John Deere 160CLC Excavator Service Manual (Operation and Tests) (TM1932)

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Price: US$ 49.00

Complete service manual with Electrical Wiring Diagrams for John Deere 160CLC Excavator, with all the workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere Excavator 160CLC workshop Operation and Tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1932 - John Deere 160CLC Excavator Technical Manual (Operation and Tests).PDF

TM1932 - John Deere 160CLC Excavator Technical Manual (Operation and Tests).epub

Total Pages: 556 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
   Foreword
   Technical Information Feedback Form
   General Information
      Safety
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      References
   Power Train
      Theory of Operation
      Diagnostic Information
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Tests
   Heating and Air Conditioning
      Theory Of Operation
      Diagnostic Information
      Tests
   Dealer Fabricated Tools
      Dealer Fabricated Tools

...
ToC exploded view
 9000 - GENERAL INFORMATION
    01 - Safety
        Add and Operate Attachments Safely
        Add Cab Guarding for Special Uses
        Avoid Backover Accidents
        Avoid High-Pressure Oils
        Avoid Machine Tip Over
        Avoid Unauthorized Machine Modifications
        Avoid Work Site Hazards
        Beware of Exhaust Fumes
        Dispose of Waste Properly
        Drive Metal Pins Safely
        Follow Safety Instructions
        Handle Chemical Products Safely
        Inspect Machine
        Keep Riders Off Machine
        Make Welding Repairs Safely
        Operate Only If Qualified
        Park and Prepare for Service Safely
        Prepare for Emergencies
        Prevent Battery Explosions
        Prevent Fires
        Prevent Unintended Machine Movement
        Recognize Safety Information
        Remove Paint Before Welding or Heating
        Service Cooling System Safely
        Start Only From Operator's Seat
        Stay Clear of Moving Parts
        Use and Maintain Seat Belt
        Use Special Care When Lifting Objects
        Use Steps and Handholds Correctly
        Wear Protective Equipment
 9005 - OPERATIONAL CHECKOUT PROCEDURE
    10 - System Operational Checks
        Operational Checkout
 9010 - ENGINE
    05 - Theory of Operation
       Engine Speed Control System Operation
       John Deere 4045 4.5 L Engine
    15 - Diagnostic Information
       Diagnose Engine Malfunctions
       Engine Diagnostic Schematic
    25 - Tests
        Engine Power Test Using Turbocharger Boost Pressure
        Engine Speed Test
        Fuel Line Leakage Test
 9015 - ELECTRICAL SYSTEM
    05 - System Information
       Electrical Diagram Information
    10 - System Diagrams
       Air Conditioning Harness (W9) Wiring Diagram
       Cab Harness (W1) Component Location
       Cab Harness (W1) Wiring Diagram
       Engine Control Unit Harness (W19) Component Location
       Engine Control Unit Harness (W19) Wiring Diagram
       Engine Harness (W20) Component Location
       Engine Harness (W20) Wiring Diagram
       Explanation of Wire Markings
       Functional Schematic, Wiring Diagram, and Component Location Master Legend
       Fuse Specifications
       Machine Harness (W2) Component Location
       Machine Harness (W2) Wiring Diagram
       Monitor Harness (W3) Component Location
       Monitor Harness (W3) Wiring Diagram
       Overall Machine Harnesses Component Location
       Pump Harness (W12) Component Location
       Pump Harness (W12) Wiring Diagram
       System Functional Schematic
    15 - Sub-System Diagnostics
       Air Conditioner Controller Circuit Theory of Operation
       Engine Control Unit Circuit Theory of Operation
       Monitor Controller and Display Circuit Theory of Operation
       Propel Alarm Circuit Theory of Operation
       Pump and Valve Controller Circuit Theory of Operation
       Starting and Charging Circuit Theory of Operation
       Windshield Wiper and Washer Circuit Theory of Operation
    20 - References
        Alternator Test Procedure
        Battery Remove and Install
        Disconnecting Spring Wire Clip Connectors
        Disconnect Tab Retainer Connectors
        Electrical Component Checks
        Engine Control Unit Remove and Install
        Engine Diagnostic Trouble Codes
        Excavator Diagnostic Program General Description and Overview
        Fuse Test
        Install DEUTSCH 342204242 Contacts
        Install WEATHER PACK 342204242 Contacts
        Key Switch Remove and Install
        Monitor Controller and Display (A5) Remove and Install
        Monitor Controller And Display Diagnostic System Operation
        Monitor Data Items
        Pressure Sensor Test
        Propel Alarm Cancel Switch Remove and Install
        Propel Alarm Remove and Install
        Pump and Valve Controller Diagnostic Trouble Codes
        Pump and Valve Controller Remove and Install
        Reading Engine Diagnostic Trouble Codes Without Laptop Computer
        Reading Pump and Valve Controller Diagnostic Trouble Codes Without Laptop Computer
        Rear Cover Remove and Install
        Relay Test
        Remove Connector Body from Blade Terminals
        Replace DEUTSCH 342204242 Connectors
        Replace WEATHER PACK 342204242 Connector
        Solenoid Test
        Speed Sensor Test
        Switch Panel (A4) Remove and Install
        Temperature Sensor Test
        Windshield Wiper Enable Switch Remove and Install
 9020 - POWER TRAIN
    05 - Theory of Operation
       Propel Gearbox Operation
       Track Adjuster and Recoil Spring Operation
    15 - Diagnostic Information
        Diagnose Undercarriage Components Malfunctions
        Measure Swing Bearing Wear
 9025 - HYDRAULIC SYSTEM
    05 - Theory of Operation
       Arm Regenerative Valve Circuit Operation
       Auxiliary Flow Combiner Valve and Bypass Shut-Off Valve Operation
       Boom and Arm Reduced Leakage Valves Operation
       Boom Regenerative Valve Circuit Operation
       Bucket and Auxiliary Flow Rate Valve Circuit Operation
       Circuit Relief and Anti-Cavitation Valve Operation
       Control Valve Check Valves Identification and Operation
       Control Valve Operation
       Engine Speed Sensing Control Circuit Operation
       Hydraulic Cylinder Operation
       Hydraulic Pump Operation
       Hydraulic Pump Regulator Operation
       Hydraulic System Circuit Symbols
       Hydraulic System Diagram and Operation
       Hydraulic System Schematics
       Pilot Controller Operation
       Pilot Control Shut-Off Valve Operation
       Pilot Operation of Control Valve Operation
       Pilot Pump, Pressure Regulating Valve, and Filter Operation
       Pilot Signal Manifold Operation
       Pilot System Diagram and Operation
       Propel and Arm In Combined Operation
       Propel Flow Combiner Valve Operation
       Propel Motor and Valve Housing Operation
       Propel Motor Speed Circuit Operation
       Propel Pilot Controller Operation
       Rotary Manifold Operation
       Swing and Boom Up Combined Operation
       Swing Gearbox Operation
       Swing Motor Crossover Relief Valve Operation
       Swing Motor Operation
       Swing Motor Park Brake Release Circuit Operation
       System Relief Valve Operation
    15 - Diagnostic Informtion
       Control Valve and Solenoid Valve Manifold Line Identification
       Diagnose Dig Circuit Malfunctions
       Diagnose Hydraulic System Malfunctions
       Diagnose Pilot Circuit Malfunctions
       Diagnose Propel System Malfunctions
       Diagnose Swing Circuit Malfunctions
       Hydraulic Pump 1, Hydraulic Pump 2, and Pilot Pump Line Identification
       Pilot Controllers-to-Pilot Signal Manifold Line Connection342200224Backhoe Pattern
       Pilot Controllers-to-Pilot Signal Manifold Line Connection342200224Excavator Pattern
       Pilot Signal Manifold-to-Control Valve Line Connection
       Propel Hydraulic System Line Connection
       Swing Motor Line Identification
    25 - Tests
        Circuit Relief Valve Test and Adjustment
        Control Valve Spool Actuating Pilot Pressure Test
        Cylinder Drift Test342200224Arm, Boom, and Bucket
        Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
        Hydraulic Pump Flow Test
        Hydraulic Pump Regulator Test and Adjustment342200224Engine Pulldown
        Hydraulic Pump Regulator Test and Adjustment342200224Maximum Flow
        Hydraulic Pump Regulator Test and Adjustment342200224Minimum Flow
        Hydraulic System Warm-Up Procedure
        JT02156A Digital Pressure_Temperature Analyzer Installation
        JT05800 Digital Thermometer Installation
        JT05801 Clamp-On Electronic Tachometer Installation
        Pilot Pressure Regulating Valve Test and Adjustment
        Propel Motor Crossover Relief Valve Test and Adjustment
        Propel Motor Leakage Test
        Propel Speed Change and Arm Regenerative Solenoid Valve Test and Adjustment
        Swing Motor Crossover Relief Valve Test and Adjustment
        Swing Motor Leakage Test
        System Relief Valve Test and Adjustment
 9031 - HEATING AND AIR CONDITIONING
    05 - Theory of Operation
       Air Conditioning System Cycle Of Operation
    15 - Diagnostic Informtion
       Diagnose Air Conditioning Diagnostic Trouble Codes
       Diagnose Air Conditioning System Malfunctions
       Diagnose Heater System Malfunctions
       Heating and Air Conditioning Component Location Diagram
    25 - Tests
        Air Conditioner Compressor Belt Test and Adjustment
        Air Conditioning Compressor Clutch Test
        Fresh Air Filter and Recirculating Air Filter Remove and Install
        Heating and Air Conditioning System Checks
        R134a Air Conditioning System Test
        Refrigerant Hoses and Tubing Inspection
        Refrigerant Leak Test
 9900 - DEALER FABRICATED TOOLS
    DFT1236 Split Flange Hose Cap

John Deere 160CLC Excavator Service Manual (Operation and Tests) (TM1932)

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