John Deere 180GLC Excavator Repair Service Manual - TM12545
Complete Repair service manual for John Deere 180GLC Excavators, with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 180GLC Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
John Deere - Excavator - 1FF180GX__D020001 (T3/S3A)
TM12545 - John Deere 180GLC Excavator Technical Manaul (Repair).pdf
TM12547 - John Deere Excavadora 180GLC.pdf
tm12546 - John Deere Excavatrice 180GLC.pdf
tm12694 - John Deere Escavadeiras 180GLC.pdf
Total Pages: 738 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English Spanish French Portuguese
TABLE OF CONTENTS...1
Section 00: General Information...11
Group 0001: Safety...11
Recognize Safety Information...14
Follow Safety Instructions...15
Operate Only If Qualified...16
Wear Protective Equipment...17
Avoid Unauthorized Machine Modifications...18
Add Cab Guarding for Special Uses...19
Inspect Machine...20
Stay Clear of Moving Parts...21
Avoid High-Pressure Fluids...22
Avoid High-Pressure Oils...23
Work In Ventilated Area...24
Prevent Fires...25
Prevent Battery Explosions...26
Handle Chemical Products Safely...27
Decommissioning — Proper Recycling and Disposal of Fluids and Components...28
Prepare for Emergencies...29
Clean Debris from Machine...30
Use Steps and Handholds Correctly...31
Start Only From Operator's Seat...32
Use and Maintain Seat Belt...33
Prevent Unintended Machine Movement...34
Avoid Work Site Hazards...35
Keep Riders Off Machine...37
Avoid Backover Accidents...38
Inspect and Maintain ROPS...39
Avoid Machine Tip Over...40
Use Special Care When Lifting Objects...42
Add and Operate Attachments Safely...43
Park and Prepare for Service Safely...44
Service Cooling System Safely...45
Remove Paint Before Welding or Heating...46
Make Welding Repairs Safely...47
Drive Metal Pins Safely...48
Group 0003: Torque Values...12
Metric Bolt and Cap Screw Torque Values...51
Additional Metric Cap Screw Torque Values...53
Unified Inch Bolt and Cap Screw Torque Values...55
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...57
Service Recommendations for O-Ring Boss Fittings...59
Service Recommendations for Flared Connections—Straight or Tapered Threads...61
Service Recommendations for Flat Face O-Ring Seal Fittings...63
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators...65
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...68
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...70
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...73
Service Recommendations for Metric Series Four Bolt Flange Fitting...76
Service Recommendations For Inch Series Four Bolt Flange Fittings...78
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...80
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...82
Service Recommendations For O-Ring Boss Fittings With Shoulder...85
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...88
Section 01: Tracks...92
Group 0130: Track System...92
Track Roller Remove and Install...97
Track Roller Disassemble and Assemble...101
Track Roller Pressure Test...104
Track Carrier Roller Remove and Install...107
Metal Face Seals Repair...110
Track Shoe Remove and Install...113
Track Chain Remove and Install...116
Track Chain Disassemble and Assemble...123
Track Chain Repair to Replace Broken Part...126
Sprocket Remove and Install...132
Front Idler Remove and Install...136
Front Idler Disassemble and Assemble...138
Track Adjuster and Recoil Spring Remove and Install...142
Track Adjuster and Recoil Spring Disassemble and Assemble...144
Section 02: Axles, Differentials and Suspension Systems...153
Group 0250: Axle Shaft, Bearings, and Reduction Gears...153
Travel Gear Case Remove and Install...158
Travel Gear Case Disassemble and Assemble...162
Group 0260: Hydraulic System...153
Travel Motor and Park Brake Remove and Install...173
Travel Motor and Park Brake Disassemble and Assemble...174
Park Brake Valve Disassemble and Assemble...180
Travel Motor and Park Brake Start-Up Procedure...183
Section 04: Engine...184
Group 0400: Removal and Installation...184
Engine Remove and Install...199
Section 05: Engine Auxiliary System...213
Group 0510: Cooling Systems...213
Radiator Remove and Install...218
Hydraulic Oil Cooler Remove and Install...222
Charge Air Cooler Remove and Install...226
Fuel Cooler Remove and Install...229
Cooling Package Remove and Install...231
Fan, Fan Guard, and Fan Shroud Remove and Install...238
Serpentine Belt Remove and Install...245
Coolant Surge Tank Remove and Install...247
Group 0520: Intake System...213
Air Cleaner Remove and Install...252
Group 0560: External Fuel Supply Systems...213
Fuel Tank Remove and Install...259
Primary Fuel Filter and Water Separator Remove and Install...264
Final Fuel Filter Remove and Install...266
Auxiliary Fuel Filter Remove and Install (If Equipped)...268
Section 07: Damper Drive (Flex Coupling)...270
Group 0752: Elements...270
Damper Drive (Flex Coupling) Remove and Install...274
Section 17: Frame or Supporting Structure...277
Group 1740: Frame Installation...277
Welding on Machine...280
Group 1749: Chassis Weights...277
Counterweight Remove and Install...285
Section 18: Operator's Station...288
Group 1800: Removal and Installation...288
Cab Remove and Install...299
Monitor Remove and Install...309
Group 1810: Operator Enclosure...288
Windshield Remove and Install...315
Windshield Disassemble and Assemble...317
Sliding Windows Remove and Install...327
Windowpanes Remove and Install...329
Windowpanes Dimensions...330
Group 1821: Seat and Seat Belt...288
Seat Remove and Install...340
Seat Belt Remove and Install...342
Mechanical Suspension Seat Disassemble and Assemble...344
Air Suspension Seat Disassemble and Assemble...346
Left and Right Console Covers Remove and Install...348
Group 1830: Heating and Air Conditioning...288
Refrigerant Cautions and Proper Handling...358
Flush and Purge Air Conditioning System...359
R134a Refrigerant Oil Information...363
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...365
R134a Compressor Oil Charge Check...367
R134a Compressor Oil Removal...369
Recover R134a Refrigerant...370
Evacuate R134a System...371
Charge R134a System...373
Air Conditioner Compressor Remove and Install...375
Condenser Remove and Install...377
Heater and Air Conditioner Remove and Install...379
Heater and Air Conditioner Blower Motor Remove and Install...385
Receiver-Dryer Remove and Install...390
Section 19: Sheet Metal...392
Group 1910: Hood and Engine Side Shield...392
Hood Remove and Install...395
Engine Side Shield Remove and Install...397
Section 33: Excavator...399
Group 3302: Buckets...399
Bucket Remove and Install...402
Adjust Bucket Pivot End Play...403
Bucket Pin-Up Data...405
Group 3340: Frames...399
Bucket Links Remove and Install...410
Arm Remove and Install...413
Boom Remove and Install...417
Inspect Pins, Bushings, and Bosses—Front Attachment...424
Cylinder Specifications...427
Bushings and Seal Remove and Install...428
Group 3360: Hydraulic System...399
Apply Vacuum to Hydraulic Oil Tank...432
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy...434
Pump 1 and 2 Remove and Install...436
Pump 1 and 2 Disassemble and Assemble...441
Pump 1 and 2 Inspection...456
Pump 1 and 2 Start-Up Procedure...461
Pump 1 and 2 Regulator Remove and Install...463
Pump 1 and 2 Regulator Disassemble and Assemble...465
Pilot Pump Remove and Install...468
Pilot Pump Disassemble and Assemble...471
Pilot Pressure Regulating Valve and Filter Remove and Install...473
Pilot Pressure Regulating Valve and Filter Disassemble and Assemble...475
Pilot Shutoff Solenoid Valve Remove and Install...477
Pilot Shutoff Solenoid Valve Disassemble and Assemble...480
Fan Drive Pump Remove and Install...482
Fan Drive Motor Remove and Install...484
Fan Drive Motor Disassemble and Assemble...492
Fan Drive Motor Solenoid Valves Remove and Install...496
Solenoid Valve Manifold Remove and Install...498
Solenoid Valve Remove and Install—Power Dig (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves...501
Solenoid Valve Disassemble and Assemble—Power Dig (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves...504
Pilot Valve (Left and Right) Remove and Install...506
Pilot Valve (Left and Right) Disassemble and Assemble...508
Travel Pilot Valve Remove and Install...517
Travel Pilot Valve Disassemble and Assemble...520
Pilot Signal Manifold Remove and Install...524
Pilot Signal Manifold Disassemble and Assemble...526
Control Valve Remove and Install...529
Control Valve Halves Disassemble and Assemble...534
Control Valve (5-Spool) Disassemble and Assemble...536
Control Valve (4-Spool) Disassemble and Assemble...562
Hydraulic Oil Tank Remove and Install...584
Hydraulic Oil Tank Disassemble and Assemble...590
Restriction Valve Remove and Install...594
Hydraulic Oil Cooler Bypass Valve Remove and Install...597
Boom Cylinder Remove and Install...599
Boom Cylinder Disassemble and Assemble (S.N. —020123)...604
Boom Cylinder Disassemble and Assemble (S.N. 020124— )...610
Arm Cylinder Remove and Install...616
Arm Cylinder Disassemble and Assemble (S.N. —020123)...621
Arm Cylinder Disassemble and Assemble (S.N. 020124— )...626
Bucket Cylinder Remove and Install...632
Bucket Cylinder Disassemble and Assemble (S.N. —020123)...637
Bucket Cylinder Disassemble and Assemble (S.N. 020124— )...642
Hydraulic Cylinder Bleed Procedure...648
Section 43: Swing or Pivoting System...649
Group 4350: Mechanical Drive Elements...649
Swing Gear Case Remove and Install...653
Swing Gear Case Disassemble and Assemble...656
Swing Gear Case Start-Up Procedure...666
Upperstructure Remove and Install...668
Swing Bearing Remove and Install...673
Swing Bearing Disassemble and Assemble...676
Swing Bearing Upper Seal Install...679
Swing Bearing Lower Seal Install...680
Group 4360: Hydraulic System...649
Center Joint Remove and Install...686
Center Joint Disassemble and Assemble...690
Center Joint Air Test...694
Swing Motor and Park Brake Remove and Install...695
Swing Motor and Park Brake Disassemble...698
Swing Motor and Park Brake Inspection...702
Swing Motor and Park Brake Assemble...707
Swing Motor and Park Brake Start-Up Procedure...711
Crossover Relief Valve and Make-Up Check Valve Remove and Install...712
Make-Up Check Valve Disassemble and Assemble...716
Swing Park Brake Check Valve and Orifice Remove and Install...718
Section 99: Dealer Fabricated Tools...721
Group 9900: Dealer Fabricated Tools...721
DF1063 Lift Bracket...724
ST4920 Track Recoil Spring Disassembly and Assembly Tool...726
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...731
DFT1110 Spacer...732
DFT1130 Adapter...733
DFT1036A Travel Gear Case Nut Wrench...734
DFT1109 Holding Bar...735
Center Joint (Rotary Manifold) Lifting Tool...736
DFT1119 Pump Support...738
DFT1220 Swing Gear Case Nut Spanner Wrench...739
John Deere 180GLC Excavator Repair Service Manual - TM12545
