John Deere 180GLC Excavator Repair Service Manual - TM13195X19
Complete Repair service manual for John Deere 180GLC Excavator, with technical information to maintain, repair, and rebuild like professional mechanics.
John Deere 180GLC Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13195X19 - John Deere 180GLC Excavator Technical Manaul (Repair).pdf
TM13195X63 - John Deere Excavadora 180GLC.pdf
TM13195X54 - John Deere Escavadeiras 180GLC.pdf
Covered models: 180GLC (PIN: 1F9180GX__D020001-)
Total Pages: 701 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Spanish Portuguese
MAIN SECTIONS
Foreword
Manual Identification—READ THIS FIRST!
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Intake System
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal
Hood and Engine Side Shield
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
TABLE OF CONTENTS....1
Section 00: General Information....15
Group 0001: Safety....15
Recognize Safety Information....18
Follow Safety Instructions....19
Operate Only If Qualified....20
Wear Protective Equipment....21
Avoid Unauthorized Machine Modifications....22
Add Cab Guarding for Special Uses....23
Inspect Machine....24
Stay Clear of Moving Parts....25
Avoid High-Pressure Fluids....26
Avoid High-Pressure Oils....27
Work In Ventilated Area....28
Prevent Fires....29
Prevent Battery Explosions....30
Handle Chemical Products Safely....31
Decommissioning — Proper Recycling and Disposal of Fluids and Components....32
Prepare for Emergencies....33
Clean Debris from Machine....34
Use Steps and Handholds Correctly....35
Start Only From Operator's Seat....36
Use and Maintain Seat Belt....37
Prevent Unintended Machine Movement....38
Avoid Work Site Hazards....39
Keep Riders Off Machine....41
Avoid Backover Accidents....42
Inspect and Maintain ROPS....43
Avoid Machine Tip Over....44
Use Special Care When Lifting Objects....46
Add and Operate Attachments Safely....47
Park and Prepare for Service Safely....48
Service Cooling System Safely....49
Remove Paint Before Welding or Heating....50
Make Welding Repairs Safely....51
Drive Metal Pins Safely....52
Group 0003: Torque Values....16
Metric Bolt and Cap Screw Torque Values....55
Additional Metric Cap Screw Torque Values....57
Unified Inch Bolt and Cap Screw Torque Values....59
Service Recommendations for 37° Flare and 30° Cone Seat Connectors....61
Service Recommendations for O-Ring Boss Fittings....63
Service Recommendations for Flared Connections—Straight or Tapered Threads....65
Service Recommendations for Flat Face O-Ring Seal Fittings....67
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators....69
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations....72
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations....74
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations....77
Service Recommendations for Metric Series Four Bolt Flange Fitting....80
Service Recommendations For Inch Series Four Bolt Flange Fittings....82
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations....84
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings....86
Service Recommendations For O-Ring Boss Fittings With Shoulder....89
Metric 24° O-Ring Seal DIN 20078 Service Recommendations....92
Section 01: Tracks....96
Group 0130: Track System....96
Track Roller Remove and Install....101
Track Roller Disassemble and Assemble....105
Track Roller Pressure Test....108
Track Carrier Roller Remove and Install....111
Metal Face Seals Repair....114
Track Shoe Remove and Install....117
Track Chain Remove and Install....120
Track Chain Disassemble and Assemble....127
Track Chain Repair to Replace Broken Part....130
Sprocket Remove and Install....136
Front Idler Remove and Install....140
Front Idler Disassemble and Assemble....142
Track Adjuster and Recoil Spring Remove and Install....146
Track Adjuster and Recoil Spring Disassemble and Assemble....148
Section 02: Axles, Differentials and Suspension Systems....157
Group 0250: Axle Shaft, Bearings, and Reduction Gears....157
Travel Gear Case Remove and Install....162
Travel Gear Case Disassemble and Assemble....166
Group 0260: Hydraulic System....157
Travel Motor and Park Brake Remove and Install....177
Travel Motor and Park Brake Disassemble and Assemble....178
Park Brake Valve Disassemble and Assemble....184
Travel Motor and Park Brake Start-Up Procedure....187
Section 04: Engine....188
Group 0400: Removal and Installation....188
Engine Remove and Install....202
Section 05: Engine Auxiliary System....215
Group 0510: Cooling Systems....215
Radiator Remove and Install....218
Hydraulic Oil Cooler Remove and Install....220
Charge Air Cooler Remove and Install....222
Fuel Cooler Remove and Install....224
Cooling Package Remove and Install....226
Cooling Package Hydraulic Fan Remove and Install—If Equipped....231
Fan, Fan Guard, and Fan Shroud Remove and Install....239
Hydraulic Fan, Fan Guard, and Fan Shroud Remove and Install....243
Coolant Surge Tank Remove and Install....250
Group 0520: Intake System....215
Air Cleaner Remove and Install....255
Group 0560: External Fuel Supply Systems....215
Fuel Tank Remove and Install....262
Primary Fuel Filter and Water Separator Remove and Install....267
Final Fuel Filter Remove and Install....269
Auxiliary Fuel Filter Remove and Install (If Equipped)....271
Section 07: Damper Drive (Flex Coupling)....273
Group 0752: Elements....273
Damper Drive (Flex Coupling) Remove and Install....277
Section 17: Frame or Supporting Structure....280
Group 1740: Frame Installation....280
Welding on Machine....283
Group 1749: Chassis Weights....280
Counterweight Remove and Install....288
Section 18: Operator's Station....291
Group 1800: Removal and Installation....291
Cab Remove and Install....302
Monitor Remove and Install....312
Group 1810: Operator Enclosure....291
Windshield Remove and Install....318
Windshield Disassemble and Assemble....320
Sliding Windows Remove and Install....330
Windowpanes Remove and Install....332
Windowpanes Dimensions....333
Group 1821: Seat and Seat Belt....291
Seat Remove and Install....343
Seat Belt Remove and Install (KAB Mechanical Suspension Seat)....345
Seat Belt Remove and Install (Sears Mechanical Suspension Seat)....347
Mechanical Suspension Seat Disassemble and Assemble (KAB Seat)....349
Mechanical Suspension Seat Disassemble and Assemble (Sears Seat)....351
Group 1830: Heating and Air Conditioning....291
R134a Refrigerant Cautions and Proper Handling....354
Flush and Purge Air Conditioning System....355
R134a Refrigerant Oil Information....357
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure....359
Recover R134a Refrigerant....361
Evacuate R134a System....362
Charge R134a System....364
Air Conditioner Compressor Remove and Install....366
Condenser Remove and Install....368
Heater and Air Conditioner Remove and Install....370
Heater and Air Conditioner Blower Motor Remove and Install....376
Receiver-Dryer Remove and Install....381
Section 19: Sheet Metal....383
Group 1910: Hood and Engine Side Shield....383
Hood Remove and Install....386
Engine Side Shield Remove and Install....388
Section 33: Excavator....389
Group 3302: Buckets....389
Bucket Remove and Install....392
Adjust Bucket Pivot End Play....393
Bucket Pin-Up Data....395
Group 3340: Frames....389
Bucket Links Remove and Install....400
Arm Remove and Install....403
Boom Remove and Install....407
Inspect Pins, Bushings, and Bosses—Front Attachment....414
Cylinder Specifications....417
Bushings and Seal Remove and Install....418
Group 3360: Hydraulic System....389
Apply Vacuum to Hydraulic Oil Tank....422
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy....424
Pump 1 and 2 Remove and Install....426
Pump 1 and 2 Disassemble and Assemble....431
Pump 1 and 2 Inspection....446
Pump 1 and 2 Start-Up Procedure....451
Pump 1 and 2 Regulator Remove and Install....453
Pump 1 and 2 Regulator Disassemble and Assemble....455
Pilot Pump Remove and Install....458
Pilot Pump Disassemble and Assemble....461
Pilot Pressure Regulating Valve and Filter Remove and Install....463
Pilot Pressure Regulating Valve and Filter Disassemble and Assemble....465
Pilot Shutoff Solenoid Valve Remove and Install....467
Pilot Shutoff Solenoid Valve Disassemble and Assemble....470
Fan Drive Pump Remove and Install—If Equipped....472
Fan Drive Motor Remove and Install—If Equipped....474
Fan Drive Motor Disassemble and Assemble....475
Fan Drive Motor Solenoid Valves Remove and Install—If Equipped....479
Solenoid Valve Manifold Remove and Install....481
Solenoid Valve Remove and Install—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves....484
Solenoid Valve Disassemble and Assemble—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves....487
Pilot Valve (Left and Right) Remove and Install....489
Pilot Valve (Left and Right) Disassemble and Assemble....491
Travel Pilot Valve Remove and Install....500
Travel Pilot Valve Disassemble and Assemble....503
Pilot Signal Manifold Remove and Install....507
Pilot Signal Manifold Disassemble and Assemble....509
Control Valve Remove and Install....512
Control Valve Halves Disassemble and Assemble....517
Control Valve (5-Spool) Disassemble and Assemble....519
Control Valve (4-Spool) Disassemble and Assemble....545
Hydraulic Oil Tank Remove and Install....567
Hydraulic Oil Tank Disassemble and Assemble....573
Restriction Valve Remove and Install....577
Hydraulic Oil Cooler Bypass Valve Remove and Install....580
Boom Cylinder Remove and Install....582
Boom Cylinder Disassemble and Assemble....587
Arm Cylinder Remove and Install....593
Arm Cylinder Disassemble and Assemble....598
Bucket Cylinder Remove and Install....604
Bucket Cylinder Disassemble and Assemble....609
Hydraulic Cylinder Bleed Procedure....615
Section 43: Swing or Pivoting System....616
Group 4350: Mechanical Drive Elements....616
Swing Gear Case Remove and Install....620
Swing Gear Case Disassemble and Assemble....623
Swing Gear Case Start-Up Procedure....633
Upperstructure Remove and Install....635
Swing Bearing Remove and Install....640
Swing Bearing Disassemble and Assemble....643
Swing Bearing Upper Seal Install....646
Swing Bearing Lower Seal Install....647
Group 4360: Hydraulic System....616
Center Joint Remove and Install....653
Center Joint Disassemble and Assemble....657
Center Joint Air Test....661
Swing Motor and Park Brake Remove and Install....662
Swing Motor and Park Brake Disassemble....665
Swing Motor and Park Brake Inspection....669
Swing Motor and Park Brake Assemble....674
Swing Motor and Park Brake Start-Up Procedure....678
Crossover Relief Valve and Make-Up Check Valve Remove and Install....679
Make-Up Check Valve Disassemble and Assemble....683
Swing Park Brake Check Valve and Orifice Remove and Install....685
Section 99: Dealer Fabricated Tools....688
Group 9900: Dealer Fabricated Tools....688
DF1063 Lift Bracket....691
ST4920 Track Recoil Spring Disassembly and Assembly Tool....693
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool....698
DFT1110 Spacer....699
DFT1130 Adapter....700
DFT1036A Travel Gear Case Nut Wrench....701
DFT1109 Holding Bar....702
Center Joint (Rotary Manifold) Lifting Tool....703
DFT1220 Swing Gear Case Nut Spanner Wrench....705
