John Deere Backhoe Loader 410K Repair Service Manual (TM12494)

Complete Repair manual for John Deere 410K Backhoe Loader (SN: from 219607) (410K (PIN: 1T0410KX**E219607-) ), with workshop information to maintain, repair, and rebuild like professional mechanics.

Johh Deere 410K Backhoe Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM12494 - John Deere Backhoe Loader 410K (SN: from 219607) (iT4/S3B) Technical Manual (Repair).pdf
TM12494 - John Deere Backhoe Loader 410K (SN: from 219607) (iT4/S3B) Technical Manual (Repair).epub

Total Pages: 1,012 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
 Foreword
   Manual Identification-READ THIS FIRST!
   General Information
      Safety
      Torque Values
   Wheels
      Powered or Non-Powered Wheels and Fastenings
   Axles and Suspension Systems
      Input Drive Shafts and U-Joints
      Non-Powered Wheel Axles
      Powered Wheel Axle (MFWD)
      Axle Shaft, Bearings, and Reduction Gears
   Transmission
      Removal and Installation
      Controls Linkage
      Gear, Shafts, and Power Shift Clutches
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cold Weather Starting Aids
      Cooling Systems
      Speed Controls
      Intake System
      Exhaust Systems
      External Fuel Supply Systems
   Torque Converter
      Turbine, Gears, and Shaft
   Steering System
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Active Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood or Engine Enclosure
      Miscellaneous Shields
      Grille and Grille Housing
   Safety and Convenience
      Radio
      Horn and Warning Devices
   Main Hydraulic System
      Hydraulic System
   Loader
      Loader
      Bucket
      Attachment Coupler
      Control Linkage
      Hydraulic System
   Backhoe
      Bucket
      Control Linkage
      Frames
      Hydraulic System
   Grapple
      Backhoe Hydraulic Thumb
      Backhoe Hydraulic Thumb Cylinder
   Dealer Fabricated Tools

Total Pages/Size: 1,193 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

CONTENTS - Expanded View
 00 - General Information
    01 - Safety
       Add and Operate Attachments Safely
       Add Cab Guarding for Special Uses
       Avoid Backover Accidents
       Avoid High-Pressure Fluids
       Avoid High-Pressure Oils
       Avoid Machine Tipover
       Avoid Unauthorized Machine Modifications
       Avoid Work Site Hazards
       Clean Debris from Machine
       Clean Exhaust Filter Safely
       Decommissioning Proper Recycling and Disposal of Fluids and Components
       Drive Metal Pins Safely
       Exhaust Filter Ash Handling and Disposal
       Follow Safety Instructions
       Handle Chemical Products Safely
       Inspect and Maintain ROPS
       Inspect Machine
       Keep Riders Off Machine
       Make Welding Repairs Safely
       Operate Only If Qualified
       Operating or Traveling On Public Roads
       Park and Prepare for Service Safely
       Prepare for Emergencies
       Prevent Battery Explosions
       Prevent Fires
       Prevent Unintended Machine Movement342200224If Equipped With Pilot Controls
       Prevent Unintended Machine Movement
       Recognize Safety Information
       Remove Paint Before Welding or Heating
       Service Cooling System Safely
       Service Tires Safely
       Start Only From Operator's Seat
       Stay Clear of Moving Parts
       Use and Maintain Seat Belt
       Use Steps and Handholds Correctly
       Wear Protective Equipment
       Work In Ventilated Area
    03 - Torque Values
        Additional Metric Cap Screw Torque Values
        Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
        Metric 24302260 O-Ring Seal DIN 20078 Service Recommendations
        Metric Bolt and Cap Screw Torque Values
        O-Ring Boss Fittings In Aluminum Housing Service Recommendations342200224Excavators
        O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
        O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
        O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
        Service Recommendations for 37302260 Flare and 30302260 Cone Seat Connectors
        Service Recommendations For Flared Connections342200224Straight or Tapered Threads
        Service Recommendations For Flat Face O-Ring Seal Fittings
        Service Recommendations For Inch Series Four Bolt Flange Fittings
        Service Recommendations for Metric Series Four Bolt Flange Fitting
        Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
        Service Recommendations for O-Ring Boss Fittings
        Service Recommendations For O-Ring Boss Fittings With Shoulder
        Unified Inch Bolt and Cap Screw Torque Values
 01 - Wheels or Tracks
    10 - Powered Wheels & Fastenings
        Front Wheel Assembly Remove and Install
        Rear Wheel Assembly Remove and Install
        Tire Remove and Install
 02 - Axles and Suspension Systems
    25 - Input Drive Shafts & U-Joints
       Universal Joint and Drive Shaft Remove and Install
    30 - Non-Powered Wheel Axles
       Hub Assembly Remove and Install
       Non-Powered Front Axle Remove and Install342200224If Equipped
       Spindle Assembly Remove and Install
       Tie Rod Remove and Install
    40 - Powered Wheel Axle (MFWD)
       Limited Slip Differential Disassemble and Assemble342200224If Equipped
       Mechanical Front Wheel Drive (MFWD) Axle Assemble
       Mechanical Front Wheel Drive (MFWD) Axle Disassemble
       Mechanical Front Wheel Drive (MFWD) Axle Remove and Install
       Open Differential Disassemble and Assemble342200224If Equipped
    50 - Alxes, Bearing & Reduction Gears
        Gear Tooth Contact Pattern Check
        Park Brake Disassemble and Assemble
        Rear Axle Assemble
        Rear Axle Disassemble
        Rear Axle Remove and Install
        Service Brakes Inspection
 03 - Transmission
    00 - Removal & Installlation
       Transmission Remove and Install
    15 - Controls Linkage
       Transmission Control Lever (TCL) Remove and Install
    50 - Gears, Shifts, Bearings, and Power Shift Clutch
       Clutch Packs Install
       Clutch Packs Remove
       First Speed and Third Speed Clutch Disassemble and Assemble
       High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble
       Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble
       Pump Drive Shaft Install
       Second Speed Clutch Disassemble and Assemble
       Transmission Case Assemble342200224Torque Converter Side
       Transmission Case Disassemble342200224Torque Converter Side
       Transmission Outer Components Install
       Transmission Outer Components Removal
    60 - Hydraulic System
        Transmission Charge Pump Disassemble and Assemble
        Transmission Charge Pump Remove and Install
 04 - Engine
    00 - Removal & Installation
        Engine Install
        Engine Remove
        John Deere Engine Operation
 05 - Engine Auxiliary Systems
    05 - Cold Weather Starting Aids
       Coolant Heater Remove and Install342200224If Equipped
    10 - Engine Cooling System
       Cooling Package Remove and Install
       Fan Disassemble and Assemble
       Fan Remove and Install
       Radiator Remove and Install
       Serpentine Belt Remove and Install
    15 - Speed Controls
       Engine Speed Control Pedal Remove and Install
    20 - Intake System
       Air Cleaner Remove and Install
       Charge Air Cooler Remove and Install
    30 - Exhaust System
       Diesel Particulate Filter (DPF) Remove and Install
       Exhaust Filter Remove and Install
       Exhaust Tube Remove and Install
       Service Filter Cleaning
    60 - External Fuel Supply Systems
        Fuel Tank Remove and Install
 06 - Torque Converter
    51 - Turbine, Gears & Shafts
        Torque Converter Remove and Install
 09 - Steering System
    60 - Hydraulic System
        Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble
        Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install
        Non-Powered Axle Steering Cylinder Disassemble and Assemble
        Non-Powered Axle Steering Cylinder Remove and Install
        Steering Valve Disassemble and Assemble
        Steering Valve Remove and Install342200224Tilt Steering
        Tilt Steering Column Remove and Install
        Tilt Steering Wheel and Column Disassemble and Assemble
 10 - Service Brakes
    11 - Active Elements
       Brake Disc and Pressure Plate Remove and Install
    60 - Hydraulic System
        Brake Pedal Adjustment
        Brake System Bleeding Procedure
        Brake Valve Disassemble and Assemble
        Power Boost Brake Valve Remove and Install
 11 - Park Brake
    11 - Active Elements
        Park Brake Remove and Install
 17 - Frames, Chassis, or Supporting Structure
    40 - Frame Installation
       RIVNUT302256 (KREMNUT) Fasteners Remove and Install
       Welding Repair of Major Structures
    49 - Chassis Weights
        Counterweight Remove and Install342200224If Equipped
 18 - Operator's Station
    00 - Removal & Installlation
       Operator's Station Remove and Install
    10 - Operator Enclosure
       Cab Door Hinges and Latch Adjustment
       Cab Roof Remove and Install
       Fixed Window Remove and Install
       Front Console Remove and Install (S.N. 342200224000470)
       Front Window Wiper and Wiper Motor Remove and Install
       Headliner Remove and Install (S.N. 342200224000470)
       Non-Fixed Window Adjustment
       Non-Fixed Window Latch Adjustment
       Non-Fixed Window Remove and Install
       Rear Window Wiper and Wiper Motor Remove and Install
    21 - Seat & Seat Belt
       Air Suspension Seat Disassemble and Assemble342200224If Equipped
       Mechanical Suspension Seat Disassemble and Assemble
       Seat Assembly Remove and Install
       Seat Belt Disassemble and Assemble
    30 - Heating and Air Conditioning
        Air Conditioner Freeze Control Switch Remove and Install
        Air Conditioning System Cleaning Procedures
        Blower Mode Door Motor Remove and Install
        Charge R134a System
        Compressor Remove and Install
        Condenser Remove and Install
        Evacuate R134a System
        Evaporator or Heater Core Remove and Install
        Expansion Valve Remove and Install
        Flush and Purge Air Conditioning System
        R134a Component Oil Charge
        R134a Compressor Oil Removal
        R134a Refrigerant Cautions and Proper Handling
        R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure
        Receiver-Dryer Remove and Install
        Recover R134a System
        Refrigerant Hoses and Tubing Inspection
        Refrigerant Leakage Testing
 19 - Sheet Metal and Styling
    10 - Hood & Engine Enclosure
       Hood and Engine Enclosure Disassemble and Assemble
    13 - Miscellaneous Shields
       Battery Box Remove and Install
    21 - Grille & Grille Housing
        Grille Housing Remove and Install
        Grille Remove and Install
 20 - Safety, Convenienence and Miscellaneous
    01 - Radio
       Antenna Remove and Install
       Radio and Speakers Remove and Install
    04 - Horn & Warning Devices
        Backup Alarm Remove and Install
        Backup Alarm Volume Adjustment
        Horn Remove and Install
 21 - Main Hydraulic System
    60 - Hydraulic System
        Apply Vacuum to Hydraulic Oil Reservoir
        General Oil Cleanup Procedure
        Hydraulic and Transmission Oil Coolers Remove and Install
        Hydraulic Filter Assembly Remove and Install
        Hydraulic Pump Control Disassemble and Assemble
        Hydraulic Pump Disassemble and Assemble
        Hydraulic Pump Remove and Install
        Hydraulic Reservoir Remove and Install
        Power Limiting Valve Remove and Install
 31 - Loader
    00 - Loader
       Loader Boom Remove and Install
    02 - Bucket
       Loader Bucket Remove and Install
       Welded Bucket Cutting Edges Replacement Procedure
    04 - Attachment Coupler
       Attachment Coupler Cylinder Disassemble and Assemble
       Attachment Coupler Cylinder Remove and Install
       Attachment Coupler Remove and Install
    15 - Control Linkages
       Loader Bucket Cylinder Linkage Remove and Install
       Loader Bucket Self-Leveling Linkage and Return-to-Dig Switch Adjustment
       Loader Control Valve Linkage Remove and Install342200224Two Function
       Single Lever Loader Auxiliary Control Lever Remove and Install
       Stabilizer Linkage Remove and Install (S.N. 342200224000470)
    40 - Frames
    60 - Hydraulic Systems
        Loader and Stabilizer Control Valve Load Sense Relief Valve Disassemble and Assemble
        Loader and Stabilizer Control Valve Relief Valves Remove and Install
        Loader and Stabilizer Control Valve Remove and Install
        Loader and Stabilizer Control Valve Spool Disassemble and Assemble
        Loader Auxiliary Circuit Relief Valve Disassemble and Assemble
        Loader Auxiliary Manifold Remove and Install
        Loader Auxiliary Shutoff Plug Disassemble and Assemble
        Loader Boom Anticavitation Check Valve Disassemble and Assemble
        Loader Boom Cylinder Disassemble and Assemble
        Loader Boom Cylinder Remove and Install
        Loader Boom Raise and Bucket Curl Circuit Relief Valve Disassemble and Assemble
        Loader Bucket Cylinder Disassemble and Assemble
        Loader Bucket Cylinder Remove and Install
        Loader Bucket Dump Circuit Relief Valve With Anticavitation Disassemble and Assemble
        Loader Multi-Purpose Bucket Cylinder Disassemble and Assemble
        Ride Control Accumulator Remove and Install
        Ride Control Valve Disassemble and Assemble
        Ride Control Valve Remove and Install
        Ride Control Valve Solenoid Disassemble and Assemble
 33 - Backhoe
    02 - Bucket
       Backhoe Bucket and Bucket Links Remove and Install
       Backhoe Bucket Cutting Edge Remove and Install
       Backhoe Bucket Tooth Tips Remove and Install
       Bucket Tooth Shank Remove and Install
    15 - Control Linkage
       Backhoe Auxiliary Pedal Disassemble and Assemble342200224Fifth and Sixth Functions
       Backhoe Auxiliary Pedal Remove and Install342200224Fifth and Sixth Functions
       Backhoe Boom Lock Control Lever and Linkage Remove and Install
       Backhoe Boom Lock Remove and Install
       Backhoe Control Valve Linkage Disassemble and Assemble342200224Two Lever
       Backhoe Control Valve Linkage Remove and Install342200224Two Lever
       Backhoe Pilot Control Tower Disassemble and Assemble
       Backhoe Pilot Control Tower Remove and Install
       Backhoe Pilot Control Valve Disassemble and Assemble
       Backhoe Pilot Control Valve Remove and Install
    40 - Frames
       Backhoe Boom Remove and Install
       Dipperstick Extension Remove and Install
       Dipperstick Remove and Install
       Swing Frame Remove and Install
    60 - Hydraulic Systems
        Backhoe Auxiliary Section Disassemble and Assemble342200224If Equipped
        Backhoe Auxiliary Selective Flow Control Section Disassemble and Assemble342200224If Equipped
        Backhoe Boom Cylinder Disassemble and Assemble
        Backhoe Boom Cylinder Remove and Install
        Backhoe Boom Section Disassemble and Assemble
        Backhoe Bucket Cylinder Disassemble and Assemble
        Backhoe Bucket Cylinder Remove and Install
        Backhoe Bucket Section Disassemble and Assemble
        Backhoe Control Valve Disassemble and Assemble
        Backhoe Control Valve Relief Valves Remove and Install
        Backhoe Control Valve Remove and Install
        Backhoe Control Valve Spool Seals Remove and Install
        Backhoe Crowd Cylinder Disassemble and Assemble
        Backhoe Crowd Cylinder Remove and Install
        Backhoe Crowd Section Disassemble and Assemble
        Backhoe Extendable Dipperstick Cylinder Disassemble and Assemble
        Backhoe Extendable Dipperstick Cylinder Remove and Install
        Backhoe Extendable Dipperstick Section Disassemble and Assemble342200224If Equipped
        Backhoe Inlet Section Disassemble and Assemble
        Backhoe Stabilizer Cylinder Disassemble and Assemble
        Backhoe Stabilizer Cylinder Remove and Install
        Backhoe Swing Cylinder Disassemble and Assemble
        Backhoe Swing Cylinder Remove and Install
        Backhoe Swing Section Disassemble and Assemble
        Pilot Enable and Pattern Select Valve Disassemble and Assemble
        Pilot Enable and Pattern Select Valve Remove and Install
 38 - Grapple
    00 - Backhoe Hydraulic Thumb
       Hydraulic Thumb Remove and Install342200224If Equipped
    60 - Backhoe Hydraulic Thumb Cylinder
        Hydraulic Thumb Cylinder Disassemble and Assemble342200224If Equipped
        Hydraulic Thumb Cylinder Remove and Install342200224If Equipped
 99 - Dealer Fabricated Tools
    DFRW20 Compressor Holding Fixture
    DFT1101 Cab and ROPS Lift Bracket
    DFT1163 MFWD Snap Ring Removal and Installation Tool
    DFT1285 Engine Support Bracket
    DFT1286 Backlash Measurement Tool

John Deere Backhoe Loader 410K Repair Service Manual (TM12494)