74
011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input...74
011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input...74
011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input...74
011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input...74
011301.03 - Swing Pressure Sensor Circuit High Input...74
011301.04 - Swing Pilot Pressure Sensor Circuit Low Input...74
011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input...74
011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input...74
011303.03 - Arm In Pressure Sensor Circuit High Input...74
011303.04 - Arm In Pressure Sensor Circuit Low Input...75
011304.03 - Travel Pilot Pressure Sensor Circuit High Input...75
011304.04 - Travel Pilot Pressure Sensor Circuit Low Input...75
011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input...75
011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input...75
011325.03 - Bucket Roll-In Pilot Pressure Sensor Circuit High Input...75
011325.04 - Bucket Roll-In Pilot Pressure Sensor Circuit Low Input...75
011400.02 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Abnormal...75
011400.03 - Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current...75
011400.04 - Pump 2 Flow Rate Limit Solenoid Feedback Low Current...75
011401.02 - Torque Control Solenoid Valve Abnormal Feedback...75
011401.03 - Torque Control Solenoid Valve Feedback High Current...75
011401.04 - Torque Control Solenoid Valve Feedback Low Current...75
011402.02 - Dig Regenerative Solenoid Valve Feedback Current Abnormal...75
011402.03 - Dig Regenerative Solenoid Valve Feedback Current High...75
011402.04 - Dig Regenerative Solenoid Valve Feedback Current Low...75
011403.02 - Arm Regenerative Solenoid Valve Feedback Current Abnormal...75
011403.03 - Arm Regenerative Solenoid Valve Feedback Current High...75
011403.04 - Arm Regenerative Solenoid Valve Feedback Current Low...75
011407.02 - Power Dig/Travel Speed Solenoid Valve Feedback Current Abnormal...75
011407.03 - Power Dig/Travel Speed Solenoid Valve Feedback Current High...75
011407.04 - Power Dig/Travel Speed Solenoid Valve Feedback Current Low...75
011408.02 - Exhaust Aftertreatment Solenoid Valve Feedback Current Abnormal...75
011408.03 - Exhaust Aftertreatment Solenoid Valve Feedback Current High...75
011408.04 - Exhaust Aftertreatment Solenoid Valve Feedback Current Low...75
011409.02 - Exhaust Aftertreatment Solenoid Valve Feedback Current Abnormal...75
011409.03 - Exhaust Aftertreatment Solenoid Valve Feedback Current High...75
011409.04 - Exhaust Aftertreatment Solenoid Valve Feedback Current Low...75
011434.02 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Abnormal Feedback...75
011434.03 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback High Current...75
011434.04 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback Low Current...75
011435.02 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Abnormal Feedback...75
011435.03 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback High Current...75
011435.04 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback Low Current...76
011436.02 - Breaker Relief Proportional Solenoid Valve Abnormal Feedback...76
011436.03 - Breaker Relief Proportional Solenoid Valve Feedback High Current...76
011436.04 - Breaker Relief Proportional Solenoid Valve Feedback Low Current...76
011457.02 - 2-Speed Activation Solenoid Valve Disconnected...76
011458.02 - Selector Valve Solenoid Valve Disconnected...76
011459.02 - Idle Stop Relay Circuit Malfunction...76
011810.03 - Electric Lever Operating Pressure Sensor 1 High Voltage...76
011810.04 - Electric Lever Operating Pressure Sensor 1 Low Voltage...76
011812.02 - OPT Electric Lever 1 Neutral Abnormal...76
011813.02 - OPT Electric Lever 1 Abnormal Operation...959
011816.02 - OPT Solenoid 1 Feedback Abnormal...76
011816.03 - OPT Solenoid 1 Feedback Current High...76
011816.04 - OPT Solenoid 1 Feedback Current Low...76
011817.02 - OPT Solenoid 2 Feedback Abnormal...76
011817.03 - OPT Solenoid 2 Feedback Current High...76
011817.04 - OPT Solenoid 2 Feedback Current Low...76
011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input...76
011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input...76
011995.03 - Arm Roll-Out Pilot Pressure Sensor Circuit High Input...76
011995.04 - Arm Roll-Out Pilot Pressure Sensor Circuit Low Input...76
011997.03 - Bucket Roll-Out Pressure Sensor Circuit High...76
011997.04 - Bucket Roll-Out Pressure Sensor Circuit Low...76
015011.03 - Hydraulic Oil Temperature Sensor Circuit High Input (Pilot)...76
015011.04 - Hydraulic Oil Temperature Sensor Circuit Low Input (Pilot)...76
015016.03 - Right Analog Stroke Sensor Circuit High Input...76
015016.04 - Right Analog Stroke Sensor Circuit Low Input...76
020010.02 - Abnormal Exhaust Filter...76
020011.02 - Electric Lever Alarm...76
020303.02 - Electric Lever Pilot Cut Alarm...76
020062.02 - Hydraulic Oil Temperature Alarm...76
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes...307
Engine Control Unit (ECU) Diagnostic Trouble Codes...307
000111.07 - Coolant Level Low—Moderately Severe Level...77
000647.05 - Variable Speed Fan Solenoid Open Circuit...77
000647.06 - Variable Speed Fan Solenoid High Current...77
000647.16 - Reversing Fan Switch Active Too Long...77
001639.00 - Fan Speed High—Moderately Severe Level...77
001639.01 - Fan Speed Low—Most Severe Level...77
001639.18 - Fan Speed Low—Moderately Severe Level...77
001761.01 - Diesel Exhaust Fluid Extremely Low...77
001761.18 - Diesel Exhaust Fluid Very Low...77
002030.09 - (CAN 0) Flex Power Controller Communication Error...77
002228.09 - (CAN 0) Main Controller (MCZ) Communication Error...77
003031.12 - Diesel Exhaust Fluid Temperature Sensor Fault...77
003353.31 - Alternator Excitation Fault...77
003516.01 - Diesel Exhaust Fluid Concentration Extremely Low...77
003516.07 - Diesel Exhaust Fluid Concentration Invalid...77
003516.09 - Diesel Exhaust Fluid Tank Header Communication Fault...77
003516.12 - Diesel Exhaust Fluid Concentration Sensor Fault...77
003517.12 - Diesel Exhaust Fluid Tank Level Sensor Fault...77
003719.15 - Calculated Soot Level Slightly High...77
004366.05 - DEF Tank Heater Coolant Control Valve Circuit Has High Resistance...77
004366.06 - DEF Tank Heater Coolant Control Valve Circuit Has Low Resistance...77
004366.16 - DEF Tank Temperature Moderately High...77
004366.18 - DEF Tank Insufficient Heating Fault...77
005484.05 - Reversing Fan Solenoid Open Circuit...77
005484.06 - Reversing Fan Solenoid Short Circuit...77
520956.06 - Battery Disconnect Indicator Light Short to Ground...77
Group 30: Monitor Controller (DSZ) Diagnostic Trouble Codes...366
Monitor Controller (DSZ) Diagnostic Trouble Codes...366
013000.02 - Flash Memory Failure 1...77
013001.02 - Flash Memory Failure 2...77
013002.02 - ECU Communication Error...77
013003.02 - Main Controller (MCZ) Communication Error 1...77
013004.02 - Main Controller (MCZ) Communication Error 2...77
013005.02 - Monitor Controller (DSZ) Communication Error 1...78
013006.02 - Monitor Controller (DSZ) Communication Error 2...78
013007.02 - Machine Controller (BCZ) Communication Error...78
020113.02 - System Error Alarm...78
Group 40: Information Controller (ICZ) Diagnostic Trouble Codes...377
Information Controller (ICZ) Diagnostic Trouble Codes...377
013303.02 - Abnormal Monitor Internal Temperature Sensor...78
013304.02 - Alternator Alarm...78
013305.02 - Abnormal Manual Glow EXT Output...78
013310.03 - Coolant Temperature Sensor Short Circuit...78
013311.03 - Fuel Level Sensor Open Circuit...78
013311.04 - Fuel Level Sensor Shorted Circuit...78
013334.02 - Radiator Water Temp Receive Error...78
014000.02 - CAN Communication Error 1...78
014001.02 - Flash Memory Read/Write Error...78
014002.02 - External RAM Read/Write Error...78
014003.02 - Abnormal EEPROM...78
014006.02 - Communication Terminal: Communication Error...78
014008.02 - Abnormal Internal RAM...78
014009.02 - CAN Communication Error 2...78
014021.02 - Communication Terminal Security Error...78
014022.02 - SIM Card Error...78
014023.02 - Security Error...78
020100.02 - Overheat Alarm...78
020101.02 - Engine Warning Alarm...78
020102.02 - Engine Oil Pressure Alarm...78
020103.02 - Alternator Alarm...78
020105.02 - Hydraulic Oil Filter Restriction Alarm...78
020106.02 - Air Cleaner Restriction Alarm...78
020107.02 - Water Separator Alarm...78
020109.02 - Pilot Control Shut-Off Lever Alarm...78
020110.02 - Fuel Filter Restriction Alarm...78
020114.02 - Overheat Alarm (Immediately After the Key is Turned ON)...78
020135.02 - Exhaust Filter Regeneration Unnecessary Warning...79
020149.02 - EGR Gas Temperature Alarm...79
020150.02 - Coolant Level Alarm...79
020151.02 - Engine Warning Alarm...79
020152.02 - Engine Oil Pressure Alarm...79
020153.02 - Air Cleaner Restriction Alarm...79
020154.02 - Fuel Filter Restriction Alarm...79
020155.02 - Engine Output Reduction Alarm...79
020156.02 - Cooling Performance Decrease Alarm...79
020157.02 - Cooling Performance Decrease Alarm...79
032000.02 - Coolant Temperature Pre Alarm...79
032001.02 - Hydraulic Oil Temperature Pre Alarm...79
032002.02 - Hydraulic and Ambient Temperature Difference Pre Alarm...79
Group 50: Air Conditioner Controller (ACF) Diagnostic Trouble Codes...424
Air Conditioner Controller (ACF) Diagnostic Trouble Codes...424
11 - Open Circuit in Air Recirculation Sensor...79
12 - Short-Circuited Air Recirculation Sensor...79
13 - Open Circuit in Ambient Air Temperature Sensor...79
14 - Short-Circuited Ambient Air Temperature Sensor...79
18 - Short-Circuited Solar Radiation Sensor...79
21 - Open Circuit in Air Conditioner Freeze Control Switch...79
22 - Short-Circuited Air Conditioner Freeze Control Switch...79
43 - Abnormal Air Conditioner and Heater Blower Port Change Servomotor...79
44 - Abnormal Air Conditioner and Heater Mixer Servomotor...79
51 - Abnormal High/Low Refrigerant Pressure...79
91 - Communication Error...79
92 - CAN Bus Off Error...79
Group 60: Premium Seat Controller (PSC) Diagnostic Trouble Codes...460
Premium Seat Controller (PSC) Diagnostic Trouble Codes...460
0 - Cushion Blower Minimum Voltage...79
1 - Back Blower Minimum Voltage...79
2 - Cushion Blower Short to Power...79
3 - Back Blower Short to Power...79
4 - Cushion Fan Power Transistor Short to Ground...80
5 - Back Fan Power Transistor Short to Ground...80
6 - Cushion Fan Power Transistor Open Circuit...80
7 - Back Fan Power Transistor Open Circuit...80
8 - Lower Thermal Duct Module Temperature Sensor Short to Ground...80
9 - Upper Thermal Duct Module Temperature Sensor Short to Ground...80
10 - Lower Thermal Duct Module Temperature Sensor Open Circuit...80
11 - Upper Thermal Duct Module Temperature Sensor Open Circuit...80
12 - Lower Thermal Duct Module Short to Ground...80
13 - Upper Thermal Duct Module Short to Ground...80
14 - Lower Thermal Duct Module Open Circuit...80
15 - Upper Thermal Duct Module Open Circuit...80
16 - Lower Thermal Duct Module Over Temperature...80
17 - Upper Thermal Duct Module Over Temperature...80
21 - Thermal Duct Module Short to Power...80
Section 9005: Operational Checkout Procedure...483
Group 10: Operational Checkout Procedure...483
Operational Checkout...547
Section 9010: Engine...610
Group 05: Theory of Operation...959
Engine Identification...613
John Deere Engine...637
Engine Fuel System Component Location...616
Engine Cooling System Component Location...618
Diesel Exhaust Fluid (DEF) System Component Location...620
Cold Weather Starting Aid...623
Engine Speed Control System Operation...959
Group 15: Diagnostic Information...610
John Deere Engine...637
Group 20: Adjustments...610
John Deere Engine...637
Group 25: Tests...610
John Deere Engine...637
Section 9015: Electrical System...638
Group 05: System Information...638
Electrical Diagram Information...651
Group 10: System Diagrams...638
Explanation of Wire Markings...660
Fuse and Relay Specifications...661
System Functional Schematic, Component Location, and Wiring Diagram Master Legend...666
System Functional Schematic...678
Cab Harness (W1) Component Location...697
Cab Harness (W1) Wiring Diagram...704
Machine Harness (W2) Component Location...714
Machine Harness (W2) Wiring Diagram...716
Monitor Harness (W3) Component Location...720
Monitor Harness (W3) Wiring Diagram...721
Engine Harness (W4) Component Location...723
Engine Harness (W4) Wiring Diagram...724
Engine Interface Harness (W5) Component Location...727
Engine Interface Harness (W5) Wiring Diagram...730
Front Engine Harness (W7) Component Location...736
Front Engine Harness (W7) Wiring Diagram...737
Pump Harness (W8) Component Location...738
Pump Harness (W8) Wiring Diagram...739
Exhaust Filter Parked Cleaning Switch Harness (W9) Component Location...740
Exhaust Filter Parked Cleaning Switch Harness (W9) Wiring Diagram...741
Service ADVISOR™ Remote (SAR) Switch Harness (W10) Component Location...742
Service ADVISOR™ Remote (SAR) Switch Harness (W10) Wiring Diagram...743
Pilot Shutoff Switch Harness (W11) Component Location...744
Pilot Shutoff Switch Harness (W11) Wiring Diagram...745
Heated Air Seat Harness (W14) Component Location...746
Heated Air Seat Harness (W14) Wiring Diagram...748
Multi-Function Pilot Control Lever Harness (W15) Component Location...749
Multi-Function Pilot Control Lever Harness (W15) Wiring Diagram...751
Travel Alarm Cancel Switch Harness (W16) Component Location...752
Travel Alarm Cancel Switch Harness (W16) Wiring Diagram...753
Attachment Harness (W17) Component Location...754
Attachment Harness (W17) Wiring Diagram...756
Rear Camera Harness (W19) Component Location...757
Rear Camera Harness (W19) Wiring Diagram...758
Pilot Shutoff Valve Harness (W21) Component Location...759
Pilot Shutoff Valve Harness (W21) Wiring Diagram...760
Auxiliary 3-Button Cancel Switch Harness (W22) Component Location...761
Auxiliary 3-Button Cancel Switch Harness (W22) Wiring Diagram...762
Reversing Fan Switch Harness (W23) Component Location...763
Reversing Fan Switch Harness (W23) Wiring Diagram...764
Seat Heater Switch Harness (W24) Component Location...765
Seat Heater Switch Harness (W24) Wiring Diagram...766
Attachment Interface Harness (W25) Component Location—If Equipped...767
Attachment Interface Harness (W25) Wiring Diagram—If Equipped...768
Travel Alarm Harness (W26) Component Location...769
Travel Alarm Harness (W26) Wiring Diagram...770
Starter Switch Harness (W29) Component Location...771
Starter Switch Harness (W29) Wiring Diagram...772
2-Speed Harness (W32) Component Location...773
2-Speed Harness (W32) Wiring Diagram...774
Fuel Injector Harness (W38) Component Location...776
Fuel Injector Harness (W38) Wiring Diagram...777
Glow Plug Harness (W40) Component Location...778
Glow Plug Harness (W40) Wiring Diagram...779
Heater and Air Conditioner Harness (W41) Component Location...780
Heater and Air Conditioner Harness (W41) Wiring Diagram...781
Cab Roof Light Harness (W44) Component Location...782
Cab Roof Light Harness (W44) Wiring Diagram...783
Cab Roof Light Jumper Harness (W45) Component Location...784
Cab Roof Light Jumper Harness (W45) Wiring Diagram...785
Cab Roof Light 1 Relay Harness (W46) Component Location...786
Cab Roof Light 1 Relay Harness (W46) Wiring Diagram...787
Cab Roof Light 2 Relay Harness (W47) Component Location...788
Cab Roof Light 2 Relay Harness (W47) Wiring Diagram...789
Heater and Air Conditioner Relay Harness (W51) Component Location...790
Heater and Air Conditioner Relay Harness (W51) Wiring Diagram...791
Exhaust Aftertreatment Harness (W53) Component Location...793
Exhaust Aftertreatment Harness (W53) Wiring Diagram...794
Diesel Exhaust Fluid (DEF) Harness (W54) Component Location...797
Diesel Exhaust Fluid (DEF) Harness (W54) Wiring Diagram...799
Fan Harness (W57) Component Location...801
Fan Harness (W57) Wiring Diagram...802
Engine Light Harness (W58) Component Location...805
Engine Light Harness (W58) Wiring Diagram...806
Auxiliary Solenoid Harness (W61) Component Location...808
Auxiliary Solenoid Harness (W61) Wiring Diagram...810
Diesel Particulate Filter (DPF) Harness (W62) Component Location...812
Diesel Particulate Filter (DPF) Harness (W62) Wiring Diagram...814
Auxiliary Function Lever (AFL) Harness (W75) Component Location...817
Auxiliary Function Lever (AFL) Harness (W75) Wiring Diagram...819
Auxiliary Function Lever (AFL) Solenoid Harness (W76) Component Location...820
Auxiliary Function Lever (AFL) Solenoid Harness (W76) Wiring Diagram...821
USB Harness (W82) Component Location...823
USB Harness (W82) Wiring Diagram...824
USB Jumper Harness (W83) Component Location...825
USB Jumper Harness (W83) Wiring Diagram...826
Rear Cab Light Switch Harness (W84) Component Location...827
Rear Cab Light Switch Harness (W84) Wiring Diagram...828
Rear Cab Light Relay Harness (W85) Component Location...829
Rear Cab Light Relay Harness (W85) Wiring Diagram...830
Rear Cab Light Harness (W86) Component Location...831
Rear Cab Light Harness (W86) Wiring Diagram...832
Premium Seat Harness (W87) Component Location...833
Premium Seat Harness (W87) Wiring Diagram...835
Satellite (SAT) Harness (W6003) Component Location...836
Satellite (SAT) Harness (W6003) Wiring Diagram...837
Group 15: Sub-System Diagnostics...641
Controller Area Network (CAN) Theory of Operation...959
Starting and Charging Circuit Theory of Operation...959
Monitor Controller (DSZ) Circuit Theory of Operation...959
Engine Control Unit (ECU) Circuit Theory of Operation...959
Exhaust Aftertreatment Circuit Theory of Operation...959
Main Controller (MCZ) Circuit Theory of Operation...959
Machine Controller (BCZ) Circuit Theory of Operation...959
Windshield Wiper and Washer Circuit Theory of Operation...959
Lighting Circuit Theory of Operation...959
Travel Alarm Circuit Theory of Operation...959
Pilot Shutoff Circuit Theory of Operation...959
Attachment Control Circuit Theory of Operation...959
Group 16: Monitor Operation...959
Service Menu...949
Troubleshooting...950
Monitoring...951
Controller Version...957
Issued Warning Record...958
Operation...959
Machine Setting...960
Monitor Setting...966
Alarm Setting...969
Exhaust Filter No...970
Group 20: References...641
Reading Diagnostic Trouble Codes with Monitor Display...972
Service ADVISOR™ Diagnostic Application...973
Service ADVISOR™ Connection Procedure...974
Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application...976
MPDr Application...979
MPDr Connection Procedure...980
Controller Area Network (CAN) Circuit Test...982
Electrical Component Specifications...990
Alternator Test...992
Electrical Component Checks...994
Battery Remove and Install...1004
Rear Cover Remove and Install...1006
Main Controller (MCZ) Remove and Install...1008
Monitor Controller (DSZ) Remove and Install...1010
Heater Control Disable and Enable...1012
Section 9020: Power Train...1013
Group 05: Theory of Operation...959
Track Adjuster and Recoil Spring Operation...1015
Travel Gear Case Operation...1016
Group 15: Diagnostic Information...1013
Noisy or Loose Track Chain...1013
Tight Track Chain...1013
Frequent Track Chain Sag Adjustment Required...1013
Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers...1013
Bent Track Shoes...1013
“Popping” of Track...1013
Cracked Track Link...1013
Chipped Link Rails...1013
Individual Undercarriage Component Wear...1013
Measure Swing Bearing Wear...1034
Section 9025: Hydraulic System...1038
Group 05: Theory of Operation...959
Hydraulic System Operation...1043
Fan Drive Hydraulic System Operation...1044
Pilot System Operation...1048
Pilot Pump, Pressure Regulating Valve and Filter Operation...1049
Pilot Shutoff Solenoid Valve Operation...1051
Pilot Control Valve Operation...1089
Travel Pilot Control Valve Operation...1089
Single Pedal Travel Operation—If Equipped...1062
Pilot Operation of Control Valve Operation...1089
Pilot Signal Manifold Operation...1068
Pump 1, Pump 2, and Drive Gear Case Operation...1077
Pump 1 and Pump 2 Regulator Operation...1080
Engine Speed Sensing Control Circuit Operation...1086
Control Valve Operation...1089
Control Valve Check Valves Identification and Operation...1104
Main Relief Valve Circuit Operation...1108
Circuit Relief and Anticavitation Valve Operation...1113
Travel Flow Combiner Valve Operation...1115
Auxiliary Flow Combiner Valve and Bypass Shutoff Valve Operation...1118
Boom Lower Meter-In Cut Valve Operation...1123
Boom Regenerative Valve Circuit Operation...1127
Dig Regenerative Valve Circuit Operation...1130
Arm Regenerative Valve Circuit Operation...1134
Bucket Regenerative Valve Circuit Operation...1139
Boom and Arm Reduced Leakage Valves Operation...1142
Arm 1 Flow Rate Control Valve Circuit Operation...1144
Arm 2 Flow Rate Control Valve Circuit Operation...1148
Bucket Flow Rate Control Valve Circuit Operation...1152
Boom Flow Rate Control Valve Circuit Operation...1156
Auxiliary Flow Rate Control Valve Circuit Operation...1161
Swing Reduction Gear Case Operation...1166
Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation...1167
Swing Motor Damper Valve...1171
Swing Motor Park Brake Release Circuit Operation...1182
Center Joint Operation...1183
Travel Motor and Park Brake Valve Operation...1184
Travel Motor Speed Circuit Operation...1192
Cylinder Operation...1196
Return Filter Operation...1198
Auxiliary System Operation...1199
Auxiliary Pilot Control Valve Operation...1200
Flow Rate Select Solenoid Valve Operation...1207
Flow Rate Pressure Reducing Valve Operation...1209
Secondary Auxiliary Relief Valve Solenoid Valve Operation...1211
Secondary Auxiliary Relief Control Valve Operation...1212
Secondary Auxiliary Relief Valve Operation...1213
Selector Valve Solenoid Valve Operation...1214
Selector Valve Operation...1215
Auxiliary Shuttle Valve Operation...1217
Auxiliary High Flow Line Kit Operation...1219
Two Way Solenoid Kit Operation...1223
Two Pump Combined Flow Kit Operation...1226
Secondary Auxiliary Relief Kit Operation...1233
Low Flow Kit Operation...1237
Group 15: Diagnostic Information...1039
All Hydraulic Functions Slow...1039
Hydraulic Oil Overheats...1039
No Hydraulic Functions...1039
No Hydraulic Functions—Electrical Checks...1039
Function Does Not Stop When Control Lever Released...1039
Load Drifts Down When Control Lever is in Neutral Position...1039
Load Falls When Control Valve is Actuated To Raise Load...1039
H/P (High Power) Function Does Not Operate, PWR (Power) Mode is Normal...1039
Boom Down Does Not Function, Moves Slowly, or Is Erratic, All Other Functions Normal...1039
Arm In Does Not Function, Moves Slowly, or Is Erratic, All Other Functions Normal...1040
Swing Speed Slow During Arm In Function...1040
Boom Cannot Raise Track Off Ground...1040
Swing Function Does Not Operate in Both Directions...1040
Swing Speed Slow in Both Directions...1040
Swing Speed Slow or Does Not Operate in One Direction...1040
Upperstructure Drift With Swing Valve in Neutral...1040
Machine Freewheels Down an Incline...1040
Track Will Not Move in Either Direction...1040
Machine Mistracks...1040
Machine Mistracks Left During Combined Travel and Dig Functions...1040
Machine Will Not Shift Into Fast (rabbit) Speed...1040
Pump 1, Pump 2, and Pilot Pump Line Identification...1302
Control Valve Line Identification...1303
Swing Motor Line Identification...1307
Pilot Control Valve-to-Pilot Signal Manifold Component Location—Excavator Pattern...1308
Pilot Control Valve-to-Pilot Signal Manifold Component Location—Backhoe Pattern...1310
Pilot Signal Manifold-to-Control Valve Line Connection...1312
Pilot Control Lever Pattern Selector Valve Line Connection—If Equipped...1315
Travel System Component Location...1316
Travel Hydraulic System Line Connections...1342
Auxiliary Attachment Schematic...1319
Auxiliary System Line Connections...1327
Hydraulic System Schematic...1329
Hydraulic System Component Location...1340
Hydraulic System Line Connections...1342
Fan Drive Hydraulic System Component Location...1343
Fan Drive Hydraulic System Schematic...1344
Group 25: Tests...1040
JT05800 Digital Thermometer Installation...1347
JT02156A Digital Pressure and Temperature Analyzer Kit Installation...1348
General Hydraulic Oil Cleanup Procedure...1349
Hydraulic Component Failure Cleanup Procedure...1352
Hydraulic Oil Tank Pressure Release Procedure...1355
Hydraulic Oil Warm-Up Procedure...1356
Pilot Pressure Regulating Valve Test and Adjustment...1359
Control Valve Spool Actuating Pilot Pressure Test...1363
Dig Regenerative Solenoid Valve Test and Adjustment...1366
Arm Regenerative Solenoid Valve Test and Adjustment...1371
Power Dig/Travel Speed Solenoid Valve Test and Adjustment...1376
Torque Control Solenoid Valve Test and Adjustment...1381
Pump Control Pilot Pressure Signal Test...1385
Main Relief and Power Dig Valve Test and Adjustment...1388
Circuit Relief Valve Test and Adjustment...1394
Swing Motor Crossover Relief Valve Test and Adjustment...1400
Travel Motor Crossover Relief Valve Test and Adjustment...1404
Pump Regulator Test and Adjustment—Minimum Flow...1409
Pump Regulator Test and Adjustment—Maximum Flow...1412
Pump Flow Test...1415
Comprehensive Pump Flow Test...1419
Control Pressure Pump Flow Test...1425
Swing Motor Leakage Test...1431
Travel Motor Leakage Test...1434
Cylinder Drift Test—Boom, Arm, and Bucket...1438
Upperstructure Drift Test...1441
Fan Drive Pump Flow Test...1444
Fan Speed Test...1447
Section 9031: Heating and Air Conditioning...1450
Group 05: Theory of Operation...959
Air Conditioning System Cycle of Operation...1453
Group 15: Diagnostic Information...1450
Air Conditioning System Does Not Operate...1450
Air Conditioning System Does Not Cool Interior of Cab...1450
Air Conditioning System Runs Constantly, Too Cold...1450
Heating System Does Not Operate...1450
Heating System Does Not Warm Interior of Cab...1450
Interior Windows Continue to Fog...1450
Heater and Air Conditioner Component Location...1477
Group 25: Tests...1450
R134a Refrigerant Cautions and Proper Handling...1480
R134a Oil Charge Capacity...1481
R134a Refrigerant Charge Capacity...1482
Heater and Air Conditioner Operational Checks...1483
Air Conditioner Compressor Clutch Test...1486
R134a Refrigerant Leak Test...1487
R134a Refrigerant Hoses and Tubing Inspection...1488
Air Conditioner High/Low-Pressure Switch Test...1489
Air Conditioner Freeze Control Switch Test...1492
Air Conditioning System Test...1493
Operating Pressure Diagnostic Chart...1496
Section 9900: Dealer Fabricated Tools...1498
Group 99: Dealer Fabricated Tools...1498
DFT1218 Split Flange Hose Cap...1500
John Deere 180GLC Excavators Operation & Test Technical Manaul (TM13346X19 TM13346X28 TM13346X63)
