John Deere Backhoe Loader 710D Technical Manual - Operation and Test (TM1537)

tm1537 - John Deere 710D Backhoe Loader Technical Manual (Operation and Test).pdf

Complete Diagnostic, Operation & Test Manual with Electrical Wiring Diagrams for John Deere Backhoe Loader 710D, with all the shop information to maintain, diagnostic, repair, service like professional mechanics.

John Deere Backhoe Loader 710D workshop diagnositic service  manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 1,288 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
 Foreword
  General Information
      Safety Information
      General Specifications
      Torque Values
      Fuels and Lubricants
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      System Diagnostic Information
      Adjustments
      Tests
   Electrical System
      System Information
      System Diagrams (S.N. -872256)
      System Diagrams (S.N. 872257- )
      Sub-System Diagnostics (S.N. -872256)
      Sub-System Diagnostics (S.N. 872257- )
      References
   Power Train
      Theory of Operation (S.N. -872256)
      Theory of Operation (S.N. 872257- )
      System Diagnostic Information (S.N. -872256)
      System Diagnostic Information (S.N. 872257- )
      Adjustments
      Tests (S.N. -872256)

tm1537 - 710d backhoe loader operation and test

Table of Contents

Foreword

Help!! Help!! Help!! Help!!

Section 9000: General Information

Group 01: Safety Information

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 02: General Specifications

710D Backhoe Loader Specifications

710D Backhoe Loader Dimensions

710D Backhoe Loader Engine Specifications (S.N. -830204)

710D Backhoe Loader Engine Specifications (S.N. 830205- )

710D Backhoe Loader Specifications (S.N. -872328)

710D Backhoe Loader Specifications (S.N. 872329- )

Other Information - 710D Backhoe Loader

710D Backhoe Buckets

710D Drain and Refill Capacities

710D Backhoe Loader Lifting Capacities

Group 03: Torque Values

Hardware Torque Specifications

710D Tire Pressure

ROPS Torque Specifications

Checking Wheel Fastener Torque

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Check Oil Lines And Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Group 04: Fuels and Lubricants

Fuel Specifications

Diesel Fuel

Do Not Use Galvanized Containers

Fuel Tank

Diesel Engine Oil

Transmission Oil, Hydraulic System Oil and Differential Oil

Mechanical Front Wheel Drive Oil

Grease

Grease for Extendible Dipperstick

Alternative and Synthetic Lubricants

Mixing of Lubricants

Cold Weather Operation

Diesel Engine Coolant

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Procedure

John Deere Radial Piston Pump-Use CTM7

John Deere 6059 Engine (S.N. -830204)-Use CTM8

John Deere Engine Accessories (S.N. -830204)-Use CTM11

John Deere Inboard Planetary Axles-Use CTM43

John Deere OEM Engine Accessories (S.N. 830205- )-Use CTM67

John Deere Alternators And Starting Motors-Use CTM77

John Deere 6068 Engine (S.N. 830205- )-Use CTM104

Section 9010: Engine

Group 05: Theory of Operation

General Engine Description

Engine-Sectional View

Cold Weather Starting Aid Operation (S.N. -872256)

Cold Weather Starting Aid Operation (S.N. 872257- )

Fan Drive Operation

Group 15: System Diagnostic Information

6059 John Deere Engine (S.N. -830204)-Use CTM8

John Deere Engine Accessories (S.N. -830204)-Use CTM11

6068 John Deere POWERTECH POWERTECH is a trademark of Deere & Company. Engine (S.N. 830205- )-Use CTM104

John Deere Engine Accessories (S.N. 830205- )-Use CTM67

John Deere Alternators and Starting Motors-Use CTM77

Make Visual Inspection of Engine and Supporting Systems

Diagnose Engine Malfunction

Group 20: Adjustments

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Slow and Fast Idle Adjustment (S.N. -830204)

Slow and Fast Idle Adjustment (S.N. 830305- )

Adjust Engine Speed Control Linkage (S.N. -830204)

Adjust Engine Speed Control Linkage (S.N. 830205-)

Adjust Speed Control Lever Tension

Group 25: Tests

Cooling System Test

Radiator Air Flow Test

JT05529 Air Flowmeter Test Record

Engine Performance Using Turbocharger Boost Pressure Test

Air Intake System Leakage Test

Fuel Line Leakage Test

Section 9015: Electrical System

Group 05: System Information

Visually Inspect Electrical System

Circuit Malfunctions

Definition of Circuit Malfunctions

Location of Circuit Malfunctions

Troubleshooting Circuit Malfunctions

Multimeter

Seven Step Electrical Test Procedure

Wiring Diagram, Schematic, And Component Location Information

Reading a System Functional Schematic

Reading A Wiring Diagram

Reading A Component Location Diagram

Reading Connector End View Diagram

Electrical Schematic Symbols

Group 10A: System Diagrams (S.N. -872256)

Component Identification Table

Fuse (Blade-Type) Color Codes

Fuse Specifications (S.N. -872256)

Wiring and Schematic Diagrams Legend (S.N. -872256)

System Functional Schematic Section Legend (S.N. -872256)

System Functional Schematic (S.N. -825657)

System Functional Schematic (S.N. 825658-872256)

System Functional Schematic (S.N. 825658-872256)

System Functional Schematic (S.N. 825658-872256)

System Functional Schematic (S.N. 825658-872256)

System Functional Schematic (S.N. 825658-872256)

Cab Roof Harness (W5) Wiring Diagram (S.N. -872256)

Cab Roof Harness (W5) Component Location (S.N. -872256)

Cab Side Console Harness (W6) Wiring Diagram (S.N. -815415)

Cab Side Console Harness (W6) Wiring Diagram (S.N. -815415)

Cab Side Console Harness (W6) Wiring Diagram (S.N. 815416-825657)

Cab Side Console Harness (W6) Wiring Diagram (S.N. 815416-825657)

Cab Side Console Harness (W6) Component Location (S.N. -825657)

Cab Side Console Harness (W6) Component Location (S.N. -825657)

Cab Side Console Harness (W6) Wiring Diagram (S.N. 825658-872256)

Cab Side Console Harness (W6) Wiring Diagram (S.N. 825658-872256)

Cab Side Console Harness (W6) Wiring Diagram (S.N. 825658-872256)

Cab Side Console Harness (W6) Component Location (S.N. 825658-872256)

Cab Side Console Harness (W6) Component Location (S.N. 825628-872256)

Front Console Harness (W7) Wiring Diagram (S.N. -872256)

Front Console Harness (W7) Component Location (S.N. -872256)

Engine Harness (W8) Wiring Diagram (S.N. -872256)

Engine Harness (W8) Component Location (S.N. -872256)

Transmission Solenoid Harness (W9) Wiring Diagram (S.N. -872256)

Transmission Solenoid Harness (W9) Component Location (S.N. -872256)

Blower Harness (W10) Wiring Diagram (S.N. -825657)

Blower Harness (W10) Component Location (S.N. -825657)

Blower Harness (W10) Wiring Diagram (S.N. 825658-872256)

Blower Harness (W10) Component Location (S.N. 825658-872256)

Air Conditioning Compressor Harness (W11) Wiring Diagram (S.N. -825657)

Air Conditioning Compressor Harness (W11) Component Location (S.N. -825657)

Air Conditioning Compressor Harness (W11) Component Location (S.N. 825658-872256)

Radio Harness (W12) Wiring Diagram (S.N. -872256)

Radio Harness (W12) Component Location (S.N. -872256)

Auxiliary Valve Harness (W14) Wiring Diagram (S.N. -872256)

Auxiliary Valve Harness (W14) Component Location (S.N. -872256)

Group 10B: System Diagrams (S.N. 872257- )

Component Identification Table

Fuse (Blade-Type) Color Codes

Fuse Specifications (S.N. 872257- )

Wiring and Schematic Diagrams Legend (S.N. 872257- )

System Functional Schematic Section Legend (S.N. 872257- )

System Functional Schematic (S.N. 872257- )

Cab Roof Harness (W5) Wiring Diagram (S.N. 872257- )

Cab Roof Harness (W5) Component Location (S.N. 872257- )

Cab Roof Harness (W5) Connectors, Wire and Pin Location (S.N. 872257- )

Side Console Harness (W6) Wiring Diagram (S.N. 872257- )

Side Console Harness (W6) Component Location (S.N. 872257- )

Side Console Harness (W6) Connectors, Wire and Pin Location (S.N. 872257- )

Front Console Harness (W7) Wiring Diagram (S.N. 872257- )

Front Console Harness (W7) Component Location (S.N. 872257- )

Front Console Harness (W7) Connectors, Wire and Pin Location (S.N. 872257- )

Engine Harness (W8) Wiring Diagram (S.N. 872257- )

Engine Harness (W8) Component Location (S.N. 872257- )

Engine Harness (W8) Connectors, Wire and Pin Location (S.N. 872257- )

Blower Harness (W10) Wiring Diagram (S.N. 872257- )

Blower Harness (W10) Component Location (S.N. 872257- )

Blower Harness (W10) Connectors, Wire and Pin Location (S.N. 872257- )

Air Conditioning Compressor Harness (W11) Wiring Diagram (S.N. 872257- )

Air Conditioning Compressor Harness (W11) Component Location (S.N. 872257- )

Air Conditioning Compressor Harness (W11) Connectors, Wire and Pin Location (S.N. 872257- )

Radio Harness (W12) Wiring Diagram (S.N. 872257- )

Radio Harness (W12) Component Location (S.N. 872257- )

Radio Harness (W12) Connectors, Wire and Pin Location (S.N. 872257- )

Selective Flow Valve Harness (W15) Wiring Diagram (S.N. 872257- )

Selective Flow Valve Harness (W15) Component Location (S.N. 872257- )

Selective Flow Valve Harness (W15) Connectors, Wire and Pin Location (S.N. 872257- )

Group 15A: Sub-System Diagnostics (S.N. -872256)

Power Circuit Operational Information (S.N. -872256)

Power Circuit Theory of Operation (S.N. -872256)

Power Circuit Schematic (S.N. -825657)

Power Circuit Schematic (S.N. 825658-872256)

Subsystem Diagnostics/Power Circuit (S.N. -872256)

Start Circuit Operational Information (S.N. -872256)

Start Circuit Theory of Operation (S.N. -872256)

Start Circuit Schematic (S.N. -825657)

Start Circuit Schematic (S.N. 825658-872256)

Sub-System Diagnostics/Start Circuit (S.N. -872256)

Charge Circuit Operational Information (S.N. -872256)

Charge Circuit Theory of Operation (S.N. -872256)

Charge Circuit Schematic (S.N. -815415)

Charge Circuit Schematic (S.N. 815416-825657)

Charge Circuit Schematic (S.N. 825658-872256)

Sub-System Diagnostics/Charge Circuit (S.N. -872256)

Display Module and Logic Module Circuit Operational Information (S.N. -815415) With Logic Module

Display Module and Logic Module Circuit Theory of Operation (S.N. -815415) With Logic Module

Display Module and Logic Module Circuit Operational Information (S.N. 815416-825627) Without Logic Module

Display Module and Logic Module Circuit Theory of Operation (S.N. 815416-825657) Without Logic Module

Display Module Circuit Theory of Operation (S.N. 825628-872256) Without Logic Module

Display Module and Logic Module Circuit Schematic (S.N. -815415)

Display Module and Logic Module Circuit Schematic (S.N. 815416-825657)

Display Module and Logic Module Circuit Schematic (S.N. 825658-872256)

Sub-System Diagnostics/Display Module and Logic Module Circuit (S.N. -815415)

Sub-System Diagnostics/Display Module and Logic Module Circuit (S.N. 815416-872256)

Indicator Circuit Specifications (S.N. -872256)

Indicator Circuit Operational Information (S.N. -872256)

Indicator Circuit Theory of Operation (S.N. -815415) With Logic Module

Indicator Circuit Theory of Operation (S.N. 815416-825657) Without Logic Module

Indicator Circuit Theory of Operation (S.N. 825658-872256) Without Logic Module

Indicator Circuit Schematic With Logic Module (S.N. -815415)

Indicator Circuit Schematic Without Logic Module (S.N. 815416-825657)

Indicator Circuit Schematic Without Logic Module (S.N. 825658-872256)

Sub-System Diagnostics/Indicator Circuit (S.N. -872256)

MFWD Circuit Specifications (S.N. -872256)

MFWD Circuit Operational Information (S.N. -872256)

MFWD Circuit Theory of Operation (S.N. -872256)

MFWD Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/MFWD Circuit (S.N. -872256)

Differential Lock Circuit Operational Information (S.N. -872256)

Differential Lock Circuit Theory of Operation (S.N. -872256)

Differential Lock Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Differential Lock Circuit (S.N. -872256)

Start Aid Circuit Operational Information (S.N. -872256)

Start Aid Circuit Theory of Operation (S.N. -872256)

Start Aid Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Start Aid Circuit (S.N. -872256)

Fuel Shut-Off Circuit Operational Information (S.N. -872256)

Fuel Shut-Off Circuit Theory of Operation (S.N. -872256)

Fuel Shut-Off Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Fuel Shut-Off Circuit (S.N. -872256)

Reverse Alarm Circuit Operational Information (S.N. -872256)

Reverse Alarm Circuit Theory of Operation (S.N. -872256)

Reverse Alarm Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Reverse Alarm Circuit (S.N. -872256)

Dome Light Circuit Operational Information (S.N. -872256)

Dome Light Circuit Theory of Operation (S.N. -872256)

Dome Light Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Dome Light Circuit (S.N. -872256)

Radio Circuit Operational Information (S.N. -872256)

Radio Circuit Theory of Operation (S.N. -872256)

Radio Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Radio Circuit (S.N. -872256)

Wiper/Washer Circuit Operational Information (S.N. -872256)

Wiper/Washer Circuit Theory of Operation (S.N. -872256)

Wiper/Washer Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Wiper/Washer Circuit (S.N. -872256)

Blower Circuit Operational Information (S.N. -872256)

Blower Circuit Theory of Operation (S.N. -816286)

Blower Circuit Schematic (S.N. -816286)

Blower Circuit Theory of Operation (S.N. 816287-872256)

Blower Circuit Schematic (S.N. 816287-872256)

Sub-System Diagnostics/Blower Circuit (S.N. -872256)

Drive and Work Light Circuit Operational Information (S.N. -872256)

Drive and Work Light Circuit Theory of Operation (S.N. -872256)

Drive and Work Light Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Drive and Work Light Circuit (S.N. -872256)

Park Brake/Neutral Disconnect Circuit Specifications (S.N. -872256)

Park Brake/Neutral Disconnect Circuit Operational Information (S.N. -872256)

Park Brake/Neutral Disconnect Circuit Theory of Operation (S.N. -872256)

Park Brake/Neutral Disconnect Circuit Schematic (S.N. -815415)

Park Brake/Neutral Disconnect Circuit Schematic (S.N. 815416-825657)

Park Brake/Neutral Disconnect Circuit Schematic (S.N. 825658-872256)

Sub-System Diagnostics/Park Brake/Neutral Disconnect Circuit (S.N. -872256)

FNR/Range Control Circuit Operational Information (S.N. -872256)

FNR/Range Control Circuit Theory of Operation (S.N. -872256)

FNR/Range Control Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/FNR/Range Control Circuit (S.N. -872256)

Horn Circuit Operational Information (S.N. -872256)

Horn Circuit Theory of Operation (S.N. -872256)

Horn Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Horn Circuit (S.N. -872256)

Turn Signal, Flasher and Brake Light Circuit Operational Information (S.N. -872256)

Turn Signal, Flasher and Brake Light Circuit Theory of Operation (S.N. -872256)

Turn Signal, Flasher and Brake Light Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Turn Signal, Flasher and Brake Light Circuit (S.N. -872256)

Beacon Circuit Operational Information (S.N. -872256)

Beacon Circuit Theory of Operation (S.N. -872256)

Beacon Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Beacon Circuit (S.N. -872256)

Return-to-Dig Circuit Operational Information (S.N. -872256)

Return-to-Dig Circuit Theory of Operation (S.N. -872256)

Return-to-Dig Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Return-to-Dig Circuit (S.N. -872256)

Fuel Gauge and Hour Meter Circuit Specifications (S.N. -872256)

Fuel Gauge and Hour Meter Circuit Operational Information (S.N. -872256)

Fuel Gauge and Hour Meter Circuit Theory of Operation (S.N. -872256)

Gauge and Hour Meter Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Fuel Gauge and Hour Meter Circuit (S.N. -872256)

Auxiliary Valve Circuit Operational Information (S.N. -872256)

Auxiliary Valve Circuit Theory of Operation (S.N. -872256)

Auxiliary Valve Circuit Schematic (S.N. -872256)

Sub-System Diagnostics/Auxiliary Valve Circuit (S.N. -872256)

Group 15B: Sub-System Diagnostics (S.N. 872257- )

Power Circuit Operational Information (S.N. 872257- )

Power Circuit Theory Of Operation (S.N. 872257- )

Power Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Power Circuit (S.N. 872257- )

Start Circuit Operational Information (S.N. 872257- )

Start Circuit Theory of Operation (S.N. 872257- )

Start Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Start Circuit (S.N. 872257- )

Charging Circuit Operational Information (S.N. 872257- )

Charging Circuit Theory of Operation (S.N. 872257- )

Charge Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Charging Circuit (S.N. 872257- )

Differential Lock Circuit Operational Information (S.N. 872257- )

Differential Lock Circuit Theory of Operation (S.N. 872257- )

Differential Lock Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Differential Lock Circuit (S.N. 872257- )

MFWD Circuit Operational Information (S.N. 872257- )

MFWD Circuit Theory of Operation (S.N. 872257- )

MFWD Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/MFWD Circuit (S.N. 872257- )

Radio Circuit Operational Information (S.N. 872257- )

Radio Circuit Theory of Operation (S.N. 872257- )

Radio Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Radio Circuit (S.N. 872257- )

Dome Light Circuit Operational Information (S.N. 872257- )

Dome Light Circuit Theory of Operation (S.N. 872257- )

Dome Light Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Dome Light Circuit (S.N. 872257- )

Start Aid Circuit Operational Information (S.N. 872257- )

Start Aid Circuit Theory of Operation (S.N. 872257- )

Start Aid Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Start Aid Circuit (S.N. 872257- )

Fuel Shut-Off Circuit Operational Information (S.N. 872257- )

Fuel Shut-Off Circuit Theory of Operation (S.N. 872257- )

Fuel Shut-Off Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Fuel Shut-Off Circuit (S.N. 872257- )

Reverse Alarm Circuit Operational Information (S.N. 872257- )

Reverse Alarm Circuit Theory of Operation (S.N. 872257- )

Reverse Alarm Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Reverse Alarm Circuit (S.N. 872257- )

Air Adjust Seat Circuit Operational Information (S.N. 872257- )

Air Adjust Seat Theory of Operation (S.N. 872257- )

Air Adjust Seat Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Air Adjust Seat Circuit (S.N. 872257- )

Blower Circuit Operational Information (S.N. 872257- )

Blower Circuit Theory of Operation (S.N. 872257- )

Blower Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Blower Circuit (S.N. 872257- )

Air Conditioning Circuit Specifications (S.N. 872257- )

Air Conditioning Circuit Operational Information (S.N. 872257- )

Air Conditioning Circuit Theory of Operation (S.N. 872257- )

Air Conditioning Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Air Conditioning Circuit (S.N. 872257- )

Wiper/Washer Circuit Operational Information (S.N. 872257- )

Wiper/Washer Circuit Theory of Operation (S.N. 872257- )

Wiper/Washer Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Wiper/Washer Circuit (S.N. 872257- )

Rear Work Light Circuit Operational Information (S.N. 872257- )

Rear Work Light Circuit Theory Of Operation (S.N. 872257- )

Rear Work Light Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Rear Work Light Circuit (S.N. 872257- )

Front Work and Drive Light Circuit Operational Information (S.N. 872257- )

Front Work and Drive Light Circuit Theory Of Operation (S.N. 872257- )

Front Work and Drive Light Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Front Work and Drive Light Circuit (S.N. 872257- )

Park Brake/FNR Circuit Operational Information (S.N. 872257- )

Park Brake/FNR Circuit Specifications (S.N. 872257- )

Park Brake/FNR Circuit Theory Of Operation (S.N. 872257- )

Park Brake/FNR Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Park Brake/FNR Circuit (S.N. 872257- )

Horn Circuit Operational Information (S.N. 872257- )

Horn Circuit Theory of Operation (S.N. 872257- )

Horn Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Horn Circuit (S.N. 872257- )

Turn Signal, Flasher, and Brake Light Circuit Specifications (S.N. 872257- )

Turn Signal, Flasher, and Brake Light Circuit Operational Information (S.N. 872257- )

Turn Signal, Flasher, and Brake Light Circuit Theory Of Operation (S.N. 872257- )

Turn Signal, Flasher, and Brake Light Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Turn Signal, Flasher, and Brake Light Circuit (S.N. 872257- )

Beacon Circuit Operational Information (S.N. 872257- )

Beacon Circuit Theory of Operation (S.N. 872257- )

Beacon Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Beacon Circuit (S.N. 872257- )

Return-to-Dig Circuit Operational Information (S.N. 872257- )

Return-to-Dig Circuit Theory of Operation (S.N. 872257- )

Return-to-Dig Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Return-to-Dig Circuit (S.N. 872257- )

Fuel Gauge and Hour Meter Circuit Specifications (S.N. 872257- )

Fuel Gauge and Hour Meter Circuit Operational Information (S.N. 872257- )

Fuel Gauge and Hour Meter Circuit Theory of Operation (S.N. 872257- )

Fuel Gauge and Hour Meter Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Fuel Gauge and Hour Meter Circuit (S.N. 872257- )

Display Monitor Circuit Operational Information (S.N. 872257- )

Display Monitor Circuit Theory Of Operation (S.N. 872257- )

Display Monitor Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Display Monitor (S.N. 872257- )

Indicator Circuit Specifications (S.N. 872257- )

Indicator Circuit Operational Information (S.N. 872257- )

Indicator Circuit Theory Of Operation (S.N. 872257- )

Indicator Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Indicator Circuit (S.N. 872257- )

Selective Flow Valve Circuit Operational Information (S.N. 872257- )

Selective Flow Valve Circuit Theory of Operation (S.N. 872257- )

Selective Flow Valve Circuit Schematic (S.N. 872257- )

Sub-System Diagnostics/Selective Flow Valve Circuit (S.N. 872257- )

Group 20: References

Alternators and Starting Motors-Use CTM77

JT05801 Clamp-On Electronic Tachometer Installation

Battery Operation

Battery Specifications

Diagnose Battery Malfunctions

Check Battery Electrolyte Level and Terminals

Procedure for Testing Batteries

Using Booster Batteries-12 Volt System

Alternator Operation-78 Amp DELCO REMY (Serial No. -787513)

Alternator Operation-95 Amp BOSCH (Serial No. 787514- )

Alternator Operation-95 Amp BOSCH

Monitor Test in Machine

Logic Module Test in Machine (S.N. -815415)

Logic Module Bench Test (S.N. -815415)

Tachometer Calibration (S.N. -872256)

Tachometer Calibration (S.N. 872257- )

Section 9020: Power Train

Group 05A: Theory of Operation (S.N. -872256)

Transmission (S.N. -872256)

Torque Converter Operation (S.N.-872256)

Power Flow Through Transmission-Neutral (S.N. -872256)

Power Flow Through Transmission-First Forward (S.N. -872256)

Power Flow Through Transmission-Second Forward (S.N. -872256)

Power Flow Through Transmission-Third Forward (S.N. -872256)

Power Flow Through Transmission-Fourth Forward (S.N. -872256)

Power Flow Through Transmission-First Reverse (S.N. -872256)

Power Flow Through Transmission-Second Reverse (S.N. -872256)

Pressure Regulating Valve Operation (S.N. -872256)

Transmission Filter Operation (S.N. -872256)

Neutral Disconnect Solenoid Operation (S.N. -872256)

Transmission Control Circuit-First Neutral (S.N. -872256)

Transmission Control Circuit-First Forward (S.N. -872256)

Transmission Control Circuit-Second Reverse (S.N. -872256)

MFWD System Operation (S.N. -872256)

MFWD Differential Operation-Unequal Traction (S.N. -872256)

MFWD Differential Operation-Equal Traction (S.N. -872256)

Transmission Hydraulic Schematic (S.N. -872256)

Group 05B: Theory of Operation (S.N. 872257- )

Power Train Conponents (S.N.872257- )

Torque Converter Operation (S.N. 872257- )

Transmission Pump Operation (S.N. 872257- )

Transmission Filter Operation (S.N. 872257- )

Thermal Bypass Valve Operation (S.N. 872257- )

Power Shift High Range Forward, First Speed and Second Speed Clutch Packs (S.N. 872257- )

Power Shift Power Train Overview (S.N. 872257- )

Power Shift Transmission Gear Flow (S.N. 872257- )

Power Shift Transmission Clutch Engagement And Solenoids Activated (S.N. 872257- )

Power Shift Transmission Control Circuit-Neutral (S.N. 872257- )

Power Shift Transmission Control Circuit-Neutral-Continued (S.N. 872257- )

Power Shift Transmission Control Valve and Shift Valve Operation-Neutral (S.N. 872257- )

Power Shift Transmission Control Circuit-First Forward (S.N. 872257- )

Power Shift Transmission Control Circuit-First Forward-Continued (S.N. 872257- )

Power Shift Transmission Control Valve and Shift Valve-First Forward (S.N. 872257- )

Power Shift Transmission Control Circuit-High Range (Fourth) Forward (S.N. 872257- )

Power Shift Transmission Control Circuit-High Range (Fourth) Forward-Continued (S.N. 872257- )

Power Shift Transmission Control Valve and Shift Valve-High Range (Fourth) Forward (S.N. 872257- )

Power Shift Transmission Control Circuit-First Reverse (S.N. 872257- )

Power Shift Transmission Control Circuit-First Reverse-Continued (S.N. 872257- )

Power Shift Transmission Control Valve and Shift Valve-First Reverse (S.N. 872257- )

Power Shift Modulation Valve Operation (S.N. 872257- )

Differential Operation (S.N. 872257- )

Differential Lock Operation (S.N. 872257- )

Park Brake Operation (S.N. 872257- )

Mechanical Front Wheel Drive (MFWD) Operation (S.N. 872257- )

MFWD Differential Operation-Equal Traction (S.N. 872257- )

MFWD Differential Operation-Unequal Traction (S.N. 872257- )

Group 15A: System Diagnostic Information (S.N. -872256)

John Deere Inboard Planetary Axles-Use CTM43 (S.N. -872256)

Diagnose Power Train Malfunctions (S.N. -872256)

Transmission Oil Passage Identification (S.N. -872256)

Group 15B: System Diagnostic Information (S.N. 872257- )

Diagnose Power Shift Power Train Malfunction (S.N. 872257- )

Diagnose MFWD Malfunction (S.N. 872257- )

Diagnose Rear Axle Malfunction (S.N. 872257- )

Hydraulic Circuit Symbols (S.N. 872257- )

Group 20: Adjustments

Check and Adjust Toe-In

Group 25A: Tests (S.N. -872256)

JT05801 Clamp-On Electronic Tachometer Installation (S.N. -872256)

JT05800 Digital Thermometer Installation (S.N. -872256)

Transmission Warm-Up Procedure (S.N. -872256)

Torque Converter Stall Speed Test (S.N. -872256)

Transmission System Pressure Test (S.N. -872256)

Transmission Pump Flow Test (S.N. -872256)

Converter-In/Cooler Relief Pressure Test (S.N. -872256)

Neutral Disconnect Solenoid Test (S.N. -872256)

Mechanical Front Wheel Drive (MFWD) Clutch Pressure Test (S.N. -872256)

Transmission Leakage Test (Using Converter-In/Cooler Pressure) (S.N. -872256)

Analysis of Transmission Leakage Test Using Converter-In/Cooler Pressure (S.N. -872256)

Transmission Oil Cooler Restriction Test (S.N. -872256)

Transmission Lube Pressure Test (S.N. -872256)

Control Circuit Test Using Seven Gauge Method (Modified) (S.N. -872256)

Complete Transmission System Test (S.N. -872256)

Test Procedure (S.N. -872256)

Complete Transmission System Test Checkout Sheet (S.N. -872256)

Analysis of Complete Transmission Test (S.N. -872256)

C2,B3 (Upper) Accumulator Operation at B3 Test Port (S.N. -872256)

C1,B1,B2 (Lower) Accumulator Operation at B2 Test Port (S.N. -872256)

Transmission “Drag” Test

Group 25B: Tests (S.N. 872257- )

JT05801 Clamp-On Electronic Tachometer Installation (S.N. 872257- )

JT05800 Digital Thermometer Installation (S.N. 872257- )

Transmission Warm-Up Procedure (S.N. 872257- )

Power Shift Transmission Overall Test Connections, Ports, and Locations (S.N. 872257- )

Torque Converter Stall Speed Test (S.N. 872257- )

Converter-In Relief Valve Test (S.N. 872257- )

Park Brake Release Pressure Test (S.N. 872257- )

System Pressure Test (S.N. 872257- )

Power Shift Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test (S.N. 872257- )

Reducing Valve Pressure Test (S.N. 872257- )

Modulation Valve Pressure Test (S.N. 872257- )

Differential Lock Pressure Test (S.N. 872257- )

MFWD Pressure Test (S.N. 872257- )

Cooler In and Cooler Out Pressure Test (S.N. 872257- )

Transmission Oil Cooler Thermal Bypass Valve Test (S.N. 872257- )

Transmission Oil Cooler Thermal Bypass Valve Pressure Test (S.N. 872257- )

Solenoid Circuit Leakage Test (S.N. 872257- )

Transmission Pump Flow Test (S.N. 872257- )

Section 9025: Hydraulic System

Group 05: Theory of Operation

Main Hydraulic System Operation (S.N. -872256)

Main Hydraulic System Operation (S.N.872329- )

Hydraulic Schematic (SN -830204)

Hydraulic Schematic (S.N. 830205-850352)

Hydraulic Schematic (S.N. 850353-872256)

Hydraulic Schematic (S.N. 872329- )

Charge Pump Operation

Main Hydraulic Pump Operation

Pressure Compensator Operation

Hydraulic Return Filter Operation

Priority Valve Operation

Accumulator Operation-Brake (S.N. -872256)

Accumulator Operation-Brake (S.N. 872329- )

Steering Valve Operation

Loader Circuit Relief and Anti-Cavitation Valve Operation

Loader Bucket Valve Section Operation

Loader Boom Valve Section Operation

Loader Auxiliary Valve Section Operation

Backhoe Circuit Relief and Anti-Cavitation Valve Operation-Gresen

Circuit Relief Valve with Anti-Cavitation-Husco

Circuit Relief Valve without Anti-Cavitation-Husco

Backhoe Swing Valve Operation-Swing Left Position-Husco

Backhoe Bucket Valve Operation-Bucket Curl Position-Husco

Backhoe Boom Valve Operation-Husco

Backhoe Valve Crowd Operation-Crowd In Position-Husco

Backhoe Valve Auxiliary Operation-Extend Operation-Husco

Backhoe Solenoid Controlled Auxiliary Valve-Stanley

Backhoe Swing Valve Operation-Gresen

Backhoe Boom Valve Operation-Gresen

Backhoe Bucket Valve Operation-Gresen

Backhoe Crowd Valve Operation-Gresen

Backhoe Auxiliary Valve Operation-Gresen

Stabilizer Valve Operation

Brake Pistons, Plates and Disks Operation (S.N. -872256)

Brakes Released (S.N. -872256)

Brakes Engaging (S.N. -872328)

Manual Braking-Prefill (S.N. -872328)

Manual Braking (Engaging) (S.N. -872328)

Brake Pistons, Plates and Disks Operation (S.N. 872329- )

Brake Valve Operation (S.N. 872329- )

Brakes Released (S.N. 872329- )

Brakes Engaging (S.N. 872329- )

Brake Engaging-Right Side Only (S.N. 872329- )

Parking Brake Operation (S.N. -872328)

Differential Lock Operation (S.N. -872256)

Park Brake Differential Lock Valve Operation (S.N. -872256)

Group 15: Diagnostic Information

Diagnose Steering System Malfunctions

Diagnose Main Hydraulic System Malfunctions

Diagnose Brake System Malfunctions

Diagnose Park Brake and Differential Lock System Malfunctions

Group 20: Adjustments

Charge Pump Belt Tension Adjustment (SN -830204)

Loader Bucket Level Indicator and Return-to-Dig Switch Adjustment

Adjust Park Brake (S.N. -872328)

Service Brake Inspection (S.N. -872328)

Service Brake Inspection (S.N. 872329- )

Service Brake Valve And Pedal Adjustment (S.N. 872329- )

Backhoe Valve Linkage Adjustment

Loader Control Valve Linkage Adjustment

Stabilizer Valve Linkage Adjustment

Group 25: Tests

John Deere Radial Piston Pump-Use CTM7

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Hydraulic Oil Warm-Up Procedure

Manual Destroke Installation Procedure

Diagnostic Destroke Wire Harness Installation Procedure

Charge Pressure Test

Charge Pump Flow (S.N. -872256)

Charge Pump Flow (S.N. 872329- )

Surge Relief Valve Pressure Test

Main Pump Standby Pressure Test

Main Pump Flow Test

Priority Valve Test

Priority Valve "LS" Port Flow Test

Hydraulic Oil Cooler Restriction Test

Steering Valve Neutral Drift Test

Cylinder Drift Test

Steering System Leakage Test

Steering Cylinder Leakage Test

Cylinder Leakage Test

Hydraulic Component Leakage Test

Circuit Relief Valve Test with Flow Regulator-Test Cylinder Method-Gresen

Circuit Relief Valve Test-Remote Pump Method

Cycle Time Test

Cycle Time Test Continued

Flowmeter Calibration Procedure

Differential Lock Pressure Reducing Valve Test (S.N. -872256)

Park Brake Circuit Pressure Test (S.N. -872256)

Park Brake Thermal Relief Valve Test (S.N. -872256)

Service Brake Valve Pressure Test (S.N. -872328)

Service Brake Valve Pressure Test (S.N. 872329- )

Service Brake Valve Work Port Pressure Test (S.N. 872329- )

Brake Accumulator Precharge Pressure Test (S.N. - 872328)

Brake Accumulator Precharge Pressure Test (S.N. 872329- )

Section 9031: Heating and Air Conditioning

Group 05: Theory of Operation

Proper Refrigerant Handling

R134A Refrigerant Cautions

Refrigerant Theory of Operation

Air Conditioning Circuit Operational Information

Air Conditioning Circuit Theory of Operation (S.N. -816286)

Air Conditioning Circuit Schematic (S.N. -816286)

Air Conditioning Circuit Theory Of Operation (S.N. 816287-872256)

Air Conditioning Circuit Schematic (S.N. 816287-872256)

Air Conditioning Circuit Theory of Operation (S.N. 872257- )

Air Conditioning Circuit Schematic (S.N. 872257- )

Blower Circuit Operational Information

Blower Circuit Theory Of Operation (S.N. -816286)

Blower Circuit Schematic (S.N. -816286)

Blower Circuit Theory of Operation (S.N. 816287- )

Blower Circuit Schematic (S.N. 816287- )

Receiver/Dryer Operation

Expansion Valve Operation

Compressor Relief Valve Operation

Temperature Control

Group 15: Diagnostic Information

Diagnose Air Conditioning Electrical Malfunctions

Air Conditioning Component Location (S.N. -816286)

Air Conditioning Component Location (S.N. 816287-872256)

Blower Harness (W10) Wiring Diagram (S.N. 872257- )

Air Conditioning Compressor Harness (W11) Wiring Diagram (S.N. 872257- )

Air Conditioning Component Location (S.N. 872257- )

Sub System Diagnostics/Air Conditioning Circuit

Group 20: Adjustments

Proper Refrigerant Handling

R134A Refrigerant Cautions

R134A Compressor Oil Charge Check

R134A Compressor Oil Removal

R134A Component Oil Charge

R134A Refrigerant Recovery, Recycling And Charging Station Installation Procedure

Recover R134A System

Evacuate R134A System

Charge R134A System

Check And Adjust Compressor Belt Tension (S.N. -816286)

Group 25: Test

Proper Refrigerant Handling

R134A Refrigerant Cautions

R134A Air Conditioning System Test

Pressure Diagnostic Chart

Low Pressure Switch Test (S.N. -816286)

Low Pressure Switch Test (S.N. 816287- )

High Pressure Switch Test (S.N. -816286)

High Pressure Switch Test (S.N. 816287- )

A/C Freeze Control Switch

Leak Testing

Refrigerant Hoses And Tubing Inspection