Complete Diagnosis, Operation & Test Manual with Electrical Wiring Diagram for John Deere Backhoe Loader 710G, with workshop information to maintain, diagnose, and service like professional mechanics.

John Deere Backhoe Loader 710G workshop diagnositcs test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM2060 - John Deere 710G Backhoe Loader Technical Manual (Operation and Test).pdf
TM2060 - John Deere 710G Backhoe Loader Technical Manual (Operation and Test).epub

Total Pages: 848 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   Technical Information Feedback Form
   General Information
      Safety Information
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Electrical System (S.N. -951374)
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Electrical System (S.N. 951375-)
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      System Diagnostic Information
      Adjustments
      Tests
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Heating And Air Conditioning
      Theory Of Operation
      Diagnostic Information
      Test

tm2060 - 710G Backhoe Loader

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety Information

Safety Features

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear Of Moving Parts

Avoid High-Pressure Fluids

Beware Of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose Of Waste Properly

Prepare For Emergencies

Use Steps And Handholds Correctly

Start Only From Operator's Seat

Use And Maintain Seat Belt

Prevent Unintended Machine Movement

Prevent Unintended Machine Movement—If Equipped With Pilot Controls

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add And Operate Attachments Safely

Use Special Care When Operating

Operating Or Traveling On Public Roads

Inspect and Maintain ROPS

Park And Prepare For Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Safety Signs

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Procedure

Section 9010: Engine

Group 05: Theory of Operation

PowerTech 6.8 L (6068) John Deere Engine—Use CTM104

PowerTech 6.8 L (6068) John Deere Engine—Use CTM331

Group 15: Diagnostic Information

Diagnose Engine Malfunctions

Group 20: Adjustments

PowerTech 6.8 L (6068) John Deere Engine—Use CTM104

PowerTech 6.8 L (6068) John Deere Engine—Use CTM331

Engine Speed Control Linkage

Speed Control Lever Tension Adjustment

Group 25: Tests

PowerTech 6.8 L (6068) John Deere Engine—Use CTM104

PowerTech 6.8 L (6068) John Deere Engine—Use CTM331

Slow and Fast Idle Check

Air Intake System Leakage Test

Turbocharger Boost Pressure—Engine Performance Test

Fuel Line Leakage Test

Section 9015A: Electrical System (S.N. —951374)

Group 05: System Information

Electrical Diagram Information

Group 10: System Diagrams

Fuse and Relay Specifications (S.N. —913488)

Fuse and Relay Specifications (S.N. 913489—951374)

Wiring and Schematic Diagrams Legend (S.N. —951374)

System Functional Schematic And Section Legend (S.N. —951374)

Cab Roof Harness (W5) Wiring Diagram (S.N. —951374)

Cab Roof Harness (W5) Component Location (S.N. —951374)

Cab/Rops Harness (W6) Wiring Diagram (S.N. —951374)

Cab/Rops Harness (W6) Component Location (S.N. —951374)

Engine/Transmission Harness (W7) Wiring Diagram (S.N. —951374)

Engine/Transmission Harness (W7) Component Location (S.N. —951374)

Radio Harness (W8) Wiring Diagram (S.N. —951374)

Radio Harness (W8) Component Location (S.N. —951374)

A/C Compressor Harness (W9) Wiring Diagram (S.N. —951374)

A/C Compressor Harness (W9) Component Location (S.N. —951374)

A/C Cab Harness (W10) Wiring Diagram (S.N. —926435)

A/C Cab Harness (W10) Wiring Diagram (S.N. 926436—951374)

A/C Cab Harness (W10) Component Location (S.N. —926435)

A/C Cab Harness (W10) Component Location (S.N. 926436—951374)

Pilot Control Harness (W11) Wiring Diagram (S.N. 913489—951374)

Pilot Control Harness (W11) Component Location (S.N. 913489—951374)

Pilot Control Harness (W12) Wiring Diagram (S.N. 913489—951374)

Pilot Control Harness (W12) Component Location (S.N. 913489—951374)

Ride Control Harness (W13) Wiring Diagram (S.N. —951374)

Ride Control Harness (W13) Component Location (S.N. —951374)

Ride Control Harness (W14) Wiring Diagram (S.N. —951374)

Ride Control Harness (W14) Component Location (S.N. —951374)

Canopy Heater Control Harness (W15) Wiring Diagram (S.N. —951374)

Canopy Heater Control Harness (W15) Component Location (S.N. —951374)

Selective Flow Control Harness (W17) Wiring Diagram (S.N. —951374)

Selective Flow Control Harness (W17) Component Location (S.N. —951374)

Pattern Select Harness (W19) Wiring Diagram (S.N. 913489—951374)

Pattern Select Harness (W19) Component Location (S.N. 913489—951374)

Attachment Coupler Power Harness (W20) Wiring Diagram (S.N. —951374)

Attachment Coupler Cowl Harness (W21) Wiring Diagram (S.N. —951374)

Attachment Coupler Solenoid Harness (W22) Wiring Diagram (S.N. —951374)

Attachment Coupler Harness (W20, W21, and W22) Electrical Component Location (S.N. —951374)

Standard Display Monitor (SDM) (W25) Wiring Diagram (If Equipped)

Group 15: Sub-System Diagnostics

Start Circuit Theory Of Operation (S.N. —951374)

Park Brake and FNR Circuit Theory Of Operation (S.N. —951374)

Engine Controller Circuit Theory of Operation (S.N. —951374)

Electronic Pump Controller Circuit Theory of Operation (S.N. —951374)

Display Monitor and Indicator Circuit Theory Of Operation (S.N. —951374)

Pilot Control Circuit Operational Information, Theory of Operation and Circuit Schematic (S.N. 913489—951374)

Attachment Coupler Circuit Theory of Operation (S.N. —951374)

Attachment Coupler Circuit Diagnostics (S.N. —951374)

Group 16: Monitor Operation

Determine Monitor Configuration

Program Display Monitor

Calibrate Throttle Position Sensor

Display Monitor—Service Codes

Standard Display Monitor (SDM) Installation

Standard Display Monitor (SDM) Main Menu

Standard Display Monitor (SDM) Main Menu—Service Codes

Standard Display Monitor (SDM) Main Menu—Monitor

Standard Display Monitor (SDM) Service Menu

Standard Display Monitor (SDM) Service Menu—Clear Codes

Standard Display Monitor (SDM) Service Menu—Diagnostics

Group 20: References

Access Service Codes

Alternators and Starting Motors—Use CTM77

Display Monitor Diagnostic Trouble Codes (S.N. —951374)

Engine Diagnostic Trouble Codes (S.N. —951374)

Electronic Pump Controller Diagnostic Trouble Codes (S.N. —951374)

Battery Specifications

Diagnose Battery Malfunctions

Using Booster Batteries—12 Volt System

Battery Test Procedure

Electrical Component Specifications (S.N. —951374)

Diode Check

Relay Check

Component Checks (S.N. —951374)

Crank Position Sensor Test (B19) (S.N. —951374)

Throttle Position Sensor Test (S.N. —951374)

Throttle Position Sensor Adjustment (S.N. —951374)

Controller Area Network (CAN) Resistor Test

Servicing Connectors

FNR Lever Test (S.N. —951374)

Transmission Control Valve Signal Test (S.N. —951374)

Transmission Shift Valve Signal Test (S.N. —951374)

Transmission Solenoids Check (S.N. —951374)

Section 9015B: Electrical System (S.N. 951375—)

Group 05: System Information

Electrical Diagram Information

Group 10: System Diagrams

Fuse and Relay Specifications (S.N. 951375—)

System Functional Schematic, Wiring Diagram, and Component Location Legend (S.N. 951375—)

System Functional Schematic And Section Legend (S.N. 951375—)

Canopy (ROPS) Harness (W5) Component Location (S.N. 951375—)

Canopy (ROPS) Harness (W5) Wiring Diagram (S.N. 951375—)

Cab Harness (W6) Component Location (S.N. 951375—)

Cab Harness (W6) Wiring Diagram (S.N. 951375—)

Chassis Harness (W7) Component Location (S.N. 951375— )

Chassis Harness (W7) Wiring Diagram (S.N. 951375—)

Radio Harness (W8) Component Location (S.N. 951375—)

Radio Harness (W8) Wiring Diagram (S.N. 951375—)

Air Conditioning Harness (W10) Component Location (S.N. 951375—)

Air Conditioning Harness (W10) Wiring Diagram (S.N. 951375—)

Pilot Control Harness (W12) Component Location (S.N. 951375—)

Pilot Control Harness (W12) Wiring Diagram (S.N. 951375—)

Ride Control Harness (W13 and W14) Component Location (S.N. 951375—)

Ride Control Harness (W13 and W14) Wiring Diagram (S.N. 951375—)

Roof Harness (W18) Component Location (S.N. 951375—)

Roof Harness (W18) Wiring Diagram (S.N. 951375—)

Loader Coupler Harness (W20, W21, W22) Component Location (S.N. 951375—)

Loader Coupler Harness (W20, W21, W22) Wiring Diagram (S.N. 951375—)

Standard Display Monitor (SDM) W24 Wiring Harness (if equipped)

Group 15: Sub-System Diagnostics

Start And Charging Circuit Theory Of Operation (S.N. 951375—)

Controller Area Network (CAN) Circuit Theory of Operation (S.N. 951375—)

Engine Control Unit (ECU) Circuit Theory of Operation (S.N. 951375—)

Flex Load Controller (FLC) Circuit Theory Of Operation (S.N. 951375—)

Monitor Display Unit (MDU) Circuit Theory Of Operation (S.N. 951375—)

Group 16: Monitor Operation

Determine Monitor Configuration

Program Display Monitor

Calibrate Tachometer

Calibrate Throttle Position Sensor

Monitor Display Unit (MDU)—Codes

Standard Display Monitor (SDM) Installation

Standard Display Monitor (SDM) Main Menu

Standard Display Monitor (SDM) Main Menu—Codes

Standard Display Monitor (SDM) Main Menu—Monitor

Standard Display Monitor (SDM) Service Menu

Standard Display Monitor (SDM) Service Menu—Clear Codes

Standard Display Monitor (SDM) Service Menu—Diagnostics

Group 20: References

Access Diagnostic Trouble Codes (DTC)

Monitor Display Unit (MDU) Diagnostic Trouble Codes (S.N. 951375—)

Engine Control Unit (ECU) Diagnostic Trouble Codes (S.N. 951375—)

Flex Load Controller (FLC) Diagnostic Trouble Codes (S.N. 951375—)

Standard Display Monitor (SDM) Installation

Program Display Monitor (S.N. 951375—)

Controller Area Network (CAN) Resistor Test

Alternator Test Procedures (S.N. 951375—)

Electrical Component Specifications (S.N. 951375—)

Wire Harness Test (S.N. 951375—)

Crank Position Sensor Test (S.N. 951375—)

Throttle Position Sensor (S.N. 951375—)

Throttle Position Sensor Adjustment (S.N. 951375—)

Calibrate Throttle Position Sensor (S.N. 951375—)

FNR Lever (S.N. 951375—)

Transmission Control Valve Signal Test (S.N. 951375—)

Transmission Shift Valve Signal Test (S.N. 951375—)

Transmission Solenoids Check (S.N. 951375—)

CAN Resistor Test

WEATHER PACK® Connector Remove and Install

WEATHER PACK® Contact Installation

DEUTSCH® Connector Remove and Install

DEUTSCH® Contact Installation

CINCH™ Connector Remove and Install

CINCH™ Contact Installation

CINCH™ CP Connector Remove and Install

CINCH™ CP Contact Installation

Metri-Pack® Connector Remove and Install

Section 9020: Power Train

Group 05: Theory of Operation

Power Train Components

Torque Converter Operation

Transmission Pump Operation

Thermal Bypass Valve Operation

High Range Forward, First Speed and Second Speed Clutch Packs

Power Train Overview

Transmission Clutch Engagement And Solenoids Activated

Modulation Valve Operation

Differential Operation

Differential Lock Operation

Park Brake Operation

Brake Valve Operation

Brakes Released

Brakes Engaging

Brakes Engaging—Right Side Only

Service Brake Accumulator Charge Valve Operation

Mechanical Front Wheel Drive (MFWD) Operation

MFWD Differential Operation—Equal Traction

MFWD Differential Operation—Unequal Traction

Group 15: System Diagnostic Information

Transmission Control Circuit—Neutral—Park Brake OFF

Transmission Control Circuit—First Forward

Diagnose Power Shift Power Train Malfunction

Diagnose MFWD Malfunction

Diagnose Rear Axle Malfunction

Group 20: Adjustments

Tracking Angle Check and Adjust

Toe-In Check and Adjust

Steering Angle Check and Adjust

Service Brake Valve And Pedal Adjustment

Bleed Brakes

Group 25: Tests

Transmission Warm-Up Procedure

Transmission Overall Test Connections, Ports, and Locations

Torque Converter Stall Speed Test (S.N. —951374)

Torque Converter Stall Speed Test (S.N. 951375—)

Converter-In Relief Valve Test

Park Brake Release Pressure Test

System Pressure Test

Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test

Reducing Valve Pressure Test

Modulation Valve Pressure Test

Differential Lock Pressure Test

MFWD Pressure Test

Cooler In and Cooler Out Pressure Test

Transmission Oil Cooler Thermal Bypass Valve Test

Transmission Oil Cooler Thermal Bypass Valve Pressure Test

Solenoid Circuit Leakage Test

Service Brake Accumulator Precharge Pressure Test

Service Brake Accumulator Charge Pressure Test

Service Brake Valve Pressure Test

Transmission Pump Flow Test

Section 9025: Hydraulic System

Group 05: Theory of Operation

Backhoe Hydraulic System (S.N. —951374)

Backhoe Hydraulic System (S.N. 951375—)

Power Limiting Valve (S.N. 951375—)

Load Sense Isolator

Load Sense With All Functions in Neutral—Loader Valve Shown

Load Sense With One Function Activated—Loader Valve Shown

Load Sense With Multiple Functions Activated—Loader Valve Shown

Load Sense With Multiple Functions Activated (One Function Stalled)—Loader Valve Shown

Hydraulic Pump Operation (S.N. —951374)

Hydraulic Pump Controls (S.N. —951374)

Hydraulic Pump Controls—Anti-Stall Activated (High Pressure) (S.N. —951374)

Hydraulic Pump Operation (S.N. 951375—)

Pilot Control Valve Operation (S.N. 913489—)

Pilot Control Manifold Valve Operation (S.N. 913489—)

Pattern Select Valve Operation (S.N. 913489—)

Steering Valve Operation

Secondary Steering

Ride Control Hydraulic Circuit Component Location and Valve Operation (S.N. —911330)

Ride Control Hydraulic Circuit Component Location and Valve Operation (S.N. 911331— )

Circuit Relief Valve Without Anti-Cavitation and Load Sense Relief Valve—Loader and Backhoe (S.N. —913488)

Circuit Relief Valve Without Anti-Cavitation and Load Sense Relief—Loader and Backhoe (S.N. 913489— )

Circuit Relief Valve with Anti-Cavitation—Loader and Backhoe

Stabilizer Valve Operation

Backhoe Valve Inlet Section

Backhoe Valve Boom Section—Boom Raise Position (Pilot Control) (S.N. 913489—)

Loader Valve Outlet Section

Selective Flow Solenoid Control Valve—Solenoid Energized

Attachment Coupler Hydraulic Theory of Operation

Group 15: Diagnostic Information

Hydraulic System Schematic

Hydraulic Component Location

Diagnose Steering System Malfunctions

Diagnose Hydraulic System Problems

Boom or Crowd Function is Slow, Sticks, or Does not Move

Group 20: Adjustments

Selective Flow Solenoid Control Valve Adjustment

Backhoe Valve Linkage Adjustment

Loader Bucket Self-Leveling Linkage and Return-to-Dig Switch Adjustment

Ride Control Accumulator Charge Procedure

Ride Control Accumulator Charge Check Procedure

Ride Control Accumulator Hydraulic Pressure Release Procedure

Pilot Control Pressure Adjustment (S.N. 913489—)

Pilot Control Manifold Valve Accumulator Discharge Procedure

Group 25: Tests

JT05800 Digital Thermometer Installation

JT02156A Digital Pressure And Temperature Analyzer Installation

Hydraulic Oil Warm-Up Procedure

Hydraulic Circuit Pressure Release

Pump Load Sense Differential Pressure Test (S.N. —951374)

Pump Load Sense Differential Pressure Test (S.N. 951375—)

Pump Flow Test

Hydraulic Return Pressure Test

Load Sense Pressure Test

Anti-Stall Test (S.N. —951374)

Power Limiting Valve Test (S.N. 951375—)

Pilot Control Accumulator Charge Pressure Test

Pilot Control Pressure Test (S.N. 913489—)

Hydraulic Oil Cooler Restriction Test

Circuit Relief Valve Test With Remote Pump

Steering System Leakage Test

Steering Cylinder Leakage Test

Function Drift Test

Cylinder Leakage Test

Stabilizer Valve Lockout Leakage Test

Cycle Time Specifications—Hydraulics

Section 9031: Heating And Air Conditioning

Group 05: Theory Of Operation

Air Conditioning System Cycle Of Operation

Group 15: Diagnostic Information

Diagnose Air Conditioning System Malfunctions

Diagnose Heater System Malfunctions

Air Conditioning Component Location

Group 25: Test

Special or Essential Tools

Service Equipment and Tools

Specifications

Proper Refrigerant Handling

R134a Refrigerant Cautions

R134a Air Conditioning System Test

Pressure Diagnostic Chart

Expansion Valve Operating Test

Blower Switch Test

Blower Resistor Test

Heater Blower Motor Test

Freeze Control Test

Air Conditioning Switch Test

Air Conditioner Low Pressure Switch Check (S.N. —926435)

Air Conditioner Low Pressure Switch Test (S.N. —926435)

Air Conditioner High Pressure Switch Check (S.N. —926435)

Air Conditioner High Pressure Switch Test (S.N. —926435)

A/C Binary Pressure Switch Test (S.N. 926436—)

Air Conditioning Compressor Clutch Coil Test

Freeze Control Switch Test

Refrigerant Leak Test

John Deere Backhoe Loader 710G Technical Manual - Operation and Test (TM2060)