John Deere 160CLC Excavator Service Manual (Operation and Tests) (TM1932)
Complete service manual with Electrical Wiring Diagrams for John Deere 160CLC Excavator, with all the workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere Excavator 160CLC workshop Operation and Tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1932 - John Deere 160CLC Excavator Technical Manual (Operation and Tests).PDF
TM1932 - John Deere 160CLC Excavator Technical Manual (Operation and Tests).epub
Total Pages: 556 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory Of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
Dealer Fabricated Tools
...
ToC exploded view
9000 - GENERAL INFORMATION
01 - Safety
Add and Operate Attachments Safely
Add Cab Guarding for Special Uses
Avoid Backover Accidents
Avoid High-Pressure Oils
Avoid Machine Tip Over
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Beware of Exhaust Fumes
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Service Cooling System Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Special Care When Lifting Objects
Use Steps and Handholds Correctly
Wear Protective Equipment
9005 - OPERATIONAL CHECKOUT PROCEDURE
10 - System Operational Checks
Operational Checkout
9010 - ENGINE
05 - Theory of Operation
Engine Speed Control System Operation
John Deere 4045 4.5 L Engine
15 - Diagnostic Information
Diagnose Engine Malfunctions
Engine Diagnostic Schematic
25 - Tests
Engine Power Test Using Turbocharger Boost Pressure
Engine Speed Test
Fuel Line Leakage Test
9015 - ELECTRICAL SYSTEM
05 - System Information
Electrical Diagram Information
10 - System Diagrams
Air Conditioning Harness (W9) Wiring Diagram
Cab Harness (W1) Component Location
Cab Harness (W1) Wiring Diagram
Engine Control Unit Harness (W19) Component Location
Engine Control Unit Harness (W19) Wiring Diagram
Engine Harness (W20) Component Location
Engine Harness (W20) Wiring Diagram
Explanation of Wire Markings
Functional Schematic, Wiring Diagram, and Component Location Master Legend
Fuse Specifications
Machine Harness (W2) Component Location
Machine Harness (W2) Wiring Diagram
Monitor Harness (W3) Component Location
Monitor Harness (W3) Wiring Diagram
Overall Machine Harnesses Component Location
Pump Harness (W12) Component Location
Pump Harness (W12) Wiring Diagram
System Functional Schematic
15 - Sub-System Diagnostics
Air Conditioner Controller Circuit Theory of Operation
Engine Control Unit Circuit Theory of Operation
Monitor Controller and Display Circuit Theory of Operation
Propel Alarm Circuit Theory of Operation
Pump and Valve Controller Circuit Theory of Operation
Starting and Charging Circuit Theory of Operation
Windshield Wiper and Washer Circuit Theory of Operation
20 - References
Alternator Test Procedure
Battery Remove and Install
Disconnecting Spring Wire Clip Connectors
Disconnect Tab Retainer Connectors
Electrical Component Checks
Engine Control Unit Remove and Install
Engine Diagnostic Trouble Codes
Excavator Diagnostic Program General Description and Overview
Fuse Test
Install DEUTSCH 342204242 Contacts
Install WEATHER PACK 342204242 Contacts
Key Switch Remove and Install
Monitor Controller and Display (A5) Remove and Install
Monitor Controller And Display Diagnostic System Operation
Monitor Data Items
Pressure Sensor Test
Propel Alarm Cancel Switch Remove and Install
Propel Alarm Remove and Install
Pump and Valve Controller Diagnostic Trouble Codes
Pump and Valve Controller Remove and Install
Reading Engine Diagnostic Trouble Codes Without Laptop Computer
Reading Pump and Valve Controller Diagnostic Trouble Codes Without Laptop Computer
Rear Cover Remove and Install
Relay Test
Remove Connector Body from Blade Terminals
Replace DEUTSCH 342204242 Connectors
Replace WEATHER PACK 342204242 Connector
Solenoid Test
Speed Sensor Test
Switch Panel (A4) Remove and Install
Temperature Sensor Test
Windshield Wiper Enable Switch Remove and Install
9020 - POWER TRAIN
05 - Theory of Operation
Propel Gearbox Operation
Track Adjuster and Recoil Spring Operation
15 - Diagnostic Information
Diagnose Undercarriage Components Malfunctions
Measure Swing Bearing Wear
9025 - HYDRAULIC SYSTEM
05 - Theory of Operation
Arm Regenerative Valve Circuit Operation
Auxiliary Flow Combiner Valve and Bypass Shut-Off Valve Operation
Boom and Arm Reduced Leakage Valves Operation
Boom Regenerative Valve Circuit Operation
Bucket and Auxiliary Flow Rate Valve Circuit Operation
Circuit Relief and Anti-Cavitation Valve Operation
Control Valve Check Valves Identification and Operation
Control Valve Operation
Engine Speed Sensing Control Circuit Operation
Hydraulic Cylinder Operation
Hydraulic Pump Operation
Hydraulic Pump Regulator Operation
Hydraulic System Circuit Symbols
Hydraulic System Diagram and Operation
Hydraulic System Schematics
Pilot Controller Operation
Pilot Control Shut-Off Valve Operation
Pilot Operation of Control Valve Operation
Pilot Pump, Pressure Regulating Valve, and Filter Operation
Pilot Signal Manifold Operation
Pilot System Diagram and Operation
Propel and Arm In Combined Operation
Propel Flow Combiner Valve Operation
Propel Motor and Valve Housing Operation
Propel Motor Speed Circuit Operation
Propel Pilot Controller Operation
Rotary Manifold Operation
Swing and Boom Up Combined Operation
Swing Gearbox Operation
Swing Motor Crossover Relief Valve Operation
Swing Motor Operation
Swing Motor Park Brake Release Circuit Operation
System Relief Valve Operation
15 - Diagnostic Informtion
Control Valve and Solenoid Valve Manifold Line Identification
Diagnose Dig Circuit Malfunctions
Diagnose Hydraulic System Malfunctions
Diagnose Pilot Circuit Malfunctions
Diagnose Propel System Malfunctions
Diagnose Swing Circuit Malfunctions
Hydraulic Pump 1, Hydraulic Pump 2, and Pilot Pump Line Identification
Pilot Controllers-to-Pilot Signal Manifold Line Connection342200224Backhoe Pattern
Pilot Controllers-to-Pilot Signal Manifold Line Connection342200224Excavator Pattern
Pilot Signal Manifold-to-Control Valve Line Connection
Propel Hydraulic System Line Connection
Swing Motor Line Identification
25 - Tests
Circuit Relief Valve Test and Adjustment
Control Valve Spool Actuating Pilot Pressure Test
Cylinder Drift Test342200224Arm, Boom, and Bucket
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
Hydraulic Pump Flow Test
Hydraulic Pump Regulator Test and Adjustment342200224Engine Pulldown
Hydraulic Pump Regulator Test and Adjustment342200224Maximum Flow
Hydraulic Pump Regulator Test and Adjustment342200224Minimum Flow
Hydraulic System Warm-Up Procedure
JT02156A Digital Pressure_Temperature Analyzer Installation
JT05800 Digital Thermometer Installation
JT05801 Clamp-On Electronic Tachometer Installation
Pilot Pressure Regulating Valve Test and Adjustment
Propel Motor Crossover Relief Valve Test and Adjustment
Propel Motor Leakage Test
Propel Speed Change and Arm Regenerative Solenoid Valve Test and Adjustment
Swing Motor Crossover Relief Valve Test and Adjustment
Swing Motor Leakage Test
System Relief Valve Test and Adjustment
9031 - HEATING AND AIR CONDITIONING
05 - Theory of Operation
Air Conditioning System Cycle Of Operation
15 - Diagnostic Informtion
Diagnose Air Conditioning Diagnostic Trouble Codes
Diagnose Air Conditioning System Malfunctions
Diagnose Heater System Malfunctions
Heating and Air Conditioning Component Location Diagram
25 - Tests
Air Conditioner Compressor Belt Test and Adjustment
Air Conditioning Compressor Clutch Test
Fresh Air Filter and Recirculating Air Filter Remove and Install
Heating and Air Conditioning System Checks
R134a Air Conditioning System Test
Refrigerant Hoses and Tubing Inspection
Refrigerant Leak Test
9900 - DEALER FABRICATED TOOLS
DFT1236 Split Flange Hose Cap
John Deere 160CLC Excavator Service Manual (Operation and Tests) (TM1932)
