Complete service repair manual for John Deere Backhoe Loader 710G, with workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere Backhoe Loader 710G workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM2061 - John Deere Backhoe Loader 710G Technical Manual (Repair).pdf
TM2061 - John Deere Backhoe Loader 710G Technical Manual (Repair).epub

Total Pages: 892 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   Technical Information Feedback Form
   General Information
      Safety Information
   Wheels
      Powered or Non-Powered Wheels and Fastenings
   Axles and Suspension Systems
      Input Drive Shafts and U-Joints
      Non-Powered Wheel Axles
      Powered Wheel Axle (MFWD)
      Axle Shaft, Bearings and Reduction Gears
   Transmission
      Removal and Installation
      Controls Linkage
      Input Drive Shafts and U-Joint
      Gears, Shafts, Bearings, and Powershift Clutches
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary Systems
      Cold Weather Starting Aid
      Cooling System
      Speed Controls
      Intake System
      Exhaust System
      External Fuel Supply System
   Steering System
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Frames, Chassis or Supporting Structure
      Chassis Weights
   Operator’s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood and Engine Enclosure
      Miscellaneous Shields
      Grille and Grille Housing
      Fenders
   Safety, Convenience and Miscellaneous
      Radio
      Horn and Warning Devices
   Main Hydraulic System
      Hydraulic System
   Loader
      Loader
      Bucket
      Control Linkages
      Hydraulic System
   Backhoe
      Bucket
      Control Linkage
      Frames
      Hydraulic System
   Dealer Fabricated Tools

tm2061 - 710G Backhoe Loader

Table of Contents

Foreword

Technical Information Feedback Form

Section 00: General Information

Group 01: Safety Information

Safety Features

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Prevent Unintended Machine Movement—If Equipped With Pilot Controls

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add and Operate Attachments Safely

Use Special Care When Operating

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Safety Signs

Section 01: Wheels

Group 0110: Powered or Non-Powered Wheels and Fastenings

Rear Wheel Assembly Remove and Install

Front Wheel Assembly Remove and Install

Tire Remove and Install

Section 02: Axles and Suspension Systems

Group 0225: Input Drive Shafts and U-Joints

Drive Shaft Repair

Group 0230: Non-Powered Wheel Axles

Hub Assembly Remove and Install

Spindle Assembly Remove and Install

Tie Rod Remove and Install

Non-Powered Front Axle Remove and Install

Group 0240: Powered Wheel Axle (MFWD)

Front Wheel Drive Axles MS-2045—Use CTM4687

Powered Front Axle MS-2045 (MFWD) Remove and Install

Group 0250: Axle Shaft, Bearings and Reduction Gears

Rear Axle Remove and Install

Disassemble Rear Axle

Disassemble and Assemble Park Brake Housing

Assemble Rear Axle

Check Gear Tooth Contact Pattern

Section 03: Transmission

Group 0300: Removal and Installation

Transmission Removal

Transmission Installation

Group 0315: Controls Linkage

FNR Control Remove and Install

Group 0325: Input Drive Shafts and U-Joint

Drive Shaft Repair

Group 0350: Gears, Shafts, Bearings, and Powershift Clutches

Transmission Outer Components Remove and Install

Converter Side of Case Disassemble and Assemble

Low Range Forward, Reverse, and Third Speed Clutch Packs Repair

First Speed, Second Speed, and High Range Forward Clutch Packs Repair

Install Clutch Packs

MFWD Shaft and Clutch Pack Repair

Oil Suction Tube Remove and Install

Oil Supply Tubes Remove and Install

Group 0360: Hydraulic System

Transmission Charge Pump Repair

Control Valve Repair

Shift Valve Repair

Solenoids Remove and Install

Manifold Plate Remove and Install

Section 04: Engine

Group 0400: Removal and Installation

PowerTech 6.8 L (6068) John Deere Engine—Use CTM104

Engine Removal

Engine Installation

Section 05: Engine Auxiliary Systems

Group 0505: Cold Weather Starting Aid

Coolant Heater Remove and Install

Starting Aid Nozzle Remove and Install

Starting Aid Solenoid Remove and Install

Group 0510: Cooling System

Fan Remove and Install

Fan Belt Remove and Install

Radiator Remove and Install

Group 0515: Speed Controls

Speed Control Linkage Disassemble and Assemble

Group 0520: Intake System

Air Cleaner Remove and Install

Group 0530: Exhaust System

Muffler With Turbocharger Remove and Install

Group 0560: External Fuel Supply System

Fuel Tank Remove and Install

Section 06: Torque Converter

Group 0651: Turbine, Gears and Shaft

Other Material

Remove and Install Torque Converter

Torque Converter Disassemble and Assemble

Section 09: Steering System

Group 0960: Hydraulic System

Steering Column Repair

Steering Valve Repair

Non-Powered Axle Steering Cylinder Repair

Front Wheel Drive Axles MS-2045—Use CTM4687

Section 10: Service Brakes

Group 1011: Active Elements

Brake Disk and Pressure Plate Repair

Group 1060: Hydraulic System

Brake Valve Repair

Brake Charge Valve Repair

Brake Pedal Remove and Install

Section 17: Frames, Chassis or Supporting Structure

Group 1749: Chassis Weights

Counter Weight Remove and Install

Section 18: Operator’s Station

Group 1800: Removal and Installation

Cab/ROPS Remove and Install

Group 1810: Operator Enclosure

Front Window Wiper and Wiper Motor Remove and Install

Rear Window Wiper and Motor Remove and Install

Front Cab Windowpane Disassemble and Assemble

Fixed Windowpane Remove and Install

Cab Door and Side Window Disassemble and Assemble

Cab Door Hinge and Latch Adjustment

Cab Door Handle Screw Adjustment

Upper Cab Door and Side Windowpane Adjustment

Upper Cab Door and Side Window Latch Adjustment

Rear Windows Remove and Install (S.N. —920856)

Rear Windows Remove and Install

Headliner Remove and Install

Cab Roof Remove and Install

Group 1821: Seat and Seat Belt

Seat Assembly Remove and Install

Seat, Belt and Arm Rest Disassemble and Assemble

Seat Slide, Swivel and Lumbar Control Lever Disassemble and Assemble

Seat Swivel and Latch Disassemble and Assemble

Seat Suspension and Shock Absorber Disassemble and Assemble

Seat Base and Support Disassemble and Assemble

Air Seat Suspension Disassemble and Assemble

Group 1830: Heating and Air Conditioning

Proper Refrigerant Handling

R134a Refrigerant—Cautions

R134a Refrigerant Theory Of Operation

Refrigerant Hoses and Tubing Inspection

Air Conditioning Compressor Remove and Install

R134a Compressor Oil Removal

Compressor Clutch Disassemble and Assemble

Check Clutch Hub Clearance

Compressor Manifold Inspection

Compressor Disassemble, Inspect, and Assemble

R134a Component Oil Charge

R134a Refrigerant Recover, Recycle and Charge Station Installation Procedure

Recover R134a System

Evacuate R134a System

Charge R134a System

Air Conditioner System Cleaning Procedures

R134a System Leak Testing

Heater Core Remove and Install

Evaporator Remove and Install

Air Conditioner System Flush

Air Conditioner System Purge

A/C Freeze Switch Remove and Install

Heater/Blower Assembly with Air Conditioning and Pressurizer System Disassemble and Assemble

Air Ducts Disassemble and Assemble

Condenser Disassemble and Assemble

Receiver Dryer Remove and Install

Expansion Valve—Remove and Install

Section 19: Sheet Metal and Styling

Group 1910: Hood and Engine Enclosure

Hood and Engine Enclosure Disassemble and Assemble

Group 1913: Miscellaneous Shields

Battery Box Disassemble and Assemble

Group 1921: Grille and Grille Housing

Grille and Grille Housing Disassemble and Assemble

Group 1927: Fenders

Fenders and Cab Skirt Remove and Install

Section 20: Safety, Convenience and Miscellaneous

Group 2001: Radio

Radio and Speaker Remove and Install

Antenna Remove and Install

Radio, Speakers and Antenna Remove and Install

Group 2004: Horn and Warning Devices

Horn Remove and Install

Back-Up Alarm Remove and Install

Back-Up Alarm Volume Adjustment

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

Specifications

Hydraulic Pump Repair (S.N. —951374)

Hydraulic Pump Repair (S.N. 951375— )

Anti-stall Remove and Install (S.N. —951374)

Power Limiting Valve—Remove and Install (S.N. 951375— )

Hydraulic Filter Remove and Install

Hydraulic Reservoir Repair

Section 31: Loader

Group 3100: Loader

Loader Removal

Loader Installation

Group 3102: Bucket

Loader Bucket Remove and Install

Loader Bucket Remove and Install

Replace Welded Bucket Cutting Edges

Cracked Cutting Edge Repair

Cutting Edge Remove and Install

Multi-Purpose Bucket and Lines Disassemble and Assemble

Group 3115: Control Linkages

Loader Control Valve Linkage (Two Spool) Remove and Install

Third Function Loader Control Valve Linkage Remove and Install

Loader Bucket Cylinder Linkage Remove and Install

Group 3160: Hydraulic System

Loader Control Valve Repair

Loader Control Valve Relief Valves Remove and Install

Loader Boom Lower, Bucket Dump, and Auxiliary Circuit Relief Valve with Anti-Cavitation Disassemble and Assemble

Loader Boom Raise and Bucket Curl Circuit Relief Valves without Anti-Cavitation Disassemble and Assemble (S.N. —915139)

Loader Boom Raise and Bucket Curl Circuit Relief Valve without Anti-cavitation Disassemble and Assemble (S.N. 915140— )

Loader Load Sense Relief Valve Disassemble and Assemble (S.N. —951374)

Loader Load Sense Relief Valve Disassemble and Assemble (S.N. 951375—)

Auxiliary Shut-off Plug Disassemble and Assemble

Loader Backhoe Stabilizer and Combo Valve Spool Seals Remove and Install

Loader Outlet Section Disassemble and Assemble

Loader Bucket Section Disassemble and Assemble

Loader Boom Cylinders Remove and Install

Loader Bucket Cylinder Remove and Install

Loader Bucket and Boom Cylinder Repair

Ride Control Valve Repair

Ride Control Valve Solenoid Disassemble and Assemble

Ride Control Accumulator Remove and Install

Section 33: Backhoe

Group 3302: Bucket

Backhoe Bucket and Bucket Links Remove and Install

Bucket Tooth Tips Remove and Install

Bucket Tooth Shank Remove and Install

Bucket Cutting Edge Remove and Install

Group 3315: Control Linkage

Backhoe Boom Lock Control Lever and Linkage Remove and Install

Backhoe Valve Linkage—Two Lever Remove and Install

Pilot Control Valve Repair (S.N. 913489— )

Pilot Control Tower Repair (S.N. 913489— )

Fifth Function Pedal—Two Lever Remove and Install (S.N. —913488)

Remove and Install Fifth Function Pedal—Two Lever (S.N. 913489— )

Sixth Function Pedal Remove and Install (S.N. —913488)

Remove and Install Sixth Function Pedal—Two Lever (S.N. 913489— )

Stabilizer Valve Linkage Remove and Install

Group 3340: Frames

Dipperstick Remove and Install

Boom Remove and Install

Swing Frame Remove and Install

Extendible Dipperstick Extension Remove and Install

Extendable Dipperstick Bushings Remove and Install

Group 3360: Hydraulic System

Backhoe Control Valve Repair

Backhoe Relief Valve Remove and Install

Backhoe Boom Raise, Bucket Dump, and Crowd Out Circuit Relief Valves without Anti-Cavitation (S.N. —915139)

Backhoe Boom Raise, Crowd Out, and Bucket Dump Circuit Relief Valve Disassemble and Assemble (S.N. 915140— )

Backhoe Load Sense Relief Valve Disassemble and Assemble (S.N. —951374)

Backhoe Load Sense Relief Valve Disassemble and Assemble (S.N. 951375—)

Backhoe Boom Lower, Crowd In, Bucket Curl, and Swing Relief Valve with Anti-Cavitation

Anti-Cavitation Valve Disassemble and Assemble

Auxiliary Shut-off Plug Disassemble and Assemble

Backhoe Inlet Section Disassemble and Assemble

Backhoe Swing Section Disassemble and Assemble

Loader Backhoe Stabilizer and Combo Valve Spool Seals Remove and Install

Pattern Select Valve Repair (S.N. 913489— )

Pilot Control Manifold Valve Repair (S.N. 913489— )

Stabilizer Valve Repair

Swing Cylinder Remove and Install—120 Series

Stabilizer Cylinder Remove and Install—120 Series

Backhoe Bucket Cylinder Remove and Install—125 Series

Backhoe Crowd Cylinder Remove and Install—185 Series

Backhoe Boom Cylinder Remove and Install—185 Series

Extendible Dipperstick Cylinder Remove and Install—120 Series

Backhoe Boom and Crowd Cylinder Repair—185 Series

Swing, Stabilizer, Loader bucket, Loader Boom, and Extendible Dipperstick Cylinder Repair—120 Series

Backhoe Bucket Cylinder Repair—125 Series

Selective Flow Solenoid Control Valve Disassemble and Assemble

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DFT1101 Cab and ROPS Lift Bracket

DFT1146 Axle Mounting Bracket

DFT1147 Axle Rolling Torque Bar

DFT1162 Clutch Pack Snap Ring Removal and Installation Tool

DFT1163 MFWD Snap Ring Removal and Installation Tool

DFT1174 Rear Axle Yoke Adapter Plate

John Deere Backhoe Loader 710G Technical Service Manual - Repair (TM2061)